ROTRONIC CF8-D-W-IN User Manual

Dokument UMA 148
User manual
CF8-D/W-IN
General
The sensor CF8-D/W-IN is used to measure the carbon dioxide concentration inside incubators. All functions can be modified from a PC with the communication cable.
Dokument UMA 148
output range for OUT1. See note 1
output range for OUT2 See note 1.
Functional description
This part describes t he function of the configurati on of CF8-D/W-IN. Pleas e note that the two outputs may completely or partly have other functions. These functions may be reprogrammed after the installation. To be sure that every unit is correctly programmed, in accordance to the actual application, a check by a PC and the standard UIP software (version 4.0 or higher) is necessary.
OUT1 and OUT2 are used for the measuring signal of carbon dioxide concentration.
OUT1 = measuring signal of carbon dioxide concentration OUT2 = measuring signal of carbon dioxide concentration
Terminal
OUT1
Standard configuration
4-20mA
Standard settings *
0-3 % CO
2
Standard function
Measuring signal
OUT2
0-5VDC
0-2 % CO2
Measuring signal
Table I. Default configuration of CF8-D/W-IN
OUT1
OUT2
Current
Voltage
Current
Voltage
Connection in position “Current” provides 4-20mA output range for OUT1. See note 1
Connection in position “Voltage” provides 2-10VDC
Connection in position “Current” provides 0-10mA output range for OUT2. See note 1
Connection in position “Voltage” provides 0-5VDC
Table II. Configuration jumpers for
CF8-D/W-IN
Note 1: During start up the unit may deliver up to 10 VDC or 20 mA for up to half a second.
Dokument UMA 148
Bit #
Error code
Error description
Suggested action
0
N/A
Fatal Error
Push buttons are not operating.
Try to restart sensor by power OFF/ON. 1
2
Reserved
2
4
Algorithm Error.
Try to restart sensor by power OFF/ON.
Contact local distributor
3
8
Output Error
calculation and generation.
Check connections and loads of outputs. software version 4.0 and higher.
4
16
Self Diagnostic Error. calibration or sensor replacement.
Check detailed self diagnostic status with Contact local distributor
5
32
Out Of Range Error
error disappearance.
Try sensor in fresh air.
6
64
Memory Error
operations.
Check detailed settings and configuration
7
128
Warm Up state
failure. Resets after restart sequence.
If it doesn’t disappear in half a minute,
Functional test of CF8-D/W-IN
The unit has two LED’s -one yellow and one red. These LED’s indicate the status of the controller. Yellow LED - ”Call for maintenance” is lit, if an error flag is set or the measurement is out of range.
The yellow LED flashes in series during Automatic Zero Point Calibration. Red LED - ”Relay active” is lit for eight minutes when a zero point calibration has been executed.
PLEASE NOTE! The sensor accuracy is defined at continuous operation.
Self diagnostics
The system contains complete self diagnostic procedures. A full system test is executed automatically every time the power is turned on. For CF8-D/W-IN the internal voltage regulators and outputs are checked. In addition, constantly during operation, the sensor probes are checked against failure by checking the valid dynamic measurement ranges. These different system checks return error bytes to the system RAM. If any error is detected, the yellow LED will be li t until the error has vanished and the error flag is reset. “Warm up” and “Out of Range” are the only bits that are reset automatically after return to normal state. All other error bits have to be reset manually after return to normal state by power off and restart.
Descriptions of the different codes are listed below.
Yellow LED continuously flashes.
Indicate wrong EEPROM configuration.
Detected errors during output signals
May indicate the need of zero
Accompanies most of other errors. Can also indicate overload or failures of sensors and inputs.
Resets automatically after source of
Non fatal error during memory
Is always set after power up or power
Contact local distributor
Check detailed settings and configuration with UIP software version 4.0 and higher.
Check detailed status of outputs with UIP
UIP software version 4.0 and higher.
Check detailed status of measurements with UIP software version 4.0 and higher.
See Note 1!
with UIP software version 4.0 and higher.
check power stability.
Note 1. Any probe is out of range. Occurs, for instance, during over exposure of CO2 sensor, in which case the error code will automatically reset when the measurement values return to normal. Could also indicate the need of zero point calibrat ion. Remark: If several errors are detected at the same time the different error code numbers will be added together into one single error code!
Dokument UMA 148
Automatic Zero Point Calibration
The CF8-D/W-IN sensors have a function for easy automatic zero point calibration. The calibration should be done after installation and at least once every year. The calibration can be done on site. It is only necessary to connect the zero gas without any further action required from the operator, but to check the verification signal offered from the system.
1. Unscrew one of the filters from the sensor housing and replace it with a hose nippl e.
2. Connect the zero gas to the nipple. The sensor automatically enters phase 1 of the calibration procedure when the CO during calibration.
3. When the calibration starts the yellow LED starts to flash. The sensor continues the procedure until the readings of the sensor are stable enough and are below the limit of Automatic Zero Point Calibration. If the conditions are not good enough for calibration within eight minutes the sensor returns to normal measuring operation without calibration.
4. When the calibration is successfully executed the yellow LED flashes four times, pauses and flashes another four times for an eight minutes acknowledgement period, phase 2. During the acknowledgement period the relay is closed and the red LED is lit.
5. Remove the zero gas during the acknowledgement period. The sensor returns to norm al measuring mode as soon as the calibration is ready. The yellow LED continues flashing, the red LED is lit and the relay is closed independent of gas removal.
The zero gas can be generated by passing air through the chemical absorber in the service bag F0005 or by using nitrogen in a gas bottle. Not more than three minutes shall pass before the yellow LED starts to flash. If the yellow LED does not start to flash the zero gas is not good enough or the sensor is not stable enough. Wait ten minutes before another attempt to calibrate the sensor.
If the sensor does not enter phase 1 even if the conditions are good push the push button on the PCB until the red LED is lit to force a manual zero point calibration. Push the push button for at least ten seconds.
concentration drops sharply. See figure 2. Do not remove the zero gas
2
Dokument UMA 148
is reached
800
700
Normal
measurement
Phase 1 Check calibration conditions
Phase 2 Acknowledgement period
600
Zero gas
Yellow LED
500
flashes Automatic Zero
Point Calibration
400
ppm CO2
300
200
100
Calibration is executed The yellow
LED flashes four times The red LED
is lit The relay is closed
0
0 50 100 150 200 250 300 350
Time seconds
Figure 2. An example of Automatic Zero Point Cal ibra t ion
The Automatic Zero Point Calibration should be executed after installation and at least once a year.
Trouble shooting The yellow LED does not start to flash. The sensor does not enter calibration mode within three minutes.
1. The absorber of the zero gas bag is not fresh. Remove the old absorber and refill the bottle with fresh. The absorber is corrosive! Be careful and wear eye protection goggles.
2. The flow of the zero gas is too small or air is leaking into the sensor. The gas flow must be about 0,5 l/min.
3. Push the push button on the PCB for ten seconds (until the red LED is lit) to force manual zero point calibration. Please check the gas before pushing the push button since the calibration is executed even if the gas is not good enough.
Contact the dealer if the sensor still does not enter the calibration mode.
Dokument UMA 148
This product is in accordance with the
EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/E EC inclu di ng amendments by the CE-marking Directive 93/68/EEC The product fulfils the following demands: EN50081-1, EN55011(B) EN50082-2, EN61000-4-2,-3,-4,-5, Level3
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