ROTRONIC CF5 User Manual

Dokument
User manual
CF5
CO2 / temperature transmitter
General
The IAQ-sensor product CF5 is used to measure indoor air carbon dioxide concentration and temperature in rooms. The CF5 is available both with and without display, (LCD). Both are available for wall mounting as well as for duct mounting.
The unit is designed for connecting to Direct Digital Control (DDC). The linear output functions are pre-programmed as CO2 and temperature transmitters with jumper
selected outputs 0-10 V / 2-10 V / 0-20 mA / 4-20 mA. The measuring ranges can be modified from a PC (Windows) and use of the software UIP (version 4.3 or higher) together with the RS232 communication cable.
Figure 1 CF5 for wall mounting and duct mounting
Dokument
Output
sensor
this sensor
Configuration
Output Range
Formula for calculation
0-50 oC
Temperature value in oC = Volt/10*50
0-50 oC
Temperature value in oC = (Volt –2)/8*50
0-50 oC
Temperature value in oC = (mA-4)*50/16
a-b c–d
Value = (reading-a)/(b-a)*(d-c)+c
a = lowest value of the configuration
d = highest value of the range
Terminal
Out(1)
Out(2)
Default
0-10VDC
0-10VDC
Table I. Default output configurations for CF5
Default Output
Range
0-2000 ppm CO2
0-50 oC
Outputs of this
Formulas for calculati on of out put values
0-10 VDC
2-10 VDC
0-2000 ppm CO
0-2000 ppm CO
CO2 value = Volt/10*2000
2
CO2 value = (Volt –2)/8*2000
2
Output Range of
4-20 mA
0-2000 ppm CO
CO2 value = (mA-4)*2000/16
2
b = highest value of the configuration c = lowest value of the range
Table II. Calculation of CO2 value and temperature value for CF5
Output Configurations
The sensors/controllers are supplied from the factory (unless otherwise ordered) with
0...10VDC linear outputs for Out(1) and Out(2) (see Table I). If other options are needed for the application, the output jumpers have to be configured before the unit is powered up. Each jumper selection is independent from the others, except for the “Start point selection” jumper, which affects both Out(1) and Out(2) linear outputs. Alternative measuring ranges of the outputs can be selected with the software UIP (version 4.3 or later).
Dokument
0%
Jumper top position provides 0Vdc or 0mA start point for Out(1), Out(2)
NOTE! The start point jumper is missing on some models!
Current
Connection in position “Current” provides 0/4-20mA output range for Out(1).
configured in voltage outputs mode.
Current
Connection in position “Current” provides 0/4-20mA output range for Out(2).
configured in voltage outputs mode.
Jumper Position Function
Start point
selection
jumper
Out(1)
Out(2)
20%
Voltage
Voltage
(0-20mA or 0-10V). Jumper bottom position provides 2Vdc or 4mA start point for Out(1), Out(2) (4-
20mA or 2-10V).
Current output is not recommended for temperature measurements Connection in position “Voltage” provides 0/2-10VDC output range for Out(1). Please note! Temperature measurements accuracy is valid only for units
Current output is not recommended for temperature measurements Connection in position “Voltage” provides 0/2-10VDC output range for Out(2). Please note! Temperature measurements accuracy is valid only for units
Table II. Configuration jumpers for CF5

Self-diagnostics

The system contains complete self-diagnostic procedures. A full system test is executed automatically every time the power is turned on. In addition, constantly during operation, the sensor probes are checked against failure by checking the valid dynamic measurement ranges. All EEPROM updates, initiated by the sensor itself, as well as by external connections, are checked by subsequent memory read back and data comparisons. These different system checks return error bytes to the system RAM. The error codes are available by connecting a PC with a special RS232 cable connected to the UART port slide connector. The error codes are shown in the software UIP (version 4.3 or later). Warm up and Out of Range are the only bits that are reset automatically after return to normal state. All other error bits have to be reset manually after return to normal by power off/on.
The yellow LED flashes if an error has been detected. If a fatal error has been detected the yellow LED is lit.
Dokument
Bit #
Error
code
Error description
Suggested action
0
N/A

Fatal Error

Try to restart sensor by power OFF/ON. Contact local distributor
1
2

Reserved

2
4
Algorithm Error.
Try to restart sensor by power
3
8

Output Error

Check connections and loads of
4
16
Self-Diagnostic Error.
Check detailed self-diagnostic status
5
32

Out Of Range Error

Try sensor in fr esh ai r .
6
64

Memory Error

Check detailed settings and
7
128

Warm Up state

If it doesn’t disappear in half a
Error code and action plan
Indicate wrong EEPROM configuration.
Detected errors during output signals calculation and generation.
May indicate the need of zero calibration or sensor replacement.
Accompanies most of other errors. Can also indicate overload or failures of sens or s and inputs.
Resets automatically after source of error disappearance.
OFF/ON. Check detailed settings and configuration with UIP software version 4.3 and higher. Contact local distributor.
outputs. Check detailed status of outputs with UIP software version 4.3 and higher.
with UIP software version 4.3 and higher. Contact local distributor
Check connections of temperature and relative humidity probe. Check detailed status of measurements with UIP software version 4.3 and higher.
See Note 1!
Non-fatal error during memory operations.
Is always set after power up or power failure. Resets after restart sequence.
Note 1. Any probe is out of range. Occurs, for instance, during over exposure of CO2 sensor, in which case the error code will automatically reset when the measurement values return to normal. C ould
also indicate the nee d of ze ro po int c al ibrat io n. If the CO2 readings are nor mal , a n d s ti ll the er ror c o de remains, the temperature sensor can be defect or the connections to it are broken.
configuration with UIP software version 4.3 and higher.
minute, check power stability.
Dokument
Gas inlet
Gas inlet
Remark: If several errors are detected at the same time the different error code numbers will be added together into one single error code!
PLEASE NOTE! The sensor accuracy is defined at continuous operation (at least 3 weeks after installatio n )
Maintenance
The CF5 is basically maintenance free. An internal self-adjusting calibration function takes care of normal long term drift associated to the CO2 sensor. To secure the highest accuracy, a time interval of five years is recommended between CO2 calibrations, unless some special situations have occurred. A zero calibration can be performed by use of pure nitrogen or air that has passed through a chemical absorber and a PC together with the UIP software version 4.3 (or higher). The Service bag can be used to produce carbon dioxide free air. The software can be free downloaded from www.rotronic.com. The RS23 2-cable and the zero calibration bag can be ordered from Rotronic. The cable is to be connected to the UART port slide connector (see Fig. 5). For change of control parameters and re-calibration (CO2 and temperature) this PC tool has to be used. The check can be done on site without interfering with the ventilation system.
This is for sensors with measuring ranges between 0-3000 ppm and 0-4%:
When a zero calibration shall be executed a plastic tube with 2,2 mm outer diameter and 0,8 mm inner diameter shall be inserted in marked holes of the sensor. Plastic tubing is connected to the tube. The gas flow should be between 0,3 and 1,0 l/min.
Figure 2 Part of the PCB with holes for gas inlets marked.
Duct mounting
If for some reason the printed circuit board (PCB) needs to be removed, special precaution must be taken in order not to damage the temperature probe in the sampling tube. When putting the PCB back in the protective housing, the probe must be gently positioned in the sampling tube.
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+
~
Figure 3 The CF5 printed circuit board with CO2 sensors for measuring ranges 0-3000p pm, 0-10% and 0-25%. PCBs with long temperature sensors are for duct mounting. The start point jumper is not mounted on some models.
Figure 4 The CF5 for duct mounting. The temperature probe is the black body in the sampling tube.
Figure 5 Terminals and jumpers on CF5. The darker positions are default settings. The start point
jumper is not mounted on some models.
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This product is in accordance with the EMC 2004/108/EC, 92/31/EEG including amendments by the CE-marking Directive 93/68/EEC The product fulfils the following demands: EN 61000-4-2 level 2, EN 61000-4-3 level 2, EN 61000-4-4 level 4, EN 61000-4-6, EN 61000-4-8 level 4, EN 55022 class B
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