Rosen Aviation 19-55 User Manual

ELECTRONIC REVISION
CONTROLLED
Document Number 105478 Rev F
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 2 of 38
Technical Manual, Remote Display System
© 2011–2014 by Rosen Aviation, LLC
All Rights Reserved The information contained herein is proprietary to Rosen Aviation, LLC. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means without the written authorization from Rosen Aviation, LLC, except as allowed under copyright laws.
Disclaimer of Liability
The information contained in this document is subject to change without notice. Because we are continuously improving and adding features to our products, Rosen Aviation, LLC reserves the right to change specifications without prior notice. Rosen Aviation, LLC shall not be liable for technical or editorial errors or omissions contained herein.
Rosen Aviation, LLC 1020 Owen Loop South Eugene, OR 97402
541.342.3802
888.668.4955 Fax: 541.342.4912
www.rosenaviation.com
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 3 of 38

Contents

1. INTRODUCTION .................................................................................................................5
1.1. System Overview ..........................................................................................................5
1.2. System Components.....................................................................................................6
1.2.1. Remote Inputs .................................................................................................................. 6
2. VIDEO INPUTS ................................................................................................ ...................6
3. INSTALLATION GUIDELINES ...........................................................................................7
3.1. Mounting Configurations ...............................................................................................7
3.1.1. Bulkhead Mounting Requirements .................................................................................... 7
4. ASSEMBLY INSTRUCTIONS FOR ACCESSORIES .........................................................8
4.1. Mounting Cosmetic Backs to a Bulkhead .....................................................................8
4.2. Attaching an RDM to a Cosmetic Back .........................................................................9
4.3. Mounting a Bezel ........................................................................................................ 10
5. SYSTEM CONNECTIONS ................................................................................................ 10
5.1. Pinout Connections ..................................................................................................... 11
6. RS-232 AND RS-485 CONTROL INPUTS........................................................................ 11
7. INITIAL POWER UP ................................................................ ................................ ......... 12
8. IR REMOTE CONTROL .................................................................................................... 13
9. OSD MENU OPTIONS ...................................................................................................... 14
9.1. Exit .............................................................................................................................. 14
9.2. User Menu .................................................................................................................. 15
9.2.1. Backlight ......................................................................................................................... 15
9.2.2. Aspect Ratio ................................................................................................................... 15
9.2.3. Scheme .......................................................................................................................... 16
9.2.4. Source ............................................................................................................................ 16
9.2.5. Auto Adjust ..................................................................................................................... 17
9.3. Image Adjust ............................................................................................................... 17
9.3.1. Scheme .......................................................................................................................... 17
9.3.2. Picture-Quality Controls .................................................................................................. 17
9.3.3. Reset Scheme ................................................................................................................ 18
9.3.4. Image Adjust Advanced (Submenu) ............................................................................... 18
9.4. Info .............................................................................................................................. 21
10. TECHNICIAN MENU ....................................................................................................... 22
10.1. Advanced Technician Menu ...................................................................................... 23
10.1.1. Factory Reset ............................................................................................................... 23
10.1.2. Viewing Angle ............................................................................................................... 23
10.1.3. Comp/RGB 1 ................................................................................................................ 24
10.1.4. Comp/RGB 2 ................................................................................................................ 24
10.1.5. 3D Comb Filter ............................................................................................................. 24
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 4 of 38
10.1.6. Composite Sig (Signal) ................................................................................................. 24
10.1.7. AGC (Automatic Gain Control) ...................................................................................... 24
10.1.8. RJ45 Cable Compensation ........................................................................................... 25
10.2. Mode Menu ............................................................................................................... 25
10.2.1. Power Mode ................................................................................................................. 25
10.2.2. Operation Mode ............................................................................................................ 26
10.2.3. SDI Overscan ............................................................................................................... 27
10.2.4. SDI Overscan % ........................................................................................................... 27
10.3. OSD Timeout ............................................................................................................ 28
10.4. Network ID ................................................................................................................ 28
10.5. Splash Screen .......................................................................................................... 28
10.6. Source Mode ............................................................................................................ 29
10.6.1. Momentary Mode .......................................................................................................... 29
10.6.2. Constant Mode ............................................................................................................. 30
11. TECHNICAL REFERENCES AND SUPPORT ............................................................... 31
11.1. Troubleshooting ........................................................................................................ 31
11.2. Cleaning the Display ................................................................................................. 32
11.3. RTCA DO-160F Qualifications for Displays .............................................................. 32
11.3.1. Other Certification Considerations for RDMs ................................................................ 34
11.4. Supported Video Specifications ................................................................................ 34
11.4.1. DVI/HDMI Graphic Resolutions ..................................................................................... 34
11.4.2. DVI/HDMI Standard Resolutions ................................................................................... 35
11.4.3. VGA Resolutions .......................................................................................................... 35
11.4.4. YPbPr/Component Resolutions .................................................................................... 35
11.4.5. CVBS/Composite Resolutions ...................................................................................... 35
11.4.6. SDI Resolutions ............................................................................................................ 36
12. DEFINITIONS .................................................................................................................. 36
13. REVISION HISTORY ...................................................................................................... 38
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 5 of 38
Control Input
Wired RS-232 Control Wired RS-485 Control Wired Remote IR Receiver
Graphic Signal Input
2x Composite video 2x 3G HD-SDI 2x DVI-I
- for DVI/HDMI w/ HDCP
- for VGA graphics
- for Component video
Remote
Monitor
Electronics
Box
(RMEB)
Power Output
Monitor RS-232
Serialized Video
Output
Power Input
28VDC only
Remote Display Module (RDM)
Status Output & 5V

1. INTRODUCTION

Rosen’s Remote Display System consists of an ultra-thin remote display module (RDM) and a high-definition (HD) remote electronics box. The remote electronics design provides more mounting flexibility because the video processing electronics box can be located up to 50 feet from the display. The high-definition display modules are available in a range of screen sizes and the mounting options allow customers to configure a system that fits their aircraft’s cabin interior.
This manual provides general instructions about how to install all bulkhead configurations of the Remote Display System onto your aircraft. It contains everything you need to know to wire the components and confirm that the system is functioning correctly.
Note: Only trained and qualified personnel should perform installation and service.

1.1. System Overview

The Remote Monitor Electronics Box (RMEB) takes a video signal from various sources and converts it to a serial format for distribution to a high-definition display. The RMEB operates one Remote Display Module (RDM)the RMEB 0700-107 Mod 02 is the latest model, which replaces the RMEB 0700-104, and it operates all RDM sizes currently available from Rosen.
Figure 1 RMEB and RDM functional diagram
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 6 of 38

1.2. System Components

To learn more about the following Remote Display System components and to access the technical drawings, visit our website at www.rosenaviation.com.
Remote Monitor Electronics Box (RMEB)
RMEB (P/N 0700-104) operates 19-, 24-, 26-, and 32-inch RDMs RMEB (P/N 0700-107 Mod 01) operates 19 through 42-inch RDMs RMEB (P/N 0700-107 Mod 02) operates 19 through 55-inch RDMs
Remote Display Modules (RDM) Mounting accessories: front bezel, cosmetic back, and credenza Connector kits (sold separately) – see the technical drawings for specific P/Ns
For more information about a remote display system, please contact Rosen Sales or Technical Support at 541.342.3802.

1.2.1. Remote Inputs

The RMEB provides 5V @100mA output to power an external IR receiver. The remote monitors do not have a built-in IR sensor. The following options (sold separately) enable remote inputs with the Remote Display System and adjust the on-screen display settings:
HD Monitor IR Kit (P/N 0500-023) Universal remote control (contact Rosen Sales for P/N availability)
Alternatively, you can control the unit via a cabin management system using RS-485 or RS-232. For a copy of the RS-232 External Controller Message Formats (P/N 9002934) or RS485 Network Message Definitions document (P/N 9002933), please contact Rosen Aviation Technical Support at 541.342.3802.
Note: For directions on operating the optional universal remote control, refer to the user’s guide enclosed with the remote.

2. VIDEO INPUTS

The Rosen Remote Display System enables viewers to watch high-definition video as well as standard-definition video. The remote electronics box supplies the following video inputs.
Two 3G HD-SDI inputs Two Composite (CVBS) Two DVI inputs (HDMI) RGB & Component (YPbPr) - through the DVI connectors only Accepts inputs up to 1080p, VGA-WUXGA
The RMEB connects to 28VDC aircraft power and receives video through a video distribution amplifier or directly from video sources.
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 7 of 38
Touching the LCD with excessive force may leave pressure spots that show in video display. Handle with care.
Flush mount
Semi-proud mount
Proud mount
Cosmetic back
Front bezel
RDM

3. INSTALLATION GUIDELINES

3.1. Mounting Configurations

Rosen’s RDMs can be flush mounted, mounted with a sleek bezel (semi-proud), or proud­mounted between a bezel and cosmetic back. The photos below are representative of the different bulkhead mounting options for the remote displays. Please contact Rosen Sales for specific configurations.
Figure 2 Bulkhead mounting options for remote display modules
Flush mount – RDM only Semi-proud mount – RDM with bezel Proud mount – RDM with bezel and a cosmetic back

3.1.1. Bulkhead Mounting Requirements

The RMEB and RDMs do not require any external forced-air cooling. A flush mounted RDM can mount from the back, through an interior wall, or from the front
mounting tabs. Proud-mounted RDMs must attach from the front into the cosmetic back. Technical drawings are available on the Rosen website at www.rosenaviation.com to
assist in the installation process. Pay close attention to the dimensions when considering installation requirements. Dimensions for some models may vary, so be sure to consult the latest drawings.
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 8 of 38
Attach to bulkhead
Attach to RDM

4. ASSEMBLY INSTRUCTIONS FOR ACCESSORIES

This section provides instructions about how to assemble the cosmetic backs and bezels. To add a stylish, proud-mount option, mount the cosmetic back to the bulkhead, attach the RDM to the cosmetic back, and then snap on the bezel.
Note: Protect cosmetic and sensitive components from scratches, nicks, and debris during hardware installation.

4.1. Mounting Cosmetic Backs to a Bulkhead

The cosmetic backs use two styles of mounting brackets depending on the size of RDM that you install. The cosmetic backs are a universal fitthere is no top or bottom.
Technical drawings for the Remote Display System accessories are available on the Rosen website at www.rosenaviation.com.
Attach the 19”, 22”, 24”, and 26” cosmetic back to the bulkhead using the four mounting brackets and a minimum of four FHP screws (customer supplied) in the .188 mounting holes, as shown below.
Figure 3 1901-, 2401-, 2201-, and 2601-800 cosmetic back mounting tabs
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 9 of 38
Attach to bulkhead
Attach to RDM
Mounting brackets on the cosmetic back
Attach the 32” cosmetic back to the bulkhead using six #6 100 FHP screws
(customer supplied).
Attach the 42” cosmetic back to the bulkhead using ten #6 100 FHP screws
(customer supplied).
Attach the 55” cosmetic back to the bulkhead using twelve #6 100 FHP screws
(customer supplied).
Figure 4 3201-, 4201-, and 5501-800 cosmetic back mounting bracket

4.2. Attaching an RDM to a Cosmetic Back

Figure 5 shows an exploded view of a proud-mount assembly. Align the tabs on the RDM with the mounting brackets on the cosmetic back. Secure with two 4-40 fasteners in each tab/bracket. The number of mounting brackets varies by RDM size. For more dimensional information, see the technical drawings for your specific assembly.
Figure 5 RDM with a proud-mount bezel assembly
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 10 of 38
Ball stud receivers on 32”–55” bezels
Only wire retaining clips on 19”–26” bezels
Top and bottom wire clips

4.3. Mounting a Bezel

Mount the cosmetic back and monitor before attaching the bezel. To attach a bezel to an RDM, align the mounting bosses with the monitor standoffs and gently press on the retaining clips to snap the bezel into place.
Bezels attach around the perimeter of the RDMs with retention fasteners. The quantity and type of bezel fasteners varies depending on the size of the bezel and RDM. Figure 6 shows the different assembled retention fasteners on the bezels. See the 55” Bezel Drawing (P/N 5501-
900) for assembly instructions.
Figure 6 Different bezel retention fasteners

5. SYSTEM CONNECTIONS

The RDM receives power, control, and serialized video from the RMEB located up to 50 feet away, as shown below. The RMEB outputs a serialized video signal via an RJ-45 cable from P4 and provides conditioned power and control to the RDM via a harness with DA15 connectors from P3. To obtain information about interconnect cables, please contact Rosen Aviation’s Technical Support at 541.434.4512 and request the Interconnect Cable Specification for Remote Electronics (P/N 105821).
Figure 7 Remote display system connections
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 11 of 38
Control
Description
Power ON
Turn the display on
Power OFF
Turn the display off
Source Composite 1
Select composite 1 video input
Source Composite 2
Select composite 2 video input
Source HD-SDI 1
Select HD-SDI 1 video input
Source HD-SDI 2
Select HD-SDI 2 video input
Source VGA 1
Select analog VGA 1 video input
Source VGA 2
Select analog VGA 2 video input
Source DVI 1
Select DVI 1 video input
Source DVI 2
Select DVI 2 video input
Source YPbPr 1
Select YPbPr 1 component video input
Source YPbPr 2
Select YPbPr 2 component video input
Ping Address (RS-485 only)
Used by master device to detect all devices attached to the network Exit
Exit the menu
OK/Enter
Selects active option when OSD is active

5.1. Pinout Connections

There are several ways to connect the remote display system to an aircraft’s entertainment system.
Follow the pinout descriptions on the technical drawings to assist in completing the wiring connections. Use the pinout information in the RS-485 Configuration Discretes table on the technical drawing (P/N 0700-107-CD) when operating in Auto SDI mode.
Note: This display is for entertainment purposes only; connect to a non-critical power bus.

6. RS-232 AND RS-485 CONTROL INPUTS

Inputs that control the RDMs can come from an IR or via a cabin management system using RS-232 or RS-485. The RMEB accepts the following commands:
Table 1 RS-485 and RS-232 commands
Rosen Aviation Remote Display System
Document Number: 105478
Revision: F Date: 06/23/14
Template: 4.4.1.6FM2; Revision A; 12/06/12
Page 12 of 38
Do not plug or unplug the display connector while power is applied.
Removing power while the OSD is open could result in a factory reset.
When cycling power, leave unit off for 20 seconds before restoring power.

7. INITIAL POWER UP

Make sure that power is turned off and connect the following harnesses to the RMEB connectors:
1. Ensure low impedance ground connections on the RMEB housing and monitor
chassis grounding lugs.
2. Connect an external IR control or RS-232/RS-485 communication harness to P1.
3. Connect 28VDC power to P2.
Verify that the circuit breakers being used with the RMEB meet the power requirements for the display size as stated in the RMEB technical drawing. Also, avoid coiling the power wire as this can cause heat to build up in the wire. If you have
more questions about Power Requirements, contact Rosen Aviation’s Technical
Support at 541.434.4512.
4. Attach a DA15 interconnect cable to the RDM’s DA15 pigtail and connect to P3.
5. Attach an RJ-45 interconnect cable to the RDM’s RJ-45 pigtail and connect to P4. We
recommend grounding and strain relieving the harnesses on the RJ-45 connectors using the brackets provided.
6. Connect the available video inputs.
7. Apply power and wait for a signal on the RDM. The default setting for the RMEB is
Auto On and the default source is SDI 1.
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