Rosemount World Class 3000 O2 Analyzer with IFT 3000 Intelligent Field Transmitter-Rev 4.4 Manuals & Guides

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Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

Oxygen Analyzer with IFT 3000 Intelligent Field Transmitter

http://www.raihome.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management designs, manufactures and tests its products to meet many n ational and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them within their normal specifications. The following instructions MUST be adhered to into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

to ensure they continue to operate

and integrated

• Read all instructions

prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process Manage- ment representative for clarification.

• Follow all warnings, cautions, and instructions

marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and mainte- nance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate In- struction Manual and per applicable local and national codes. Connect all products to the

proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel

to install, operate, update, program,

and maintain the product.

• When replacement parts are required, ensure that qualified people use replace m ent parts specified by Emerson Process Management. Unauthorized parts and proce dures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 communicator may require modification. If a software modification is required, please contact your local Fisher-Rosemount Service Group or National Response Center at 1-800-654-7768.

The information contained in this document is subject to change without notice.

Emerson Process Management Rosemount Analytical Inc.

Process Analytic Division

6565P Davis Industrial Parkway Solon, OH 44139 T (440) 914 1261 F (440) 914 1262 E gas.csc@emersonprocess.com

http://www.raihome.com

HIGHLIGHTS OF CHANGES

Effective May, 1999 Rev. 4.0

Page Summary

Page P-28 Added new Quick Start Guide. Page 3-1 Added Section 3, Setup. Page 4-1 Removed calibration information from Operation section, and created

Section 4, Calibration. Page 6-2 Expanded explanations of IFT status codes. Section 6 Added new troubleshooting procedures.

Effective November, 2001 Rev. 4.1

Page Summary

Highlights Updated Highlights of Changes Appendix A page. Appendix A Replaced Appendix A, Rev. 3.6 with Rev. 3.7.

Effective November, 2001 Rev. 4.2

Page Summary

Highlights Updated Highlights of Changes Appendix A page. Page 4-1 Added reference to new Calibration Record sheet. Page 4-9 Added new Calibration Record sheet. Appendix A Replaced Appendix A, Rev. 3.7 with Rev. 3.8.

Effective May, 2005 Rev. 4.3

Page Summary

Highlights Updated Highlights of Changes Appendix A, B, D, E, J pages.

--- Changed “Rosemount” to “Rosemount Analytical”. P-8 Revised Figure 2. 1-1 Revised Figure 1-1. 1-6 Revised Figure 1-3. 2-5, 2-6 Revised Figure 2-1, sheets 1 and 2. 2-9 Revised Figure 2-4. 2-13 Revised Figure 2-8. 2-14 Revised Figure 2-9. 2-15 Revised Figure 2-10. 2-18, 2-19 Revised Figure 2-14, sheets 1 and 2.

HIGHLIGHTS OF CHANGES (CONTINUED)

Effective May, 2005 Rev. 4.3 (Continued)

Page Summary

2-22 Revised Figure 2-18. 2-24 Revised Figure 2-20. 4-4 Revised Figure 4-1. 4-6 Revised Figure 4-3. 4-7 Revised Figure 4-4. 5-2 Revised Figure 5-1. 7-1 Changed RMR facility address. Appendix A Replaced Appendix A, Rev. 3.8 with Rev. 3.9. Appendix B Replaced Appendix B, Rev. 2.2 with Rev. 2.3. Appendix D Replaced Appendix D, Rev. 2.4 with Rev. 2.5. Appendix E Replaced Appendix E, Rev. 4.5 with Rev. 4.6. Appendix J Replaced Appendix J, Rev. 1.1 with Rev. 1.2. Back cover Changed Rosemount Analytical address.

Effective January, 2007 Rev. 4.4

Page Summary

Highlights Updated Highlights of Changes Appendix E, J pages. P-2 through P24 Added note 11 to the safety instructions. Added new language trans-

lations. 1-4 Removed Cornerstone information from paragraph 2 and replaced with

AMS information. Deleted paragraph 3. 1-6 Revised Figure 1-3 5-1 Removed Cornerstone information from paragraph 2, and replaced with

AMS information. Deleted paragraph 3. 6-7 Added Figure 6-1, Table 6-5 and the paragraph below the table. 7-1 Updated the shipping address for the returning material. Appendix E Replaced Appendix E, Rev. 4.6 with Rev. 4.7. Appendix J Replaced Appendix J, Rev. 1.2 with Rev. 1.3. Back cover Updated the address blocks.

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

PREFACE............................................................................................................................1

Definitions............................................................................................................................1

Safety Instructions..............................................................................................................2

Glossary of Terms...........................................................................................................25

Quick Start Guide............................................................................................................28

1-0 DESCRIPTION AND SPECIFICATIONS...................................................................... 1-1

1-1 Component Checklist of Typical System (Package Contents).................................. 1-1

1-2 System Overview............................................................................................................ 1-2

2-0 INSTALLATION .............................................................................................................. 2-1

2-1 Oxygen Analyzer (Probe) Installation........................................................................... 2-1

2-2 Intelligent Field Transmitter (IFT) Installation.............................................................. 2-9

2-3 Heater Power Supply Installation............................................................................... 2-13

2-4 Multiprobe Calibration Gas Sequencer Installation.................................................. 2-21

3-0 SETUP............................................................................................................................. 3-1

3-1 Overview.......................................................................................................................... 3-1

3-2 Configuring the Analog Output..................................................................................... 3-1

3-3 Setting Calibration Parameters.......................................................................................3-1

3-4 Setting the O2 Alarm Setpoints.................................................................................... 3-2

3-5 Configuring Efficiency Calculations............................................................................... 3-2

3-6 Configuring the Relay Outputs..................................................................................... 3-2

World Class 3000

TABLE OF CONTENTS

4-0 CALIBRATION................................................................................................................ 4-1

4-1 Analog Output Calibration............................................................................................. 4-1

4-2 System Calibration ......................................................................................................... 4-1

5-0 GENERAL USER INTERFACE (GUI) OPERATION.................................................. 5-1

5-1 Overview.......................................................................................................................... 5-1

5-2 Deluxe Version IFT Displays and Controls................................................................. 5-2

5-3 Help Key.........................................................................................................................5-3

5-4 Status Line...................................................................................................................... 5-3

5-5 Quick Reference Chart.................................................................................................. 5-3

5-6 Main Menu......................................................................................................................5-3

5-7 Probe Data Sub-Menu................................................................................................... 5-3

5-8 Calibrate O2 Sub-Menu ................................................................................................. 5-4

5-9 Setup Sub-Menu............................................................................................................. 5-4

6-0 TROUBLESHOOTING.................................................................................................... 6-1

6-1 Overview.......................................................................................................................... 6-1

6-2 Special Troubleshooting Notes......................................................................................6-1

6-3 System Troubleshooting................................................................................................. 6-1

6-4 Heater Problem .............................................................................................................. 6-3

6-5 Cell Problem...................................................................................................................6-5

6-6 IFT Problem....................................................................................................................6-7

6-7 MPS Problem ................................................................................................................. 6-9

6-8 Performance Problem (Process Response is Suspect)........................................... 6-10

World Class 3000

7-0 RETURN OF MATERIAL.............................................................................................. 7-1

7-1 If factory repair of equipment is required, proceed as follows:........................................ 7-1

8-0 APPENDICES ................................................................................................................. 8-1

9-0 INDEX.............................................................................................................................. 9-1

Figure 1. Complete World Class 3000 System.......................................................................27

Figure 2. Wiring Layout for World Class 3000 System without HPS or MPS.........................30

Figure 1-1. Typical System Package ....................................................................................... 1-1

Figure 1-2. Typical System Installation.................................................................................... 1-5

Figure 1-3. World Class 3000 Typical Application with Intelligent Field Transmitters............. 1-6

Figure 2-1. Probe Installation (Sheet 1 of 5)............................................................................ 2-2

Figure 2-2. Orienting the Optional Vee Deflector..................................................................... 2-7

Figure 2-3. Air Set, Plant Air Connection................................................................................. 2-8

Figure 2-4. Outline of Intelligent Field Transmitter................................................................... 2-9

Figure 2-5. Power Supply Board Jumper Configuration ........................................................ 2-10

Figure 2-6. IFT Power Supply Board Jumpers....................................................................... 2-11

Figure 2-7. Wiring Layout for IFT Systems without HPS ....................................................... 2-12

Figure 2-8. Microprocessor Board Jumper Configuration..................................................... 2-13

Figure 2-9. IFT Microprocessor Board................................................................................... 2-14

Figure 2-10. Interconnect Board Jumper Configuration........................................................... 2-15

Figure 2-11. IFT Interconnect Board Output Connections....................................................... 2-15

Figure 2-12. Outline of Heater Power Supply .......................................................................... 2-16

Figure 2-13. Wiring Layout for Complete IFT 3000 System with HPS (Sheet 1of 2)............... 2-17

Figure 2-14. Heater Power Supply Wiring Connections .......................................................... 2-19

Figure 2-15. Jumper Selection Label ....................................................................................... 2-20

Figure 2-16. Jumpers on HPS Mother Board........................................................................... 2-20

Figure 2-17. MPS Module ........................................................................................................ 2-21

Figure 2-18. MPS Gas Connections ........................................................................................ 2-22

Figure 2-19. MPS Probe Wiring ............................................................................................... 2-23

Figure 4-1. Typical Calibration Setup....................................................................................... 4-4

Figure 4-2. Portable Rosemount Analytical Oxygen Calibration Gas Kit................................. 4-5

Figure 4-3. Typical Portable Calibration Setup ........................................................................ 4-6

Figure 4-4. Typical Automatic Calibration System................................................................... 4-7

Figure 5-1. Deluxe Version IFT Displays and Controls............................................................ 5-2

Figure 5-2. Quick Reference Chart (Sheet 1 of 5)................................................................... 5-5

Figure 6-1 IFT Microprocessor Board..................................................................................... 6-8

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

LIST OF ILLUSTRATIONS

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

Table 4-1. Automatic Calibration Parameters......................................................................... 4-8

Table 5-1. Sample HELP Messages....................................................................................... 5-3

Table 5-2. MAIN menu............................................................................................................ 5-3

Table 5-3. PROBE DATA Sub-Menu...................................................................................... 5-4

Table 5-4. CALIBRATE O2 Sub-Menu.................................................................................. 5-10

Table 5-5. SETUP Sub-Menu ............................................................................................... 5-12

Table 5-6. Efficiency Constants............................................................................................ 5-14

Table 6-1. IFT Status Codes................................................................................................... 6-2

Table 6-2. Heater Troubleshooting ......................................................................................... 6-3

Table 6-3. Cell Troubleshooting.............................................................................................. 6-5

Table 6-4. IFT Troubleshooting............................................................................................... 6-7

Table 6-5. Microprocessor Board Test Points and Voltages .................................................. 6-8

Table 6-6. MPS Troubleshooting ............................................................................................ 6-9

Table 6-7. Performance Problem Troubleshooting............................................................... 6-10

World Class 3000

LIST OF TABLES

iii

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

The purpose of this manual is to provide a comprehensive understanding of the World Class 3000 Oxygen Analyzer components, functions, installation, and maintenance.

This manual is designed to provide information about the World Class 3000 Oxygen Analyzer. We recommend that you familiarize yourself with the Overview and Installation sections before installing your emissions monitor.

The overview presents the basic principles of the oxygen analyzer along with its performance characteristics and components. The remaining sections contain detailed procedures and information necessary to install and service the oxygen analyzer.

NOTE

Only one probe can be calibrated at a time. Probe calibrations must be scheduled appropriately in multiple probe applications.

PREFACE

DEFINITIONS

World Class 3000

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an essential operating procedure, condition, or statement.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

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World Class 3000

SAFETY INSTRUCTIONS FOR THE WIRING AND

INSTALLATION OF THIS APPARATUS

The following safety instructions apply s pecifically to all EU member s tates. Th ey should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment - and then only by trained service personnel.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

IMPORTANT

circuits carrying conductors during a fault situation.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by train ed service personnel when power is removed from the equipment. Cer tain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

11. Where equipment or labels are marked "Do Not Open While Energized" or similar, there is a danger of ignition in areas where an explosive atmosphere is present. This equipment should only be opened when power is removed and adequate time as specified on the label or in the instruction manual has been allowed for the equipment to cool down - and then only by trained service personnel.

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Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

DŮLEŽITÉ

Bezpečnostní pokyny pro zapojení a instalaci zařízení Následující bezpečnostní pokyny se speciálně vztahují na všechny členské státy EU. Pokyny by

měly být přísně dodržovány, aby se zajistilo splnění Směrnice o nízkém napětí. Pokud nejsou pokyny nahrazeny místními či národními normami, měly by je dodržovat i nečlenské státy EU.

1. U všech zemnicích bodů, interních a externích, by mělo být vytvořeno odpovídající uzemnění.

2. Po instalaci nebo odstranění problémů musí být vyměněny všechny bezpečnostní kryty a uzemnění. Vždy musí být zajištěna integrita všech zemnicích svorek.

3. Sí˙ové kabely by měly odpovídat požadavkům normy IEC227 nebo IEC245.

4. Všechna zapojení by měla být vhodná pro použití při vnějších teplotách nad 75 °C.

5. Všechna použitá kabelová hrdla by měla mít takové vnitřní rozměry, aby zajistila odpovídající zakotvení kabelu.

6. Správnou činnost zařízení zajistíte, vytvoříte-li připojení k napájecímu zdroji pouze přes jistič, který vpřípadě poruchy odpojí všechny odpojovač. Pokud ho neobsahuje, musí být zajištěn a jasně označen jiný způsob odpojení zařízení od zdroje. Jističe nebo přepínače musí odpov í dat uznávaným normám, např. IEC947. Všechna zapojení musí odpovídat místním normám.

7. Je-li zařízení nebo kryt označen symbolem na pravé straně, pravděpodobně se uvnitř nachází nebezpečné napětí. Tyto kryty by měly být sejmuty pouze po odpojení zařízení od zdroje - a to pouze kvalifikovaným zaměstnancem.

obvody s konduktory. Jistič může také obsahovat mechanický

8. Je-li zařízení nebo kryt označen symbolem na pravé straně, povrch zařízení může být velmi horký. Tyto kryty by měly být sejmuty pouze kvalifikovaným zaměstnancem po odpojení zařízení od zdroje. Některé povrchy mohou být stále horké.

9. Je-li zařízení nebo kryt označen symbolem na pravé straně, přečtěte si nejprve instrukce v návodu k obsluze.

10. Všechny grafické symboly používané u výrobku pocházejí z následujících norem: EN61010-1, IEC417 a ISO3864.

1 1. Pokud je zařízení nebo štítky označeno varováním „Je-li zařízení pod napětím, neotvírejte jej“ či

podobným, může dojít ve výbušném prostředí ke vznícení. Zařízení lze otevřít pouze po jeho odpojení od zdroje a ponechání dostatečného času na vychladnutí, jak je uvedeno na štítku nebo v návodu k obsluze - a to pouze kvalifikovaným zaměstnancem.

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World Class 3000

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal

nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75°C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod i ndir ekte ber øring g en nem afbryder (min. 10A), som vil afbryde alle skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kontakter skal overho lde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

VIGTIGT

kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i b etjen ingsmanu al for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:- EN61010-1, IEC417 & ISO3864.

11. Når udstyr eller etiketter er mærket "Må ikke åbnes, mens udstyret tilføres strøm” eller lignende, er der fare for antændelse i områder, hvor der er en eksplosiv atmosfære. Dette udstyr må kun åbnes, når strømkilden er fjernet, og der er gået tilstrækkelig tid til, at udstyret er kølet ned. Den nødvendige tid hertil er angivet på etiketten eller i brugervejledningen. Udstyret må kun åbnes af en faglært person.

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Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet

aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

draden van de voeding moet onderbreken. De

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door ge traind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeve n staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864.

11. Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding als "Niet openen bij aanwezigheid van spanning" bestaat er brandgevaar in omgevingen waar een explo sieve atmosfee r aanwezig is. Deze uitrusting mag uitsluitend worden geopend wanneer het nie t meer onder sp anning staat en de uitrusting gedurende de voorgeschreven tijd op het etiket of in de handleiding is afgekoeld - en dan uitsluitend door voldoende opgeleid onderhoudspersoneel.

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World Class 3000

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende

richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie, onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels diene n te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequa te verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die alle verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoe n aan een erke nde standaa rd zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voer ende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/ kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onde rdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

BELANGRIJK

spanningvoerende geleiders

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9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

11. Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding als "Niet openen bij aanwezigheid van spanning" bestaat er brandgevaar in omgevingen waar een explosieve atmosfeer aanwezig is. Deze uitrusting mag uitsluitend worden geopend wanneer het niet meer onder spanning staat en de uitrusting gedurende de voorgeschreven tijd op het etiket of in de handleiding is afgekoeld en dan uitsluitend door voldoende opgeleid onderhoudspersoneel.

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

WICHTIG

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft

gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mi ndestens bis 75°C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet se in, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden . Ein solc he r M echa nismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Ver sorgungssp annung unterbroche n wurde. Nur gesch ultes Personal dar f an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechend en Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

11. Wenn Geräte oder Etiketten mit dem Hinweis "Nicht unter Spannung öffnen" oder ähnlichen Hinweisen versehen sind, besteht in explosionsgefährdeten Umgebungen Entzündungsgefahr. Das Gerät darf nur geöffnet werden, wenn es nicht ans Stromnetz angeschlossen und entsprechend der Zeitangaben auf dem Etikett bzw. in der Betriebsanleitung ausreichend abgekü hlt ist. Das Gerät darf nur von geschultem Service-Personal geöffnet werden.

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Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες µέλη της Ευρωπαϊκής

Κοινότητας. Θα πρέπει να ακολουθούνται αυστηρά ώστε να εξασφαλιστεί η συµβατότητα µε τις οδηγίες για τη Χαµηλή Τάση. Χώρες που δεν είναι µέλη της Ευρωπαϊκής Κοινότητας θα πρέπει επίσης να ακολουθούν τις οδηγίες, εκτός εάν αυτές αντικαθίστανται από τα Τοπικά ή Εθνικά πρότυπα.

1. Επαρκείς συνδέσεις γείωσης θα πρέπει να γίνονται σε όλα τα σηµεία γείωσης, εσωτερικά και εξωτερικά, όπου υπάρχουν.

2. Μετά την εγκατάσταση ή την αντιµετώπιση σφαλµάτων, όλα τα καλύµµατα ασφαλείας και οι γειώσεις ασφαλείας πρέπει να επανεγκαθίστανται. Η καλή κατάσταση όλων των ακροδεκτών γείωσης πρέπει να συντηρείται διαρκώς.

3. Τα καλώδια τροφοδοσίας πρέπει να πληρούν τις απαιτήσεις των IEC227 ή IEC245.

4. Όλες οι καλωδιώσεις θα πρέπει να είναι κατάλληλες για χρήση σε θερµοκρασία χώρου υψηλότερη από 75°C.

5. Όλοι οι στυπιοθλίπτες θα πρέπει να είναι τέτοιων εσωτερικών διαστάσεων, ώστε να παρέχουν επαρκή στερέωση των καλωδίων.

6. Για τη διασφάλιση ασφαλούς λειτουργίας αυτής της συσκευής, η σύνδεση τροφοδοσίας θα πρέπει να

γίνεται µόνο µέσω ασφαλειοδιακόπτη, ο οποίος θα αποσυνδέει όλους των κυκλωµάτων, στη διάρκεια κατάστασης σφάλµατος. Ο ασφαλειοδιακόπτης µπορεί επίσης να περιλαµβάνει µηχανικό διακόπτη αποµόνωσης. Εάν δεν περιλαµβάνει, τότε άλλα µέσα αποσύνδεσης της συσκευής από την τροφοδοσία πρέπει να παροχηθούν και να σηµανθούν σαφώς ως τέτοια. Οι ασφαλειοδιακόπτες ή διακόπτες πρέπει να συµµορφώνονται µε αναγνωρισµένα πρότυπα όπως το

IEC947. Όλες οι καλωδιώσεις πρέπει να συµµορφώνονται µε τα τοπικά πρότυπα.

7. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά,

επικίνδυνες τάσεις ενυπάρχουν κάτω από αυτά. Αυτά τα καλύµµατα θα πρέπει να αφαιρούνται µόνο όταν έχει αφαιρεθεί η τροφοδοσία από τη συσκευή - και στην περίπτωση αυτή, µόνο από ειδικευµένο τεχνικό προσωπικό.

8. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, υπάρχει κίνδυνος από καυτές επιφάνειες κάτω από αυτά. Τέτοι α καλύµµατα θα πρέπει να αφαιρούνται µόνο από ειδικευµένο τεχνικό προσωπικό, όταν έχει αφαιρεθεί η τροφοδοσία από τη συσκευή. Κάποιες επιφάνειες µπορούν να παραµένουν ζεστές στην αφή.

9. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, ανατρέξτε στις οδηγίες χρήσης της συσκευής.

10. Όλα τα γραφικά σύµβολα που χρησιµοποιούνται σε αυτό το προϊόν είναι από ένα ή περισσότερα από τα εξής πρότυπα: EN61010-1, IEC417 και ISO3864.

11. Όπου συσκευή ή ετικέτα είναι σηµασµένη µε την ένδειξη "Μην ανοίγετε ενώ βρίσκεται σε λειτουργία" ή άλλη παρόµοια, υπάρχει κίνδυνος ανάφλεξης σε περιοχές µε εκρηκτική ατµόσφαιρα. Ο παρών εξοπλισµός πρέπει να ανοίγεται µόνο όταν είναι εκτός ρεύµατος και αφού παρέλθει ο κατάλληλος χρόνος που αναγράφεται στην ετικέτα ή στο εγχειρίδιο οδηγιών ώστε να ψυχθεί και µόνο από εκπαιδευµένο προσωπικό συντήρησης.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

ΣΗΜΑΝΤΙΚΟ

τους ηλεκτροφόρους αγωγούς

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Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

OLULINE TEAVE

Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud

juhiseid tuleb täpselt järgida, et kindlustada vastavus madalpinge direktiiviga. Euroopa Liitu mittekuuluvad riigid peavad samuti alljärgnevaid juhise id järgima, va juhul, kui on olemas vastav ad kohalikud riiklikud standardid.

1. Ettenähtud maanduspunktide, nii sisemiste kui väliste jaoks tuleb tagada nõuetekohased maaühendused.

2. Pärast paigaldamist või rikketuvas tust tuleb kõik turvaümbrised ja turvamaandused uuesti oma kohale seada. Kõigis olukordades tuleb säilitada kõigi maandusklemmide terviklikkus.

3. Toitejuhtmed peavad vastama IEC227 või IEC245 nõuetele.

4. Kogu juhtmestik peab sobima kasutamiseks üle 75°C õhutemperatuuri juures.

5. Kõik juhtmetihendid peavad sisemõõtmete poolest tagama nõuetekohased kaabliühendused.

6. Seadme ohutu töötamise tagamiseks peab ühendus toiteallikaga toimuma vaid läbi automaatkorgi, mis veaolukorras lülitab välja kõik reguleeritav lahklüliti. Vastasel juhul peab seadme toiteallikast lahtiühendamiseks olema teine ja selgelt osutatud moodus. Automaatkorgid võ i -lülitid peavad vastam a tunnustatud st andarditele nagu nt IEC947. Kogu juhtmestik peab vastama kohalikele standarditele.

7. Seadmel või ümbristel asuv paremale osu tav sümbol tähistab selle all leiduvat ohtlikku pinget. Selliste sümbolitega ümbriseid võib eemaldada vaid juhul, kui seade on toiteallikast lahti ühendatud ning ka siis ainult vastavate oskustega spetsialisti poolt.

voolukandjad. Automaatkorgil võib olla ka mehhaaniliselt

8. Seadmele või ümbristele märgitud paremale osutava sümboli all valitseb kuumadest pindadest tulenev oht. Nimetatud sümbolitega ümbriseid võib eemaldada vaid vastavate oskustega spetsialist, kui seade on toiteallikast lahti ühendatud. Teatud pinnad võivad puudutamise jaoks liiga kuumad olla.

9. Seadmel või ümbristel leiduva paremale osutava sümboli korral vt juhiste jaoks Toimimisjuhendit.

10. Kõik selle toote juures kasutatavad graafilised sümbolid lähtuvad ühest või enamast järgmistest standarditest: EN61010-1, IEC417 ja ISO3864.

11. Kui seadmele või siltidele on kirjutatud "Ärge avage voolutarbimine korral" vms, valitseb plahvatusohtlikus keskkonnas süttimise oht . Seade t võib avada ainult siis, kui toide on lahti ühendatud ning seadmel on võimaldatud sildil või kasutusjuhendis osutatud aja jooksul maha jahtuda -- ning ka sellisel juhul ainult vastavate oskustega spetsialisti poolt.

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Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta

täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

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IB-106-300NH Rev. 4.4

January 2007

TÄRKEÄÄ

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyt-töohjekirjasta.

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

11. Jos laitteessa tai tarrassa on merkintä "Älä avaa, kun virta on kytketty" tai vastaava, räjähdysvaarallisissa tiloissa on syttymisen vaara. Nämä laitteet voidaan avata vain silloin, kun virta ei ole kytkettynä ja laitteen on annettu jäähtyä tarrassa tai oppaassa määritetyn ajan. Tällöinkin laitteet saa avata vain koulutettu huoltohenkilökunta.

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World Class 3000

IMPORTANT

Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la

communauté européenne. Elles doivent être strictement appliquées afin de sa tisfaire aux directives concernant la basse tension. Les états non membres de la communa uté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d'alimentation électrique doivent être conformes aux normes IEC227 ou IEC245.

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d'assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l'alimentation électrique doit être réalisé exclusivement au travers d'un disjoncteur (minimum 10A.) isolant tous conducteurs en cas d'anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l'appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affi chent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capot s ne doivent être démontés que lorsque l'alimentation est coupée, et uniquement par un personnel compétent.

les

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l'alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu'à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d'instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

11. Les équipements comportant une étiquette avec la mention " Ne pas ouvrir sous tension " ou toute autre mention similaire peuvent créer un risque d'incendie dans les environnements explosifs. Ces équipements ne doivent être ouverts que lorsqu'ils sont hors tension et que la durée de refroidissement requise indiquée sur l'étiquette ou dans le manuel d'instructions s'est écoulée. En outre ils ne doivent être ouverts que par un personnel qualifié.

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Biztonsági előírások a készülék vezetékeléséhez és üzembeállításához A következő biztonsági előírások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket

szigorúan be kell tartani a Kisfeszültségű irányelvnek való megfelelés biztosításához. A nem EU-tagállamok szintén tartsák be a következőket, kivéve ha a helyi és nemzeti szabványok azt másként nem írják elő.

1. A megfelelő földelést biztosítani kell az összes rendelkezésre álló földelési ponton, legyen az belső vagy külső.

2. Az üzembeállítás vagy hibaelhárítás után az összes biztonsági burkolatot és biztonsági földvezetéket ki kell cserélni. A földelőkapcsok sértetlenségét mindig biztosítani kell.

3. A tápvezetékeknek eleget kell tenniük az IEC227 vagy IEC245 szabványokban megfogalmazott követelményeknek.

4. Az összes vezetéknek alkalmasnak kell lennie a 75 °C-nál magasabb környezeti hőmérséklet melletti használatra.

5. Az összes használt kábelvezető tömszelencének olyan belső méretűnek kell lennie, hogy biztosítsák a kábelek megfelelő lekötését.

6. A berendezés biztonságos működésének biztosításához az elektromos hálózathoz való csatlakozást csak megszakítón keresztül szabad megvalósítani, amely az összes hibahelyzet esetén. A megszakító magában foglalhat egy mechanikusan működtethető áramtalanító kapcsolót is. Ellenkező esetben biztosítani kell a berendezés elektromos hálózatról történő lekapcsolásának más módját, és ezt világosan jelezni kell. A megszakítóknak vagy kapcsolóknak meg kell felelniük egy elismert szabványnak, például az IEC947 szabványnak. Az összes vezetéknek meg kell felelnie az összes helyi szabványnak.

7. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, alatta valószínűleg veszélyes feszültség van jelen. Az ilyen burkolat csak a berendezés áramtalanítása után távolítható el - és csak képzett szervizszakember végezheti el.

Instruction Manual

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January 2007

FONTOS

áramot szállító vezetéket bontja

8. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, fenn áll a veszélye, hogy alatta forró felületek találhatóak. Az ilyen burkolatot csak képzett szervizszakember távolíthatja el a berendezés áramtalanítása után. Bizonyos felületek érintésre forróak maradhatnak.

9. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, tekintse meg az Üzemeltetési útmutató arra vonatkozó utasításait.

10. A terméken használt grafikus szimbólumok a következő szabványok legalább egyikéből származnak: EN61010-1, IEC417 és ISO3864.

11. Ha a berendezésen vagy a címkéken a „Ne nyissa ki bekapcsolt állapotban” vagy hasonló felhívás szerepel, robbanásveszélyes környezetben fennáll a gyulladás veszélye. Ez a berendezés csak áramtalanítás után nyitható ki, a címkén vagy a kezelési útmutatóban szereplő, a berendezés lehűlését biztosító megfelelő idői ráhagyás után - és csak képzett szervizszakember végezheti el.

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World Class 3000

IMPORTANTE

Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione

Europea, la cui stretta osservan za è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all'Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali.

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove previsti.

2. Dopo l'installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L'integrità di ciscun morsetto di terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC2 45.

4. L'intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connetto ri de i cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell'alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temper atura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN61010-1, IEC417 e ISO3864.

11. L'indicazione "Non aprire sotto tensione" o simili sull'apparecchiatura o sulle etichette segnala il pericolo di accensione nelle aree in cui è presente un'atmosfera esplosiva. L'apparecchiatura può essere aperta solo quando l'alimentazione è scollegata ed è trascorso il tempo indicato sull'etichetta o nel manuale delle istruzioni per consentirne il raffreddamento. L'operazione può essere effettuata esclusivamente da personale dell'assistenza qualificato.

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šio prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos

Toliau išvardinti saugumo reikalavimai taikomi konkrečiai visoms ES šalims narėms. Jų turi būti griežtai paisoma, kad būtų užtikrintai laikomasi Žemos įtampos direktyvos. Ne ES narės taip pat turi laikytis toliau pateikia m ų reikalavimų nebent juo s pak ei čia vietiniai ar Nacionaliniai standartai.

1. Turi būti atliktas tinkamas įžeminimas visuose įžeminimo taškuose, vidiniuose ir išoriniuose, kur numatyta.

2. Visos apsauginės dangos ir įžemikliai po instaliacijos ar remonto turi būti pakeisti. Visų įžeminimo terminalų vientisumo priežiūra turi būti atliekama nuolat.

3. Matinimo tinklo laidai turi atitikti IEC227 ar IEC245 reikalavimus.

4. Visi laidai turi būti tinkami naudojimui aplinkos temperatūtoje, aukštesnėje nei 75°C.

5. Visi naudojamų kabelių riebokšliai turi būti tokių vidinių matmenų, kad būtų galimas tinkamas kabelio pritvirtinimas.

6. Saugaus šio prietaiso veikimo užtikrin im ui, prijungimas prie maitinimo tinklo turi būti atliekamas tik per automatinį pertraukikl į, kuris atjungs visas

Automatinis pertraukiklis taip pat gali turėti mechaniškai veikiantį įzoliavimo jungiklį. Jeigu ne,

metu. tuomet turi būti nurodytos kitos įrenginio atjungimo priemonės, ir aiškai pažymėtos, kad jos tokios yra. Automatiniai perjungikliai ar jungikliai turi atitikti pripažintus standartus, tokius kaip IEC947. Visi laidai turi atitikti visus vietinius standartus.

7. Kur įrenginys ar dangos yra pažymėti simboliu dešinėje, žemiau turi būti pavojinga įtampa. Šios dangos turi būti nuimamos tik tada, kai srovė yra pašalinta iš įrenginio ir tik tuomet tai turi atlikti apmokytas personalas.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

SVARBU

grandines nešančius konduktorius linijos gedimo

8. Ten kur įrenginys ar dangos yra pažymėti simboliu dešinėje, ten yra pavojus nuo karštų paviršių apačioje. Šios dangos gali būti nuimamos tik apmokyto personalo, kai srovė yra pašalinta iš įrenginio. Tam tikri paviršiai gali išlikti karšti liečiant.

9. Ten kur įrenginys ar dangos yra pa žymėti simboliu dėšinėje, žr. nurodymus Valdymo instrukcijose.

10. Visi grafiniai simboliai naudojami šiam produktui yra iš vieno ar daugiau toliau išvardintų standartų: EN61010-1, IEC417, ir ISO3864.

11. Ten, kur įrenginys ar etiketės yra pažymėti "Neatidaryti esant srovės tiekimui" ar panašiai, yra užsidegimo pavojus tose vietose, kur yra sprogstamoji atmosfera. Šis įrenginys gali būti atidarytas tuomet, kai yra pašalinta srovė, ir praėjęs atitinkamas laikas, nurodytas etiketėje ar valdymo instrukcijoje, pakankamas įrenginio ataušimui - ir tai tik apmokyto personalo.

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Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

SVARĪGI

Drošības norādījumi šīs iekārtas pievienošanai un uzstādīšanai Turpmākie drošības norādījumi attiecas uz visām ES dalībvalstīm. Tie ir stingri jāievēro, lai

nodrošinātu atbilstību Zemsprieguma direktīvai. Turpmāk norādītais jāievēro arī valstīs, kas nav ES dalībvalstis, ja vien šos norādījumus neaizstāj vietējie vai valsts standarti.

1. Visi pieejamie iekšējie un ārējie zemējuma punkti ir atbilstoši jāiezemē.

2. Pēc uzstādīšanas vai problēmu risināšanas visi drošības pārsegi un drošības zemējuma savienojumi ir jāpievieno atpakaļ. Visiem zemējuma savienojumiem vienmēr jābūt iezemētiem.

3. Elektropadeves vadiem jāatbilst IEC227 vai IEC245 prasībām.

4. Visai elektroinstalācijai jābūt piemērotai lietošanai apkārtējā temperatūrā, kas pārsniedz 75°C.

5. Visu izmantoto kabeļu blīvju iekšējiem izmēriem jābūt tādiem, lai atbilstoši nostiprinātu kabeli.

6. Lai nodrošinātu šīs iekārtas drošu darbību, savienojums ar elektropadeves tīklu jāizveido, izmantojot slēdzi, kas kļūmes gadījumā atvienos visas mehānisks pārtraucējslēdzis. Ja tāda nav, tad ir jāuzstāda cita veida ierīce iekārtas atvienošanai no strāvas padeves un tā atbilstoši un skaidri jāmarķē. Slēdžiem jāatbilst kādam vispāratzītam standartam, piemēram, IEC947. Visai elektroinstalācija i jāatbilst viet ējiem standartiem.

7. Vietās, kur iekārta vai tās pārsegi ir marķēti ar labajā pusē norādīto simbolu, visticamāk, zem tiem ir bīstams spriegums. Šos pārsegus drīkst noņemt tikai tad, ja iekārta ir atvienota no strāvas padeves, – un šos darbus drīkst veikt tikai atbilstoši apmācīti remontdarbu darbinieki.

ķēdes, kurās ir vadītāji. Slēdzī va r būt iestrādāts arī

8. Vietās, kur iekārta vai tās pārsegi ir marķēti ar labajā pus ē norādīto simbolu, apdraudējumu izraisa zem tiem esošās karstās virsmas. Šos pārsegus drīkst noņemt tikai atbilstoši apmācīti remontdarbu darbinieki, kad iekārta ir atvienota no str āvas padeves. Iespējams, dažas virsmas arī pēc iekārtas atvienošanas paliks karstas.

9. Ja iekārta vai pārsegi ir marķēti ar labajā pusē esošo simbolu, skatiet operatora rokasgrāmatā ietvertos norādījumus.

10. Visi šajā izstrādājumā izmantotie grafiskie simboli atbilst vienam vai vairākiem no šiem standartiem: EN61010-1, IEC417 un ISO3864.

11. Ja iekārtai vai uzlīmēm ir marķējums "Neatvērt, kamēr pieslēgta strāvai" vai tamlīdzīga norāde, tas nozīmē, ka sprādzienbīstamā vidē ir uzliesmošanas bīstamība. Šo iekārtu drīkst atvērt tikai tad, ja ir atvienota strāva un ir nogaidīts iekārtas atdzišanai nepieciešamais laiks, kas norādīts uzlīmē vai ekspluatācijas rokasgrāmatā, – un šos darbus drīkst veik t t i kai atbi l sto ši apm ācīti remontdarbu darbinieki.

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Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

IMPORTANTI

STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U

L-INSTALLAZZJONI TAT-TAGĦMIR

L-istruzzjonijiet tas-sigurtà japplikaw speċifikament għall-Istati Membri ta' l-UE. Dawn għandhom jiġu osservati b'mod strett biex tkun żgurata lkonformità mad-Direttiva dwar il-Vultaġġ Baxx. Stati li mhumiex membri ta' l-UE għandhom ukoll ikunu konformi ma' dan li ġej ħlief jekk dawn ikunu sostituti mill-Istandards lokali jew Nazzjonali.

1. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut.

2. Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-sigurtà u l-erts tas-sigurtà għandhom jitpoġġew lura f'posthom. L-integrità tat-terminali kollha ta' l-ert għandha tinżamm f'kull ħin.

3. Il-wajers tal-provvista tad-dawl għandhom ikunu konformi ml-ħtiġijiet ta' IEC227 jew IEC245.

4. Il-wiring kollu għandu jkun adattat għall-użu f'temperatura ta' l-ambjent ta' iktar minn 75°C.

5. Il-glands tal-kejbils kollha li jintużw iridu jkunu ta' daqs intern tali li jipprovdu ankoraġġ adegwat lill-kejbil.

6. Biex tiżgura t-tħaddim sigur ta' dan it-tagħmir, il-konnessjoni mal-provvista tad-dawl għandha ssir biss permezz ta' circuit breaker li jiskonnetta l-kondutturi kollha li jkunu jġorru ċ-ċirkuwiti f'sitwazzjoni meta jkun hemm il-ħsara. Is-circuit breaker jista wkoll jinkludi swiċċ li jiżola li jaħdem b'mod mekkaniku. Jekk dan ma jkunx il-każ, mezz ieħor ta' kif it-tagħmir jiġi skonnettjat minn mal-provvista tad-dawl għandu jkun ipprovdut, u jkun immrkat b'mod ċar li hu hekk. Is-circuit breakers jew swiċċijiet iridu jkunu konformi ma' standard rikonoxxut bħal IEC947. Il-wiring kollu jrid ikun konformi ma' l-istandards lokali, jekk ikun hemm.

7. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, x'aktarx li jkun hemm vultaġġi perikolużi taħthom. Dawn l-għatjien għandhom jitneħħew biss meta titneħħa l-provvista tad-dawl mit-tagħmir - u minn ħaddiema tal-manutenzjoni mħarrġa biss.

8. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, ikun hemm periklu mill-uċuħ jaħarqu li jkun hemm taħthom. Dawn l-għatjien għandhom jitneħħew biss minn ħaddiema tal-manutenzjoni mħarrġa meta titneħħa l-provvista tad-dawl mit-tagħmir. Ċerti wċuħ jistgħu jibqgħu jaħarqu meta tmisshom.

9. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, irreferi għall-Manwal ta' l-Operatur għall-istruzzjonijiet.

10. Is-simboli grafiċi kollha użati f'dan il-prodott huma minn wieħed jew iktar mill-istandards li ġejjin: EN61010-1, IEC417, u ISO3864.

11. Fejn it-tagħmir u t-tikketti huma mmarkati bil-kliem “Tiftaħx Meta Jkun Enerġizzat” jew kliem simili, hemm periklu ta' nar f'żoni fejn atmosfera esplossiva hi preżenti. It-tagħmir għandu jinfetaħ biss meta l-provvista tad-dawl tkun mitfija u jkun għadda ħin biżżejjed, kif speċifikat fuq it-tikketta jew fil-manwal ta' l-istruzzjonijiet, biex it-tagħmir ikun kesaħ – u t-tagħmir għandu jinfetaħ biss minn staff li jkun imħarreġ.

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IB-106-300NH Rev. 4.4 January 2007

World Class 3000

VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i

EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750°C.

5. Alle kabelforskruvninge r som be ny tte s ska l ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk oper ert bryter fo r å isoler e instr umentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det vær e en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjen t standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

11. Når utstyr eller merkelapper bærer advarselen "Må ikke åpnes under spenning" eller lignende, innbærer det fare for eksplosjon i områder med en eksplosiv atmosfære. Utstyret skal bare åpnes når det ikke er noen strømtilførsel, og etter at det ha r hatt tilstrekkelig tid til å kjøle ned, som spesifisert på merkelappen eller i håndboken. Selv da skal utstyret bare åpnes av erfarne serviceteknikere.

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Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urządzenia Następujące zalecenia dotyczą zwłaszcza stosowania urządzenia we wszystkich krajach Unii

Europejskiej. Należy się ściśle do nich stosować w celu zapewnienia zgodności z dyrektywą niskonapięciową. W przypadku instalacji urządzenia w krajach nienależących do Unii Europejskiej należy również przestrzegać poniższych zaleceń, chyba że są one zastąpione lokalnymi lub ogólnokrajowymi standardami.

1. Urządzenie należy podłączyć kablem uziemiającym do wszystkich punktów uziemienia (wewnętrznych i zewnętrznych).

2. Po instalacji lub czynnościach serwisowy ch należy zamknąć wszystkie pokrywy zabezpieczające i ponownie podłączyć uziemienie. Należy pilnować, by nie doszło do przerwania uziemienia .

3. Przewody zasilające powinny być zgodne z wymaganiami normy IEC227 lub IEC245.

4. Wszystkie przewody powinny być odpowiednie do użytku w środowisku o temperaturze wyższej niż 75°C.

5. Wszystkie dławnice powinny mieć wymiary wewnętrzne zapewniające pewne umocowanie przewodów.

6. W celu zapewnienia bezpiecznej pracy urządzenie należy podłączyć do sieci tylko za pośrednictwem wyłącznika automatycznego, który w razie awarii odłączy wszystkie Wyłącznik automatyczny może być również wyposażony w mechaniczny odłącznik napięcia. W przeciwnym razie należy zapewnić i jasno oznaczyć inną możliwość odłączenia urządzenia od zasilania. Wyłączniki automatyczne oraz odłączniki powinny być zgodne z uznawanymi standardami, takimi jak norma IEC947. Wszystkie przewody muszą być zgodne z lokalnymi przepisami.

7. Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie może występować niebezpieczne napięcie elektryczne. Te pokrywy mogą być zdejmowane tylko po odłączeniu zasilania, wyłącznie przez odpowiednio przeszkolonych pracowników serwisu.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

WAŻNE!

obwody , w których przepływa prąd.

8. Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie znajdują się gorące powierzchnie. Te pokrywy mogą być zdejmowane tylko po odłączeniu zasilania, wyłącznie przez odpowiednio przeszkolonych pracowników serwisu. Niektóre powierzchnie mogą pozostać nagrzane przez pewien czas po odłączeniu zasilania.

9. W przypadku sprzętu oraz pokryw oznaczonych symbolem pokazanym na rysunku po prawej stronie należy zapoznać się ze wskazówkami w Instrukcji operatora i stosować się do nich.

10. Wszystkie symbole graficzne zastosowane do oznaczenia produktu pochodzą z następujących norm: EN61010-1, IEC417 lub ISO3864.

11. Oznaczenie „Nie otwierać, gdy urządzenie jest pod napięciem” lub podobne oznaczenia informują o ryzyku zapłonu w miejscach, gdzie występuje zagrożenie wybuchem. Urządzenie należy otwierać tylko po odłączeniu zasilania i po upływie czasu na ostygnięcie urządzenia oznaczonego na etykiecie lub w instrukcji obsługi. Urządzenie mogą otwierać wyłącznie odpowiednio przeszkoleni pracownicy serwisu.

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IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros

da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos est ados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75ºC.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualq uer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida , tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado p ara obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

11. Sempre que o equipamento ou as etiquetas apresentarem o aviso "Não abrir quando ligado à corrente" ou semelhante, existe um risco de ignição em atmosferas explosivas. Este equipamento só deve ser aberto depois de desligado da corrente eléctrica e o tempo de arrefecimento adequado especificado na etiqueta ou no manual de instruções ter decorrido. O equipamento só pode ser aberto por técnicos qualificados.

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Bezpečnostné pokyny pre zapojenie káblov a inšt aláciu tohto prístroja Nasledovné bezpečnostné pokyny sa vzt’ahujú konkrétne na všetky členské štáty EÚ. Musia byt’

striktne dodržané, aby sa zaistila zhoda so Smernicou o nízkom napätí. Štáty, ktoré nie sú členskými štátmi EÚ by mali nasledovné pokyny taktiež dodržiavat’, pokiaľ nie sú nahradené miestnymi alebo národnými normami.

1. Adekvátne uzemnenia musia byt’ vykonané na všetkých bodoch uzemnenia, interných aj externých, tam, kde sú poskytnuté.

2. Po inštalácii alebo riešení problémov musia byt’ všetky bezpečnostné kryty a bezpečnostné uzemnenia vymenené. Integrita všetkých uzemňovacích terminálov musí byt’ vždy zachovaná.

3. Káble siet’ového napájania musia byt’ v zhode s požiadavkami IEC227 alebo IEC245.

4. Všetky káblové pripojenia by mali byt’ vhodné pre používanie v teplote okolia vyššej, ako 75°C.

5. Všetky použité káblové priechodky musia mat’ také vnútorné rozmery, aby poskytovali adekvátne uchopenie kábla.

6. Pre zaistenie bezpečnej prevádzky tohto zariadenia musí byt’ pripojenie k siet’ovému napájaniu zapojené len cez prerušovač obvodu, ktorý počas poruchovej situácie odpojí všetky elektrických vodičov. Prerušovač obvodu by mal obsahovat’ aj mechanicky ovládaný úsekový vypínač. Ak nie, musí byt’ poskytnutý iný spôsob odpojenia zariadenia od siet’ového napájania a tento spôsob musí byt’ zreteľne označený. Prerušovače obvodu alebo spínače musia byt’ v zhode s uznanou normou, ako napr. IEC947. Všetky káblové pripojenia musia vyhovovat’ akýmkoľvek miestnym normám.

7. Tam, kde je zariadenie alebo kryty označené symbolom na pravej strane, sa pravdepodobne nachádza nebezpečné napätie. Tieto kryty by sa mali odoberat’ len vtedy , keď je zariadenie odpojené od elektrickej energie a len vyškoleným servisným personálom.

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DÔLEŽITÉ

obvody

8. Tam, kde je zariadenie alebo kryty označené symbolom na pravej strane, existuje nebezpečenstvo horúcich povrchov. Tieto kryty by mali byt’ odstraňované len vyškoleným servisným personálom, pričom je zariadenie odpojené od elektrickej energie. Určité povrchy môžu ostat’ horúce na dotyk.

9. V miestach, kde je zariadenie alebo kryty označené symbolom na pravej strane, si kvôli pokynom pozrite Operátorskú príručku.

10. Všetky obrázkové symboly použité pri tomto produkte zodpovedajú jednej alebo viacerým nasledujúcim normám: EN61010-1, IEC417 a ISO3864.

11. V miestach, kde je zariadenie alebo značky označené nápisom "Neotvárat’ pod elektrickým prúdom" alebo podobné, existuje nebezpečenstvo vznietenia v oblastiach s prítomnost’ou výbušného ovzdušia. Toto zariadenie sa smie otvárat’ len v prípade odpojenia od elektrického napájania a ponechania zariadenia vychladnút’ po dobu uplynutia dostatočného času tak, ako je to uvedené na štítku alebo v návode na použitie - a len vyškoleným servisným personálom.

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World Class 3000

POMEMBNO

Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države članice EU. Zaradi zagotovitve skladnosti z

nizkonapetostno direktivo morate navodila strogo upoštevati. V državah, ki niso članice EU, je treba upoštevati tudi naslednje smernice, razen če jih ne zamenjujejo lokalni ali nacionalnimi standardi.

1. Do vseh ozemljitvenih točk, notranjih in zunanjih, ki so na voljo, morajo biti speljane ustrezne ozemljitvene povezave.

2. Po vgradnji ali odpravljanju težav je treba namestiti vse varnostne pokrove in zaščitne ozemljitve. Brezhibnost vseh ozemljitvenih priključkov je treba nenehno preverjati.

3. Omrežni napajalni kabli morajo biti skladni z zahtevami standarda IEC227 ali IEC245.

4. Vsa napeljava mora biti primerna za uporabi pri temperaturi okolja, višji od 75 °C.

5. Notranje dimenzije kabelskih tesnilk morajo zagotavljati ustrezno pritrditev kablov.

6. Za zagotovitev varnega delovanja opreme mora biti povezava z omrežnim napajanjem vzpostavljena prek odklopnega stikala, ki v primeru napake izklopi vse vključuje tudi mehansko izolacijsko stikalo. V nasprotnem primeru morajo biti zagotovljeni in jasno označeni drugi načini za izklop opreme iz napajanja. Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi, kot je IEC947. Vsa napeljava mora biti skladna z lokalnimi standardi.

7. V opremi ali pod pokrovi, ki so označeni s simbolom na desni, je prisotna nevarna napetost. Te pokrove je dovoljeno odstraniti samo, če je napajanje opreme izklopljeno. To lahko izvaja samo usposobljeno servisno osebje.

tokokroge s prevodniki. Odklopno stikalo lahko

8. Pri opremi ali pod pokrovi, ki so označeni s simbolom na desni, so prisotne nevarne vroče površine. Te pokrove lahko odstranjuje samo usposobljeno servisno osebje. Napajanje opreme mora biti izklopljeno. Določene površine so lahko vroče.

9. Pri opremi ali pokrovih, ki so označeni s simbolom na desni, si za navodila oglejte priročnik za upravljanje.

10. Vsi uporabljeni grafični simboli so iz enega ali več naslednjih standardov: EN61010-1, IEC417 in ISO3864.

11. Če je na opremi ali oznakah navedeno "Ne odpirajte, če je pod napetostjo" ali podobno opozorilo, je na območjih z eksplozivnim ozračjem prisotna nevarnost vžiga. To opremo je dovoljeno odpirati samo, če je napajanje izklopljeno in je poteklo dovolj časa, da se oprema ohladi, kot je navedeno na oznaki ali v priročniku z navodili. Opremo lahko odpira samo usposobljeno servisno osebje.

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World Class 3000

Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de

la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto exte rna como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra . Se debe compr obar la inte grida d de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la aliment acion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peli grosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

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IMPORTANTE

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

11. Cuando el equipo o las etiquetas tienen la indicación " No abrir mientras reciba energía" u otra similar, existe el peligro de ignición en zonas donde haya un ambiente explosivo. Este equipo sólo debe ser abierto por personal de servicio cualificado después de apagarlo y dejar pasar el intervalo de tiempo correspondiente indicado en la etiqueta o el manual de instrucciones para que el equipo se enfríe.

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World Class 3000

VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje

avseende för att överensstämma med Lågspänn ings direktivet. Icke EU medlems länder skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplacera s. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

10. Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.

11. För utrustning som markerats med föreskrifter som "Öppna inte när strömmen är på", eller liknande, råder explosionsrisk när det förekommer explosiva ångor. Utrustningen får endast öppnas efter att strömmen stängts av och efter att utrustningen fått svalna under så lång tid som anges i instruktionsboken. Öppnandet får endast utföras av utbildad servicepersonal.

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Abrasive Shield

An optional component that shields the probe from high velocity particulate entrained in the flue gas stream.

Automatic Calibration

An automatic calibration can only be performed if the system is equipped with an MPS 3000 Multiprobe Calibration Gas Sequencer. Once a calibration is initiated by the operator or by the IFT on a scheduled interval, all calibration actions are performed by the IFT. The MPS switched calibration gases under direction from the IFT.

Calibration

The process of measuring gases of a known concentration, and comparing that known concentration to the actual values sensed by the instrument. After reading the calibration gases, the IFT automatically adjusts the slope and constant values to ensure that the system is correctly reading the process gas O

Cold Junction Compensation

A method for compensating for the small voltage developed at the junction of the thermocouple leads in the probe junction box.

values.

World Class 3000

GLOSSARY OF TERMS

Dead Band

The range through which a signal can be varied without initiating a response. In the IFT 3000, dead band is used to prevent an oxygen signal near an alarm setpoint from cycling the alarm on and off.

GUI

General User Interface. The GUI is the operator interface for the IFT 3000.

HART

A communications protocol using frequency shift keying (FSK) to transmit data on an analog output line without affecting the analog output signal.

HPS

Heater Power Supply. An HPS should be used to provide power for the probe heater if the probe is more than 150 ft (45 m) from the IFT.

IFT

Intelligent Field Transmitter.

In Situ

A method of analyzing process gases without removing them from the process stream.

MPS

Multiprobe Calibration Gas Sequencer. The MPS can provide automatic calibration gas sequencing for up to four probes.

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World Class 3000

Reference Air

Provides a known oxygen concentration to the reference side of the oxygen sensing cell.

Semiautomatic Calibration

Semiautomatic calibration is performed when the system does not include an MPS 3000 Multiprobe Calibration Gas Sequencer. The IFT 3000 provides prompts to direct the user to switch calibration gases when performing the calibration.

Thermocouple

An electrical device made of two dissimilar metals. A thermocouple develops a millivolt signal proportional to its temperature.

Vee Deflector

Protects the optional ceramic diffusor from the process gases. The vee deflector must be positioned so it points toward the direction of the process gas flow. See Figure 2-2 for an illustration of the vee deflector.

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BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL

1. What is the line voltage being supplied to the IFT 3000? Write the line voltage here __________

2. Use the following drawing, Figure 1, to identify which parts of the World Class 3000 system are included in your system. Components in the shaded area are optional components.

THERMOCOUPLE

(OPTIONAL)

World Class 3000

WHAT YOU NEED TO KNOW

IFT 3000 INTELLIGENT FIELD TRANSMITTER

WITH WORLD CLASS 3000 PROBE

LINE

VOLTAGE

LINE VOLTAGE

STACK

HPS 3000

(OPTIONAL)

WC PROBE 3000

Figure 1. Complete World Class 3000 System

MPS 3000

(OPTIONAL)

LINE VOLTAGE

CALIBRATION

GAS

BOTTLES

IFT 3000

37840033

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World Class 3000

Use this Quick Start Guide if ...

1. You are using a World Class 3000 probe.

2. You are NOT using any optional components. Optional components are shown in the shaded area in Figure 1.

3. You are familiar with the installation requirements for the IFT 3000 Intelligent Field Transmitter and World Class 3000 probe.

4. You are familiar with the procedures for changing the jumpers located in the IFT 3000, as described in Section 2, Installation.

If you cannot use the Quick Start Guide, turn to Section 2, Installation, in this Instruction Manual.

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January 2007

QUICK START GUIDE

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QUICK START GUIDE FOR IFT 3000 SYSTEMS

Before using the Quick Start Guide, please read “WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL IFT 3000 INTELLIGENT FIELD TRANSMITTER WITH WORLD CLASS 3000 PROBE” on the preceding page.

1. Install the probe in an appropriate location on the stack or duct. Refer to Section 2, paragraph 2-1a for information on selecting a location for the probe.

2. Connect calibration gas and reference air to the probe.

3. Verify the jumper selection on the IFT 3000 power supply board, microprocessor board, and interconnect board, as shown in Figure 2.

4. Install the IFT 3000 in the desired location. Refer to Section 2, paragraph 2-2a for information on selecting a location for the IFT 3000.

5. Wire the probe to the IFT as shown in Figure 2.

World Class 3000

6. Connect line voltage to the IFT as shown in Figure 2.

7. Apply power to the IFT 3000. Allow sufficient time for the probe to reach normal operating temperature. The time required will vary based on process temperature and other variabl es.

8. Perform a manual (semiautomatic) calibration. Press the CAL key on the GUI. Select the PERFORM CALIBRATION sub-menu. “Press ENTER to start Manual Calibration” will appear on the LCD display. Press ENTER to start the calibration process. Follow the instructions on the LCD display. Refer to Section 4, Calibration, for more information on performing a calibration.

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World Class 3000

PROBE JUNCTION

BOX WIRING

HEATER

GN CELL -VE

OR CELL +VE

YE CHROMEL

RD ALUMEL

}

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January 2007

WORLD CLASS

PROBE

INTELLIGENT FIELD TRANSMITTER IFT 3000

12345678

PROBE MV -

PROBE MV +

PROBE TC +

GNE

PROBE TC -

LINE VOLTAGE SECTION

100 V.A.C. 120 V.A.C. 220 V.A.C. 240 V.A.C.

LINE VOLTAGE

JUMPERS ON IFT

POWER SUPPLY

JUMPER

(INSTALL) JM3, JM7, JM2 JM8, JM7, JM1 JM6, JM5, JM2 JM6, JM5, JM1

BOARD

WH R

3D39122G REV

POWER SUPPLY BOARD

LINE VOLTAGE SECTION

100 V.A.C. 120 V.A.C. 220 V.A.C. 240 V.A.C.

JUMPER

(INSTALL) JM3, JM7, JM2 JM8, JM7, JM1 JM6, JM5, JM2 JM6, JM5, JM1

J2 J3 J4

3D39120G REV

INTERCONNECT BOARD

SHIELD STACK TC STACK TC +

J8 J9

SHIELD PROBE TC -

RD YE

PROBE TC + SHIELD

PROBE MV

MV+

PROBE

JM1

J5 J6

BK H

GND STUD

LINE

VOLTAGE

BK WH GN PU

BL YE RD

NOTES:

INSTALL JUMPER ACROSS TERMINALS 13 AND 14. INSTALL JUMPER ACROSS TERMINALS 7 AND 8.

Figure 2. Wiring Layout for World Class 3000 System without HPS or MPS

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IFT 3000 INTELLIGENT FIELD TRANSMITTER

Performing a Manual (Semiautomatic) Calibration

1. Connect the high calibration gas to the probe fitting.

2. Press the CAL key.

3. Select the PERFORM CALIBRATION sub-menu.

4. Press the ENTER key.

5. Turn on the high calibration gas.

World Class 3000

QUICK REFERENCE GUIDE

6. When the O

7. Turn off the high calibration gas and turn on the low calibration gas.

8. Press Enter.

9. When the O

10. The LCD display will show “Resistance Check”. When the display changes to “Turn off low calibration gas”, turn off the low calibration gas and press ENTER.

11. When the oxygen reading has stabilized at the process value, press ENTER.

Setting up the Analog Output

1. Press the SETUP key.

2. Select the Analog Output sub-menu.

3. Set the SOURCE to O Dual Range O

4. Set the AOUT TYPE to the desired setting. Note that the setting must agree with the position of the analog output selector switch. If you will communicate with the IFT using HART communications, the AOUT TYPE must be set to HART 4-20mA.

5. Select Range Setup and press ENTER.

6. Set the Xfer Fnct to Lin or Log, as desired.

7. Select Range Values and press ENTER.

reading is stable, press ENTER.

. For information on configuring the analog output for Efficiency or

, refer to Section V, Operation.

8. Set the High End to the oxygen concentration to be represented by the high analog output value, i.e., 20mA or 10V.

9. Set the Low End to the oxygen concentration to be represented by the low analog output value, i.e., 0 or 4mA or 0V.

10. Press the ESC key until you are back at the Main menu.

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World Class 3000

HART COMMUNICATOR FAST KEY SEQUENCES

Perform Calibration Analog Output Upper Range Value

2 3 1 3 3 2 4

Trim Analog Output Analog Output Lower Range Value

2 4 3 2 5

Toggle Analog Output Tracking View O2 Value

2 3 1 2 1 1 1

1 2 1

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January 2007

View Analog Output

Technical Support Hotline:

For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.

Phone: 1-800-433-6076

In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson Process Management’s field service throughout the US and abroad.

Phone: 1-800-654-RSMT (1-800-654-7768)

Emerson Process Management may also be reached via the Internet through e-mail and the World Wide Web:

E-mail: GAS.CSC@emersonprocess.com

World Wide Web: www.raihome.com

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SECTION 1

DESCRIPTION AND SPECIFICATIONS

1-1 COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS)

A typical Rosemount Analytical World Class 3000 Oxygen Analyzer with IFT 3000 Intelligent

Field Transmitter should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for each component of your system in the table located on the first page of this manual.

1. Intelligent Field Transmitter

2. Instruction Manual

3. Multiprobe Calibration Gas Sequencer (Optional)

4. Heater Power Supply (Optional)

5. Oxygen Analyzer (Probe)

6. System Cable

7. Adapter Plate with mounting hardware and gasket

8. Reference Air Set (If MPS not supplied)

9. HART CommunicatorPackage (Optional)

HART

MAN4275A00

October1994

Communicator

FISHER-ROSEMOUNT

English

37840019

Figure 1-1. Typical System Package

Description and Specifications 1-1

World Class 3000

Instruction Manual

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January 2007

1-2 SYSTEM OVERVIEW

a. Scope

This Instruction Manual has been designed to supply details needed to install, startup, operate, and maintain the Rosemount Analytical World Class 3000 Oxygen Analyzer with IFT 3000 Intelligent Field Transmitter. The Intelligent Field Transmitter (IFT) can be interfaced with one World Class 3000 probe. The IFT provides all necessary intelligence for controlling the probe and optional MPS 3000 Multiprobe Calibration Gas Sequencer. Appendices at the back of this manual detail each component and option from the standpoint of troubleshooting, repair, and spare parts.

Operator/Technician interface to the IFT can be provided from the displays and keypads on the front panel, and remotely through HART utilizing the 4-20 mA out-put signal from the IFT interconnect board. HART Communicator IFT applications are detailed in Appendix J.

b. System Description

The Rosemount Analytical Oxygen Analyzer (Probe) is designed to measure the net concentration of oxygen in an industrial process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small yttria-stabilized, zirconia disc. Both sides of the disc are coated with porous metal electrodes. When operated at the proper temperature, the millivolt output voltage of the cell is given by the following Nernst equation:

communications protocol,

Where:

1. P2 is the partial pressure of the oxygen in the measured gas on one side of the cell,

2. P1 is the partial pressure of the oxygen in the reference air on the other side,

3. T is the absolute temperature,

4. C is the cell constant,

5. K is an arithmetic constant.

NOTE

For best results, use clean, dry, instrument air (20.95% oxygen) as a reference air.

When the cell is at operating temperature and there are unequal oxygen concentrations across the cell, oxygen ions will travel from the high partial pressure of oxygen side to the low partial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. Because the magnitude of the output is proportional to the logarithm of the inverse of the sample of the oxygen partial pressure, the output signal increases as the oxygen concentration of the sample gas decreases. This characteristic enables the oxygen analyzer to provide exceptional sensitivity at low oxygen concentrations.

Oxygen analyzer equipment measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a "wet" basis. In comparison with older methods, such as the Orsat apparatus, which provides an analysis on a "dry" gas basis, the "wet" analysis will, in general, indicate a lower percentage of oxygen. The difference will be proportional to the water content of the sampled gas stream.

EMF = KT log10(P1/P2) + C

1-2 Description and Specifications

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World Class 3000

c. System Configuration

The equipment covered in this manual consists of three major components: the oxygen analyzer (probe), the intelligent field transmitter (IFT), and an optional heater power supply (HPS). The HPS is required where the cable run between the probe and the electronics is greater than 150 ft (45 m). There is also an optional multiprobe calibration gas sequencer (MPS) to facilitate automatic calibration of the probe.

Probes are available in five length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0.91 m), 6 ft (1.83 m), 9 ft (2.7 m), or 12 ft (3.66 m).

The IFT contains electronics that control probe temperature (in conjunction with the optional HPS), supply power, and provide isolated outputs that are proportional to the measured oxygen concentration. The oxygen sensing cell is maintained at a constant temperature by modulating the duty cycle of the probe heater. The IFT accepts millivolt signals generated by the sensing cell and produces outputs to be used by remotely connected devices. The IFT output is isolated and selectable to provide linearized voltage or current.

The heater power supply (HPS) can provide an interface between the IFT and the probe. The HPS contains a transformer for supplying proper voltage to the probe heater. The enclosure has been designed to meet NEMA 4X (IP56) specifications for water tightness; an optional enclosure to meet Class 1, Division 1, Group B (IP56) explosion proof is also available.

Systems with multiprobe and multiple IFT applications may employ an optional MPS 3000 Multiprobe Calibration Gas Se-

quencer. The MPS 3000 provides automatic calibration gas sequencing for up to four probes and IFTs to accommodate automatic calibration.

d. System Features

1. Unique and patented electronic cell protection action that automatically protects sensor cell when the analyzer detects reducing atmospheres.

2. Output voltage and sensitivity increase as the oxygen concentration decreases.

3. User friendly, menu driven operator interface with context-sensitive on-line help.

4. Field replaceable cell.

5. Analyzer constructed of rugged 316 LSS for all wetted parts.

6. The intelligent field transmitter (IFT) can be located up to 150 ft (45 m) from the probe when used without optional heater power supply (HPS). When the system includes the optional HPS, the HPS can be located up to 150 ft (45 m) from the probe and the IFT may be located up to 1200 ft (364 m) from the HPS.

7. All electronic modules are adaptable to 100, 120, 220, and 240 line voltages.

8. Five languages may be selected for use with the Intelligent Field Transmitter:

English Italian French Spanish German

Description and Specifications 1-3

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

9. An operator can set up, calibrate, or troubleshoot the IFT in one of two ways:

(a) Optional General User Interface

(GUI). The GUI is housed within the IFT electronics enclosure and makes use of an LCD and keypad.

(b) Optional HART Interface. The IFT's

4-20 mA output line transmits an analog signal proportional to oxygen level. The line also carries all information normally accessed by use of the General User Interface LCD and keypad. This information can be accessed through the following:

Rosemount Analytical Model

275/375 Handheld Communicator - The handheld communicator requires Device Descriptor (DD) software specific to the World Class 3000 product. The DD software will be supplied with many model 275/375 units, but can also be programmed into existing units at most FisherRosemount service offices.

Asset Management Solutions

(AMS) embedded into a personal computer, or “AMS inside” within Delta V or Ovation DCS systems.

e. Handling the Oxygen Analyzer.

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The oxygen analyzer is designed for industrial application. Treat each component of the system with care to avoid physical damage. The probe contains components made from ceramics, which are susceptible to shock when mishandled.

NOTE

Retain packaging in which the oxygen analyzer arrived from the factory in case any components are to be shipped to another site. This packaging has been designed to protect the product.

f. System Considerations

Prior to installation of your Rosemount Analytical World Class 3000 Oxygen Analyzer with Intelligent Field Transmitter make sure that you have all of the components necessary to make the system installation. Ensure that all the components are properly integrated to make the system functional.

Once you have verified that you have all the components, select mounting locations and determine how each component will be placed in terms of available power supply, ambient temperatures, environmental considerations, convenience, and serviceability. A typical system installation is illustrated in Figure 1-2. Figure 1-3 shows a typical system wiring. For details on installing the individual components of the system, refer to Section 2, Installation.

1-4 Description and Specifications

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

CALIBRATION

INSTRUMENT

AIR SUPPLY

(REF. AIR)

GAS

PRESSURE

REGULATOR

GASES

STACK

FLOWMETER

STANDARD

DUCT

OXYGEN ANALYZER (PROBE)

INTELLIGENT FIELD TRANSMITTER

MULTIPROBE

CALIBRATION GAS

SEQUENCER

ADAPTER PLATE

LINE VOLTAGE

}

ADAPTER

PLATE

CALIBRATION

GAS

GASES

STACK

OPTIONS

DUCT

OXYGEN ANALYZER (PROBE)

SUPPLY

INST. AIR

CAL GAS 1

CAL GAS 2

REFERENCE AIR

Figure 1-2. Typical System Installation

HEATER POWER SUPPLY

INTELLIGENT FIELD TRANSMITTER

LINE VOLTAGE

}

27270001

Description and Specifications 1-5

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Stack Thermocouple

(optional)

World Class 3000

Probe

2-Calibration Gas Lines

World Class 3000

Probe

Wire [150 Ft (45 m) Max]

7-Conductor Cable

[150 Ft (45 m) Max]

by Customer

[300 Ft (90 m) Max]

2-Conductor T/C

(optional)

(HPS not required for lengths of less than 150 feet)

7-Conductor Cable

[150 Feet (45 m) Max]

(OPTIONAL)

HPS 3000

Explosion Proof Required only for Hazardous Area Applications, otherwise use NEMA 4X. Lengths Exceeding 150 ft (45 m).

(OPTIONAL)

MPS 3000

CALIBRATION GAS

SEQUENCER

Modular Design

Up to 4 Probes

Line Voltage

Calibration Gas

Customer

4 Twisted Pair Plus 2 Twisted Pair for Options [1200 Ft (364 m) Max]

Line Voltage

IFT 3000

Intelligent Field Transmitter

NEMA 4X Enclosure

Line Voltage 100 to 120 Volt 220 to 240 Volt

5 Conductor

[1000 Ft (309 m) Max]

Line Voltage

World Class 3000

Probe

7-Conductor Cable

[150 Ft (45 m) Max]

Stack Thermocouple

(optional)

Line Voltage

HPS 3000

Heater Power Supply

Required for > 150 Ft (45 m)]

[Optional,

4 Twisted Pair, plus 2 Twisted Pair

for Options [1200 Ft (364 m) Max]

2-Calibration Gas Lines by Customer [300 Ft (90 m) Max]

2-Conductor T/C

Wire [150 Feet (45 m) Max]

(optional)

Line Voltage

IFT 3000

Intelligent Field Transmitter

NEMA 4X Enclosure

Line Voltage 100 to 120 Volt 220 to 240 Volt

4-20 mA Output (Twisted Pair)

Termination in Control Room

Figure 1-3. World Class 3000 Typical Application with Intelligent Field Transmitters

IFT 3000

Intelligent Field Transmitter

NEMA 4X Enclosure

Line Voltage 100 to 120 Volt 220 to 240 Volt

HART

Model 275/375

Handheld

Communicator

Asset Management Solutions (AMS) or

Distributed Control System

with HART

Interface Capability

37840001

1-6 Description and Specifications

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

After selecting the probe mounting location, provision should be made for a platform where the probe can be easily serviced. The intelligent field transmitter (IFT) can be located up to 150 ft (45 m) cabling distance from the probe when used without optional heater power supply (HPS). When the system includes the optional HPS, the HPS can be located up to 150 ft (45 m) cabling distance from the probe and the IFT may be located up to 1200 ft (364 m) cabling distance from the HPS.

A source of instrument air is required at the probe for reference air use. Since the probe is equipped with an in-place calibration feature, provision should be made for con-

necting calibration gas tanks to the oxygen analyzer when the probe is to be calibrated.

If the calibration gas bottles will be permanently hooked up, a check valve is required next to the calibration fittings on the probe junction box. This is to prevent breathing of calibration gas line and subsequent flue gas condensation and corrosion. The check valve is in addition to the stop valve in the calibration gas kit or the solenoid valve in the multiprobe calibration gas sequencer units.

An optional Z-purge arrangement is available for applications where hazardous area classification may be required (See Application Data Bulletin AD 106-300B).

Description and Specifications 1-7

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

1-8 Description and Specifications

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

SECTION 2

INSTALLATION

2-1 OXYGEN ANALYZER (PROBE)

INSTALLATION

Before starting to install this equipment, read the "Safety instructions for wiring and installation of this apparatus" at the front of this Instruction Manual. Failure to follow the safety instructions could result in serious injury or death.

a. Selecting Location

1. The location of the probe in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The probe must be positioned so that the gas it measures is representative of the process. Best results are normally obtained if the probe is positioned near the center of the duct (40 to 60% insertion). A point too near the edge or wall of the duct may not pro-vide a representative sample because of the possibility of gas stratification. In addition, the sensing point should be selected so that the process gas temperature falls within a range of 50° to 1300°F (10° to 704°C). Figure 2-1 provides mechanical installation references.

4. If the probe is to be mounted outside, subject to rain and snow conditions, make sure the back of the probe (outside of the duct) is insulated to prevent the formation of flue gas condensate in the calibration gas lines.

Do not allow the temperature of the probe junction box to exceed 300°F (149°C) or damage to the unit may result. If the probe junction box temperature exceeds 300°F (149°C), the user must fabricate a heat shield or provide adequate cooling air to the probe junction box.

b. Mechanical Installation

1. Ensure that all components are available for installation of the probe. Ensure that the system cable is the required length. If equipped with the optional ceramic diffusor element, ensure that it is not damaged.

2. The probe may be installed intact as it is received. It is recommended that you disassemble the adapter plate for each installation.

NOTE

2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make necessary repairs or install the probe upstream of any leakage.

3. Ensure that the area is clear of obstructions internal and external that will interfere with installation. Allow adequate clearance for removal of probe (Figure 2-1).

An abrasive shield is recommended for high velocity particulate in the flue stream (such as those in coal fired boilers, kilns, and recovery boilers). Vertical and horizontal brace clamps are provided for 9 ft and 12 ft (2.75 m and 3.66 m) probes to provide mechanical support of the probe. Refer to Figure 2-1, sheet 5.

3. Weld or bolt adapter plate (Figure 2-1) onto the duct.

Installation 2-1

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

FURNISHED IN - XIT

4512C34

ADAPTER & ACCESSORY

TO AMBIENT

INSULATE IF EXPOSED

WEATHER CONDITIONS

4512C35

4512C36

2.27 (58)

DIA MAX

ROSEMOUNT

5.85 (148.6)

DIM "A"

WITH STANDARD

REF AIR

CAL GAS

7.58 (192)

SNUBBER

DIFFUSER

ELEC

DIM "B" REMOVAL ENVELOPE

1/4 IN. TUBE

6 MM TUBE

ANSI

DIN

JIS

1/2"

CONN

CONDUIT

GAS CAL

JIS

4512C18H01

6.10

(155)

1.88 (48)

(15)

0.59

AIR

REF

AT THE BOTTOM

BOTTOM VIEW

INSTALL WITH CONNECTIONS

5.12

(130)

THESE FLAT FACED FLANGES ARE MANUFACTURED

TO ANSI, DIN, AND JIS BOLT PATTERNS AND ARE NOT

DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN

PARENTHESES.

PRESSURE RATED.

NOTES: 1.

27270009

3535B18H02

ANSI

0.062 THK GASKET

2-2 Installation

3635B48H01

3535B45H01

JIS

DIN

3.80 (96.5)

DIFFUSER

FOR PROBE

WITH CERAMIC

ADD TO DIM "A"

4.90 (124.5)

ADD TO DIM "A" FOR

ARRESTOR

DIFFUSER AND FLAME

PROBE WITH CERAMIC

DIN

7.28

(185)

0.71

(18)

4512C19H01

ANSI

6.00

(153)

0.75

(20)

4512C17H01

TABLE I MOUNTING FLANGE

FLANGE

DIA.

HOLE

DIA.

PROCESS FLOW MUST

BE IN THIS DIRECTION

WITH RESPECT TO

DEFLECTOR 3534848G01

Figure 2-1. Probe Installation (Sheet 1 of 5)

5.71

(145)

4.75

(121)

(4) HOLES

EQ SP ON BC

TABLE II INSTALLATION/REMOVAL

DIM "B"

27.3 (694)

16 (406)

DIM "A"

18 IN.

PROBE

45.3 (1151)

34 (864)

3FT

81.3 (2065)

117.3 (2980)

70 (1778)

106 (2692)

6FT

9FT

153.3 (3894)

142 (3607)

12 FT

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

7.50

0.75

9.00 (153)

ANSI

7.48

0.75

9.25 (235)

JIS

TABLE IV. FLANGE SIZE

BOLT

CIRCLE

(8) HOLES

DIAMETER

FLANGE

DIAMETER

7.48

0.945

9.25 (235)

DIN

DIN, AND JIS BOLT PATTERNS AND ARE

* FLANGES ARE MANUFACTURED TO ANSI,

FLAT FACED. THESE FLANGES ARE NOT

PRESSURE RATED.

5.7 (145)

14.5

(369)

DIM "D" REMOVAL ENVELOPE

7.00

(178)

World Class 3000

37840002

REF AIR AND

CAL GAS

CONNECTOR

ELECTRICAL

CONNECTOR

CAL GAS LINES

CHECK VALVE FOR

31.1

(790)

45.3 (1151)

DIM "D" DIM "E"

(686)

DIM "C"

NOMINAL MEASUREMENTS

TABLE III. REMOVAL / INSTALLATION

3FT

67.1

81.3

6FT

103.1

(1704)

117.3

(2065)

(1600)

(2619)

(2980)

(2515)

9FT

139.1

(3533)

153.3

(3894)

135

(3429)

12 FT

DIM "E" (WITH FLAME ARRESTOR)

IN HARDWARE PACKAGE

DIM "C"

0.06 THK GASKET FURNISHED

SEE TABLE IV

(P/N 3535B58G04 - JIS)

(P/N 3535B58G02 - ANSI)

FOR FLANGE

SIZES

(P/N 3535B58G06 - DIN)

NOMINAL

3.6 (91.44)

(P/N 4843B38G02)

SNUBBER DIFFUSION/

DUST SEAL ASSEMBLY

INSULATE IF

EXPOSED TO

AMBIENT WEATHER

DIMENSIONS ARE IN INCHES WITH

MILLIMETERS IN PARENTHESES.

CONDITIONS

Figure 2-1. Probe Installation (Sheet 2 of 5)

NOTE:

Installation 2-3

World Class 3000

JIS

9.25

(235)

(P/N 3535B58G04)

4.92

(125)

(M-20 x 2.5)

(200)

7.894

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

8 THREADED HOLES

EQUALLY SPACED ON

D DIA B.C.

ABRASIVE SHIELD

FLANGE O.D.

16860021

TABLE VI. ADAPTOR PLATE DIMENSIONS FOR ABRASIVE SHIELD

DIN

ANSI

IN.

DIMENSIONS

JIS

9.25

(P/N 3535B58G06)

9.00

(P/N 3535B58G02)

"A"

(mm)

6.50

(P/N 4512C35G01)

(235)

(229)

(165)

3.94

(100)

4.75

(121)

"B"

DIA

(M-12 x 1.75)

(M-16 x 2)

0.625-11

"C"

THREAD

(130)

5.118

7.48

7.50

"D"

(190)

(191)

DIA

ATTACHING HARDWARE.

NOTE: PART NUMBERS FOR ADAPTOR PLATES INCLUDE

22.5

CROSSHATCHED AREA IN 4

OUTSIDE WALL SURFACE.

CORNERS MAY BE USED TO

FIELD BOLTING OF PLATE TO

PROVIDE ADDITIONAL HOLES FOR

AND 12 FT ABRASIVE SHIELD

ADAPTOR PLATE FOR 3, 6, 9,

INSTALLATIONS. SEE SHEET 2.

2-4 Installation

TABLE V. ADAPTOR PLATE DIMENSIONS FOR PROBE

DIN

(P/N 4512C36G01)

ANSI

(P/N 4512C34G01)

IN.

(mm)

DIMENSIONS

7.5

6.00

"A"

(191)

(153)

(M-16 x 2)

0.625-11

"B"

5.708

4.75

"C"

THREAD

(145)

(121)

DIA

ATTACHING HARDWARE.

NOTE: PART NUMBERS FOR ADAPTOR PLATES INCLUDE

Figure 2-1. Probe Installation (Sheet 3 of 5)

4 STUDS,

LOCKWASHERS AND

NUTS EQUALLY

SPACED ON

2.500 DIA

C DIA B.C.

ADAPTOR PLATE FOR

STD WORLD CLASS 3000

PROBE INSTALLATION.

SEE SHEET 1.

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

INSTALLATION FOR METAL

WALL STACK OR DUCT

CONSTRUCTION

World Class 3000

INSTALLATION FOR MASONRY

WALL STACK CONSTRUCTION

MTG HOLES SHOWN ROTATED

45 OUT OF TRUE POSITION

WELD OR BOLT ADAPTOR PLATE TO METAL WALL OF STACK OR DUCT. JOINT MUST BE AIR TIGHT.

0.50 (13)

3.75 (95) MIN DIA HOLE

IN WALL

STACK OR DUCT METAL WALL

0.50 (13)

BOLT ADAPTOR

PLATE TO OUTSIDE

WALL SURFACE

FIELD WELD

PIPE TO

ADAPTOR PLATE

MTG HOLES

SHOWN ROTATED

45 OUT OF

TRUE POSITION

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT

ADAPTOR PLATE NOT FURNISHED BY.EMERSON PROCESS MANAGEMENT

4.50 (114) O.D. REF

PIPE 4.00 SCHED 40 PIPE SLEEVE (NOT BY EMERSON PROCESS MANAGEMENT) LENGTH BY CUSTOMER

MASONRY STACK WALL

WELD OR BOLT ADAPTOR

PLATE TO METAL WALL

OF STACK OR DUCT.

JOINT MUST BE AIR TIGHT.

2.50 (63.5) MIN DIA HOLE

IN WALL

STACK OR DUCT METAL WALL

Figure 2-1. Probe Installation (Sheet 4 of 5)

BOLT ADAPTOR

PLATE TO OUTSIDE

WALL SURFACE

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

NOTE: DIMENSIONS IN INCHES WITH

MILLIMETERS IN PARENTHESES.

FIELD WELD PIPE TO ADAPTOR PLATE

3.50 (89) O.D. REF

PIPE 3.00 SCHED 40 PIPE SLEEVE (NOT BY EMERSON PROCESS MANAGEMENT LENGTH BY

MASONRY STACK WALL

)

Installation 2-5

37840004

World Class 3000

BRACE BARS (EMERSON PROCESS MANAGEMENT)

2.00

60 MAX.

(51)

1.00 (25)

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

NOTE: DIMENSIONS IN INCHES WITH

MILLIMETERS IN PARETHESES.

VERTICAL BRACE CLAMP ASSY. HORIZONTAL BRACE CLAMP

(BOTH BRACE CLAMP ASSEMBLIES ARE THE SAME. INSTALLATION AND LOCATION OF CLAMP ASSEMBLIES AND BRACE BARS TO BE DONE IN FIELD.)

BY EMERSON PROCESS

}

MANAGEMENT

30 MIN.

4.12

(105)

4.12

(105)

2 HOLES - 0.625 (16) DIA. FOR

0.50 (12) DIA. BOLT

0.375 (10)

1.00 (25) MAX.

NOTE: BRACING IS FOR VERTICAL AND HORIZONTAL PROBE INSTALLATION.

EXTERNAL BRACING REQUIRED FOR 9 FT AND 12 FT (2.75 M AND 3.66 M) PROBES AS SHOWN ABOVE.

5.62

(143)

5.62

(143)

36.00 (914)

ABRASIVE SHIELD

Figure 2-1. Probe Installation (Sheet 5 of 5)

37840005

2-6 Installation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

4. If using the optional ceramic diffusor element, the vee deflector must be correctly oriented. Before inserting the probe, check the direction of flow of the gas in the duct. Orient the vee deflector on the probe so that the apex points upstream toward the flow (Figure 2-2). This may be done by loosening the setscrews, and rotating the vee deflector to the desired position. Retighten the setscrews.

5. In horizontal installations, the probe junction box should be oriented so that the system cable drops vertically from the probe junction box. In a vertical installation, the system cable can be oriented in any direction.

6. If the system has an abrasive shield, check the dust seal packings. The joints in the two packings must be staggered 180°. Also, make sure that the packings are in the hub grooves as the probe slides into the 15° forcing cone in the abrasive shield.

NOTE

7. Insert probe through the opening in the mounting flange and bolt the unit to the flange. When probe lengths selected are 9 or 12 ft (2.75 or 3.66 m), special brackets are supplied to provide additional support for the probe inside the flue or stack. See Figure 2-1, sheet 5.

NOTE

Probe Installation To maintain CE compliance, ensure there is a good connection between the chassis of the probe and earth.

GAS FLOW DIRECTION

VEE

DEFLECTOR

APEX

DIFFUSION

ELEMENT

SETSCREW

FILTER

VEE

DEFLECTOR

If process temperatures will exceed 392°F (200°C), use anti-seize compound on stud threads to ease future removal of probe.

624017

Figure 2-2. Orienting the Optional Vee Deflector

Installation 2-7

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

c. Reference Air Package

After the oxygen analyzing (probe) unit is installed, connect the reference air set to the probe junction box. The reference air set should be installed in accordance with Figure 2-3.

d. Service Required

1. Power input: 100, 115 or 220 Vac single phase, 50 to 60 Hz, 3 amp minimum. (See label.)

2. Compressed air: 10 psig (68.95 kPa) minimum, 225 psig (1551.38 kPa)

0.125-27 NPT FEMALE

OUTLET CONNECTION

4.81 (122.17)

FLOW SET

POINT KNOB

OUTLET

1.19 (30.22)

DRAIN VALVE

maximum at 2 scfh (56.6 L/hr) maximum; supplied by one of the following (less than 40 parts-per-million total hydrocarbons). Regulator outlet pressure should be set at 5 psi (35 kPa).

(a) Instrument air - clean, dry. (b) Bottled standard air with step-down

regulator.

(20.95% oxygen in nitrogen).

(d) Other equivalent clean, dry, oil-free

air supply.

3.12 (79.25) MAX

2.250 (57.15)

2.0

(50.80)

1.50

(38.10)

0.25-18 NPT FEMALE INLET CONNECTION

NOTE: DIMENSIONS ARE IN INCHES WITH

2 MOUNTING HOLES

3.19 (81.03) LG

THROUGH BODY FOR

0.312 (7.92) DIA BOLTS

MILLIMETERS IN PARENTHESES.

8.50 MAX (215.90)

10.0 REF

0.250 OR 6 MM OD

TUBE COMPRESSION

FITTING (SUPPLIED BY WECO)

0.250 OR 6 MM OD TUBING (SUPPLIED BY CUSTOMER)

SCHEMATIC HOOKUP FOR REFERENCE AIR SUPPLY ON OXYGEN ANALYZER PROBE HEAD.

(254)

TO PROBE HEAD

1 FLOWMETER 0.2-2.0 SCFH 771B635H02

2 2" PRESSURE GAGE 0-15 PSIG 275431-006

3 COMBINATION FILTER-REG. 0-30 PSIG 4505C21G01

REF AIR SET

263C152G01

COMPRESSED AIR SUPPLY 10-225 PSIG MAX PRESSURE

Figure 2-3. Air Set, Plant Air Connection

2-8 Installation

27270003

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

2-2 INTELLIGENT FIELD TRANSMITTER (IFT)

INSTALLATION a. Mechanical Installation

The outline drawing of the IFT module in Figure 2-4 shows mounting centers and clearances. The NEMA 4X enclosure is designed to be mounted on a wall or bulkhead. The IFT should be installed no more than 1200 feet (364 m) from the optional HPS or 150 feet (45 m) from the probe if HPS is not installed in the system.

b. Electrical Connections

To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, connection to the main electrical power supply must be made through a circuit breaker (min 10A) which will disconnect all current carrying conductors during a fault situation. This circuit breaker should also include a mechanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947.

NOTE

Refer to Figure 2-6 for fuse locations and specifications.

1. The IFT can be configured for 100, 120, 220, or 240 line voltages. For 120 Vac usage, install JM8, JM7, and JM1 on the power supply board. For 220 Vac usage, install jumpers JM6, JM5, JM2 (refer to Figure 2-5 and Figure 2-6).

11.00(279.4)

8.00 (203.2)

12.50

(317.5)

13.10

(332.7)

11.0(279.4) MINIMUM DOOR SWING CLEARANCE

1.62

(41.1)

1.49

(37.8)

NOTE: DESIGN DIMENSIONS ARE IN INCHES

1.00

(25.4)

WITH MILLIMETERS IN PARENTHESES.

ALLCABLE SHOULD BERATEDFOR USE

ABOVE76 C

LINE

NOTICE:

Model IFT Assy 6A00178GXX SNXXXXXXXXXXXX

VoltsXXX @ 50/60 Hz Line Fuse 5Amps

RosemountAnalyticalInc. P.O.Box901, Orrville,OH 44667USA

PROBE

2.25

(57.15)

0.867

(22.00)

14.00

(355.6)

6.40

(162.6)

37840020

Figure 2-4. Outline of Intelligent Field Transmitter

be configured to connect directly to a probe. An optional HPS is available for cable runs over 150 feet (45 m). The electrical connections for a non-HPS equipped system should be made as described in the electrical installation diagram, Figure 2-7. Refer to Figure 2-13 for connections for an HPS equipped system.

2. For installations where the cable run is less than 150 feet (45 m), the IFT can

Installation 2-9

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Do not install jumper JM6 on the microprocessor board, or JM1 on the interconnect board, if an HPS is installed in the system. This will result in system failure.

3. The IFT must have JM6 on the microprocessor board (Figure 2-8 and Figure 2-9) and JM1 on the interconnect board (Figure 2-10 and Figure 2-11) installed if an HPS is not installed in the system.

4. If an MPS is not used in the system, wire jumper between CAL RET and NO GAS must be installed on the interconnect board. Remove wire jumper

LINE VOLTAGE

SELECTION

100 V.A.C.

120 V.A.C.

220 V.A.C.

240 V.A.C.

JUMPER

(INSTALL)

JM3, JM7, JM2

JM8, JM7, JM1

JM6, JM5, JM2

JM6, JM5, JM1

JUMPER

CONFIGURATION

WORLD CLASS PROBE (44V)

REPLACEMENT" PROBE (115V)

if MPS is installed in the system. Refer to Figure 2-7, note 6.

5. The power cable should comply with the safety regulations in the user's country and should not be smaller than 16 gauge, 3 amp.

6. Before supplying power to the IFT, verify that the jumpers have been properly set in the IFT (Figure 2-5, Figure 2-8, and Figure 2-10).

7. Terminal strip J5 on the power supply board is used for supplying the IFT with power. Terminal strip J6 on the power supply board is used to supply the probe heater with power if an HPS is not used (Figure 2-6).

ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS.

PROBE HEATER

VOLTAGE SELECTION

218 PROBE (115V)

WORLD CLASS "DIRECT

JUMPER

(INSTALL)

JM10

JM9

If incorrect heater voltage is selected, damage to the probe may occur. For HPS voltage selection jumper, refer to Figure 2-15. Always update the relevant labeling to reflect the set voltage.

Figure 2-5. Power Supply Board Jumper Configuration

2-10 Installation

21190012

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

FUSES

World Class 3000

NOTE: ALL FUSES (F1 THROUGH F5)

ARE 5A @ 250 VAC, ANTISURGE, CASE SIZE5X20MM, TYPE T TO IEC127, SCHURTER.

Figure 2-6. IFT Power Supply Board Jumpers

FUSES

Installation 2-11

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

PROBE JUNCTION

BOX WIRING

HEATER

GN CELL -VE

OR CELL +VE

YE CHROMEL

RD ALUMEL

}

12345678

PROBE MV -

PROBE MV +

PROBE TC +

PROBE TC -

WORLD CLASS

PROBE

GNE

NOTES:

STACK TC WIRING AS REQUIRED. SPECIAL PROBE CABLE BETWEEN PROBE

AND IFT BY EMERSON PROCESS MANAGEMENT. INSTALL JM1 ON INTERCONNECT BOARD. INSTALL JM6 ON MICROPROCESSOR

BOARD PER FIGURE 2-8. IF STACK TEMPERATURE NOT USED. IF MPS 3000 NOT USED. 1 RELAY PER PROBE AVAILABLE FOR

CALIBRATION STATUS INDICATION. (48 V max, 100 mAmax)

CURRENT/VOLTAGE SELECTOR SWITCH MUST BE SELECTED TO CURRENT (I) FOR HART COMMUNICATIONS APPLICATIONS.

SET SWITCH SW3A PER FIGURE 2-8. SWITCH/JUMPER CONFIGURATION FOR REV.

13 AND LATER

Figure 2-7. Wiring Layout for IFT Systems without HPS

INTELLIGENT FIELD TRANSMITTER IFT 3000

JM6

3D39122G REV

POWER SUPPLY BOARD

ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS.

(INSTALL) JM3, JM7, JM2 JM8, JM7, JM1 JM6, JM5, JM2 JM6, JM5, JM1

J5 J6

LINE

VOLTAGE

BK WH GN PU

BL YE RD

JUMPER CONFIGURATION

JUMPER

PROBE HEATER

VOLTAGE SECTION

WORLD CLASS PROBE

218 PROBE

WORLD CLASS "DIRECT

REPLACEMENT" PROBE

JUMPER

(INSTALL)

JM10

JM9 JM9

VOLTAGE

SECTION 100 V.A.C. 120 V.A.C. 220 V.A.C. 240 V.A.C.

GND STUD

LINE

PROBE 1

LINE OUT LINE IN

J10

HI GAS

IN CAL

CAL RET

NO GAS

LOW GAS

HI GAS

NC C NO NC C NO NC C NO NC C NO

J11

PROBE 1

PROBE 2 PROBE 3 PROBE 4

MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER (OPTIONAL)

MPS TERMINATION BOARD

3D39513G, REV 13

MICROPROCESSOR

BOARD

CURRENT/VOLTAGE SELECTOR SWITCH

J2 J3 J4

3D39120G REV

INTERCONNECT BOARD

2 CONDUCTOR

SHIELDED CABLE

CAL RET NO GAS

LO GAS HI GAS IN CAL SHIELD

5 CONDUCTOR SHIELDED CABLE PER PROBE #16 AWG BY CUSTOMER

BY CUSTOMER

SHIELD STACK TC STACK TC +

J8 J9

SHIELD PROBE TC -

RD YE

PROBE TC + SHIELD

PROBE MV

MV+

PROBE

PROBE 2 PROBE 3 PROBE 4

IN CAL

NO GAS

CAL RET

IN CAL

HI GAS

NO GAS

LOW GAS

CAL RET

PROBE 1

SOLENOID

J13 J14 J15 J16 J17 J18

PROBE 2

LOW GAS

SOLENOID

PROBE 3

HI GAS

SOLENOID

SW2

AOUT AOUT +

IN CAL

NO GAS

CAL RET

PROBE 4

SOLENOID

HIGH GAS

SOLENOID

D C B A

ON OFF

JM1

LOW GAS

LOW G AS

SOLENOID

SW3

PRESSURE

J12

SWITCH

LINE

VOLTAGE

37840006

2-12 Installation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

OUTPUT JUMPER

HPS Remove JM6 Probe (No HPS) Install JM6

ANALOG OUTPUT (Condition during microcontroller failure)

Output = zero SW3 on Output = maximum SW3 off

(See Figure 2-9 for jumper and switch locations.)

Figure 2-8. Microprocessor Board

Jumper Configuration

c. Analog Output and Relay Output

Connections

1. The microprocessor board has a selector for voltage or current operations. Figure 2-9 shows switch orientation. In voltage mode, output is 0-10 V. In the current mode, the output can be configured from the SETUP menu to be 020 mA or 4-20 mA.

2. The analog output and relay outputs are programmed by the user as needed. The analog output is typically sent to recording equipment such as chart recorders. Relay outputs are typically sent to annunciators.

Switch SW3

2-3 HEATER POWER SUPPLY INSTALLATION

3. Relays K1 and K2 are user configurable from the probe SETUP sub-menu (Table 5-5). Typically these are used to indicate O specified tolerances. OK relay is energized when unit is functioning properly.

4. All wiring must conform to local and national codes.

5. Analog output requires shielded cable with the shield terminated at the interconnect board.

6. Connect the analog output and relay outputs as shown in Figure 2-11.

a. Mechanical Installation

The outline drawing of the heater power supply enclosure in Figure 2-12 shows mounting centers and clearances. The NEMA 4X enclosure is designed to be mounted on a wall or bulkhead. The heater power supply should be installed no further than 150 feet (45 m) from the probe. The heater power supply must be located in a location free from significant ambient temperature changes and electrical noise. Ambient temperature must be between -20° and 140°F (-30° and 60°C).

values above or below

Installation 2-13

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

JUMPER

JM6

IFT CPU BOARD

3D39513G

R117

TP36

R10 R18 R29 C14

D2 TP10 R2

TP9 TP20

U11

R28

TP7

Q2 C6 D6

R24

U10

C15

R20

JM6

R97

TP8

TP55 TP59

TP29

C27

TP36

TP19

TP51

R40

D7 D6

C42

R111

R129

C17

C48

C62

Q10

TP92

TP56

U21

TP61

U15

R72

R67

R36

C16

U28

R112

R99 C46

C51

C45

R113 R106

R102

U34Q9C80

C81

Q11

TP3

TP1

R79

R106

U19

TP62

C25

C34

U14

R50

TP40 JM8

R159

C19

TP71 TP65

C52

TP63 TP67

D13

D12

TP94

TP91

TP85

C53

TP90

Q12

R69

R160

TP57

TP93

TP81

TP102

U29

TP97

R127

C50

R114

C55

R124

TP103

TP130

R115

R110

TP96

D19

D17

TP95

REV

U24

C39

U16

C36

C40

R77

TP63

C29

TP101

C64

R121

C12

R87

U23

TP2

R122

R120

U28

R85

Q13

R123

D18

TP99

R116

TP84

C54

R119

R104 R100

R126

R118

TP33

C78

R92

TP75

D11

U20

R125

TP96

U30

TP73

R88

U27

R86

R107

C47

C48

R95

TP85

TP77

U22

U18

U33

R161

TP105

R153

R156

R98

TP89

TP72TP82

R85

R103

SW2

U25

R109

C83

TP78

R101 R83

TP79

TP76

R91

SWITCH

SW3

EMERSOM PROCESS MANAGEMENT / RAI

TP5 TP6

SW3

R152

R150

TP22

Q15

R149

Q14

C75

R157

D20

TP80

C59

R93

RL1

C56

R145

U32

R26 R22

C73

U31

R144

C74

R142 R141

R139 R156

C85

C86 R131

C87 R43

D14

C58

R90

R19

C10

R147

R23

C72

R27 R32

R136

R140

R135 R133

R132

R136

R137

C71

D16

RL3

R105

C23

C20

C11

R154

TP104

R143

R155

C76 C77

TP4

C70

C89

R134

C88

RL2

C57

R6 C5

D15

R102

37840031

CURRENT VOLTAGE

SELECTOR SWITCH

SW2

Figure 2-9. IFT Microprocessor Board

2-14 Installation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

NOTES:

DENOTES SHIELD CONNECTION.

OK RELAY IS ENERGIZED WHEN UNIT IS FUNCTIONING PROPERLY.

World Class 3000

OUTPUT JUMPER

HPS Remove JM1 Probe (No HPS) Install JM1

Figure 2-10. Interconnect Board Jumper Configuration

OK-COM OK-NO

23 22

K1-COM K1-NO

K2-COM

20 19

K2-NO

17 16 15 14 13 12

ANOUT

ANOUT+

STACK T/C

7 6

PROBE T/C

5 4

PROBE T/C

3 2

PROBE MV

PROBE MV+

OK-NC

K1-NC

K2-NC

CALINIT-2

CAL INIT-1

CALRET

NOGAS

LOGAS

HIGAS

INCAL

RELAY RELAY+

AD590 AD590+

TRIAC

TRIAC+

24 23 22

21 20 19

17 16 15 14 13 12

11 10

9 8

7 6

5 4 3 2

JM1 (UNDER SHIELD)

Figure 2-11. IFT Interconnect Board Output Connections

16860010

Installation 2-15

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

4.00

(101.6)

(215.9)

3.25

(82.6)

8.50

0.31

(7.9)

#0.31

6.00

(152.4)

(124)

6.75

(171.5)

NOTE: DIMENSIONS IN INCHES

7.00

(177.8)

4.88

#10-32 UNF 2A THREADED INSERT (0.31 x 0.31 FROM CORNER OF PLATE)

WITH MILLIMETERS IN PARENTHESES.

3.63

(92.2)

NEMA 4X

(NON-HAZARDOUS)

0.13" (3.3) THK U. L. APPROVED GASKET

1.81 (46)

11.00

(279.4)

8.00

(203.2)

Figure 2-12. Outline of Heater Power Supply

4.38

(111.3)

10.39 (264)

9.96

(253)

0.38 (9.7)

1.00 (25.4) MINIMUM CLEARANCE

4.72

(120)

CLASS 1, DIVISION 1, GROUP B ENCLOSURE

FOR REMOVING COVER

9.17

(233)

8.50

(215.9)

6.18

(156.9)

0.56 (14) DIA (2) MOUNTING HOLES

686029

b. Electrical Connections

1. Electrical connections should be made as described in the electrical installation diagram, Figure 2-13. The wiring terminals are divided into two layers; the bottom (FROM PROBE) terminals should be connected first, the top (FROM ELECTRONICS) terminals should be connected last (Figure 2-14). Each terminal strip has a protective cover which must be removed when making connections. To remove the terminal covers, remove two slotted screws holding cover in place. Always reinstall terminal covers after making connections. All wiring must conform to local and national codes.

NOTE

Refer to Figure 2-16 for fuse locations and specifications.

2. Power Input: 120, 220 or 240 Vac. For 120 Vac usage, install jumpers JM4 and JM1. For 220 or 240 Vac usage, install jumper JM5 (see label, Figure 2-15).

NOTE

For 100 Vac usage, the heater power supply is factory-supplied with a different transformer. When using the HPS with 100 Vac transformer, install jumpers JM1 and JM4.

3. The power cable should comply with safety regulations in the user's country and should not be smaller than 16 gauge, 3 amp.

2-16 Installation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

PROBE JUNCTION

BOX WIRING

HEATER

GN CELL -VE

OR CELL +VE

YE CHROMEL

RD ALUMEL

12345678

PROBE MV -

PROBE MV +

PROBE TC +

PROBE TC -

}

GNE

WORLD CLASS PROBE

LINE VOLTAGE

SELECTION

120 V.A.C./100 V.A.C.

220/240 V.A.C.

PROBE HEATER

VOLTAGE SECTION

WORLD CLASS PROBE JM7

TOP

TRIAC RELAY

+++

CONFIGURATION

JUMPER

(INSTALL)

JM4, JM1

JM5

JUMPER

(INSTALL)

STACKTCANALOG

---

NOTES:

RELAY WIRE IS OPTIONAL, RELAY CAN BE

BYPASSED WITH JUMPER JM-2 IF NOT WIRED TO STACK TC WIRING AS REQUIRED.

ALL WIRES #16-#22 AWG TWISTED PAIR WITH SHIELD

BY CUSTOMER EXCEPT AS NOTED.

STANDARD PROBE CABLE BETWEEN PROBE AND

HPS BY EMERSON PROCESS MANAGEMENT. REMOVE JM1 ON INTERCONNECT BOARD.

INSTALL JM6 ON MICROPROCESSOR

BOARD PER FIGURE 2-8.

IF RELAY WIRE OF NOTE 1 INSTALLED THEN

REMOVE JM2 ON HPS 3000. IF STACK TEMPERATURE NOT USED.

IF MPS 3000 NOT USED.

1 RELAY PER PROBE AVAILABLE FOR CALIBRATION

STATUS INDICATION (48 V max, 100 mA max). 100 V.A.C. REQUIRES TRANSFORMER PART

NUMBER 1M02961G02.

ALWAYS DISCONNECT LINE VOLTAGE

JUMPER

FROM HEATER POWER SUPPLY BEFORE CHANGING JUMPERS.

HEATER POWER

REMOTE

ELECTRONICS

SELECTION

(NEXT GENERATION)

HEATER

REMOVE JM2

INSTALL JM2

JUMPER

REMOVE JM3, JM6DIGITAL

2 TWISTED PAIR SHIELDED #22 AWG BY CUSTOMER (OPTIONAL)

37840007

OR CELL+ BL CELL YE HTR TC +

RD HTR TC -

WH BK GN

GN/YE

(INTERNAL

AD590

WIRING)

PROBE

BOTTOM

PROBE

J2 J1

STACK

PROBE

HEATER

HPS 3000 INTERFACE MODULE

WHBK

4 TWISTED PAIR SHIELDED #22 AWG BY CUSTOMER

LINE

LINE VOLTAGE

Figure 2-13. Wiring Layout for Complete IFT 3000 System with HPS (Sheet 1of 2)

Installation 2-17

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

INTELLIGENT FIELD TRANSMITTER IFT 3000

JM6

D C B A

ON OFF

SW3

January 2007

LINE VOLTAGE SECTION

100 V.A.C. 120 V.A.C. 200 V.A.C. 220 V.A.C. 240 V.A.C.

GND STUD

JUMPER

(INSTALL) JM3, JM7, JM2 JM8, JM7, JM1 JM4, JM5, JM2 JM6, JM5, JM2 JM6, JM5, JM1

J5 J6

LINE

VOLTAGE

ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS.

JUMPER CONFIGURATION

PROBE HEATER

VOLTAGE SECTION

NOT USED REMOVE

NOT USED

3D39122G REV

POWER SUPPLY BOARD

JUMPER

(INSTALL)

JM9, JM10

CAL RET NO GAS LO GAS HI GAS IN CAL SHIELD RELAY – RELAY + SHIELD AD590 – AD590 + SHIELD TRIAC – TRIAC +

3D39513G, REV 13

MICROPROCESSOR

BOARD

J2 J3 J4

INTERCONNECT BOARD

2 CONDUCTOR SHIELDED CABLE

BY CUSTOMER

SHIELD STACK TC STACK TC +

J8 J9

SHIELD PROBE TC -

RD YE

PROBE TC + SHIELD

PROBE MV PROBE

CURRENT/VOLTAGE SELECTOR SWITCH

3D39120G REV

MV+

AOUT AOUT +

SW2

JM1

Figure 2-13. Wiring Layout for Complete IFT 3000 System with HPS (Sheet 2 of 2)

2-18 Installation

5 CONDUCTOR SHIELDED CABLE PER PROBE #16 AWG BY CUSTOMER

PROBE 1

LINE OUT LINE IN

J10

HI GAS

IN CAL

CAL RET

NC C NO NC C NO NC C NO NC C NO

J11

PROBE 1

PROBE 2 PROBE 3 PROBE 4

MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER (OPTIONAL)

PROBE 2 PROBE 3 PROBE 4

NO GAS

LOW GAS

HI GAS

IN CAL

NO GAS

CAL RET

IN CAL

HI GAS

LOW GAS

J13 J14 J15 J16 J17 J18

MPS TERMINATION BOARD

CAL RET

PROBE 1

SOLENOID

NO GAS

PROBE 2

LOW GAS

SOLENOID

PROBE 3

SOLENOID

HI GAS

IN CAL

PROBE 4

SOLENOID

NO GAS

CAL RET

LOW GAS

SOLENOID

HIGH GAS

SOLENOID

SWITCH

PRESSURE

J12

LINE

VOLTAGE

37840008

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

SCREW

(2 PER COVER)

World Class 3000

TRANSFORMER

TERMINAL

COVERS

FRONT

TERMINAL STRIP

(FROM ELECTRONICS)

TRANSFORMER

(FROM ELECTRONICS)

SIDE

Figure 2-14. Heater Power Supply Wiring Connections

TERMINAL STRIP

29850005

Installation 2-19

World Class 3000

LINE VOLTAGE

SELECTION

100/120 VAC

220/240 VAC

JUMPER

(INSTALL)

JM4, JM1

JM5

JUMPER

CONFIGURATIONS

ALWAYS DISCONNECT LINE VOLTAGE FROM HEATER POWER SUPPLY AND ANALOG ELECTRONICS (IF USED) BEFORE CHANGING JUMPERS.

HEATER POWER

REMOTE

JUMPER

REMOVE JM2

*INSTALL JM2

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

PROBE HEATER

VOLTAGE SELECTION

WORLD CLASS PROBE

218 PROBE (115V)

(44V)

NOTES:

100 VAC OPERATION REQUIRES TRANSFORMER PART NUMBER 1M02961G02.

REFER TO TABLE 3-5 FOR PROPER SET POINT SELECTION.

JUMPER

(INSTALL)

JM7

JM8

Figure 2-15. Jumper Selection Label

NOTE

Before supplying power to the heater power supply, verify that jumpers JM3, JM6 are removed and JM7 is installed. If relay wire (Figure 2-13, note 1) is installed, JM2 must be removed from HPS Mother Board (Figure 2-16).

4. Before supplying power to the heater power supply, verify that the jumpers on the mother board, Figure 2-16, are properly configured. Jumpers JM3 and JM6 should be removed and JM7 should be installed.

Additionally, make sure that the proper jumper for your line voltage is installed, Figure 2-15. If relay wire (Figure 2-13, note 1) is not installed, JM 2 should be installed on the HPS Mother Board (Figure 2-16).

NOTE

ELECTRONICS

SELECTION

*ANALOG (EXISTING)

DIGITAL

(NEXT GENERATION)

FUSES

JM1

JM2 JM4

JM7

FUSE

JUMPER

INSTALL JM3, JM6

REMOVE JM3, JM6

3D3 080G REV

37840009

JM5

Refer to Figure 2-8 and Figure 2-10 for proper IFT jumper configuration. IFT microprocessor and interconnect board jumper configurations must be set correctly in order for HPS to work properly.

2-20 Installation

NOTE: ALL FUSES ARE 5A @ 250 VAC,

ANTI-SURGE, CASE SIZE 5 X 20 MM, TYPE T TO IEC127, SCHURTER.

29850001

Figure 2-16. Jumpers on HPS Mother Board

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

2-4 MULTIPROBE CALIBRATION GAS

SEQUENCER INSTALLATION a. Mechanical Installation

The outline drawing of the MPS module in Figure 2-17 shows mounting centers and clearances. The box is designed to be mounted on a wall or bulkhead. The MPS module should be installed no further than 300 feet (91 mz) piping distance from the probe, and no more than 1000 feet (303 m) cabling distance from the IFT. Install the MPS module in a location where the ambient temperature is between -20° and 160°F (-30° and 71°C).

12.00

(304.80)

10.00

(254.00)

b. Gas Connections

Figure 2-18 shows the bottom of the MPS where the gas connections are made. 1/4 inch threaded fittings are used.

1. Connect the reference air supply to INSTR. AIR IN. The air pressure regulator valve is set at the factory to 20 psi (138 kPa). If the reference air pressure should need readjustment, turn the knob on the top of the valve until the desired pressure is obtained.

2. Connect the high O

calibration gas to

HIGH GAS. The calibration gas pressure should be set at 20 psi (138 kPa).

Analytical

14.00 (355.60) REF

PROBE1 PROBE 2 PROBE3 PROBE4

LOWCAL

CALGAS

HIGHCAL

GASIN

INSTR

AIR

CALGAS

OUT

REFAIR

OUT

Figure 2-17. MPS Module

12.00

(304.80)

NOTE: DIMENSIONS ARE IN INCHES

WITH MILLIMETERS IN PARENTHESES.

CALGAS

OUT

REFAIR

OUT

0.84 (21.34)

1.96 (49.78)

3.09 (78.49)

4.21 (106.93)

5.25 (133.35)

5.54 (140.72)

37840010

Installation 2-21

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

3. Connect the low O2 calibration gas to LOW GAS. The calibration gas pressure should be set at 20 psi (138 kPa).

4. Connect the REF AIR OUT to the reference air fitting on the probe junction box.

5. Connect the CAL GAS OUT to the calibration gas fitting on the probe junction box.

6. If the MPS is configured for multiple probes (up to four), repeat steps 4 and 5 for each additional probe.

A check valve is required for each probe connected to an MPS to prevent condensation of flue gas in the calibration gas lines. The check valve must be located between the calibration fitting and the gas line.

c. Electrical Connections

Electrical connections should be made as described in the electrical installation diagram, Figure 2-19. All wiring must conform to local and national codes. The electrical connections will exist only between the electronics package and the MPS to enable automatic and semiautomatic calibration. If

more than one probe system is being used, the additional probes and electric packages would be wired similar to the first probe.

NOTE

Refer to Figure 2-19 for fuse locations and specifications.

1. Run the line voltage through the bulkhead fitting on the bottom of the MPS where marked LINE IN, Figure 2-18. Connect the line voltage as shown in Figure 2-19 to the LINE IN terminal on the MPS termination board located inside the unit. Tighten the cord grips to provide strain relief.

2. The MPS can accommodate up to four probes. The terminal strips on the MPS termination board are marked PROBE 1, PROBE 2, PROBE 3, and PROBE 4. Select PROBE 1 if this is the first probe and electronic package installed on the MPS.

3. Make the connections from the MPS to the IFT as shown in Figure 2-19. Run wires from the MPS Termination Board inside the unit through the bulkhead fitting on the bottom of the unit where marked SIGNAL IN, Figure 2-18. After the connections are made, tighten the cord grips to provide strain relief.

2-22 Installation

DRAIN

PROBE 1 PROBE 2 PROBE 3 PROBE4

LOW CAL

CAL GAS

HIGH CAL

GAS IN

INSTR

GAS IN

OUT

REF AIR

OUT

AIR

OUT

REF AIR

OUT

CAL GAS

OUT

REF AIR

OUT

Figure 2-18. MPS Gas Connections

LINE IN

SIGNAL IN

27270014

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

NOTE: FUSES FOR 115 VOLT MPS UNIT ARE

FAST ACTING, 1A @ 250 VAC, SIZE: 1/4 IN. DIA X 1-1/4 IN. LG., GLASS BODY, NON-TIME DELAY, BUSSMAN PART NO. BK/AGC-1 (ROSEMOUNT ANALYTICAL PART NO. 138799-004).

FUSES FOR 220 VOLT MPS UNIT ARE FAST ACTING, 0.5 A @ 250 VAC, SIZE 1/4 IN. DIA. X 1-1/4 IN. LG., GLASS BODY, NON-TIME DELAY, BUSSMAN PART NO. BK/AGC-1/2 (ROSEMOUNT ANALYTICAL PART NO. 138799-014).

INTERCONNECT

IFT

BOARD

CAL RET NO GAS LO GAS HI GAS IN CAL

MH1

World Class 3000

J2 J3 J4 J5 J6 J7 J8 J9

MH2

3D39120G REV

MH3

MH4

PROBE 1 PROBE 2 PROBE 3 PROBE 4

LINE OUT LINE IN

IN CAL

HI GAS

CAL RET

NO GAS

LOW GAS

HI GAS

IN CAL

CAL RET

J10

NC C NO NC C NO NC C NO NC C NO

J11

PROBE 1

PROBE 2 PROBE 3 PROBE 4

NO GAS

LOW GAS

IN CAL

HI GAS

NO GAS

CAL RET

LOW GAS

PROBE 2

SOLENOID

PROBE 1

SOLENOID

J13 J14 J15 J16 J17 J18

PROBE 3

SOLENOID

HI GAS

IN CAL

PROBE 4

CAL RET

SOLENOID

NO GAS

HIGH GAS

SOLENOID

LOW GAS

SOLENOID

SWITCH

PRESSURE

J12

MPS TERMINATION BOARD

FUSES LOCATED BEHIND

TERMINATION BOARD

Figure 2-19. MPS Probe Wiring

LINE VOLTAGE

37840011

Installation 2-23

Instruction Manual

IB-106-300NH Rev. 4.4

World Class 3000

NOTE

Upon completing installation, make sure that the probe is turned on and operating prior to firing up the combustion process. Damage can result from having a cold probe exposed to the process gases.

Power down all probes during outages. Sensor chamber is heated to 736°C. Further, if ducts will be washed down during the outage, remove the probes to prevent water damage.

January 2007

2-24 Installation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

SECTION 3

SETUP

3-1 OVERVIEW

This section provides information on configuring the IFT 3000 Intelligent Field Transmitter. This section assumes that you are familiar with the operation of the IFT and the General User Interface (GUI). If you need additional information on operating the IFT or using the GUI, refer to Section 5, General User Interface (GUI) Operation.

3-2 CONFIGURING THE ANALOG OUTPUT

Use the following procedure to configure the analog output.

a. Press the SETUP key on the GUI keypad. b. Set the Source to the desired measurement

value to be represented by the analog output. The choices are O Rng O

, Efficiency, or Dual

c. Set the Type to the desired output signal

style. The choices are HART 4-20mA, 0-20mA, and 0-10V. The choice selected must agree with the position of the current/voltage selector switch on the IFT microprocessor board. An invalid choice will be discarded. Note that if you are using HART to communicate with the IFT, you must set the analog output type to HART 4-20mA.

d. The next choice, Range Setup, will vary

based on the source selected.

3. Source Set to Dual Rng O

. Range

setup allows you to set the transfer function (Xfer Fnct) to either linear or log output. You can also specify the O values represented by the high and low analog output values for both the normal and high range.

The Mode Setup sub-menu contains entries for setting the range mode, whether the high range is used during calibration, and the point at which the output switches from normal to high range.

For a complete description of all parameters associated with configuring the analog output, refer to Table 5-5.

3-3 SETTING CALIBRATION PARAMETERS

To successfully calibrate a World Class 3000 system, several calibration parameters must be set. These parameters are generally set once and left at those values. These values should only be changed if the system is not calibrating properly, or when changing test gas bottles.

a. Press the SETUP key on the GUI keypad. b. Select the Calibration sub-menu. c. Set the High Gas parameter to the oxygen

concentration of the high calibration gas. For high calibration gas, 8% oxygen with a balance of nitrogen is recommended.

1. Source set to Efficiency. No range setup is allowed when the source is set to efficiency. Analog output range is fixed at 0-100% efficiency.

2. Source set to O

. Range setup allows

you to set the transfer function (Xfer Fnct) to either linear or log output. You can also specify the O

values repre-

sented by the high and low analog output values.

d. Set the Low Gas parameter to the oxygen

concentration of the low calibration gas. For low calibration gas, 0.4% oxygen with a balance of nitrogen is recommended.

e. The Auto Cal parameter determines

whether the IFT performs automatic or semiautomatic calibrations. In order to perform automatic calibration, the system must be equipped with an MPS 3000 Multiprobe Calibration Gas Sequencer. To perform

Setup 3-1

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

automatic calibrations, set the Auto Cal parameter to Yes.

f. The Output Tracks setting determines

whether the analog output tracks the oxygen reading during a calibration. Setting Output Tracks to No locks the analog output value to the last measured oxygen reading until the calibration is complete.

g. The Cal Interval parameter sets the time in

hours and days between automatic calibrations. When Auto Cal is set to NO, this parameter is set to OFF.

h. The Next Cal parameter displays the time

until the next scheduled automatic calibration. If automatic calibration is not enabled, this parameter displays Disabled.

i. The Gas Time parameter sets the amount

of time that calibration gas flows during an automatic calibration before a reading is taken. This value is not used for semiautomatic calibrations.

alarms, respectively. The Alarm DB parameter allows the setting of an alarm dead band. When a dead band is set, the O

value must change

by the dead band value before the alarm will reset. For example, if the Hi Alarm is set to 8.00% and the dead band is set to 0.25%, the O

centration must drop to below 7.75% before the

alarm will clear. This prevents the alarms

from continually activating and clearing when the oxygen value is near the alarm setpoint.

3-5 CONFIGURING EFFICIENCY

CALCULATIONS

To enable efficiency calculations and set the efficiency constants, press the SETUP key on GUI keypad, and select the Efficiency Calc submenu. The Enable Calc selection turns efficiency calculation on and off. Enter the K1, K2, and L3 constant values in the appropriate fields. Efficiency constant values are listed in Table 5-6 for oil and gas for the US and Europe.

3-6 CONFIGURING THE RELAY OUTPUTS

con-

j. The Purge Time parameter sets the amount

of time after an automatic calibration before the system is returned to normal operation. This allows time for the calibration gases to clear the lines and the system to return to the process gas concentration. This value is not used for semiautomatic calibrations.

k. The Res Alarm parameter displays the set-

point for the Res Hi alarm. Do not change this parameter unless directed by a qualified Emerson Process Management Engineer.

l. Press the ESC key twice to return to the

Main menu.

3-4 SETTING THE O

The IFT has a high and low O

ALARM SETPOINTS

alarm. To

change the alarm setpoints, press the SETUP key on the GUI keypad and select the O Alarms sub-menu.

The Hi Alarm and Lo Alarm values are the settings for the high and low oxygen concentration

The IFT has two relays that can be individually configured. Each relay can be triggered by three separate events selected from a list of eight events. Use the following procedure to configure the relay outputs.

a. Press the SETUP key on the GUI keypad.

Select the Relay Outputs sub-menu.

b. Select K1 Setup or K2 Setup to configure

relay one or relay two, respectively.

c. Set Event 1, Event 2, and Event 3 to the

desired triggering event. The relay will be energized when any of the three events occurs. If you do not want a relay to trigger on three events, set the desired trigger or triggers and set the remaining events to Off.

Note that the TG Low event will only function if the system includes an MPS 3000 Multiprobe Test Gas Sequencer.

d. Press the ESC key and select the other re-

lay. Configure the relay as described above.

e. Press the ESC key three times to return to

the Main menu.

3-2 Setup

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

SECTION 4

CALIBRATION

4-1 ANALOG OUTPUT CALIBRATION

For the analog output to perform within the published specifications, it must be manually calibrated. The only equipment needed to perform the calibration is a voltage or current meter, depending on which mode of operation is to be calibrated. Prior to manual calibration, remove the IFT from any control loops it may be in.

Prior to manual calibration, the IFT should be removed from any automatic control loops. Failure to remove the IFT from control loops prior to calibration may result in faulty equipment performance.

Once initiated from the Setup - Analog Outputs menu, the calibration procedure is self guiding.

4-2 SYSTEM CALIBRATION

a. Overview

The primary purpose of an oxygen analyzer is to give an accurate representation of the percentage of O system should be calibrated periodically to maintain an accuracy which may otherwise be reduced over time due to cell aging. A calibration record sheet is provided at the end of this section to track cell performance.

A requirement for calibration is a set of two accurate calibration gases spanning the oxygen range of most interest. For example,

0.4% and 8% for a 0-10% oxygen range. Under normal conditions the probe should

not need frequent calibration. Because calibration is necessary, the system can be equipped with the optional MPS 3000 Multiprobe Calibration Gas Sequencer for fully automatic calibration at regular intervals. Without an MPS, the probes must be calibrated manually (semiautomatically).

in the gas stream. The

b. Probe Calibration

1. Previous Calibration Constants Functionality

There are three sets of registers used to store calibration constants. These are: Latest Calibration, Previous Calibration, and Calculation. Only the values in the Calculation register are used to calculate the oxygen value for display and representation on the analog output signal. These values may be changed in two ways.

(a) The operator may change the val-

ues through the SETUP menu. The operator may adjust the slope and constant individually, or reset both to the values calculated during the last good calibration. To reset the values, move the cursor to RESET SLOPE & CONST and push ENTER.

(b) The IFT will automatically change

the values after each calibration as follows:

The values in the Latest Calibration registers are updated after every complete calibration, even if the calibration is not successful. If the calibration is successful, the values in the Latest Calibration registers are copied into the Previous Calibration registers. This is accomplished prior to the update of the Latest Calibration registers. The new slope and constant are copied into the Calculation register.

If the calibration fails, the Previous Calibration registers retain their existing values, while the Latest Calibration registers record the values of the failed calibration. The Calculation register is not updated when the calibration fails.

Calibration 4-1

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

2. Calibration Methods

There are three calibration methods: manual (semiautomatic), manually initiated automatic, and fully automatic. Manual (semiautomatic) calibration is done without an MPS unit. Calibration gases are switched on and off by the operator and the IFT is sequenced through the calibration procedure by the operator with the front panel keyboard. The IFT prompts the operator for the correct action. Manually initiated automatic calibration is done with an MPS. The operator manually initiates the calibration at the IFT or through a remote switch, and the IFT controls the operation of the MPS unit and the calibration sequencing. Fully automatic calibration requires no action from the operator. The setup is the same as semiautomatic except the IFT automatically initiates the calibration at a fixed calibration interval. In this mode the operator can also manually initiate calibrations between the intervals in the same manner as semiautomatic calibrations.

c. Manual (Semiautomatic) Calibration

1. Calibration Gases For Manual (Semiautomatic) Calibration

There are two options for supplying calibration gases to the probe during semiautomatic calibration. The first "A" uses refillable bottles and adjustable 2stage pressure regulators; the second "B" uses disposable bottles and a fixed single stage regulator to provide a mixed flow. Normally, the first (method "A") will have a higher cost and not be portable. The second ("B") is less costly, portable, and weighs about 10 lbs (4.5 kg).

Test Method "A" Fixed Tanks and Manifolds

(a) Required Equipment

Do not use 100% nitrogen as a zero gas. It is suggested that gas for the zero be between 0.4% and 2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

NOTE

Ambient air is not recommended for use as high calibration gas. An 8% O balance in nitrogen is recommended for high calibration gas.

Two tanks of precision cali-

bration gas mixtures. Recommended calibration gases are nominally 0.4% and 8.0% oxygen in nitrogen.

Two sources of calibrated gas mixtures are:

LIQUID CARBONIC GAS CORP. SPECIALTY GAS LABORATORIES

700 South Alameda Street Los Angeles, California 90058 213/585-2154

767 Industrial Road San Carlos, California 94070 415/592-7303

9950 Chemical Road Pasadena, Texas 77507 713/474-4141

12054 S.W. Doty Avenue Chicago, Illinois 60628 312/568-8840

4-2 Calibration

603 Bergen Street Harrison, New Jersey 07029 201/485-1995

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

255 Brimley Road Scarborough, Ontario, Canada 416/266-3161

SCOTT ENVIRONMENTAL TECHNOLOGY, INC. SCOTT SPECIALTY GASES

2600 Cajon Blvd. San Bernardino, CA 92411 714/887-2571 TWX: 910-390-1159

1290 Combermere Street Troy, MI 48084 314/589-2950

Route 611 Plumsteadville, PA 18949 215/766-8861 TWX: 510-665-9344

2616 South Loop, West Suite 100 Houston, TX 77054 713/669-0469

If gas bottles will be perma-

nently hooked up to the probe, a manual block valve is required at the probe (between the calibration fitting and the gas line) to prevent the migration of process gases down the calibration gas line.

If an MPS 3000 Multiprobe Gas Sequencer is used, a check valve is required at the probe.

Two, 2-stage pressure regula-

tors with stainless steel diaphragms for tanks. Maximum output required: 20 psi (138 kPa).

One instrument air pressure

regulator: 20 psi (138 kPa)

maximum and a supply of clean, dry instrument air.

Two zero-leakage shutoff

valves.

Miscellaneous oil-free tubing

and fittings.

(b) Calibration

A typical calibration setup is

shown in Figure 4-1. Care must be taken that all fittings are tight and free from oil or other organic contaminants. Small openings can cause back diffusion of oxygen from the atmosphere even though positive pressures are maintained in the lines.

NOTE

The probe calibration gas fitting has a seal cap which must be in place at all times except during calibration.

In addition to the precision calibration gas mixtures, clean, dry, oil-free instrument air should be used for calibration.

For optimum accuracy, this calibration should be run with the process at normal temperature and operating conditions.

When the calibration gas line exceeds 6 ft (1.8 m) in length from the leak tight valves, check valve, Rosemount Analytical P/N 6292A97H02, should be installed next to the calibration gas connection on the probe to prevent breathing of the line with the process gas and subsequent gas condensation and corrosion.

Calibration 4-3

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

PROBE

(END VIEW)

CALIBRATION

IN-PLACE

FITTING

CHECK

FLOW METER

LEAK TIGHT

VALVES

0.4% O

VALV E

Figure 4-1. Typical Calibration Setup

NOTE

Only set the calibration gas flowmeter upon initial installation and after changing the diffusion element. A slightly lower calibration gas flow rate may indicate a plugged diffusion element.

Set the calibration gas pres-

sure regulators and the flow meter for a flow of 5 SCFH at 20 psi (138 kPa) for both gases. The reference air should be flowing as in normal operation.

Refer to paragraph 4-2d of

this section for Manual (Semiautomatic) Calibration setup and procedure using the IFT.

Calibration gases will be

switched on and off using the shutoff valves.

NOTE: PROBE CALIBRATION GAS FITTING

REFERENCE AIR

HAS A SEAL CAP WHICH MUST BE IN PLACE AT ALL TIMES EXCEPT DURING CALIBRATION.

CONNECTION

8.0% O

2 SCFH

REFERENCE

AIR SET

INSTR. AIR IN

37840014

Test Method "B" Oxygen Calibration Gas and Service Kit.

(a) Required Equipment

NOTE

Ambient air is not recommended for use as high calibration gas. An 8% O balance in nitrogen is recommended for high calibration gas.

Portable Oxygen Calibration

Gas Kits (Figure 4-2), Rosemount Analytical P/N 6296A27G01, containing 8% and 0.4% gases in a portable carrying case with regulator, built-in valve, hose and connecting adapter to the calibration gas connection.

4-4 Calibration

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

CALIBRATION

GAS KIT #1

(P/N 6296A27G01)

Analytical

37840018

World Class 3000

Rosemount France 165 Boulevard de Vallmy 92706, Colombes, France

Rosemount Analytical P/N 3530B07G01 for probe 0.4% oxygen in nitrogen in disposable bottle.

Rosemount Analytical P/N 3530B07G02 for probe 8% oxygen in nitrogen in disposable bottle.

A check valve is required at

the probe (between the calibration fitting and the gas line) to prevent the migration of process gases down the calibration gas line.

(b) Calibration with a Portable Rose-

mount Analytical Oxygen Calibration Gases Kit.

Figure 4-2. Portable Rosemount Analytical

Oxygen Calibration Gas Kit

Extra gas bottles are available

at: Rosemount Analytical Inc.

6565 Davis Industrial Parkway Solon, OH 44139-3922 U.S.A.

Rosemount Limited Burymead Road Hitchin, Herts. U.K.

Rosemount Italy VIA Guido Cavalcanti 8 20127 Milan, Italy

Rosemount Spain Saturnino Calleja 6 28002 Madrid Spain

A typical portable calibration

setup is shown in Figure 4-3. For manual (semiautomatic) calibration, remove cap plug from the calibrate in place fitting. The cap plug must be retained to seal this fitting after calibration is complete; failure to do so may render the probe useless if the system pressure is slightly negative. The reference air should be flowing as in normal operation.

Refer to paragraph 4-2.d of

this section for Manual (Semiautomatic) Calibration setup and procedure using the IFT.

Screw the pushbutton regula-

tor with contents gage on to the calibration gas of choice and inject the calibration gas by opening the valve. Gas is on continuously when the valve is opened.

Calibration 4-5

World Class 3000

CALIBRATE

IN PLACE

CONNECTION

GAGE - SET 5 SCFH

NOTE:

PROBE CALIBRATION GAS FITTING HAS A SEAL CAP WHICH MUST BE IN PLACE EXCEPT DURING CALIBRATION.

CHECK

VALV E

PUSHBUTTON

REGULATOR

WITH CONTENTS

Figure 4-3. Typical Portable Calibration Setup

d. Manual (Semiautomatic) Calibration

Procedure

The following procedure relates to an operator initiated calibration selected at the IFT by pressing the CAL key. The calibration is manually performed by the operator upon data queues from the IFT. Any system without an MPS 3000 Multiprobe Calibration Gas Sequencer must follow these steps.

REFERENCE AIR CONNECTION

CALIBRATION GAS HOSE CONNECTS TO CHECK VALV E

0.4% O

8.0% O

37840013

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

ENTER to start. Follow the data queues. Refer to Table 5-4, CALIBRATE O

e. Fully Automatic Calibration

1. Calibration Gases For Fully Automatic Calibration. For fully automatic calibration, an MPS 3000 Multiprobe Calibration Gas Sequencer is required as well as the two types of calibration gas.

Ambient air is not recommended for use as high calibration gas. An 8% O balance in nitrogen is recommended for high calibration gas.

Sub-menu.

NOTE

1. Press SETUP to display the SETUP menu. Select PROBE CALIBRATION sub-menu. Ensure that Auto Cal is disabled. Set the cursor on Auto Cal. Press ENTER. Set Auto Cal to NO if not already done.

2. Press the CAL key. Select PERFORM CALIBRATION sub-menu. "Press ENTER to start Manual Calibration" will appear on the LCD display. Press

Two tanks of precision calibration gas mixtures. Recommended calibration gases are nominally 0.4% and 8.0% oxygen in nitrogen set calibration gas pressure at 20 psi (138 kPa).

A typical automatic calibration system is shown in Figure 4-4.

4-6 Calibration

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

OPTIONAL

CHECK

VALV E

CALIBRATION GAS

MPS

PROBE

(END VIEW)

REFERENCE

HPS

MPS-IFT SIGNAL CONNECTIONS

AIR

PROBE SIGNAL CONNECTIONS

World Class 3000

IFT

INSTRUMENT

AIR IN

NOTE: THE MPS CAN BE USED WITH UP

TO FOUR PROBES. ONLY ONE PROBE CAN BE CALIBRATED AT A TIME. PROBE CALIBRATIONS MUST BE SCHEDULED IN MULTIPLE PROBE APPLICATIONS.

NOTE: SHOWN WITH HPS OPTION.

Figure 4-4. Typical Automatic Calibration System

CALIBRATION

GAS 1

(HIGH )O

CALIBRATION

GAS 2

(LOW O )

37840012

Calibration 4-7

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Table 4-1. Automatic Calibration Parameters

Auto Cal YES/NO Set to YES Output Tracks YES/NO Set as desired to con-

figure analog output tracking.

Cal Intvl XD XH Set the desired time

between calibrations in number of days and hours (1 year max).

Next Cal. XD XH Displays the time left to

the start of the next calibration. Set the desired time until the start of the next calibration (1 year max). If nothing is entered here, the unit will automatically enter the Cal Intvl and count down from that.

Gas Time 0:00 Set the amount of time

for calibration gases to be turned on in minutes and seconds; allow enough time for signal value to stabilize.

Gas Time 0:00 Set the amount of time

for calibration gases to be turned on in minutes and seconds; allow enough time for signal value to stabilize.

Purge Time 0:00 Set the amount of time

for the gas lines to clear in number of minutes and seconds.

2. Fully Automatic Calibration Setup. In order for the IFT system to calibrate automatically, the parameters from the CALIBRATE sub-menu (shown in Table 4-1) in the IFT have to be entered.

Once these parameters have been set, the system will initiate calibration without operator intervention as set by the CAL INTVL parameter.

3. Manually Initiated Fully Automatic Calibration Procedure. The following procedure relates to an operator initiated calibration, either by a remote switch (CAL INIT on interconnect board) or selected at the IFT by pressing the CAL key using an MPS 3000 Multiprobe Gas Sequencer.

(a) Press SETUP to display the

SETUP sub-menu. Select Calibration. Ensure that Auto Cal is enabled. Set the cursor on Auto Cal. Press ENTER. Set Auto Cal to YES if not already done.

(b) Press the CAL key. Select Perform

Calibration. "Press ENTER to start Automatic Calibration" will appear on the LCD display. Press ENTER to start. Refer to Table 5-5, CALIBRATE O

Sub-Menu.

Abort Time 0:00 Set the amount of time

allowed between key functions before the calibration procedure is aborted in number of minutes and seconds.

Res Alarm ____ Set the desired resis-

tance alarm between 50 to 10,000 ohms.

4-8 Calibration

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

Probe Serial Number:

Calibration Record

For

Rosemount Analytical In Situ O

World Class 3000

Probe

Probe Tag Number: Probe Location: Date Placed Into Service:

Date Slope Constant Impedance Response

initial

Response

final

Notes: Response

Response

When the second calibration gas is turned off, note the number of seconds required for

initial

value to begin migrating back to the process value.

the O

When the second calibration gas is turned off, note the number of seconds required for

final

value to settle out at the process value.

the O

Calibration 4-9

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

4-10 Calibration

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

GENERAL USER INTERFACE (GUI) OPERATION

World Class 3000

SECTION 5

5-1 OVERVIEW

Ensure that the oxygen analyzer, heater power supply, and intelligent field transmitter have been properly connected. It is important to check that grounding and screening of terminations are correctly made to prevent the introduction of ground loops. The IFT is equipped with noise suppression circuitry on the power supply and signal input lines. Proper grounding at installation will ensure accuracy of function.

The following five languages are can be selected within the IFT:

English Italian French Spanish German

NOTE

Support the keypad with the free hand to prevent bounce back of the IFT door.

a. Intelligent Field Transmitter (IFT)

The Intelligent Field Transmitter may be supplied with either of two configurations. These are the blind version and the deluxe version. The two versions differ as follows:

1. Blind Version. The blind version has no display and no keypad. With this version an external HART communications device is required.

contains an LED display, liquid crystal display panel, and an eight-key pad from which the probe and electronics can be configured, calibrated and troubleshooted.

b. HART Communicator Interface Devices

The HART communications protocol can interface with any of the above IFT versions. To interface a HART communicator with an IFT, an interface device is required. The interface devices are as follows:

1. Rosemount Analytical Model 275/375 Handheld Communicator. The handheld communicator requires Device Descriptor (DD) software specific to the World Class 3000 product. The DD software will be supplied with many model 275/375 units, but can also be programmed into existing units at most Fisher-Rosemount service offices.

2. Asset Management Solutions (AMS) embedded into a personal computer, or “AMS inside” within Delta V or Ovation DCS systems.

This section of the manual deals with operator controls and displays available with the GUI equipped IFT. Operating parameters are listed and instructions are included for viewing and changing them.

2. Deluxe Version (GUI). The deluxe version is also known as the General User Interface (GUI) version. This IFT

Any procedures not associated with normal operation are included in Section 2, Installation, or Section 5, Troubleshooting.

General User Interface (GUI) Operation 5-1

World Class 3000

5-2 DELUXE VERSION IFT DISPLAYS AND CONTROLS

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

INTERNAL VIEW

HELP

DATA

CAL

ESC

SETUP

ENTER

NOTE: ENCLOSURE COVER

SHOWN FOR REFERENCE

37840022

EXTERNAL VIEW

Figure 5-1. Deluxe Version IFT Displays and Controls

Figure 5-1

Index No.

Control/LED

Description

1 LCD Display Top line displays system status, menu, and probe number. 2 HELP Context sensitive HELP is displayed when this key is pressed. 3 DATA DATA key is used to access DATA menu. 4 CAL CAL key used to access CALIBRATE menu. 5 SETUP SETUP key used to access SETUP menu. 6 ESC The escape key is used to exit to a high level menu or to abort a

∨

∧

9 ENTER The ENTER key is used to select a lower level menu, initiate calibra-

10 LED Display Indicates current O

5-2 General User Interface (GUI) Operation

parameter change. The decrease key is used to move the cursor (asterisk) when scrolling

through lists or to decrease a parameter value. The increase key is used to move the cursor (asterisk) when scrolling

through lists or to increase a parameter value.

tion, or select a parameter to change.

or calibration gas value.

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

Table 5-1. Sample HELP Messages

MENU, SUB-MENU, HELP OR PARAMETER NAME

MESSAGE

PROBE DATA Press ENTER key to access DATA menu. CALIBRATE O2 The CAL menu is used to start calibration and view calibration. SETUP The SETUP menu is used to configure the IFT 3000.

5-3 HELP KEY

The HELP key will display explanatory information about a menu, sub-menu, or parameter that the asterisk is next to when pressed. The HELP key is not available during calibration routines. Refer to Table 4-1 for sample HELP messages.

5-5 QUICK REFERENCE CHART

The quick reference chart (Figure 5-2) is designed to help you get where you want to be in the menu system. The chart shows all the available menu and sub-menu options for the IFT. Follow the lines to determine which menu choices to make. Moving down a level on the chart is accomplished by the use of the ENTER

5-4 STATUS LINE

key. To move up a level on the chart, press the

ESCAPE key. The top line of the LCD display (1, Figure 5-1) is a status line that always displays system status, menu name, and O

level. System status dis-

plays will be displayed one at a time in priority sequence, as follows:

a. Off - The probe has been turned off be-

cause the IFT cannot control the heater temperature.

5-6 MAIN MENU

When power is first applied to the IFT, the MAIN

menu (Table 5-2) is initially displayed. It is from

the MAIN menu that the PROBE DATA (Table

5-3), CALIBRATE O

(Table 5-4), and SETUP

(Table 5-5) menus can be accessed.

Table 5-2. MAIN menu

b. PrbEr - The probe is disconnected, cold, or

leads are reversed.

c. HtrEr - Heater error.

d. InCAL - Calibration in progress.

e. Low O

- O2 value is below the low alarm

limit.

f. HiO2 - O

value is above the high alarm

limit.

g. NoGas - Calibration gas pressure is low.

h. CalEr - Calibration error.

i. ResHi - Resistance is above the high limit.

j. OK - System is functioning correctly.

MENU SELECTION DESCRIPTION

PROBE DATA Refer to Table 5-3. CALIBRATE O2 Refer to Table 5-4. SETUP Refer to Table 5-5.

5-7 PROBE DATA SUB-MENU

The PROBE DATA sub-menu is a list of all the

parameters of the system as it is currently

configured. To access the PROBE DATA

sub-menu, press the DATA key at any time. The

increase and decrease keys are used to scroll

through the list. The PROBE DATA sub-menu

can be viewed but not changed. The operator

must use the SETUP menu to change any of

the parameters.

There are two selections available on the

PROBE DATA sub-menu; Process Data and

Diagnostic Data. Refer to Table 5-3 for contents

of the sub-menu.

General User Interface (GUI) Operation 5-3

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

5-8 CALIBRATE O2 SUB-MENU

The CALIBRATE O

sub-menu (Table 5-4) is

used to enter the calibration mode. To access the CALIBRATE O

sub-menu, press the CAL

key at any time. The increase and decrease keys are used to scroll through the list.

5-9 SETUP SUB-MENU

The SETUP sub-menu is used to enter all op-

erator set variables into the system. To access

the SETUP sub-menu press the SETUP key at

any time. To select the parameter to be

changed, move the cursor to the desired pa-

rameter using the arrow keys. Press ENTER to The CALIBRATE O

sub-menu has three selec-

tions available: Perform Calibration, View Constants, and Calibration Status. Refer to Table 5-4 for contents of the sub-menus.

Perform Calibration has two options depending on how Auto Cal is selected in Probe Setup. Refer to SETUP Setting in Table 5-4.

select that parameter. To change the value for

that parameter, use the arrow keys to increase

or decrease the value. Press ENTER to save

changes.

There are six selections available on the

SETUP sub-menu: Calibration, O

Alarms, Efficiency Calc., Relay Outputs, and

Calculation,

Analog Outputs. Refer to Table 5-5 for the conFor information on performing a calibration, re-

fer to Section 4, Calibration.

tents of the SETUP sub-menu, or ESCAPE to

abort changes.

Table 5-3. PROBE DATA Sub-Menu

SUB-MENU

SELECTION

Process Data O

PARAMETER

__% O2 O

DESCRIPTION

value for the probe.

Efficiency __% Efficiency display. Stack Temp __DegC Stack temperature.

Diagnostic Data Temperature Cell __DegC Cell temperature of the probe. Stack __DegC Stack temperature. Cold Junct __DegC Cold Junction temperature.

Voltages Cell __mV Cell voltage of the probe. Cell T/C __mV Cell thermocouple voltage of the probe. Stk T/C __mV Stack thermocouple voltage. Cold Jnt __mV Cold junction voltage.

Output Values Analog __% FS Analog output voltage. K1 State OFF/ON Status of relay 1.

K2 State OFF/ON Status of relay 2.

5-4 General User Interface (GUI) Operation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

PROBE DATA DIAGNOSTIC

PROCESS DATA

DATA

O2 Efficiency Stack Temp

TEMPERATURE

VOLTAGES

World Class 3000

Cell Stack Cold Junct

Cell Cell T/C Stk T/C Cold Jnt

CALIBRATE O2

(CONTINUED ON

SHEET 2)

OUTPUT VALUES

PERFORM CALIBRATION

VIEW CONSTANTS

CALIBRATION STATUS

LATEST CALIBRATION

PREVIOUS CAL

Next Cal Slope Constant Resist

Figure 5-2. Quick Reference Chart (Sheet 1 of 5)

Analog K1 State K2 State

Slope Constant Resist

686022

General User Interface (GUI) Operation 5-5

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

(CONTINUED FROM

SHEET 1)

SETUP

CALIBRATION

O2 CALIBRATION

O2 ALARMS

See sheet 4

SLOPE

CONSTANT

SET POINT

RESET SLOPE AND CONST

HI ALARM LO ALARM ALARM DB

ENABLE CALC

34.5 mV/D-

57.5 mV/D

-20.0 mV-

20.0 mV

736 C

843 C

0.1000% O2-

25.00% O2

0.00% O2-

25.00% O2

Yes No

(CONTINUED ON

SHEET 3)

EFFICIENCY CALC

RELAY OUTPUT

K1 VALUE K2 VALUE

K3 VALUE

K1 SETUP

K2 SETUP

(CONTINUED ON

SHEET 3)

Figure 5-2. Quick Reference Chart (Sheet 2 of 5)

0.0000-

1.000

0.0000-

20.00

EVENT 1 EVENT 2 EVENT 3

Off In Cal Hi O2 Lo O2 Htr Fail Cal Fail TG Low Cell Res High Range

19860023

5-6 General User Interface (GUI) Operation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

(CONTINUED FROM

SHEET 2)

(CONTINUED FROM

SHEET 2)

ANALOG OUTPUTS

SOURCE

AOUT TYPE

World Class 3000

Efficiency

Dual Rng O2

HART 4-20 mA

0-20 mA

0-10 V

SETUP

RANGE SETUP

USA

GBR

COUNTRY

FRA

ESP

GER

Figure 5-2. Quick Reference Chart (Sheet 3 of 5)

See sheet 5

27270004

General User Interface (GUI) Operation 5-7

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

CALIBRATION

HIGH GAS

LOW GAS

AUTO CAL

OUTPUT TRACKS

CAL INTRVL

0.1000% O2

25.00% O2

0.1000% O2

25.00% O2

Yes No

Off,

1H -

365 D OH

(1 hour to 365 days and no hours)

(CONTINUED FROM

SHEET 2)

Figure 5-2. Quick Reference Chart (Sheet 4 of 5)

NEXT CAL

GAS TIME

PURGE TIME

RES ALARM

Disabled,

1H -

365 D OH

00:30 20:00

Ω

50 -

10000

Ω

(1 hour to 365 days and no hours)

16860025

5-8 General User Interface (GUI) Operation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

Range Setup

(Source not set to:

Dual Rng O2)

(CONTINUED FROM

SHEET 3)

RANGE SETUP

XFER FNCT

RANGE VALUES

XFER FNCT

Log

LIN

HIGH END

LOW END

Log

LIN

0.000% O2

25.00% O2

0.000% O2

25.00% O2

Range Setup

(Source set to:

Dual Rng O2)

HIGH END

NORMAL RANGE VALUES

DUAL RANGE SETUP

LOW END

MODE SETUP

HIGH RANGE VALUES

Figure 5-2. Quick Reference Chart (Sheet 5 of 5)

0.000% O2

25.00% O2

0.000% O2

25.00% O2

RANGE MODE

HIGH IN CAL

SWITCHES AT

LOW END

HIGH END

Normal Auto High

Yes No

0.000% O2

25.00% O2

0.000% O2

25.00% O2

0.000% O2

25.00% O2

16860026

General User Interface (GUI) Operation 5-9

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Table 5-4. CALIBRATE O2 Sub-Menu

SUB-MENU

SELECTION

Perform Calibration

SETUP SETTING

(SEE TABLE 3-5)

Auto Cal in Probe Setup is YES

DISPLAY

Press ENTER to start Auto Calibration.

DESCRIPTION

MPS will start calibrating probe.

Starting Automatic Calibration

High Gas _____% O Time Left 0:00

Value for high O2 calibration gas. Amount of time necessary to complete the current testing phase in min:sec.

Cell mV ______mV Cell voltage of the probe.

Low Gas _____% O Time Left 0:00

Value for low O2 calibration gas. Amount of time necessary to complete the current testing phase in min:sec.

Cell mV ______mV Cell voltage of the probe.

Resistance Check

Resistance check in progress.

Time Left 0:00 Cell _____mV _____C

Calibration Complete Purging 0:00

Cell voltage and probe temperature. Gas lines are being purged of cali-

bration gas.

Cell _____mV _____C

Cell voltage and probe temperature.

Calibration Complete

Auto Cal in Probe Setup is NO.

Press ENTER to start Manual Calibration.

Switch ON high calibration gas.

Manual calibration sequence will begin when ENTER is pressed.

Press ENTER when ready.

High gas ______% O2 High O2 calibration gas value.

Press ENTER when O

reading

is stable. Turn OFF high calibration gas

and ON low calibration gas. Press ENTER when ready.

Low gas ______% O2 Low O2 calibration gas value.

Press ENTER when O

reading

is stable.

Resistance Check. Resistance check in progress.

Turn off low calibration gas. Press ENTER when ready.

Press ENTER when probe has returned to process.

5-10 General User Interface (GUI) Operation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

Table 5-4. CALIBRATE O2 Sub-Menu (continued)

SUB-MENU

SELECTION

View Constants

Calibration Status

SETUP SETTING

(SEE TABLE 3-5)

Latest Calibration

Previous Calibration

N/A Next Cal XD XH

DISPLAY

Slope _____mV/D Constant _____mV Resist _____ohms

Slope _____ Constant _____ Resist _____

DESCRIPTION

Slope for probe from latest calibration. Latest calibration offset for probe. Latest calibration resistance of probe.

Slope for probe from previous calibration. Previous calibration offset for probe. Previous calibration resistance of probe.

Time until next calibration in number of days and number of hours.

Status of the slope. Status of the offset. Status of the resistance.

General User Interface (GUI) Operation 5-11

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Table 5-5. SETUP Sub-Menu

SUB-MENU

SELECTION

PARAMETERS

Calibration High Gas ____% O2

Low Gas ____% O2

DESCRIPTION

Value of high O

Value of low O

calibration gas (0.1000% - 25.00%

Auto Cal YES/NO MPS required for Auto Cal. Output Tracks YES/NO NO, locks output during calibration. Cal Intrvl XD XH

Select time between calibrations in number of days and hours (1 year max).

Next Cal XH

Time until next calibration in number of hours (1 year max).

Gas Time 0:30 - 20:00

Amount of time calibration gases will be turned on in number of minutes and seconds; allow enough time for signal values to stabilize.

Purge Time 0:30 - 20:00

Amount of time for gas lines to clear of calibration

gas. Res Alarm 50 W – 10 kW Resistance alarm set from 50 to 10,000 ohms. O2 Calculation Slope ____ mV/D

Constant ____ mV Set Point ____°C

Set value between 34.5 and 57.5.

Set value between -20.0 and +20.0 mV.

Set either 736 for World Class 3000 probes or 843

for 218 probes.

Ensure the correct voltage is selected when using HPS 3000 with either World Class 3000 probes or 218 probes. Refer to Figure 2-13, Jumper Selection Label for proper voltage selections. If incorrect SET POINT is selected, damage to the probe may occur.

Reset slope and constants.

O2 Alarms

Efficiency Calc.

Hi Alarm ____% O Lo Alarm ____% O Alarm DB ____% O

Enable Calc. YES/NO K1 Value _______ K2 Value _______ K3 Value _______

5-12 General User Interface (GUI) Operation

Press ENTER to reset slope and constants to values

from the latest successful calibration.

2 2 2

Set value for high alarm limit (0.1000% - 25.00%).

Set value for low alarm limit (0.1000% - 25.00%).

Set value for alarm dead band (0.0000% - 25.00%).

Select YES to enable, NO to disable.

Set between 0.0000 and 1.000. Refer to Table 5-6.

Set between 1.000 and 20.00. Refer to Table 5-6.

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

Table 5-5. SETUP Sub-Menu (continued)

SUB-MENU

SELECTION

Relay Outputs

PARAMETERS

K1 and K2 relay outputs can be configured for "OFF" or any one of the eight events listed below. Up to three events can control each relay output. Events are selected in the SETUP sub-menu.

K1 Setup

K2 Setup

- Off Event 1 1. In Cal Event 2 2. Hi O Event 3 3. Lo O2 Event 1 4. Htr Fail Event 2 5. Cal Fail Event 3 6. TG Low

7. Cell Res

8. High Range

Analog Output

SOURCE Efficiency Dual Rng O

AOUT TYPE HART 4-20mA 0-20mA 0-10V

RANGE SETUP (Source not set to Dual Rng O2) Xfer Fnct Log

Lin

NOTE

No effect. Probe goes into calibration status.

Output exceeds high end alarm limit. Output goes below low alarm limit. Probe heater fault occurs. Probe failed last calibration. Calibration gas pressure gets too low. Probe resistance exceeds high limit. High analog output range is selected.

Select the measurement value to be represented on the analog output.

Select one of the listed options to define upper and lower limits of probe analog output. Only a selection that matches the position of the analog output selector switch on the microprocessor board (Figure 2-8) will be accepted. The defined limits correspond to the upper-lower %O

values defined in the Range Setup

menu.

Select the transfer function used on the analog output. Selecting Log will not effect the output when Efficiency is selected as the Source.

World Class 3000

DESCRIPTION

Range Values

High End

0.000% O

- 25.00% O2

Low End

0.000% O

- 25.00% O2

Enter the upper and lower analog output range values. The High End value defines the measured O

value

corresponding to the high analog output value, i.e., 20mA or 10V, and the Low End value corresponds to the low analog output value, i.e., 0mA, 4mA, or 0V.

General User Interface (GUI) Operation 5-13

World Class 3000

Table 5-5. SETUP Sub-Menu (continued)

SUB-MENU

SELECTION

PARAMETERS

Analog Output RANGE SETUP

(continued) (Source set to Dual Rng O2)

Xfer Fnct Log Lin

Select the transfer function used on the analog output. Selecting Log will not effect the output when Efficiency is selected as the Source.

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

DESCRIPTION

Normal Range Values

High End

0.000% O

- 25.00% O2

Low End

0.000% O

Dual Range Setup

- 25.00% O2

Enter the upper and lower analog output range values for Normal Operating Range. The High End value defines the measured O

value corresponding to the high

analog output value, i.e, 20mA or 10V, and the Low End value corresponds to the low analog output value, i.e., 0mA, 4mA, or 0V.

Mode Setup Range Mode Normal Forces the output to the Normal Range. Auto Allows the IFT to select either the High Range or the

Normal Range based on the present O

value and the

Mode Setup Values. High Forces the output to the High Range. High in Cal Yes/No Selecting Yes will cause the High Range to be used

whenever the probe is being calibrated. Switches at

0.000% O

- 25.00% O2

Enters the switching point between the High and Nor-

mal Ranges. O2 values above this point will use the

High Range and values below this point will use the

Normal Range. The O

value must be below the switch

point by 10% (of the "Switches at" value) to cause a

switch from High to Normal Range.

High Range Values

High End

0.000% O

- 25.00% O2

Low End

0.000% O

- 25.00% O2

Enter the upper and lower analog output range values

for High Operating Range. The High End value defines

the measured O

value corresponding to the high ana-

log output value, i.e., 20mA or 10V, and the Low End

value corresponds to the low analog output value, i.e.,

0mA, 4mA, or 0V.

NOTE: Relay output can be initiated upon range change. (See page 5-12 of Table 5-5.)

Table 5-6. Efficiency Constants

UNITED STATES EUROPE

CONSTANT

GAS OIL GAS OIL

K1 0.407 0.432 0.66 0.69 K2 0.0 0.0 0.0082 0.0051 K3 5.12 5.12 12.28 8.74

5-14 General User Interface (GUI) Operation

Instruction Manual

IB-106-300NH Rev. 4.4 January 2007

World Class 3000

SECTION 6

TROUBLESHOOTING

6-1 OVERVIEW

The system troubleshooting describes how to identify and isolate faults which may develop in the Oxygen Analyzer System. Refer to Probe, IFT, HPS, MPS, and HART Communicator appendices.

Install all protective equipment covers and safety ground leads after troubleshooting. Failure to replace covers and ground leads could result in serious injury or death.

6-2 SPECIAL TROUBLESHOOTING NOTES

a. Grounding

It is essential that adequate grounding precautions are taken when the system is being installed. A very thorough check must be made at both the probe and electronics to ensure that the grounding quality has not degraded during fault finding. The system provides facilities for 100% effective grounding and the total elimination of ground loops.

b. Electrical Noise

The IFT has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppres-

sion circuits are employed on all field terminations and main inputs. When fault finding, the electrical noise being generated in the immediate circuitry of a faulty system should be evaluated. All cable shields must be connected to earth.

c. Loose Integrated Circuits

The IFT uses a microprocessor and supporting integrated circuits. Should the electronics unit receive rough handling during installation in a location where it is subjected to severe vibration, an Integrated Circuit (IC) could work loose. The fault finding guides in paragraph 6-3 and Table E-2 in Appendix E, show the resulting variety of failure modes. It is recommended that all IC's be confirmed to be fully seated before troubleshooting on the system begins.

d. Electrostatic Discharge

Electrostatic discharge can damage the IC's used in the electronics unit. It is essential that the user ensure he/she is at ground potential before removing or handling the processor board or the IC's used on it.

6-3 SYSTEM TROUBLESHOOTING

The status line of the GUI equipped IFT will display one of ten conditions. The system status displays will be displayed one at a time in priority sequence, as indicated in Table 6-1.

Troubleshooting 6-1

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.4

January 2007

Table 6-1. IFT Status Codes

Off Heater power has been turned OFF by the electronics. The display shows 0% O

ditions may cause the OFF status:

1. The cell heater temperature is below -50°C. The thermocouple wires may be reversed.

2. The cell temperature is more than 70°C above the set point. The heater is out of control. The triac module may have failed.

3. The cell heater thermocouple voltage has remained within + The thermocouple may be shorted.

4. The AD590 voltage is below 50.0 mV (50K or -223°C). The AD590 is not connected.

5. The AD590 voltage is above 363 mV (363K or 90°C). If HPS is used with IFT, then IFT interconnect board has JM1 in position connecting two AD590s in pa rallel.

PrbEr The probe is disconnected or cold, or leads are reversed. HtrEr There is a fault within the heater system. The heater temperature is more than +25°C from the

set point. When the unit is first turned ON, HtrEr is normal. The heater may take 0.5 to 1.0 hours to warm up.

InCal The system is currently undergoing calibration. If Output Tracks is set to YES, the output will

show changing O value.

LowO2 The measured O2 value is below the low O2 alarm limit. The problem may be in the probe or the

process.

HiO2 The measured O2 value is above the high O2 alarm limit. The problem may be in the probe or

the process.

NoGas Test gas pressure is too low. Pressure switches are set to trigger this alarm at 12 to 16 psig (83

to 110 kPa gage). Test gas regulators are usually set at 20 to 25 psig (138 to 172 kPa gage). Possible causes are:

1. At least one test gas pressure switch is open.

2. A test gas cylinder is empty.

3. There is an MPS or piping failure.

4. If MPS is not connected, CALRET and NOGAS signals should be jumpered on the interconnect board.

values. If Output Tracks is set to NO, the output will hold the pre-calibration

1.5 mV for more that 4 minutes.

. Several con-

CalEr An error occurred during the last calibrati on. The error may be one of the following:

1. The new calculated slope value is outside the range 34.5 to 57.6 mV/decade.

2. The new calculated constant value is outside the range +20.0 to -20.0 mV.

3. The test gas pressure switch opened during calibration.

Ensure that the proper test gases are being used, and that the gas flows are set properly. Refer to Appendix D for additional MPS troubleshooting information.

ResHi The resistance calculated during the last good calibration was greater than the High Resistance

Alarm limit set in the calibration setup. The resistance limit may be set wrong, or there is a prob-

lem with the probe. Ok Operation appears to be normal. (blank

screen)

6-2 Troubleshooting

A possible failure within the IFT. Check the LED on the microprocessor board to help isolate

problems. See IFT Problem in the troubleshooting tables.

Rosemount World Class 3000 O2 Analyzer with IFT 3000 Intelligent Field Transmitter-Rev 4.4 Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual