D.16Generic manufacturer sensor to 8712 Transmitter .................................................................. 244
Reference manualiii
Contents
ivRosemount® 8712EM Transmitter with HART Protocol Reference Manual
1Safety messages
WARNING!
General hazards. Failure to follow these instructions could result in death or serious injury.
•Read this manual before working with the product. For personal and system safety, and
for optimum product performance, make sure you thoroughly understand the contents
before installing, using, or maintaining this product.
•Installation and servicing instructions are for use by qualified personnel only. Do not
perform any servicing other than that contained in the operating instructions, unless
qualified.
•Verify the installation is completed safely and is consistent with the operating
environment.
•Do not substitute factory components with non-factory compenents. Substitution of
components may impair Intrinsic Safety.
•Do not perform any services other than those contained in this manual.
•Process leaks may result in death or serious injury.
•Mishandling products exposed to a hazardous substance may result in death or serious
injury.
•The electrode compartment may contain line pressure; it must be depressurized before
the cover is removed.
•If the product being returned was exposed to a hazardous substance as defined by
OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous
substance identified must be included with the returned goods.
•The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require nuclearqualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Process
Management Sales Representative.
Safety messages
Reference manual1
Safety messages
WARNING!
Explosion hazards. Failure to follow these instructions could cause an explosion, resulting in
death or serious injury.
•If installed in explosive atmospheres [hazardous areas, classified areas, or an “Ex”
environment], it must be assured that the device certification and installation
techniques are suitable for that particular environment.
•Do not remove transmitter covers in explosive atmospheres when the circuit is live.
Both transmitter covers must be fully engaged to meet explosion-proof requirements.
•Do not disconnect equipment when a flammable or combustible atmosphere is present.
•Before connecting a HART-based communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
•Do not connect a Rosemount transmitter to a non-Rosemount sensor that is located in
an explosive atmosphere. The transmitter has not been evaluated for use with other
manufacturers' magnetic flowmeter sensors in hazardous (Ex or Classified) areas.
Special care should be taken by the end-user and installer to ensure the transmitter
meets the safety and performance requirements of the other manufacturer’s
equipment.
•Follow national, local, and plant standards to properly earth ground the transmitter and
sensor. The earth ground must be separate from the process reference ground.
•Rosemount Magnetic Flowmeters ordered with non-standard paint options or non-
metallic labels may be subject to electrostatic discharge. To avoid electrostatic charge
build-up, do not rub the flowmeter with a dry cloth or clean with solvents.
WARNING!
Electrical hazards. Failure to follow these instructions could cause damaging and unsafe
discharge of electricity, resulting in death or serious injury.
•Follow national, local, and plant standards to properly earth ground the transmitter and
sensor. The earth ground must be separate from the process reference ground.
•Disconnect power before servicing circuits.
•Allow ten minutes for charge to dissipate prior to removing electronics compartment
cover. The electronics may store energy in this period immediately after power is
removed.
•Avoid contact with leads and terminals. High voltage that may be present on leads could
cause electrical shock.
•Rosemount Magnetic Flowmeters ordered with non-standard paint options or non-
metallic labels may be subject to electrostatic discharge. To avoid electrostatic charge
build-up, do not rub the flowmeter with a dry cloth or clean with solvents.
2Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Safety messages
NOTICE
Damage hazards. Failure to follow these instructions could resulting damage or destruction of
equipment.
•The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage may render the
sensor inoperable.
•Metallic or spiral-wound gaskets should not be used as they will damage the liner face of
the sensor. If spiral wound or metallic gaskets are required for the application, lining
protectors must be used. If frequent removal is anticipated, take precautions to protect
the liner ends. Short spool pieces attached to the sensor ends are often used for
protection.
•Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts
must be tightened in the proper sequence to the specified torque specifications. Failure
to observe these instructions could result in severe damage to the sensor lining and
possible sensor replacement.
•In cases where high voltage/high current are present near the meter installation, ensure
proper protection methods are followed to prevent stray electricity from passing
through the meter. Failure to adequately protect the meter could result in damage to
the transmitter and lead to meter failure.
•Completely remove all electrical connections from both sensor and transmitter prior to
welding on the pipe. For maximum protection of the sensor, consider removing it from
the pipeline.
•Do not connect mains or line power to the magnetic flowtube sensor or to the
transmitter coil excitation circuit.
Reference manual3
Safety messages
4Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
2Introduction
Topics covered in this chapter:
System description
•
Product recycling/disposal
•
2.1System description
The 8700M Magnetic Flowmeter Platform consists of a sensor and a transmitter. The
sensor is installed in-line with the process piping; the transmitter is remotely mounted to
the sensor.
Wall mount transmitterFigure 2-1:
Introduction
There are three Rosemount® flow sensors available.
8705 flanged sensorFigure 2-2:
(1) Also available for use with 8707 High Signal sensor with dual calibration (option code D2).
(1)
Reference manual5
Introduction
8711 wafer sensorFigure 2-3:
8721 hygienic sensorFigure 2-4:
The flow sensor contains two magnetic coils located on opposite sides of the sensor. Two
electrodes, located perpendicular to the coils and opposite each other, make contact with
the liquid. The transmitter energizes the coils and creates a magnetic field. A conductive
liquid moving through the magnetic field generates an induced voltage at the electrodes.
This voltage is proportional to the flow velocity. The transmitter converts the voltage
detected by the electrodes into a flow reading. A cross-sectional view is show in Figure 2-5.
8705 Cross SectionFigure 2-5:
6Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
2.2Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
Introduction
Reference manual7
Introduction
8Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
3Sensor Installation
Topics covered in this chapter:
Handling and Lifting Safety
•
Location and Position
•
Sensor Installation
•
Process reference connection
•
This chapter provides instructions for handling and installing the flow sensor with a
remotely mounted transmitter.
Related information
Remote Transmitter Installation
Sensor Installation
3.1Handling and Lifting Safety
CAUTION!
To reduce the risk of personal injury or damage to equipment, follow all lifting and handling
instructions.
•Handle all parts carefully to prevent damage. Whenever possible, transport the system
to the installation site in the original shipping container.
•PTFE-lined sensors are shipped with end covers that protect it from both mechanical
damage and normal unrestrained distortion. Remove the end covers just before
installation.
•Keep the shipping plugs in the conduit ports until you are ready to connect and seal
them. Appropriate care should be taken to prevent water ingress.
•The sensor should be supported by the pipeline. Pipe supports are recommended on
both the inlet and outlet sides of the sensor pipeline. There should be no additional
support attached to the sensor.
•Use proper PPE (Personal Protection Equipment) including safety glasses and steel toed
shoes.
•Do not lift the meter by holding the electronics housing or junction box.
•The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage can render the sensor
useless.
•Do not drop the device from any height.
Reference manual9
Sensor Installation
3.2Location and Position
3.2.1Environmental considerations
To ensure maximum transmitter life, avoid extreme temperatures and excessive vibration.
Typical problem areas include the following:
•Tropical/desert installations in direct sunlight
•Outdoor installations in arctic climates
Remote mounted transmitters may be installed in the control room to protect the
electronics from the harsh environment and to provide easy access for configuration or
service.
3.2.2Upstream and downstream piping
To ensure specified accuracy over widely varying process conditions, install the sensor with
a minimum of five straight pipe diameters upstream and two pipe diameters downstream
from the electrode plane.
3.2.3
Upstream and downstream straight pipe diametersFigure 3-1:
A.Five pipe diameters (upstream)
B.Two pipe diameters (downstream)
C.Flow direction
Installations with reduced upstream and downstream straight runs are possible. In
reduced straight run installations, the meter may not meet absolute accuracy
specifications. Reported flow rates will still be highly repeatable.
Flow direction
The sensor should be mounted so that the arrow points in the direction of flow.
10Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Flow direction arrowFigure 3-2:
3.2.4Sensor piping location and orientation
The sensor should be installed in a location that ensures it remains full during operation.
Depending on where it is installed, orientation must also be considered.
•Vertical installation with upward process fluid flow keeps the cross-sectional area
full, regardless of flow rate.
•Horizontal installation should be restricted to low piping sections that are normally
full.
Sensor Installation
Sensor orientationFigure 3-3:
A.Flow direction
Reference manual11
Sensor Installation
3.2.5Electrode orientation
The electrodes in the sensor are properly oriented when the two measurement electrodes
are in the 3 and 9 o’clock positions or within 45 degrees from the horizontal, as shown on
the left side of Figure 3-4. Avoid any mounting orientation that positions the top of the
sensor at 90 degrees from the vertical position as shown on the right of the Electrode
Orientation figure.
Electrode orientationFigure 3-4:
A.Correct orientation
B.Incorrect orientation
The sensor may require a specific orientation to comply with Hazardous Area T-code
rating. Refer to the approrpirate reference manual for any potential restrictions.
3.3
Sensor Installation
3.3.1Flanged sensors
Gaskets
The sensor requires a gasket at each process connection. The gasket material must be
compatible with the process fluid and operating conditions. Gaskets are required on each
side of a grounding ring (see Figure 3-5). All other applications (including sensors with
lining protectors or a grounding electrode) require only one gasket on each process
connection.
12Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Sensor Installation
Note
Metallic or spiral-wound gaskets should not be used as they will damage the liner face of the sensor.
If spiral wound or metallic gaskets are required for the application, lining protectors must be used.
Gasket placement for flanged sensorsFigure 3-5:
A.Grounding ring and gasket (optional)
B.Customer-supplied gasket
Bolts
Note
Do not bolt one side at a time. Tighten both sides simultaneously. Example:
1.Snug upstream
2.Snug downstream
3.Tighten upstream
4.Tighten downstream
Do not snug and tighten the upstream side and then snug and tighten the downstream side. Failure
to alternate between the upstream and downstream flanges when tightening bolts may result in
liner damage.
Suggested torque values by sensor line size and liner type are listed in Table 3-2 for ASME
B16.5 flanges and Table 3-3 or Table 3-4 for EN flanges. Consult the factory if the flange
rating of the sensor is not listed. Tighten flange bolts on the upstream side of the sensor in
the incremental sequence shown in Figure 3-6 to 20% of the suggested torque values.
Repeat the process on the downstream side of the sensor. For sensors with greater or
fewer flange bolts, tighten the bolts in a similar crosswise sequence. Repeat this entire
tightening sequence at 40%, 60%, 80%, and 100% of the suggested torque values.
Reference manual13
Sensor Installation
If leakage occurs at the suggested torque values, the bolts can be tightened in additional
10% increments until the joint stops leaking, or until the measured torque value reaches
the maximum torque value of the bolts. Practical consideration for the integrity of the liner
often leads to distinct torque values to stop leakage due to the unique combinations of
flanges, bolts, gaskets, and sensor liner material.
Check for leaks at the flanges after tightening the bolts. Failure to use the correct
tightening methods can result in severe damage. While under pressure, sensor materials
may deform over time and require a second tightening 24 hours after the initial
installation.
Flange bolt torquing sequenceFigure 3-6:
Prior to installation, identify the lining material of the flow sensor to ensure the suggested
torque values are applied.
Lining materialTable 3-1:
Fluoropolymer linersOther liners
T - PTFEP - Polyurethane
F - ETFEN - Neoprene
A - PFAL - Linatex (Natural Rubber)
K - PFA+D - Adiprene
Suggested flange bolt torque values for Rosemount 8705 (ASME)Table 3-2:
Fluoropolymer linersOther liners
Size
CodeLine Size
0050.5-in. (15 mm)88N/AN /A
0101-in. (25 mm)812610
0151.5-in. (40 mm)1325718
0202-in. (50 mm)19171411
Class 150
(pound-feet)
Class 300
(pound-feet)
Class 150
(pound-feet)
Class 300
(pound feet)
14Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Sensor Installation
Table 3-2:
(continued)
Size
CodeLine Size
0252.5-in. (65 mm)22241716
0303-in. (80 mm)34352323
0404-in. (100 mm)26501732
0505-in. (125 mm)36602535
0606-in. (150 mm)45503037
0808-in. (200 mm)60824255
10010-in. (250 mm)55804070
12012-in. (300 mm)6512555105
14014-in. (350 mm)851107095
16016-in. (400 mm)8516065140
18018-in. (450 mm)12017095150
20020-in. (500 mm)11017590150
24024-in. (600 mm)165280140250
30030-in. (750 mm)195415165375
36036-in. (900 mm)280575245525
Suggested flange bolt torque values for Rosemount 8705 (ASME)
Fluoropolymer linersOther liners
Class 150
(pound-feet)
Class 300
(pound-feet)
Class 150
(pound-feet)
Class 300
(pound feet)
Table 3-3:
Suggested flange bolt torque values for Rosemount 8705 sensors with
fluoropolymer liners (EN 1092-1)
Size
codeLine size
0050.5-in. (15 mm)N/AN/AN/A10
0101-in. (25 mm)N/AN/AN/A20
0151.5-in. (40 mm)N/AN/AN/A50
0202-in. (50 mm)N/AN/AN/A60
0252.5-in. (65 mm)N/AN/AN/A50
0303-in. (80 mm)N/AN/AN/A50
0404-in. (100 mm)N/A50N/A70
0505.0-in. (125 mm)N/A70N/A100
0606-in. (150mm)N/A90N/A130
0808-in. (200 mm)13090130170
10010-in. (250 mm)100130190250
12012-in. (300 mm)120170190270
Fluoropolymer liners (in Newton-meters)
PN 10PN 16PN 25PN 40
Reference manual15
Sensor Installation
Table 3-3:
Suggested flange bolt torque values for Rosemount 8705 sensors with
fluoropolymer liners (EN 1092-1) (continued)
Size
codeLine size
14014-in. (350 mm)160220320410
16016-in. (400 mm)220280410610
18018-in. (450 mm)190340330420
20020-in. (500 mm)230380440520
24024-in. (600 mm)290570590850
Table 3-4:
Suggested flange bolt torque values for Rosemount 8705 sensors with
Fluoropolymer liners (in Newton-meters)
PN 10PN 16PN 25PN 40
non-fluoropolymer liners (EN 1092-1)
Size
CodeLine Size
0050.5-in. (15 mm)N/AN/AN/A20
0101-in. (25 mm)N/AN/AN/A30
0151.5-in. (40 mm)N/AN/AN/A40
0202-in. (50 mm)N/AN/AN/A30
0252.5-in. (65 mm)N/AN/AN/A35
0303-in. (80 mm)N/AN/AN/A30
0404-in. (100 mm)N/A40N/A50
0505.0-in. (125 mm)N/A50N/A70
0606-in. (150mm)N/A60N/A90
0808-in. (200 mm)906090110
10010-in. (250 mm)7080130170
12012-in. (300 mm)80110130180
14014-in. (350 mm)110150210288
16016-in. (400 mm)150190280410
18018-in. (450 mm)130230220280
20020-in. (500 mm)150260300350
24024-in. (600 mm)200380390560
Non-fluoropolymer liners (in Newton-meters)
PN 10PN 16PN 25PN 40
3.3.2Wafer sensors
When installing wafer sensors, there are several components that must be included and
requirements that must be met.
16Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Wafer sensors installation components and assembly requirementsFigure 3-7:
The sensor requires a gasket at each process connection. The gasket material selected
must be compatible with the process fluid and operating conditions. Gaskets are required
on each side of a grounding ring. See Figure 3-7.
Note
Metallic or spiral-wound gaskets should not be used as they will damage the liner face of the sensor.
Alignment spacers
On 1.5 inch through 8 inch (40 through 200 mm) line sizes, Rosemount requires installing
the alignment spacers to ensure proper centering of the wafer sensor between the process
flanges. To order an Alignment Spacer Kit (quantity 3 spacers) use p/n 08711-3211-xxxx
where xxxx equals the dash number shown in Table 3-5.
Rosemount alignment spacersTable 3-5:
Line size
Dash-no. (-xxxx)
0A151.540JIS 10K-20K
0A20250JIS 10K-20K
0A30380JIS 10K
Flange rating(in)(mm)
Reference manual17
Sensor Installation
Rosemount alignment spacers (continued)Table 3-5:
Line size
Dash-no. (-xxxx)
0B151.540JIS 40K
AA151.540ASME- 150#
AA20250ASME - 150#
AA30380ASME - 150#
AA404100ASME - 150#
AA606150ASME - 150#
AA808200ASME - 150#
AB151.540ASME - 300#
AB20250ASME - 300#
AB30380ASME - 300#
AB404100ASME - 300#
AB606150ASME - 300#
AB808200ASME - 300#
DB404100EN 1092-1 - PN10/16
DB606150EN 1092-1 - PN10/16
DB808200EN 1092-1 - PN10/16
DC808200EN 1092-1 - PN25
DD151.540EN 1092-1 - PN10/16/25/40
DD20250EN 1092-1 - PN10/16/25/40
DD30380EN 1092-1 - PN10/16/25/40
DD404100EN 1092-1 - PN25/40
DD606150EN 1092-1 - PN25/40
DD808200EN 1092-1 - PN40
RA808200AS40871-PN16
RC20250AS40871-PN21/35
RC30380AS40871-PN21/35
RC404100AS40871-PN21/35
RC606150AS40871-PN21/35
RC808200AS40871-PN21/35
Flange rating(in)(mm)
Studs
Wafer sensors require threaded studs. See Figure 3-8 for torque sequence. Always check for
leaks at the flanges after tightening the flange bolts. All sensors require a second
tightening 24 hours after initial flange bolt tightening.
18Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
1.Insert studs for the the bottom side of the sensor between the pipe flanges and
center the alignment spacer in the middle of the stud. See Figure 3-7 for the bolt
hole locations recommended for the spacers provided. Stud specifications are listed
in Table 3-6.
2.Place the sensor between the flanges. Make sure the alignment spacers are properly
centered on the studs. For vertical flow installations slide the o-ring over the stud to
keep the spacer in place. See Figure 3-7. Ensure the spacers match the flange size
and class rating for the process flanges. See Table 3-5.
3.Insert the remaining studs, washers, and nuts.
4.Tighten to the torque specifications shown in Table 3-7. Do not over-tighten the
bolts or the liner may be damaged.
The sensor requires a gasket at each of its connections to adjacent devices or piping. The
gasket material selected must be compatible with the process fluid and operating
conditions.
Note
Gaskets are supplied between the IDF fitting and the process connection fitting, such as a Tri-Clamp
fitting, on all Rosemount 8721 Sanitary sensors except when the process connection fittings are not
supplied and the only connection type is an IDF fitting.
Alignment and bolting
Standard plant practices should be followed when installing a magmeter with sanitary
fittings. Unique torque values and bolting techniques are not required.
Sanitary sensor gasket and clamp alignmentFigure 3-9:
A.User supplied clamp
B.User supplied gasket
3.4
20Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Process reference connection
The figures shown in this chapter illustrate process reference connections only. Earth
safety ground is also required as part of this installation, but is not shown in the figures.
Follow national, local, and plant electrical codes for safety ground.
Sensor Installation
Use the Process reference options table to determine which process reference option to
follow for proper installation.
Process reference optionsTable 3-8:
Grounding
Type of pipe
Conductive unlined pipe
Conductive lined
pipe
Non-conductive
pipe
Note
For line sizes 10-inch and larger the ground strap may come attached to the sensor body near the
flange. See Figure 3-14.
Figure 3-10:
strapsGrounding rings
See Figure 3-10See Figure 3-11See Figure 3-13See Figure 3-11
Insufficient
grounding
Insufficient
grounding
See Figure 3-11See Figure 3-10See Figure 3-11
See Figure 3-12Not recommen-
Grounding straps in conductive unlined pipe or reference electrode in
Reference electrode
ded
Lining protectors
See Figure 3-12
lined pipe
Reference manual21
Sensor Installation
Grounding with grounding rings or lining protectors in conductive pipeFigure 3-11:
A.Grounding rings or lining protectors
Figure 3-12:
Grounding with grounding rings or lining protectors in non-conductive
pipe
A.Grounding rings or lining protectors
22Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Sensor Installation
Grounding with reference electrode in conductive unlined pipeFigure 3-13:
Grounding for line sizes 10-in. and largerFigure 3-14:
Reference manual23
Sensor Installation
24Rosemount® 8712EM Transmitter with HART Protocol Reference Manual
Loading...
+ 222 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.