Rosemount 3051SFC, 3051CFC Operating Manual

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Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice Flowmeter Series

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Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

Flowmeter Series

Rosemount Compact Orifice Flowmeter Series

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

The United States has two toll-free assistance numbers and one International number.

Customer Central

1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)

International

1-(952) 906-8888

National Response Center

1-800-654-7768 (24 hours a day) Equipment service needs

The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Emerson Process Management nuclear-qualified products, contact your local Emerson Process Management Sales Representative.

This device is intended for use in temperature monitoring applications and should not be used in control and safety applications.

www.rosemount.com

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

SECTION 1 Introduction

SECTION 2 Installation

Transmitter Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Returning the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Vibration Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Straight Run Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Bolting a transmitter to the Rosemount 405 . . . . . . . . . . . . . . . . . 2-3

Location and Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Direct Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Gas in Horizontal Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Liquid or Steam in Horizontal Pipes . . . . . . . . . . . . . . . . . . . . . 2-5

Liquid in Vertical Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Gas in Vertical Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Remote Mount Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Gas in Vertical or Horizontal Pipes. . . . . . . . . . . . . . . . . . . . . . 2-6

Liquid or Steam in Vertical or Horizontal Pipes . . . . . . . . . . . . 2-7

Process Connections (Remote Mount Only) . . . . . . . . . . . . . . . . . 2-7

High Temperature Units (Option Code T) . . . . . . . . . . . . . . . . 2-8

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Remote RTD Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION 3 Commissioning

SECTION 4 Operation and Maintenance

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Direct Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Liquid Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Steam Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Remote Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Liquid Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steam Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Check Flow Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Check Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Check Zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Check Configuration/Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Check 3095M Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

RTD Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

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APPENDIX A Reference Data

Rosemount 3051SFC Compact Orifice Flowmeter . . . . . . . . . . . . A-1

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Compact Orifice Plate

(Primary Element Type code P) . . . . . . . . . . . . . . . . . . . . . . . A-11

Conditioning Orifice Plate

(Primary Element Type code C) . . . . . . . . . . . . . . . . . . . . . . .A-11

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Rosemount 3051SFC Compact Orifice

Flowmeter Ordering Information . . . . . . . . . . . . . . . . . . . . . . . A-12

Rosemount 3095MFC Compact Orifice Mass Flowmeter . . . . . .A-16

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17

Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-21

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24

Compact Orifice Plate

(Primary Element Type code P) . . . . . . . . . . . . . . . . . . . . . . . A-24

Conditioning Orifice Plate

(Primary Element Type code C) . . . . . . . . . . . . . . . . . . . . . . .A-24

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25

Rosemount 3095MFC Compact Orifice Mass

Flowmeter Ordering Information . . . . . . . . . . . . . . . . . . . . . . . A-25

Rosemount 405 Compact Orifice Primary Element . . . . . . . . . . . A-28

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29

Installation Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33

Compact Orifice Plate

(Primary Element Type code P) . . . . . . . . . . . . . . . . . . . . . . . A-33

Conditioning Orifice Plate

(Primary Element Type code C) . . . . . . . . . . . . . . . . . . . . . . .A-33

Compact Orifice Plate

(Primary Element Type code P) . . . . . . . . . . . . . . . . . . . . . . . A-34

Conditioning Orifice Plate

(Primary Element Type code C) . . . . . . . . . . . . . . . . . . . . . . .A-34

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-35

Rosemount 405 Compact Orifice

Primary Element Ordering Information . . . . . . . . . . . . . . . . . . A-35

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37

Mounting Stud and Nut Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . A-37

Gasket Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-37

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38

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Rosemount Compact Orifice

Flowmeter Series

APPENDIX B Product Certifications

3051SFC Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . B-1

European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Ordinary Location Certification for FM . . . . . . . . . . . . . . . . . . . . . . B-2

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . B-2

North American Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

European Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Australian Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

IECEx Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

Combinations of Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . B-6

3095MFC Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

ATEX Directive (94/9/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

European Pressure Equipment Directive (PED) (97/23/EC) . . .B-6

Electro Magnetic Compatibility (EMC) (89/336/EEC) . . . . . . . . B-7

Ordinary Location Certification for Factory Mutual . . . . . . . . . .B-7

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . B-7

North American Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

European Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

Combinations of Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . B-9

Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

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Rosemount Compact Orifice

Section 1 Introduction

Transmitter Information . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Returning the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Flowmeter Series

TRANSMITTER INFORMATION

RECEIVING AND INSPECTION

RETURNING THE PRODUCT

If the 405 primary element was ordered assembled to a Rosemount 3051S transmitter, the new assembly is the Rosemount 3051SFC Compact Orifice Flowmeter. See the Rosemount 3051S Series Pressure Transmitter reference manual (document number 00809-0100-4801) for information regarding transmitter installation, configuration, and operation.

If the 405 primary element was ordered assembled to a Rosemount 3095M transmitter, the new assembly is the Rosemount 3095MFC Compact Orifice Mass Flowmeter. See the Rosemount 3095M Mass Flow Transmitter reference manual (document number 00809-0100-4801) for information regarding transmitter installation, configuration, and operation.

Flowmeters are available in different models and with different options, so it is important to inspect and verify that the appropriate model was delivered before installation.

Upon receipt of the shipment, check the packing list against the material received and the purchase order. All items are tagged with a model number, serial number, and customer tag number. Report any damage to the carrier.

To expedite the return process, call the Rosemount National Response Center toll-free at 800-654-7768. This center, available 24 hours a day, will assist you with any needed information or materials.

The center will ask for the following information:

• Product model

• Serial numbers

• The last process material to which the product was exposed

www.rosemount.com

The center will provide

• A Return Material Authorization (RMA) number

• Instructions and procedures that are necessary to return goods that were exposed to hazardous substances

NOTE

If a hazardous substance is identified, a Material Safety Data Sheet (MSDS), required by law to be available to people exposed to specific hazardous substances, must be included with the returned materials.

Rosemount Compact Orifice Flowmeter Series

Reference Manual

00809-0100-4810, Rev DA

September 2007

CONSIDERATIONS

Functional The Rosemount 405 produces the most accurate and repeatable

measurement when it is used in single-phase flow or steam flow above the saturation temperature. Location of the 405 in pulsating flow will cause a noisy signal. Vibration can also distort the output signal and compromise the structural limits of the flowmeter.

Mount the 405 in a secure run of pipe as far as possible from pulsation sources such as check valves, reciprocating compressors or pumps, and control valves.

Install the 405 in the correct location within the piping branch to prevent measurement inaccuracies caused by flow disturbances.

Maximum temperature for direct mount applications is 450 °F (232 °C). Maximum temperature for remote mount applications is 850 °F (454 °C).

Vibration Limits

Qualified per IEC61298-3 (1998) for field with high vibration level or pipeline with high vibration level (10-60Hz 0.21mm displacement peak amplitude / 60 500Hz 3g).

The weight and length of the transmitter assembly shall not exceed 5.8 lbs and 7.75-in.

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Rosemount Compact Orifice

Flowmeter Series

Section 2 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Location and Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section.

Explosions could result in death or serious injury:

• Do not remove the transmitter cover in explosive atmospheres when the circuit is live.

• Before connecting a HART Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.

• Both transmitter covers must be fully engaged to meet explosion-proof requirements.

Failure to follow these installation guidelines could result in death or serious injury:

• Make sure only qualified personnel perform the installation.

The product may be hot while in service, potentially causing burns. Handle with care.

INSTALLATION

Flowchart Installation Chart page 2-2 is an installation flowchart that provides guidance

through the installation process. Following the figure, an installation checklist has been provided to verify that all critical steps have been taken in the installation process. The checklist numbers are indicated in the flowchart.

2-1

Rosemount Compact Orifice

Start.

Unpack Instrument

Review Product

Manual.

Verify proper location.

Hazardous

Location?

Bench

Configure

Review Appendix B.

Configure write-protect and

failure alarm

Connect the bench power supply

Connect the instrument to a PC

Perform bench configuration tasks

(Optional) Perform bench

calibration tasks

Verify model

Remote

Mounted

Electronics?

Install electronics

Install flowmeter

Wire

Remote

Mounted

Electronics?

Finish.

Commission

Install hardware

Commission

Flowmeter Series

Figure 2-1. Installation Chart

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October 2007

Handling

The product tag is not designed to withstand the weight of the orifice - do not lift the product by the tag.

Do not lift the product by the orifice holes. Holes have sharp edges that may cause personal injury. Lift the product by the casting neck.

2-2

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Straight Run Requirements

Rosemount Compact Orifice

Flowmeter Series

Table 2-1. 405C Straight Pipe Requirements

Table 2-2. 405P Straight Pipe Requirements

Bolting a transmitter to the Rosemount 405

(1)

Beta

Single 90° bend or tee 2 2 Two or more 90 ° bends in the same plane 2 2 Two or more 90° bends in different plane 2 2 Up to 10° of swirl Reducer (1 line size) 2 2

side of primary

Upstream (inlet)

Butterfly valve (75% open) 2 N/A

Downstream (outlet) side of primary

(1) (2) (3)

Beta

Reducer 5 12 Single 90° bend or tee 16 44 Two or more 90 ° bends in the same plane 10 44 Two or more 90° bends in different plane 50 60 Expander 12 28 Ball / Gate valve fully open 12 18

side of primary

Upstream (inlet)

(1) Consult an Emerson Process Management representative if disturbance is not listed. (2) Recommended lengths represented in pipe diameters per ISO 5167. (3) Refer to ISO 5167 for recommended lengths when using flow straighteners.

0.40 0.65

If the 405 is ordered separately from the 3051, or 3095M transmitter and will be used in a direct mount configuration, it will need to be assembled to the transmitter. Follow the directions below to assemble the 405 to a transmitter with a coplanar configuration.

NOTE

Units shipped from the factory direct mounted are pressure tested and characterized with the primary attached. Factory assembly is recommended for best performance.

1. Remove the body bolts (4) from the transmitter.

2. Remove the socket head cap screws from the bottom of the coplanar flange and remove the coplanar flange.

NOTE

Protect the transmitter sensing diaphragms and do not remove the o-rings in transmitter sensor module.

3. Carefully assemble the 405 to the pressure transmitter sensor making sure the “H” and “L” on transmitter and primary match.

4. Use studs and nuts supplied with the 405 to connect the transmitter sensor to the manifold head of the 405.

5. Preload to 150 lbs/in. then final torque at 300 lbs/in.

2-3

Rosemount Compact Orifice

FLANGE SCREWS

TRANSMITTER

SENSING MODULE

COPLANAR FLANGE

SENSING DIAPHRAGMS AND 0-RINGS (DO NOT DISTURB OR REMOVE)

Flowmeter Series

Figure 2-2. Bolting the 405 to a transmitter

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September 2007

TRANSMITTER

STUDS AND NUTS

ROSEMOUNT 405

LOCATION AND ORIENTATION

The 405 has two mounting methods:

• integral mount (or direct mount)

• remote mount.

An integrally mounted 405 may be shipped with the transmitter already bolted directly to the sensor.

Direct Mount Installation NOTE

The maximum acceptable temperature for direct mounting is 450 °F (232 C°). Refer to "Location and Orientation" beginning on page 2-4 if the process could potentially exceed this temperature.

Gas in Horizontal Pipes

The 405 should be mounted above the pipe to ensure that condensate does not collect on the transmitter sensing diaphragms. Orient the unit within the 120° recommended zone as shown in Figure 2-3.

Figure 2-3. Direct Mount Gas in Horizontal Pipes

120°

2-4

30°

Reference Manual

FLOW

00809-0100-4810, Rev DA September 2007

Figure 2-4. Direct Mount Liquid or Steam in Horizontal Pipes

Rosemount Compact Orifice

Flowmeter Series

Liquid or Steam in Horizontal Pipes

The 405 should be mounted below the pipe to ensure that gases do not collect on the transmitter sensing diaphragms. Orient the unit within the 80° recommended zone as shown in Figure 2-4.

50°

80°

Figure 2-5. Direct Mount Liquid in Vertical Pipes

Liquid in Vertical Pipes

The 405 should be mounted with the vents on top to allow gas to be bled off.

NOTE

The 405 should not be used in vertical liquid or steam applications if the fluid is flowing down.

2-5

Rosemount Compact Orifice

FLOW

Flowmeter Series

Gas in Vertical Pipes

The 405 should be mounted with vents on bottom to allow condensate drainage.

NOTE

Due to drain vent orientation, a direct mount 405 should not be used in vertical gas applications if the fluid is flowing up. Consider remote mounting the pressure transmitter to facilitate condensate draining.

Figure 2-6. Direct Mount Gas in Vertical Pipes

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September 2007

Remote Mount Installation

Figure 2-7. Remote Mount Gas in Vertical or Horizontal Pipes

Gas in Vertical or Horizontal Pipes

Mount the transmitter above the 405 with the instrument lines sloping down.

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Figure 2-8. Remote Mount Liquid in Vertical or Horizontal Pipes

Rosemount Compact Orifice

Flowmeter Series

Liquid or Steam in Vertical or Horizontal Pipes

Mount the transmitter below the 405 with the instrument lines sloping up.

NOTE

The 405 should not be used in vertical liquid or steam applications if the fluid is flowing down.

Process Connections (Remote Mount Only)

FLOW

The 405 is available with either ¼-in. – 18 NPT connections (standard) or ½-in. – 14 NPT connections (option code E). The ½-in. connections can be rotated to attain connection centers of 2-in. (51 mm), 2 ¼-in. (57 mm). The threads are Class 2; use a lubricant or sealant when making the process connections.

Ensure all four flange studs are installed and tightened prior to applying pressure to prevent process leakage. When properly installed, the flange studs will protrude through the top of the module housing.

NOTE

Do not attempt to loosen or remove the flange studs while the 405 is in service.

Perform the following to install flange adapters to the head of the 405.

1. Place o-ring in the groove on bottom of the flange adapter.

2. Position flange adapters over NPT connections on the adapter plate.

3. Insert studs through 405 head, adapter plate, and flange adapters.

4. Thread nuts onto studs. Tighten nuts to 300 in-lbs. (34 N-m).

/8-in. (54 mm), or 2

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Rosemount Compact Orifice

Flowmeter Series

Reference Manual

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September 2007

Figure 2-9. Installing the Flange Adapters to a 405

NUT

FLANGE

DAPTER

PLATE

STUD

NUT

ADAPTER

O-RING

When compressed, PTFE o-rings tend to cold flow, which aids in their sealing capabilities. When removing adapter plates or adapters, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If they are undamaged, you may reuse them. If you replace the o-rings, retorque the nuts after installation to compensate for cold flow.

High Temperature Units (Option Code T)

Inconel

o-rings should be replaced any time the unit is disassembled.

INSTALLATION Install the 405 according to the procedure below.

1. Orient the assembly according to the guidelines provided in "Location and Orientation" beginning on page 2-4. Ensure that the flow arrow is pointing in the same direction as the process flow.

NOTE

An ANSI alignment ring is provided standard with the 405. If a DIN or JIS alignment ring is required, it must be ordered as an option. Contact an Emerson Process Management sales representative for additional information.

NOTE

For ease of installation, the gasket may be secured to the flange face with small pieces of tape. Be sure the gasket and/or tape do not protrude into the pipe.

2. If using an alignment ring with through holes, proceed to step 9.

3. Insert two studs through the flange holes located opposite the head of the 405.

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Rosemount Compact Orifice

Flowmeter Series

4. Place the alignment ring on the 405 body (see Figure 2-10).

5. Insert gaskets.

6. Insert the 405 between the flanges so that the indentations on the alignment ring contact the installed studs. The studs must contact the alignment ring in the indentation marked with the appropriate flange rating to ensure proper alignment.

7. Install remaining studs and nuts (hand tight). Ensure that three of the studs are in contact with the alignment ring.

8. Lubricate studs and tighten nuts in a cross pattern to the appropriate torque per local standards.

Steps 9-12 are for use with alignment rings that have through holes.

9. Place the alignment ring on the 405 body (see Figure 2-10).

10. Insert the 405 between the flanges. Insert one stud through the flange hole located opposite the 405 head; passing through the alignment ring through hole and the opposite flange hole. The stud must contact the alignment ring through the through hole marked with the appropriate flange rating to ensure proper alignment.

11. Repeat step 10 for a second (2) stud opposite the 405 head.

12. Insert gaskets.

13. Install remaining studs and nuts (hand tight). Ensure that three of the studs are in contact with the alignment ring.

14. Lubricate studs and tighten nuts in a cross pattern to the appropriate torque per local standards.

NOTE

Standard gaskets could potentially caused a bias shift in the measurement.

/16-in. gaskets are recommended for use with the 405. Using other

2-9

Rosemount Compact Orifice

ALIGNMENT RING

405

(1)

ALIGNMENT RING

(2)

TRANSMITTER

(2) GASKET

ASSEMBLY

WITH FLANGE

NUT

STUD

EXISTING PIPE

405

(1)

(1) This installation drawing applies to both the 405P and 405C. (2) Applies to both the 3051SFC (uses a 3051S transmitter) and a 3095MFC (uses a 3095M transmitter).

Flowmeter Series

Figure 2-10. 405 Installation

Reference Manual

00809-0100-4810, Rev DA

September 2007

Remote RTD Installation A remote RTD requires that the process piping be modified. Follow site

specific requirements for installation. Install the RTD thermowell in close proximity downstream connection cable is 12 ft long. Consult factory for longer lengths.

Drill a

/8-in. (16 mm) to 3/4-in. (19 mm) hole at the RTD location and weld on a customer supplied 1-in. (25mm) tall thermowell threads into the weld coupling. The thermowell material is 316

SST with

/2–14 ANPT threads. When installed It will be inserted 11/2-in. (38

mm) into the pipe internal diameter.

For remote RTD applications with pipe diameters less than 2 inches (50mm) consult factory.

(1)

of the primary element. The standard supplied RTD

/2 inch -14 NPT weld coupling. The RTD

2-10

(1) For the 405P, at least six pipe diameters downstream of the primary element. For the 405C,

two pipe diameters downstream of the primary element.

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Rosemount Compact Orifice

Flowmeter Series

Section 3 Commissioning

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Direct Mount Applications . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2

Remote Mount Applications . . . . . . . . . . . . . . . . . . . . . . . page 3-5

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section.

Explosions could result in death or serious injury:

• Do not remove the transmitter cover in explosive atmospheres when the circuit is live.

• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.

• Both transmitter covers must be fully engaged to meet explosion-proof requirements.

Failure to follow these installation guidelines could result in death or serious injury:

• Make sure only qualified personnel perform the installation.

• If the line is pressurized, serious injury or death could occur by opening valves.

3-1

Rosemount Compact Orifice

LOW VALVE

HIGH VALVE

EQUALIZER VALVE

(2) VENT

FLOW

Flowmeter Series

DIRECT MOUNT APPLICATIONS

Liquid Service 1. Pressurize line.

2. Open the equalizer valve.

3. Open the high and low side valves.

4. Bleed drain/vent valves until no gas is apparent in the liquid.

5. Close the vent/drain valves.

6. Close the low side valve.

7. Check the transmitter zero according to the transmitter product manual so that the output on the test meter reads zero percent of span.

8. Close the equalizer valve.

9. Open the low side valve. The system is now operational.

Figure 3-1. Direct Mount Liquid Service

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September 2007

3-2

Reference Manual

LOW VALVE

HIGH VALVE

VALVE

EQUALIZER

(2) VENT

FLOW

00809-0100-4810, Rev DA September 2007

Gas Service 1. Pressurize line.

2. Open the equalizer valve.

3. Open the high and low side valves.

4. Open drain/vent valves to ensure no liquid is present.

5. Close the vent/drain valves.

6. Close the low side valve.

7. Check the transmitter zero according to the transmitter product manual so that the output on the test meter reads zero percent of span.

8. Close the equalizer valve.

9. Open the low side valve. The system is now operational.

Figure 3-2. Direct Mount Gas Service

Rosemount Compact Orifice

Flowmeter Series

3-3

Rosemount Compact Orifice

LOW VALVE

HIGH VALVE

EQUALIZER VALVE

(2) VENT

FLOW

Flowmeter Series

Steam Service 1. Remove pressure from line.

2. Open equalizer, high, and low side valves.

3. Zero electronics.

4. Fill manifold and transmitter with water via drain vents.

5. Close low side valve.

6. Pressurize line.

7. Gently tap electronics body, manifold head, and 405 body with a small wrench to dislodge any entrapped air.

8. Zero electronics.

9. The system is now operational.

Figure 3-3. Direct Mount Steam Service

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September 2007

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Reference Manual

MANIFOLD VENT

MANIFOLD LOW VALVE

TRANSMITTER

MANIFOLD

TRANSMITTER

405 HIGH VALVE

405 EQUALIZER VALVE

405 LOW VALVE

VENTS

MANIFOLD

HIGH

VALVE

MANIFOLD

EQUALIZER

VALVE

FLOW

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

REMOTE MOUNT APPLICATIONS

Liquid Service 1. Zero electronics and pressurize line.

2. Open equalizer valves on transmitter manifold and 405.

3. Open high and low side transmitter manifold valves and 405 valves.

4. Bleed drain vent valves on transmitter manifold until no air is present.

5. Close drain vent valves.

6. Close equalizer valve on 405.

7. Check transmitter zero. If transmitter does not read zero repeat steps 1-7.

8. Close equalizer valve on transmitter manifold.

Figure 3-4. Remote Liquid Service

Flowmeter Series

3-5

Rosemount Compact Orifice

Flowmeter Series

Gas Service 1. Zero electronics and pressurize line.

2. Open equalizer valves on transmitter manifold and 405.

3. Open high and low side transmitter manifold valves and 405 valves.

4. Open drain/vent valves on transmitter manifold to ensure no liquids are present.

5. Close drain/vent valves.

6. Close low side transmitter manifold valve.

7. Close 405 equalizer valve.

8. Check transmitter zero. If transmitter does not read zero repeat steps 1-7.

9. Close equalizer on transmitter manifold.

10. Open low side valve on transmitter manifold. The system is now operational.

Figure 3-5. Remote Gas Service

MANIFOLD

VENT

405 LOW VALVE

405 EQUALIZER VALVE

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00809-0100-4810, Rev DA

September 2007

TRANSMITTER

TRANSMITTE MANIFOLD

MANIFOLD LOW VALVE

FLOW

405 HIGH VALVE

VENTS

MANIFOLD EQUALIZER VALVE

MANIFOLD HIGH VALVE

3-6

Reference Manual

MANIFOLD VENT

MANIFOLD LOW VALVE

TRANSMITTER

MANIFOLD

TRANSMITTER

405 HIGH VALVE

405 EQUALIZER VALVE

405 LOW VALVE

VENTS

MANIFOLD

HIGH

VALVE

MANIFOLD

EQUALIZER

VALVE

FLOW

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

Steam Service 1. Remove pressure from line.

2. Open equalizer valves, high side valves, and low side valves on both the 405 and transmitter manifold.

3. Zero electronics.

4. Fill transmitter manifold, instrument lines, and 405 with water via drain vents on transmitter manifold.

5. Close 405 equalizer valve and transmitter manifold vents.

6. Close low side transmitter manifold valve.

7. Pressurize line.

8. Gently tap electronics body, transmitter manifold, instrument lines, and 405 with a small wrench to dislodge any trapped air.

9. Check transmitter zero. If transmitter does not read zero repeat steps 4-8.

10. Close the transmitter equalizer and open low side valve on transmitter manifold. The system is now operational.

Flowmeter Series

Figure 3-6. Remote Steam Service

3-7

Rosemount Compact Orifice Flowmeter Series

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September 2007

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Flowmeter Series

Section 4 Operation and Maintenance

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

RTD Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

Explosions can result in death or serious injury.

• Do not remove the instrument cover in explosive environments when the circuit is live.

• Both transmitter covers must be fully engaged to meet explosion-proof requirements.

• Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.

Electrical shock can result in death or serious injury.

• Avoid contact with the leads and the terminals.

TROUBLESHOOTING If a malfunction is suspected despite the absence of a diagnostic messages

on the communicator display, follow the procedures described below to verify that the flowmeter hardware and process connections are in good working order. Always approach the most likely and easiest-to-check conditions first.

4-1

Rosemount Compact Orifice

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00809-0100-4810, Rev DA

Flowmeter Series

Symptom Possible Cause Corrective Action

Questionable accuracy or erroneous flow signal

Spiking flow signal Two-phase flow The flowmeter is a head measurement device and will not accurately

Spiking flow signal (Stream Service)

Milliamp reading is zero

Electronics not in communication

Milliamp reading is low or high

No response to changes in applied flow

Low reading/high reading

Erratic reading for pressure variable

Improper installation

System leaks Check for leaks in instrument piping. Repair and seal all leaks. Contamination/plugging Remove the flowmeter and check for contamination. Closed valve Verify that both 3095MFC (PH & PL) or (MH & ML) valves are open.

Calibration Is the calibration too high or low for the flow rate? Connections (remote mount only) Verify that the high side of the electronics is connected to the high

Entrapped air (liquid applications) Are there uneven water legs caused by air entrapment in the

3095MFC misalignment Misalignment of the flowmeter beyond 3 degrees will cause an

Operating conditions Are the operating conditions in compliance with those given at the

Improper insulation (Vertical pipes only) Excessive vibration

• Is the flow arrow pointed in the direction of the flow?

• Verify that the cross reservoirs are perfectly level with one another.

• Is there sufficient straight run upstream and downstream of the flowmeter?

Verify that vent, equalizer, and line valves are properly positioned per the “start up procedure.”

side of the flowmeter. Check the same for the low side.

instrument connections? If so, bleed air.

erroneous signal.

time the flowmeter was purchased? Check the flow calculation and the fluid parameters for accuracy. Double-check pipe inside diameter for proper sizing.

measure a two-phase flow. Added insulation may be required to ensure that a phase change occurs at the cross reservoirs. Check the impulse piping for vibration.

• Check if power polarity is reversed

• Verify voltage across terminals (should be 10–55V dc)

• Check for bad diode in terminal block

• Replace electronics terminal block

• Check power supply voltage at electronics (10.5V minimum)

• Check load resistance (250 ohms minimum)

• Check if unit is addressed properly

• Replace electronics board

• Check pressure variable reading for saturation

• Check if output is in alarm condition

• Perform 4–20 mA output trim

• Replace electronics board

• Check test equipment

• Check impulse piping for blockage

• Check for disabled span adjustment

• Check electronics security switch

• Verify calibration settings (4 and 20 mA points)

• Contact factory for replacement

• Check impulse piping for blockage

• Check test equipment

• Perform full sensor trim (if software revision is 35 or higher)

• Contact factory for replacement

• Check impulse piping for blockage

• Check damping

• Check for EMF interference

• Contact factory for replacement

September 2007

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Rosemount Compact Orifice

Flowmeter Series

Check Flow Direction

Check that the flow arrow on the neck of the 405 points in the direction of flow. If the DP transmitter is remote mounted from the 405, be sure that the impulse tubing is connected correctly from the 405 to the DP transmitter (high to high and low to low).

Check Orientation

Improper orientation can result in inaccurate measurements.

Check Zero

The transmitter may read off in the high or low direction if not zeroed properly at start-up/commissioning. Refer to the appropriate transmitter reference manual for additional information.

Check Valves

The correct valve setting for flow measurement are; equalizer valve fully closed, high and low side valves fully open.

Check Configuration/Scaling

Is the 20mA DP URL of the 405 set properly? This may involve sizing the 405 in the Toolkit Software program to confirm.

Confirm the DCS or PLC and transmitter on 405 are scaled consistently.

Is the square root being taken in the DCS or transmitter attached to the 405? The square root should not be taken in both places.

Check 3095M Configuration

If a Rosemount 3095M transmitter is being used, its enhanced functionality should be taken into account during configuration and troubleshooting. The square root should not be taken in the DCS if a 3095M transmitter is being used.

See the Rosemount 3095M reference manual (document number 00809-0100-4716) for additional information.

RTD MAINTENANCE This section covers RTD maintenance procedures.

Remote Mount

If an RTD needs to be replaced on a remote mount, proceed as follows:

4-3

Rosemount Compact Orifice

Rubber Bushing

(Slide stop to edge of armored cable)

/4 to 1/2–in. NPT Adapter

(Screws into RTD Connection Head)

Compression Fitting

Connect to transmitter

Compression

Fitting

Cap

Brushing

Washer

Cap

Flowmeter Series

1. Close instrument valves to ensure that the pressure is disconnected from the transmitter.

2. Open the bleed valves on the transmitter to remove all pressure.

3. Remove the cap.

4. Remove the RTD wiring only from the terminal.

5. Remove the Terminal Housing from the head.

6. Pull the RTD wire out of the nipple and remove the RTD. The RTD is in a thermowell, so no live line pressure will be present.

7. Install the new RTD and thread the wires through the nipple.

8. Using the appropriate thread lubricant or tape, install the terminal housing onto the remote head.

9. Reconnect the RTD wires to the terminal. This diagram is for a typical RTD transmitter wiring connection.

10.Open the instrument valves.

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September 2007

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00809-0100-4810, Rev DA September 2007

Flowmeter Series

Appendix A Reference Data

Rosemount 3051SFC Compact Orifice Flowmeter . . . . . page A-1

Rosemount 3095MFC Compact Orifice Mass Flowmeter page A-16

Rosemount 405 Compact Orifice Primary Element . . . . . page A-28

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-37

Rosemount 3051SFC Compact Orifice Flowmeter

SPECIFICATIONS

Performance System Reference Accuracy

Percent (%) of volumetric flow rate

Table A-1. 3051SFC Compact Orifice Flowmeter

Classic

(8:1 flow

Typ e Beta

3051SFCC 0.4

3051SFCP

(1) Line sizes 1/2-in. (15mm) (2) For 0.65 beta and ReD< 10,000 add an additional 0.5% to the

Discharge Coefficient Uncertainty.

0.65

(1)

0.4

0.65

(1)

0.4

0.65

(1)

0.4

0.65

turndown)

±1.05% ±1.35%

±2.45% ±2.35% ±2.30%

(2)

±2.00% ±1.90% ±1.85%

(2)

±1.55% ±1.45% ±1.40%

(2)

Ultra

(8:1 flow

turndown)

±0.85% ±1.20%

Ultra for

Flow

(14:1 flow

turndown)

±0.80% ±1.15%

Repeatability

±0.1%

Line Sizes

•1/2-in. (15 mm) – not available for the 3051SFCC

• 1-in. (25 mm) – not available or the 3051SFCC

/2-in. (40 mm) – not available for the 3051SFCC

•1

• 2-in. (50 mm)

• 3-in. (80 mm)

• 4-in. (100 mm)

• 6-in. (150 mm)

• 8-in. (200 mm)

Performance Statement Assumptions

• Measured pipe I.D

Sizing

Contact an Emerson Process Management representative for assistance. A Configuration Data Sheet is required prior to order for application verification.

A-1

Rosemount Compact Orifice

Voltage (V dc)

Load (Ohms)

Operating

Region

1387

1000

500

10.5 20 30

42.4

Voltage (V dc)

Load (Ohms)

Operating

Region

1322

1000

500

12.0 20 30

42.4

Flowmeter Series

Functional Service

•Liquid

•Gas

•Steam

4–20 mA/HART

Zero and Span Adjustment

Zero and span values can be set anywhere within the range. Span must be greater than or equal to the minimum span.

Output

Two-wire 4–20 mA is user-selectable for linear or square root output. Digital process variable superimposed on 4–20 mA signal, available to any host that conforms to the HART protocol.

Power Supply

External power supply required.

Standard transmitter (4–20 mA): 10.5 to 42.4 V dc with no load

3051S SIS Safety transmitter: 12 to 42 Vdc with no load

3051S HART Diagnostics transmitter: 12 to 42 Vdc with no load

Load Limitations

Maximum loop resistance is determined by the voltage level of the external power supply, as described by:

Reference Manual

00809-0100-4810, Rev DA

September 2007

Standard Transmitter

Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 10.5)

The HART communicator requires a minimum

loop resistance of 250Ω for communication.

3051S SIS Safety Transmitter (output code B)

3051S HART Diagnostics Transmitter (option code DA1)

Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 12.0)

A-2

The HART communicator requires a minimum

loop resistance of 250Ω for communication.

HART Diagnostics Suite (Option Code DA1)

The 3051S HART Diagnostics Transmitter provides Abnormal Situation Prevention (ASP) indication, device operating hours, variable logging, and enhanced EDDL graphic displays for easy visual analysis.

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Rosemount Compact Orifice

Flowmeter Series

The integral statistical process monitoring (SPM) technology calculates the mean and standard deviation of the process variable 22 times per second and makes them available to the user. The 3051S ASP algorithm uses these values and highly flexible configuration options for customization to detect many user-defined or application specific abnormal situations (e.g. plugged impulse line detection).

The device operating hours are logged along with the occurrence of diagnostic events to enable quick troubleshooting of application and installation issues.

FOUNDATION fieldbus

Power Supply

External power supply required; transmitters operate on 9.0 to 32.0 V dc transmitter terminal voltage.

Current Draw

17.5 mA for all configurations (including LCD display option)

OUNDATION fieldbus Parameters

Schedule Entries 14 (max.) Links 30 (max.) Virtual Communications Relationships (VCR) 20 (max.)

Standard Function Blocks

Resource Block

• Contains hardware, electronics, and diagnostic information.

Transducer Block

• Contains actual sensor measurement data including the sensor diagnostics and the ability to trim the pressure sensor or recall factory defaults.

LCD Block

• Configures the local display.

2 Analog Input Blocks

• Processes the measurements for input into other function blocks. The output value is in engineering or custom units and contains a status indicating measurement quality.

PID Block with Auto-tune

• Contains all logic to perform PID control in the field including cascade and feedforward. Auto-tune capability allows for superior tuning for optimized control performance.

Backup Link Active Scheduler (LAS)

The transmitter can function as a Link Active Scheduler if the current link master device fails or is removed from the segment.

Software Upgrade in the Field

Software for the 3051S with F

OUNDATION fieldbus Common Device Software Download procedure.

PlantWeb Alerts

Enable the full power of the PlantWeb digital architecture by diagnosing instrumentation issues, communicating advisory, maintenance, and failure details, and recommending a solution.

Advanced Control Function Block Suite (Option Code A01)

Input Selector Block

• Selects between inputs and generates an output using specific selection strategies such as minimum, maximum, midpoint, average, or first “good.”

Arithmetic Block

• Provides pre-defined application-based equations including flow with partial density compensation, electronic remote seals, hydrostatic tank gauging, ratio control and others.

Signal Characterizer Block

• Characterizes or approximates any function that defines an input/output relationship by

configuring up to twenty X, Y coordinates. The block interpolates an output value for a given input value using the curve defined by the configured coordinates.

OUNDATION fieldbus is easy to upgrade in the field using the

A-3

Rosemount Compact Orifice Flowmeter Series

Integrator Bock

• Compares the integrated or accumulated value from one or two variables to pre-trip and

trip limits and generates discrete output signals when the limits are reached. This block is useful for calculating total flow, total mass, or volume over time.

Output Splitter Block

• Splits the output of one PID or other control block so that the PID will control two valves or

other actuators.

Control Selector Block

• Selects one of up to three inputs (highest, middle, or lowest) that are normally connected to

the outputs of PID or other control function blocks.

Block Execution Time

Resource Transducer LCD Block Analog Input 1, 2 20 milliseconds PID with Auto-tune 25 milliseconds Input Selector 20 milliseconds Arithmetic 20 milliseconds Signal Characterizer 20 milliseconds Integrator 20 milliseconds Output Splitter 20 milliseconds Control Selector 20 milliseconds

Fully Compensated Mass Flow Block (Option Code H01)

Calculates fully compensated mass flow based on differential pressure with external process pressure and temperature measurements over the fieldbus segment. Configuration for the mass flow calculation is easily accomplished using the Rosemount 3095 Engineering Assistant.

OUNDATION fieldbus Diagnostics Suite (Option Code D01)

3051S F indication and enhanced EDDL graphic displays for easy visual analysis.

OUNDATION fieldbus Diagnostics provide Abnormal Situation Prevention (ASP)

Reference Manual

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September 2007

A-4

Process Temperature Limits

Direct Mount Electronics

• 450 °F (232 °C)

Remote Mount Electronics

• 850 °F (454 °C) – Stainless Steel

Electronics Temperature Limits

Ambient

• –40 to 185 °F (–40 to 85 °C)

• With Integral Mount LCD Display

• With Option Code P0: –4 to 185 °F (–20 to 85 °C)

Storage

• –50 to 230 °F (–46 to 110 °C)

• With Integral Mount LCD Display: –40 to 185 °F (–40 to 85 °C)

• With Wireless Output (Code X): –40 to 185 °F (–40 to 85 °C)

(1) LCD display may not be readable and LCD updates will be slower at temperatures below -4

°F (-20 °C).

(1)

: –40 to 175 °F (–40 to 80 °C)

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Rosemount Compact Orifice

Flowmeter Series

Differential Pressure Limits

Maximum differential pressure (DP) up to 800 inH2O.

Pressure Limits

Direct Mount Electronics

• Pressure retention per ANSI B16.5 600# or DIN PN

(1)

Static Pressure Limits

• Range 1A: Operates within specification between static line pressures of 0.5 psia to 2000 psig (0.03 to 138 bar)

• Ranges 2A– 3A: Operates within specifications between static line pressures of 0.5 psia and 3626 psig (0.03 bar-A to 250 bar-G)

Vibration Limits

Qualified per IEC61298-3 (1998) for field with high vibration level or pipeline with high vibration level (10-60Hz 0.21mm displacement peak amplitude / 60 - 500Hz 3g).

The weight and length of the transmitter assembly shall not exceed 5.8 lbs and 7.75-in.

Burst Pressure Limits

Coplanar or traditional process flange

• 10000 psig (689,5 bar).

Overpressure Limits

Flowmeters withstand the following limits without damage:

• Range 1A: 2000 psig (138 bar)

• Ranges 2A–3A: 3626 psig (250 bar)

Table A-2. Overpressure Limits

Standard Type

ANSI/ASME Class 150 285 (20) 275 (19) ANSI/ASME Class 300 740 (51) 720 (50) ANSI/ASME Class 600 1480 (102) 1440 (99)

At 100 °F (38 °C), the rating decreases with increasing temperature.

DIN PN 10/40 580 (40) 580 (40) DIN PN 10/16 232 (16) 232 (16) DIN PN 25/40 580 (40) 580 (40)

At 248 °F (120 °C), the rating decreases with increasing temperature.

(1) Carbon Steel and Stainless Steel Ratings are measured in

psig (bar).

(1)

Carbon Steel Rating

Stainless Steel Rating

Humidity Limits

• 0–100% relative humidity

Turn-On Ti m e

Performance within specifications less than 2 seconds (typical) after power is applied to the transmitter

Damping

Analog output response to a step input change is user-selectable from 0 to 60 seconds for one time constant. This software damping is in addition to sensor module response time

Failure Mode Alarm

HART 4-20mA (output option codes A and B)

If self-diagnostics detect a gross transmitter failure, the analog signal will be driven offscale to alert the user. Rosemount standard (default), NAMUR, and custom alarm levels are available (see Table A-3).

High or low alarm signal is software-selectable or hardware-selectable via the optional switch (option D1).

(1) Static pressure selection may effect pressure limitations.

A-5

Rosemount Compact Orifice

Td = Dead Time T

= Time Constant

Pressure Released

Response Time = Td+T

63.2% of Total Step Change

Time

100%

36.8%

Transmitter Output vs. Time

Flowmeter Series

Table A-3. Alarm Configuration

Default ≥ 21.75 mA ≤ 3.75 mA NAMUR compliant Custom levels

(1) Analog output levels are compliant with NAMUR recommendation NE 43, see option codes C4

or C5.

(2) Low alarm must be 0.1 mA less than low saturation and high alarm must be 0.1 mA greater than

high saturation.

(3) Not available with the 3051S SIS Safety Transmitter.

(2) (3)

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September 2007

High Alarm Low Alarm

(1)

≥ 22.5 mA ≤ 3.6 mA

20.2 - 23.0 mA 3.6 - 3.8 mA

Dynamic Performance

Total Response Time (Td + Tc)

Process Variable Response Time

Dead Time (Td) Update Rate

3051S_C, Ranges 2A - 3A:

3051S SIS, Ranges 2A - 3A:

(4)

(3)

Range 1A:

3051S

3051S SIS

3051S SIS Safety Transmitter Failure Values

Safety accuracy: 2.0%

(1)

Safety response time: 1.5 seconds

(1) A 2% variation of the transmitter mA output is allowed before

a safety trip. Trip values in the DCS or safety logic solver should be derated by 2%.

4 - 20 mA (HART®)

(1)

Fieldbus protocol

(2)

100 milliseconds 255 milliseconds

220 milliseconds 375 milliseconds

152 milliseconds 307 milliseconds

Not Applicable Not Applicable

45 milliseconds (nominal) 97 milliseconds

22 times per second 11 times per second

22 times per second Not Applicable

Typical Transmitter Response Time

A-6

(1) Dead time and update rate apply to all models and ranges; analog output only (2) Transmitter fieldbus output only, segment macro-cycle not included.

(3) Nominal total response time at 75 °F (24 °C) reference conditions. For option code DA1, add 40 milliseconds (nominal) to 4-20 mA (HART®) total

response time values.

(4) For option code DA1, dead time (Td) is 85 milliseconds (nominal).

Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

Physical Temperature Measurement

Remote RTD

• 100 Ohm platinum with housing) Model 0078D21N00A025T32Ex Connection Head: 00644-4410-0011

• Standard RTD cable is shielded armored cable, length is 12 feet (3.66 m)

Thermowell with Remote RTD

/2-in. x 1/2-in. NPT, 316 SST

•

NOTE

Remote temperature measurement is not available for

Electronic Connections for Remote Mount

/2–14 NPT, G1/2, and M20 × 1.5 (CM20) conduit. HART interface connections fixed to terminal

block for output code A

Material of Construction

Body/Plate

• 316 SST

• 50 micro-inch Ra surface finish

Manifold Head/Valves

• 316 SST

Flange Studs and Nuts

• Customer supplied

• Available as a spare part

Transmitter Connection Studs and Nuts

• Studs– A193 Grade B8M.

• Nuts– A194 Grade 8M.

Gasket and O-rings

• Gaskets are customer supplied.

• Durlon 8500 fiber gaskets are recommended. Consult an Emerson Process Management representative for use with other gaskets.

• Available as a spare part

NOTE

Gaskets and O-rings must be replaced when the 405 is disassembled.

/2-in. NPT nipple and union (078 series with Rosemount 644

Flowmeter Series

/2-in., 1-in., and 11/2-in. sizes.

Transmitter Connections

Remote Mount

• Available with

Orifice Type

• Square edged

• Corner tapped

• Concentric

• Wafer-style

/4-in. (standard) or 1/2-in. (option code E) connections

Process Connections

Mounts between the following flange configurations:

ASME B16.5 (ANSI)

Class 150

Class 300

Class 600

ANSI alignment ring is included as standard when ordering.

DIN JIS

PN16 (option code G)

PN40 (option code H)

PN100 (option code H)

10k (option code B)

20k (option code R)

40k (option code S)

A-7

Rosemount Compact Orifice Flowmeter Series

Typical Orifice Hole Sizes (For 3051SFCC)

Beta is calculated by: (β) = dC / Pipe ID, where the calculated bore is equal to 2 x typical orifice hole size (d

Table A-4. β = 0.4

Line Size 3051SFCC 3051SFCP

/2-in. (15 mm) Not Available 0.249 (6.325)

1-in. (25 mm) Not Available 0.420 (10.668)

/2-in. (40 mm) Not Available 0.644 (16.358)

1 2-in. (50 mm) 0.413 (10.490) 0.827 (21.006) 3-in. (80 mm) 0.614 (15.596) 1.227 (31.166) 4-in. (100 mm) 0.805 (20.447) 1.610 (40.894) 6-in. (150 mm) 1.213 (30.810) 2.426 (61.620) 8-in. (200 mm) 1.596 (40.538) 3.192 (81.077)

Table A-5. β = 0.65

Line Size 3051SFCC 3051SFCP

/2-in. (15 mm) Not Available 0.404 (10.262)

1-in. (25 mm) Not Available 0.682 (17.323)

/2-in. (40 mm) Not Available 1.047 (26.594) 2-in. (50 mm) 0.620 (15.748) 3-in. (80 mm) 0.997 (25.324) 1.994 (50.648) 4-in. (100 mm) 1.308 (33.223) 2.617 (66.472) 6-in. (150 mm) 1.971 (50.063) 3.942 (100.127) 8-in. (200 mm) 2.594 (65.888) 5.188 (131.775)

(1) Measurement is in inches (millimeters) (2) Tolerance = ±0.002-in. (3) Beta (β) = 0.60-in. (15.24 mm) for 2-in. line size only.

= 2d). The table below shows the diameter of each of the four typical orifice holes.

(1)(2)

Reference Manual

00809-0100-4810, Rev DA

September 2007

(3)

1.344 (34.138)

Weight

Line Size Direct Mount (D3)

/2-in. (15 mm) 11.20 (5.08) 8.0 (3.63)

1-in. (25 mm) 11.70 (5.31) 8.5 (3.86)

/2-in. (40 mm) 12.45 (5.65) 9.25 (4.20) 2-in. (50 mm) 13.20 (5.99) 10.0 (4.54) 3-in. (80 mm) 13.95 (6.32) 11.75 (5.33) 4-in. (100 mm) 14.95 (6.78) 13.5 (6.12) 6-in. (150 mm) 20.45 (9.28) 17.25 (7.83) 8-in. (200 mm) 24.95 (11.32) 21.75 (9.87)

(1) Measurement in lb (kg).

(1)

Remote Mount (R3)

(1)

A-8

Reference Manual

Upstream (inlet)

side of primary

3051SFCDP Compact Orifice

3051SFCDC

Conditioning

Orifice

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Installation Considerations

Straight Run Requirements

Table A-6. 3051SFCC Straight Pipe Requirements

Beta 0.40 0.65

Reducer (1 line size) 2 2 Single 90° bend or tee 2 2 Two or more 90 ° bends

in the same plane Two or more 90° bends in different

plane

side of primary

Up to 10° of swirl 2 2

Upstream (inlet)

Butterfly valve (75% to 100% open) 2 N/A

Downstream (outlet) side of primary

2 2

Table A-7. 3051SFCP Straight Pipe Requirements

Beta 0.40 0.65

Reducer (1 line size) 5 12 Single 90° bend or tee 16 44 Two or more 90 ° bends

in the same plane Two or more 90° bends

in different plane Expander 12 28 Ball / Gate valve fully open 12 18

Downstream (outlet) side of primary

(1) Consult an Emerson Process Management representative if

disturbance is not listed. (2) Recommended lengths represented in pipe diameters per ISO 5167. (3) Refer to ISO 5167 for recommended lengths when using flow

straighteners.

10 44

50 60

6 7

(1)

(1)(2)(3)

Pipe Orientation

Pipe orientation for both 3051SFCC Compact Conditioning and standard 3051SFCP Compact Orifice.

Process

Orientation/ Flow Direction

Horizontal D/R D/R D/R Verti cal Up R D/R R Vertical Down D/R NR NR

(1) D = Direct mount acceptable (recommended)

R = Remote mount acceptable

NR = Not recommended

Gas Liquid Steam

(1)

Pipe Centering

Improper centering of any orifice type device can cause an error of up to ±5% in small line sizes. A centering mechanism (centering ring) independent of flange rating comes standard with the 405 Compact Orifice Series.

A-9

Rosemount Compact Orifice

30°

120°

30°

360°

FLOW

Flowmeter Series

Flowmeter Orientation

Flowmeter orientation for both 3051SFC Conditioning Compact Orifice and standard Compact Orifice.

Reference Manual

00809-0100-4810, Rev DA

September 2007

Gas (Horizontal)

Liquid and Steam (Horizontal)

50°

80°

Gas (Vertical)

Liquid (Vertical)

360°

FLOW

A-10

Reference Manual

1.0 (25.4)

00809-0100-4810, Rev DA September 2007

DIMENSIONAL DRAWINGS

Rosemount 3051SFC Compact Orifice Flowmeter

Orifice Plate Front View Orifice Plate Side View Orifice Plate Top View

Compact Orifice Plate

(Primary Element Type code P)

Rosemount Compact Orifice

Flowmeter Series

(Primary Element Type code C)

Conditioning Orifice Plate

Table A-8. Dimensional Drawings

Plate Type A B Transmitter Height C D

Type P and C 5.50 (140) Transmitter Height + A 7.75 (197) 7.75 (197) - closed

(1) Measurement in inches (millimeters).

(1)

8.25 (210) - open

6.00 (152) - closed

6.25 (159) - open

A-11

Rosemount Compact Orifice

Reference Manual

00809-0100-4810, Rev DA

Flowmeter Series

September 2007

ORDERING INFORMATION

Rosemount 3051SFC Compact Orifice Flowmeter Ordering Information

Model Product Description

3051SFC Compact Orifice Flowmeter

Code Measurement Type

D Differential Pressure

Code Primary Element Type

C Conditioning Orifice Plate P Orifice Plate

Code Material Type

S 316 Stainless Steel (SST)

Code Line Size

(1) 1

005

(1)

010

(1)

015 020 2-in. (50 mm) 030 3-in. (80 mm) 040 4-in. (100 mm) 060 6-in. (150 mm) 080 8-in. (200 mm)

Code Primary Element Style

N Square Edged

Code Beta Ratio

040 0.40 Beta Ratio (β)

(2)

065

Code Temperature Measurement

R Remote Thermowell and RTD 0 No Temperature Sensor

Code Electronics Connection Platform

3 Direct-mount, 3-valve integral manifold, SST 7 Remote-mount, 1/4-in. NPT connections 9 Special

Code Differential Pressure Range

1 0 to 25 in H2O (0 to 62.2 mbar) 2 0 to 250 in H2O (0 to 623 mbar) 3 0 to 1000 in H2O (0 to 2.5 bar)

Code Static Pressure Range

A None D Absolute 0 to 800 psia (0 to 55.2 bar) E Absolute 0 to 3626 psia (0 to 250 bar) J Gage -14.7 to 800 psig (-1 to 55.2 bar) K Gage -14.7 to 3626 psig (-1 to 250 bar)

Code Output Protocol

A 4–20 mA with digital signal based on HART protocol

(3)

F X Wireless

Code Electronics Housing Style Material Conduit Entry Size

01 Assemble to Rosemount 753R Web-based Monitoring Indicator 1A PlantWeb Housing Aluminum 1B PlantWeb Housing Aluminum M20 x 1.5 (CM20) 1C PlantWeb Housing Aluminum G 1J PlantWeb Housing 316L SST 1K PlantWeb Housing 316L SST M20 x 1.5 (CM20) 1L PlantWeb Housing 316L SST G1/2

/2-in. (15 mm) 1-in. (25 mm) 11/2-in. (40 mm)

0.65 Beta Ratio (β)

FOUNDATION fieldbus protocol

/2-14 NPT

A-12

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Rosemount 3051SFC Compact Orifice Flowmeter Ordering Information

2A Junction Box Housing Aluminum 2B Junction Box Housing Aluminum M20 x 1.5 (CM20) 2C Junction Box Housing Aluminum G 2E Junction Box housing with output for remote display and interface Aluminum 2F Junction Box housing with output for remote display and interface Aluminum M20 x 1.5 (CM20) 2G Junction Box housing with output for remote display and interface Aluminum G1/2 2J Junction Box Housing 316L SST 2M Junction Box housing with output for remote display and interface 316L SST 5A Wireless PlantWeb housing Aluminum M20 x 1.5 (CM20)

(4)

Code Electronics Performance Class for Flow

(5)

1 2 Classic: up to ± 1.05% flow rate accuracy, 8:1 flow turndown, 5-year stability

(5)

3 5 Classic 2: 0.xx% flow rate accuracy, 8:1 flow turndown, 5-year stability

Code Options

Installation Accessories

G DIN alignment ring (PN 16) H DIN alignment ring (PN 40, PN 100) B JIS Alignment Ring 10K R JIS Alignment Ring 20K S JIS Alignment Ring 40K

Remote Adapters

E Flange adapters 316 SST (1/2-in. NPT)

High Temperature Applications

T Graphite valve packing (Tmax = 850 °F)

Flow Calibration

(6)

Pressure Testing

P1 Hydrostatic testing with certificate

Special Cleaning

P2 Cleaning for special processes PA Cleaning per ASTM G93 Level D (section 11.4)

Special Inspection

QC1 Visual and dimensional inspection with certificate QC7 Inspection and performance certificate

Transmitter Calibration Certification

Q4 Calibration Data Certificate for Transmitter

Safety Certification

QS Certificate of FMEDA data QT Safety Certified to IEC 61508 with certificate of FMEDA data

Material Traceability Certifications

Q8 Material Cert per ISO 10474 3.1.B and EN 10204 3.1.B

Code Conformance

J2 ANSI B31.1 J3 ANSI B31.3 J4 ANSI B31.8

(7)

Country Certification

J1 Canadian Registration

Product Certifications

E1 ATEX Flameproof I1 ATEX Intrinsically Safe

(8)

IA N1 ATEX Type n

Quick Connect (A size Mini, 4-pin male termination)

Ultra: up to ± 0.85% flow rate accuracy, 8:1 flow turndown, 10-year stability, limited 12-year warranty

Ultra for Flow: up to ± 0.75% flow rate accuracy, 14:1 flow turndown, 10-year stability. limited 12-year warranty

Discharge coefficient verification (3 point) Discharge coefficient verification (full 10 point)

NACE MR-0175 / ISO 15156

ATEX FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only

/2-14 NPT

A-13

Rosemount Compact Orifice

Reference Manual

00809-0100-4810, Rev DA

Flowmeter Series

September 2007

Rosemount 3051SFC Compact Orifice Flowmeter Ordering Information

ND ATEX Dust K1 ATEX Flameproof, Intrinsically Safe, Type n, Dust (combination of E1, I1, N1, and ND) E4 TIIS Flameproof E5 FM Explosion-proof I5 FM Intrinsically Safe, Non-incendive K5 FM Explosion-proof, Intrinsically Safe, Non-incendive (combination of E5 and I5) E6 CSA Explosion-proof, Division 2 I6 CSA Intrinsically Safe K6 CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E6 and I6)

(8)

E7 I7 IECEx Intrinsically Safe N7 IECEx Type n K7 SAA Flameproof, Dust Ignition-proof, IECEx Intrinsically Safe, and Type n (combination of E7, I7, and N7) KA ATEX and CSA Flameproof, Intrinsically Safe (combination of E1, I1, E6, and I6)

KB FM and CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E5, E6, I5, and I6)

KC FM and ATEX Explosion-proof, Intrinsically Safe, Non-incendive (combination of E5, E1, I5, and I1)

KD FM, CSA, and ATEX Explosion-proof, Intrinsically Safe (combination of E5, I5, E6, I6, E1, and I1)

Alternative Transmitter Material of Construction

L1 Inert Sensor Fill Fluid (not available with Differential Pressure range code 1A) L2 Graphite-filled Teflon® (PTFE) o-ring LA Inert sensor fill fluid and graphite-filled Teflon (PTFE) o-ring

Display

M5 PlantWeb LCD display

(5)(10)

Terminal Blocks

(9)

(11)

Manifold for Remote Mount Option

F2 3-Valve Manifold, SST F6 5-Valve Manifold, SST

PlantWeb Control Functionality

(12)

A01

PlantWeb Diagnostic Functionality

(12)

D01

(13)

DA1

Wireless Transmit Rate, Operating Frequency and Protocol

WA1 HART, Self Organizing Network - 2.4 GHz WA2 User Configurable Transmit Rate, 900 MHz FHSS, HART

Antenna and SmartPower Options

WK1 Integral, Omnidirectional Antenna, Long-life Battery Pack

Cold Temperature Procedure

BRR -60 °F (-51 °C) Temperature Soak with Power Cycle

Special Configuration (Software)

(14)

(1) Not available for Primary Element Type code C.

(2) For 2-in. (50.8 mm) line sizes the Beta Ratio is 0.6 for Primary Element Type code C.

(3) Requires PlantWeb housing.

(4) Available with output code A only. Available approvals are FM Intrinsically Safe, Non-incendive (option code I5) or ATEX Instrinsically Safe (option code I1).

SAA Flameproof, Dust Ignition-proof

Note: Only available on Housing Style codes 1A, 1J, 2A, 2J, 2E, or 2M.

(9)

Remote mount LCD display and interface, PlantWeb housing, 50 foot cable, SST bracket Remote mount LCD display and interface, PlantWeb housing, 100 foot cable, SST bracket

Transient terminal block Terminal block with WAGO spring clamp terminals Transient terminal block with WAGO spring clamp terminals

FOUNDATION fieldbus Advanced Control Function Block Suite

FOUNDATION fieldbus Diagnostics Suite HART Diagnostic Suite

NAMUR alarm and saturation signal levels, high alarm

Contact an Emerson Process Management representative for additional information.

A-14

Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

(5) Not available with Output Protocol code B.

(6) Not available with Primary Element Type code P.

(7) Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO for sour oil field production environments. Environmental limits

apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.

(8) Consult factory for availability.

(9) Not available with Housing code 7J.

(10) Not available with Output Protocol code F or option code DA1.

(11) Available with Output Protocol code A and Plantweb housing only.

(12) Requires PlantWeb housing and output code F.

(13) Requires PlantWeb housing and output code A. Includes Hardware Adjustments as standard. Contact an Emerson Process Management representative

regarding availability.

(14) Not available for Output Protocol code F.

Flowmeter Series

A-15

Rosemount Compact Orifice

Reference Manual

00809-0100-4810, Rev DA

Flowmeter Series

September 2007

Rosemount 3095MFC Compact Orifice Mass Flowmeter

SPECIFICATIONS

Performance System Reference Accuracy

Percent (%) of mass flow rate

Table A-9. 3095MFC Compact Orifice Mass Flowmeter

Mass flow

(8:1 flow

TYPE BETA

3095MFCC 0.4 ±0.90% ±0.70%

3095MFCP

(1) Line sizes 1/2-in. (15mm) (2) Line sizes 1-in. to 1 1/2-in. (25mm to 40mm) (3) Line sizes 2-in. to 8-in. (50mm to 200mm) (4) For 0.65 beta and ReD< 10,000 add an additional 0.5% to the

(1)

(2)

(3)

Discharge Coefficient Uncertainty.

0.65 ±1.30% ±1.15%

0.4

0.65

0.4

0.65

0.4

0.65

(4)

turndown)

±2.50% ±2.45%

±2.10% ±2.00%

±1.50% ±1.40%

Ultra for Flow

(10:1 flow

turndown)

Repeatability

±0.1%

Line Sizes

•1/2-in. (15 mm) – not available for the 3095MFCC

• 1-in. (25 mm) – not available for the 3095MFCC

•1

/2-in. (40 mm) – not available for the 3095MFCC

• 2-in. (50 mm)

• 3-in. (80 mm)

• 4-in. (100 mm)

• 6-in. (150 mm)

• 8-in. (200 mm)

Output

Two-wire 4–20 mA, user-selectable for DP, AP, GP, PT, mass flow, or totalized flow. Digital HART protocol superimposed on 4–20 mA signal, available to any host that conforms to the HART protocol.

Performance Statement Assumptions

• Measured pipe I.D.

• Electronics are trimmed for optimum flow accuracy

Sizing

Contact an Emerson Process Management representative for assistance. A Configuration Data Sheet is required prior to order for application verification.

Functional Service

•Liquid

•Gas

•Steam

A-16

Reference Manual

Load (Ohms)

11.0 42.4

(1)

Operating

Region

(1) For CSA approval, power supply must not exceed 42.4 V dc. (2) HART protocol communication requires a loop resistance value

between 250-1100 ohms, inclusive.

Power Supply

250

16.5

(2)

Maximum Loop Resistance = Power Supply - 11.0

0.022

2000

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Power Supply

4–20 mA option

• External power supply required. Standard transmitter (4–20 mA) operates on 11 to 55 v dc with no load

Process Temperature Limits

Direct Mount Electronics

• 450 °F (232 °C)

Remote Mount Electronics

• 850 °F (454 °C) – Stainless Steel

Electronics Temperature Limits

Ambient

• -40 to 185 °F (-40 to 85 °C)

• With integral meter: -4 to 175 °F (-20 to 80 °C)

Storage

• -50 to 230 °F (-46 to 110 °C)

• With integral meter: -40 to 185 °F (-40 to 85 °C)

Differential Pressure Limits

Maximum differential pressure (DP) up to 800 inH2O.

Pressure Limits

Direct Mount Electronics

• Pressure retention per ANSI B16.5 600# or DIN PN 100

(1)

Overpressure Limits

0 to 2 times the absolute pressure range with a maximum of 3626 psia (250 bar).

Static Pressure Limits

Operates within specification between static pressures of 0.5 psia (0.03 bar-A) and the URL of the static pressure sensor.

Vibration Limits

Qualified per IEC61298-3 (1998) for field with high vibration level or pipeline with high vibration level (10-60Hz 0.21mm displacement peak amplitude / 60 - 500Hz 3g).

The weight and length of the transmitter assembly shall not exceed 5.8 lbs and 7.75-in.

Load Limitations

Maximum loop resistance is determined by the voltage level of the external power supply, as described by:

(1) Static pressure selection may effect pressure limitations.

A-17

Rosemount Compact Orifice Flowmeter Series

FOUNDATION fieldbus (output option code V)

Power Supply

External power supply required; transmitters operate on 9.0 to 32.0 V dc transmitter terminal voltage.

Current Draw

17.5 mA for all configurations (including LCD display option)

Humidity Limits

• 0–100% relative humidity

Turn-On Ti m e

Digital and analog measured variables will be within specification 7 – 10 seconds after power is applied to the transmitter. Digital and analog flow output will be within specifications 10 – 14 seconds after power is applied to the transmitter.

Damping

Analog output response to a step input change is user-selectable from 0 to 29 seconds for one time constant. This software damping is in addition to sensor module response time

Reference Manual

00809-0100-4810, Rev DA

September 2007

Failure Mode Alarm

Output Code A

If self-diagnostics detect a non-recoverable transmitter failure, the analog signal will be driven either below 3.75 mA or above 21.75 mA to alert the user. High or low alarm signal is user-selectable by internal jumper pins.

Output Code V

If self-diagnostics detect a gross transmitter failure, that information gets passed as a status along with the process variable(s).

Configuration

HART Hand-held Communicator (Model 275 or 375)

• Performs traditional transmitter maintenance functions

3095 MultiVariable Engineering Assistant (EA) software package

• Contains built-in physical property database

• Enables mass flow configuration, maintenance, and diagnostic functions via HART modem (output option code A)

• Enables mass flow configuration via PCMCIA Interface for F option code V)

OUNDATION fieldbus (output

Physical Properties Database

• Maintained in Engineering Assistant Software Configurator

• Physical properties for over 110 fluids

• Natural gas per AGA

• Steam and water per ASME

• Other database fluids per American Institute of Chemical Engineers (AIChE)

• Optional custom entry

A-18

FOUNDATION fieldbus Function Blocks

Standard Function Blocks

Resource Block

• Contains hardware, electronics, and diagnostic information.

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Transducer Block

• Contains actual sensor measurement data including the sensor diagnostics and the ability to trim the pressure sensor or recall factory defaults.

LCD Block

• Configures the local display.

5 Analog Input Blocks

• Processes the measurements for input into other function blocks. The output value is in engineering or custom units and contains a status indicating measurement quality.

PID Block with Auto-tune

• Contains all logic to perform PID control in the field including cascade and feedforward. Auto-tune capability allows for superior tuning for optimized control performance.

Advanced Control Function Block Suite (Option Code A01)

Input Selector Block

• Selects between inputs and generates an output using specific selection strategies such as minimum, maximum, midpoint, average, or first “good.”

Arithmetic Block

• Provides pre-defined application-based equations including flow with partial density compensation, electronic remote seals, hydrostatic tank gauging, ratio control and others.

Signal Characterizer Block

• Characterizes or approximates any function that defines an input/output relationship by

configuring up to twenty X, Y coordinates. The block interpolates an output value for a given input value using the curve defined by the configured coordinates.

Integrator Bock

• Compares the integrated or accumulated value from one or two variables to pre-trip and

trip limits and generates discrete output signals when the limits are reached. This block is useful for calculating total flow, total mass, or volume over time.

Output Splitter Block

• Splits the output of one PID or other control block so that the PID will control two valves or

other actuators.

Control Selector Block

• Selects one of up to three inputs (highest, middle, or lowest) that are normally connected to

the outputs of PID or other control function blocks.

Physical Temperature Measurement

Remote RTD

• 100 Ohm platinum with housing) Model 0078D21N00A025T32Ex Connection Head: 00644-4410-0011

• Standard RTD cable is shielded armored cable, length is 12 feet (3.66 m)

• Remote RTD material is SST

Thermowell

/2-in. x 1/2-in. NPT, 316 SST

•

NOTE

Remote temperature measurement is not available for

Electronic Connections for Remote Mount

•1/2–14 NPT, G1/2, and M20 × 1.5 (CM20) conduit. HART interface connections fixed to terminal block for output code A

(1) Static pressure selection may effect pressure limitations.

/2-in. NPT nipple and union (078 series with Rosemount 644

(1)

/2-in., 1-in., and 11/2-in. sizes.

A-19

Rosemount Compact Orifice Flowmeter Series

Material of Construction

Body/Plate

• 316 SST

• 50 micro-inch Ra surface finish

Manifold Head/Valves

• 316 SST

Flange Studs and Nuts

• Customer supplied

• Available as a spare part

Transmitter Connection Studs and Nuts

• Studs– A193 Grade B8M.

• Nuts– A194 Grade 8M.

Gasket and O-rings

• Gaskets are customer supplied.

• Durlon 8500 fiber gaskets are recommended. Consult an Emerson Process Management representative for use with other gaskets.

• Available as a spare part

NOTE

Gaskets and O-rings should be replaced when the 405 is disassembled.

Reference Manual

00809-0100-4810, Rev DA

September 2007

Transmitter Connections

Remote Mount

• Available with

Orifice Type

• Square edged

• Corner tapped

• Concentric

• Wafer-style

/4-in. (standard) or 1/2-in. (option code E) connections

Process Connections

Mounts between the following flange configurations

ASME B16.5 (ANSI)

Class 150

Class 300

Class 600

ANSI alignment ring is included as standard when ordering

DIN JIS

PN16 (option code G)

PN40 (option code H)

PN100 (option code H)

10k (option code B)

20k (option code R)

40k (option code S)

Typical Orifice Hole Sizes (For 3051MFCC)

Beta is calculated by: (β) = dC / Pipe ID, where the calculated bore is equal to 2 x typical orifice hole size (d

Table A-10. β = 0.4

Line Size 3095MFCC 3095MFCP

/2-in. (15 mm) Not Available 0.249 (6.325)

1-in. (25 mm) Not Available 0.420 (10.668)

/2-in. (40 mm) Not Available 0.644 (16.358) 2-in. (50 mm) 0.413 (10.490) 0.827 (21.006) 3-in. (80 mm) 0.614 (15.596) 1.227 (31.166) 4-in. (100 mm) 0.805 (20.447) 1.610 (40.894) 6-in. (150 mm) 1.213 (30.810) 2.426 (61.620) 8-in. (200 mm) 1.596 (40.538) 3.192 (81.077)

= 2d). The table below shows the diameter of each of the four typical orifice holes.

(1)(2)

A-20

Reference Manual

Upstream (inlet)

side of primary

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Table A-11. β = 0.65

Line Size 3095MFCC 3095MFCP

/2-in. (15 mm) Not Available 0.404 (10.262)

1-in. (25 mm) Not Available 0.682 (17.323)

(1) Measurement is in inches (millimeters) (2) Tolerance = ±0.002-in. (3) Beta (β) = 0.60-in. (15.24 mm) for 2-in. line size only.

(1) (2)

(3)

1.344 (34.138)

Weight

Direct Mount

Line Size (in.)

/2-in. (15 mm) 11.20 (5.08) 8.0 (3.63)

1-in. (25 mm) 11. 7 0 (5. 3 1) 8.5 (3.86)

/2-in. (40 mm) 12.45 (5.65) 9.25 (4.20) 2-in. (50 mm) 13.20 (5.99) 10 (4.54) 3-in. (80 mm) 13.95 (6.32) 11.75 (5.33) 4-in. (100 mm) 14.95 (6.78) 13.5 (6.12) 6-in. (150 mm) 20.45 (9.28) 17.25 (7.83) 8-in. (200 mm) 24.95 (11.32) 21.75 (9.87)

(1) Measurement in lb (kg).

(D3)

(1)

Remote Mount

(R3)

(1)

Installation Considerations

Straight Run Requirements

Table A-12. 3095MFCC Straight Pipe Requirements

Beta 0.40 0.65

Reducer (1 line size) 2 2 Single 90° bend or tee 2 2 Two or more 90 ° bends

in the same plane Two or more 90° bends in different

plane

side of primary

Up to 10° of swirl 2 2

Upstream (inlet)

Butterfly valve (75% to 100% open) 2 N/A

Downstream (outlet) side of primary

2 2

Table A-13. 3095MFCP Straight Pipe Requirements

Beta 0.40 0.65

Reducer 5 12 Single 90° bend or tee 16 44 Two or more 90 ° bends

in the same plane Two or more 90° bends

in different plane Expander 12 28 Ball / Gate valve fully open 12 18

Downstream (outlet) side of primary

(1) Consult an Emerson Process Management representative if

disturbance is not listed. (2) Recommended lengths represented in pipe diameters per ISO 5167. (3) Refer to ISO 5167 for recommended lengths when using flow

straighteners.

10 44

50 60

6 7

(1)

(1)(2)(3)

A-21

Rosemount Compact Orifice

3095MFCDP

Compact Orifice

3095MFCDC

Conditioning Orifice

Flowmeter Series

Pipe Orientation

Pipe orientation for both 3095MFCC Compact Conditioning Mass Orifice and standard 3095MFCP Compact Mass Orifice.

Orientation/ Flow Direction

Horizontal D/R D/R D/R Verti cal Up R D/R R Vertical Down D/R NR NR

(1) D = Direct mount acceptable (recommended)

R = Remote mount acceptable

NR = Not recommended

Pipe Centering

Process

Gas Liquid Steam

(1)

Reference Manual

00809-0100-4810, Rev DA

September 2007

A-22

Reference Manual

30°

120°

30°

360°

FLOW

360°

FLOW

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Flowmeter Orientation

Flowmeter orientation for both 3095MFC Conditioning Compact Orifice and standard Compact Orifice.

Gas (Horizontal)

Liquid and Steam (Horizontal)

50°

80°

Gas (Vertical)

Liquid (Vertical)

A-23

Rosemount Compact Orifice

1.0 (25.4)

Flowmeter Series

DIMENSIONAL DRAWINGS

Rosemount 3095MFC Compact Orifice Mass Flowmeter

Orifice Plate Front View Orifice Plate Side View Orifice Plate Top View

Compact Orifice Plate

(Primary Element Type code P)

Reference Manual

00809-0100-4810, Rev DA

September 2007

(Primary Element Type code C)

Conditioning Orifice Plate

Table A-14. Dimensional Drawings

Plate Type A B Transmitter Height C D

Type P & C 5.50 (140) Transmitter Height + A 6.25 (159) 7.75 (197) - closed

(1) Measurement is in inches (millimeters).

(1)

8.25 (210) - open

6.0 (152) - closed

6.25 (159) - open

A-24

Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

ORDERING INFORMATION

Rosemount 3095MFC Compact Orifice Mass Flowmeter Ordering Information

Model Product Description

3095MFC Compact Orifice Mass Flowmeter

Code Primary Element Type

C Conditioning Orifice Plate P Orifice Plate

Code Material Type

S 316 Stainless Steel (SST)

Code Line Size

(1) 1

005

(1)

010

(1)

015 020 2-in. (50 mm) 030 3-in. (80 mm) 040 4-in. (100 mm) 060 6-in. (150 mm) 080 8-in. (200 mm)

Code Primary Element Style

N Square Edged

Code Beta Ratio

040 0.40 Beta Ratio (β)

(2)

065

Code Temperature Measurement

R Remote Thermowell and RTD 0 No Temperature Sensor

Code Electronics Connection Platform

3 Direct-mount, 3-valve integral manifold, SST 7 Remote-mount, 1/4-in. NPT connections

Code Differential Pressure Range

1 0 to 25 in H2O (0 to 62.2 mbar) 2 0 to 250 in H2O (0 to 623 mbar) 3 0 to 1000 in H2O (0 to 2.5 bar)

Code Static Pressure Range

B 0 – 8 to 0 – 800 psia (0 –55.16 to 0 – 5515.8 kPa) C 0 – 8 to 0 – 800 psig (0 –55.16 to 0 – 5515.8 kPa) D 0 – 36.2 to 0 – 3626 psia (0 –250 to 0 – 25000 kPa) E 0 – 36.2 to 0 – 3626 psig (0 –250 to 0 – 25000 kPa)

Code Output Protocol

A 4–20 mA with digital signal based on HART protocol V FOUNDATION fieldbus protocol

Code Transmitter Housing Material Conduit Entry Size

1A Polyurethane-covered aluminum 1B Polyurethane-covered aluminum M20 x 1.5 (CM20) 1C Polyurethane-covered aluminum PG 13.5 1J SST 1K SST M20 x 1.5 (CM20) 1L SST PG 13.5

/2-in. (15 mm) 1-in. (25 mm) 11/2-in. (40 mm)

0.65 Beta Ratio (β)

/2-14 NPT

Flowmeter Series

A-25

Rosemount Compact Orifice Flowmeter Series

Rosemount 3095MFC Compact Orifice Mass Flowmeter Ordering Information

Code Options

Performance Class

(3)

PlantWeb Control Functionality

(4)

A01

Installation Accessories

G DIN alignment ring (PN 16) H DIN alignment ring (PN 40, PN 100) B JIS Alignment Ring 10K R JIS Alignment Ring 20K S JIS Alignment Ring 40K

Remote Adapters

E Flange adapters 316 SST (

High Temperature Applications

T Graphite valve packing (Tmax = 850 °F)

Flow Calibration

(5)

Pressure Testing

P1 Hydrostatic Testing with certificate

Special Cleaning

P2 Cleaning for special processes PA Cleaning per ASTM G93 Level D (section 11.4)

Special Inspection

QC1 Visual and dimensional inspection with certificate QC7 Inspection and performance certificate

Transmitter Calibration Certification

Q4 Calibration data certificate for transmitter

Material Traceability Certification

Q8 Material certification per ISO 10474 3.1.B and EN 10204 3.1.B

Code Conformance

J2 ANSI B31.1 J3 ANSI B31.3 J4 ANSI B31.8

(6)

Country Certification

J1 Canadian Registration

Product Certifications

E1 ATEX Flameproof I1 ATEX Intrinsically Safe N1 ATEX Type n K1 ATEX Flameproof, Intrinsically Safe, Type n, and Dust (combination of E1, I1, N1, and ND) ND ATEX Dust E5 FM Explosion proof I5 FM Intrinsically Safe, non-incendive K5 FM Explosion-proof, Intrinsically Safe, Non-Incendive E6 CSA Explosion proof I6 CSA Intrinsically Safe, Division 2 K6 CSA Explosion-proof, Intrinsically Safe, Division 2

(7)

(6)

Ultra for Flow: up to ±0.70% mass flow rate accuracy, up to 10:1 turndown, 10-year stability, limited 12-year warranty

Advanced Control Function Block Suite

/2-in. NPT)

Discharge coefficient verification (3 point) Discharge coefficient verification (full 10 point)

NACE MR-0175 / ISO 15156

FM FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only CSA FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only ATEX FISCO Intrinsically Safe; for FOUNDATION fieldbus protocol only IECEx FISCO Intrinsically Safe

Reference Manual

00809-0100-4810, Rev DA

September 2007

A-26

Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

Flowmeter Series

Rosemount 3095MFC Compact Orifice Mass Flowmeter Ordering Information

Alternative Transmitter Material of Construction

L1 Inert Sensor Fill Fluid

Display

M5 Integral mount LCD display

Terminal Blocks

T1 Transient Protection

Manifold for Remote Mount Option

F2 3-Valve Manifold, SST F6 5-Valve Manifold, SST

Typical Model Number: 3051MFC C S 040 N 040 0 3 B A 1A

(1) Not available for Primary Element Type code C.

(2) For 2-in. (50.8 mm) line sizes the Beta Ratio is 0.6 for Primary Element Type code C.

(3) Ultra for Flow applicable for HART protocol, DP ranges 2 and 3 with SST isolator material and silicone fill fluid options only.

(4) Function Blocks include: Arithmetic, Integrator, Analog Output, Signal Characterizer, Control Selector, and Output Selector.

(5) Not available with Primary Element Type code P.

(6) Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO 15156 for sour oil field production environments. Environmental

limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.

(7) Consult factory for availability.

A-27

Rosemount Compact Orifice

Reference Manual

00809-0100-4810, Rev DA

Flowmeter Series

Rosemount 405 Compact Orifice Primary Element

SPECIFICATIONS

Performance Discharge Coefficient Uncertainty

Table A-15. 405 Compact Orifice Primary Element

Typ e Beta

405C (Conditioning Compact)

(1)(2)

405P (Standard Compact)

(3)

(1) Line sizes 1/2 to 11/2-in. (12.7 to 38.1 mm). (2) Discharge Coefficient Uncertainty for

is ±2.25%.

(3) Line sizes 2 to 8-in. (50.8 to 203.2 mm)

0.4 ±0.50%

0.65 ±1.00%

0.4 ±1.75%

0.65 ±1.75%

0.4 ±1.25%

0.65 ±1.25%

Line Sizes

•1/2-in. (15 mm) – not available for the 405C

• 1-in. (25 mm) – not available for the 405C

/2-in. (40 mm) – not available for the 405C

•1

• 2-in. (50 mm)

• 3-in. (80 mm)

• 4-in. (100 mm)

• 6-in. (150 mm)

• 8-in. (200 mm)

Discharge Coefficient

Uncertainty

/2-in. units with Beta = 0.65

September 2007

Sizing

Contact an Emerson Process Management sales representative assistance. A “Configuration Data Sheet” is required prior to order for application verification.

Functional Service

•Liquid

•Gas

• Vapor

Operating Process Temperature Limits

Standard (direct/remote mount):

• –40 to 450 °F (–40 to 232 °C)

Extended (remote mount only with option code T):

• –148 to 850 °F (–100 to 454 °C)

Differential Pressure Limits

Maximum differential pressure (DP) up to 800 inH2O.

Maximum Working Pressure

• Pressure retention per ANSI B16.5 600# or DIN PN100

Vibration Limits

Qualified per IEC61298-3 (1998) for field with high vibration level or pipeline with high vibration level (10-60Hz 0.21mm displacement peak amplitude / 60 - 500Hz 3g).

The weight and length of the transmitter assembly shall not exceed 5.8 lbs and 7.75-in.

A-28

Reference Manual

00809-0100-4810, Rev DA September 2007

Assembly to a transmitter

Select option code C11 for the Rosemount 3051S transmitter (or option code S3 for the Rosemount 3051C or 3095M transmitters) to factory assemble the Rosemount 405 to a Rosemount pressure transmitter. If the 405 and transmitter are not factory assembled, they may be shipped separately. For a consolidated shipment, inform the Emerson Process Management representative when placing the order.

Physical Material of Construction

Body/Plate

• 316 SST

• 50 micro-inch Ra surface finish

Manifold Head/Valves

• 316 SST

Flange Studs and Nuts

• Customer supplied

• Available as a spare part

Transmitter Connection Studs and Nuts

• Studs– A193 Grade B8M.

• Nuts– A194 Grade 8M.

Gasket and O-rings

• Gaskets are customer supplied.

• Durlon 8500 fiber gaskets are recommended. Consult an Emerson Process Management representative for use with other gaskets.

• Available as a spare part

NOTE

Gaskets and O-rings should be replaced when the 405 is disassembled.

Rosemount Compact Orifice

Flowmeter Series

Transmitter Connections

Direct Mount

• Integrally mount to 3051 and 3095 transmitters, range 1, 2, and 3.

Remote Mount

• Available with

Orifice Plate Type

• Square edged

• Corner tapped

• Concentric

• Wafer-style

/4-in. (standard) or 1/2-in. (option code E) connections

Process Connections

Mounts between the following flange configurations:

ASME B16.5 (ANSI)

Class 150

Class 300

Class 600

ANSI alignment ring is included as standard when ordering.

DIN JIS

PN16 (option code G)

PN40 (option code H)

PN100 (option code H)

10k (option code B)

20k (option code R)

40k (option code S)

A-29

Rosemount Compact Orifice Flowmeter Series

Typical Orifice Hole Sizes (For 405C)

Beta is calculated by: (β) = dC / Pipe ID, where the calculated bore is equal to 2 x typical orifice hole size (d

Table A-16. β = 0.4

Line Size 405C 405P

/2-in. (15 mm) Not Available 0.249 (6.325)

1-in. (25 mm) Not Available 0.420 (10.668)

/2-in. (40 mm) Not Available 0.644 (16.358)

Table A-17. β = 0.65

Line Size 405C 405P

/2-in. (15 mm) Not Available 0.404 (10.262)

1-in. (25 mm) Not Available 0.682 (17.323)

/2-in. (40 mm) Not Available 1.047 (26.594)

1 2-in. (50 mm) 0.620 (15.748) 3-in. (80 mm) 0.997 (25.324) 1.994 (50.648) 4-in. (100 mm) 1.308 (33.223) 2.617 (66.472) 6-in. (150 mm) 1.971 (50.063) 3.942 (100.127) 8-in. (200 mm) 2.594 (65.888) 5.188 (131.775)

(1) Measurement is in inches (millimeters) (2) Tolerance = ±0.002-in. (3) Beta (β) = 0.60 (15.24 mm) for 2-in. line size only.

= 2d). The table below shows the diameter of each of the four typical orifice holes.

(1)(2)

(1) (2)

Reference Manual

00809-0100-4810, Rev DA

September 2007

(3)

1.344 (34.138)

Installation Consideration

Weight

Line Size (in.) Direct Mount (D3)

/2-in. (15 mm) 4.0 (1.81) 8.0 (3.63)

1-in. (25 mm) 4.5 (2.04) 8.5 (3.86)

/2-in. (40 mm) 5.25 (2.38) 9.25 (4.20)

1 2-in. (50 mm) 6.0 (2.72) 10 (4.54) 3-in. (80 mm) 6.75 (3.06) 11.75 (5.33) 4-in. (100 mm) 7.75 (3.52) 13.5 (6.12) 6-in. (150 mm) 13.25 (6.01) 17.25 (7.82) 8-in. (200 mm) 17.75 (8.05) 21.75 (9.87)

(1) Measurement in lb (kg).

(1)

Remote Mount (R3)

(1)

Straight Pipe Requirement

Use the appropriate lengths of straight pipe upstream and downstream of the 405 to minimize the effects of moderate flow disturbances in the pipe. Table A-18 and Table A-19 lists recommended lengths of straight pipe per ISO 5167.

Table A-18. 405C Straight Pipe Requirements

Beta 0.40 0.65

Reducer (1 line size) 2 2 Single 90° bend or tee 2 2 Two or more 90 ° bends in the same plane 2 2 Two or more 90° bends in different plane 2 2 Up to 10° of swirl 2 2

side of primary

Upstream (inlet)

Butterfly valve (75% to 100% open) 2 N/A

Downstream (outlet) side of primary

(1)

2 2

A-30

Reference Manual

Upstream (inlet)

side of primary

405C Conditioning

Orifice

405P Compact

Orifice

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Table A-19. 405P Straight Pipe Requirements

Beta 0.40 0.65

Reducer 5 12 Single 90° bend or tee 16 44 Two or more 90 ° bends in the same plane 10 44 Two or more 90° bends in different plane 50 60 Expander 12 28 Ball / Gate valve fully open 12 18

Downstream (outlet) side of primary

(1)(2)(3)

6 7

Pipe Orientation

Process

Orientation/ Flow Direction

Horizontal D/R D/R D/R Verti cal Up R D/R R Vertical Down D/R NR NR

(1) D = Direct mount acceptable (recommended)

R = Remote mount acceptable NR = Not recommended

Gas Liquid Steam

(1)

Pipe Centering

A-31

Rosemount Compact Orifice

30°

120°

30°

360°

FLOW

Flowmeter Series

Flowmeter Orientation

Flowmeter orientation for the Conditioning Compact Orifice and standard Compact Orifice.

Reference Manual

00809-0100-4810, Rev DA

September 2007

Gas (Horizontal)

Liquid and Steam (Horizontal)

50°

80°

Gas (Vertical)

Liquid (Vertical)

360°

FLOW

A-32

Reference Manual

VALVE

EQUALIZER

1/4"-in NPT

INSTRUMENT

HIGH

VALVE

LOW

ADAPTER

PLATE

.85 (21.6)

(54.1)

2.13

1.0 (25.4)

EQUALIZER

INSTRUMENT

HIGH

1/4"-in NPT

VALVE

INSTRUMENT

LOW

ADAPTER

PLATE

(54.1)

.85 (21.6)

2.13

1.0 (25.4)

VALVE

ADAPTER

INSTRUMENT

EQUALIZER

VALVE

PLATE

INSTRUMENT

VALVE

1/2"-in NPT

HIGH

LOW

FLANGE ADAPTER

1.0 (25.4)

.85 (21.6)

2.13

(54.1)

00809-0100-4810, Rev DA September 2007

DIMENSIONAL DRAWINGS

Rosemount 405 Compact Orifice Plate

Adapter Plate (R3) Flange Adapter (R3 with option E)

Rosemount Compact Orifice

(Attach to Transmitter)

1/2"-in NPT

Flowmeter Series

2.13

(54.1)

Compact Orifice Plate

(Primary Element Type code P)

HIGH

INSTRUMENT

VALVE

ADAPTER

PLATE

EQUALIZER

VALVE

FLANGE ADAPTER

.85 (21.6)

1.0 (25.4)

LOW INSTRUMENT VALVE

(Primary Element Type code C)

Conditioning Orifice Plate

A-33

Rosemount Compact Orifice

HIGH

EQUALIZER

VALVE

INSTRUMENT

LOW INSTRUMENT VALVE

1.30

1.0 (25.4)

(33)

2.13

(54.1)

Flowmeter Series

Rosemount 405 Compact Orifice Plate

Front View (transmitter connection A3) Front View (transmitter connection D3)

HIGH

INSTRUMENT

VALVE

ADAPTER

PLATE

EQUALIZER

VALVE

2.13

(54.1)

.70 (18)

LOW INSTRUMENT VALVE

Reference Manual

00809-0100-4810, Rev DA

September 2007

(Direct Mount)

Compact Orifice Plate

(Primary Element Type code P)

(Primary Element Type code C)

Conditioning Orifice Plate

1.0 (25.4)

1.30

HIGH

INSTRUMENT

VALVE

EQUALIZER

VALVE

(33)

LOW INSTRUMENT VALVE

1.0 (25.4)

2.13

(54.1)

NOTE

Transmitter connection code A3 is to be used with a traditional style transmitter (such as a Rosemount 1151). This is a stainless steel adapter plate for allowing the direct mount of traditional style transmitters.

A-34

Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

ORDERING INFORMATION

Rosemount 405 Compact Orifice Primary Element Ordering Information

Model Product Description

405 Compact Primary Element

Code Primary Element Type

C Conditioning Orifice Plate P Orifice Plate

Code Material Type

S 316 Stainless Steel (SST)

Code Line Size

(1) 1

005

(1)

010

(1)

015 020 2-in. (50 mm) 030 3-in. (80 mm) 040 4-in. (100 mm) 060 6-in. (150 mm) 080 8-in. (200 mm)

Code Primary Element Style

N Square Edged

Code Beta Ratio

040 0.40 Beta Ratio (β)

(2)

065

Code Transmitter Connection

D3 Coplanar, Direct mount, 3-valve integral manifold, SST R3 Remote-mount, 1/4-in. NPT connections A3 Traditional, Direct mount, 3-valve integral manifold with adapter plate, SST

Code Options

Installation Accessories

G DIN alignment ring (PN 16) H DIN alignment ring (PN 40, PN 100) B JIS Alignment Ring 10K R JIS Alignment Ring 20K S JIS Alignment Ring 40K

Adapters

E Flange adapters 316 SST (

High Temperature Applications

T Graphite valve packing (Tmax = 850 °F)

Flow Calibration

(3)

Pressure Testing

P1 Hydrostatic testing with certificate

Special Cleaning

P2 Cleaning for special processes PA Cleaning per ASTM G93 Level D (section 11.4)

Continued on Next Page

/2-in. (15 mm) 1-in. (25 mm) 11/2-in. (40 mm)

0.65 Beta Ratio (β)

/2-in. NPT)

Discharge coefficient verification (3 point) Discharge coefficient verification (full 10 point)

Flowmeter Series

A-35

Rosemount Compact Orifice

Reference Manual

00809-0100-4810, Rev DA

Flowmeter Series

September 2007

Rosemount 405 Compact Orifice Primary Element Ordering Information

Special Inspection

QC1 Visual and Dimensional Inspection with certification QC7 Inspection and performance certification

Material Traceability Certification

Q8 Material certification per ISO 10474 3.1.B and EN 10204 3.1.B

Code Conformance

J2 ANSI B31.1 J3 ANSI B31.3 J4 ANSI B31.8

(4)

Country Certification

J1 Canadian Registration

Typical Model Number: 405 C S 040 N 040 D3

(1) Not available for Primary Element Type code C.

(2) For 2-in. (50.8 mm) line sizes the Beta Ratio is 0.6 for Primary Element Type code C.

(3) Not available with Primary Element Type code P.

(4) Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO for sour oil field production environments. Environmental limits

NACE MR-0175 / 15156

apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.

A-36

Reference Manual

Rosemount Compact Orifice

00809-0100-4810, Rev DA September 2007

Flowmeter Series

SPARE PARTS

Mounting Stud and Nut Kits Gasket Kits

Part Number Part Description Part Number Part Description

08951-0100-0101 08951-0100-0102 1-in. 150# Mounting Kit 08951-0200-0102 1-in. 150# Gasket Kit 08951-0100-0103 1 08951-0100-0104 2-in. 150# Mounting Kit 08951-0200-0104 2-in. 150# Gasket Kit 08951-0100-0105 3-in. 150# Mounting Kit 08951-0200-0105 3-in. 150# Gasket Kit 08951-0100-0106 4-in. 150# Mounting Kit 08951-0200-0106 4-in. 150# Gasket Kit 08951-0100-0107 6-in. 150# Mounting Kit 08951-0200-0107 6-in. 150# Gasket Kit 08951-0100-0108 8-in. 150# Mounting Kit 08951-0200-0108 8-in. 150# Gasket Kit 08951-0100-0201 08951-0100-0202 1-in. 300# Mounting Kit 08951-0200-0202 1-in. 150# Gasket Kit 08951-0100-0203 1 08951-0100-0204 2-in. 300# Mounting Kit 08951-0200-0204 2-in. 150# Gasket Kit 08951-0100-0205 3-in. 300# Mounting Kit 08951-0200-0205 3-in. 150# Gasket Kit 08951-0100-0206 4-in. 300# Mounting Kit 08951-0200-0206 4-in. 150# Gasket Kit 08951-0100-0207 6-in. 300# Mounting Kit 08951-0200-0207 6-in. 150# Gasket Kit 08951-0100-0208 8-in. 300# Mounting Kit 08951-0200-0208 8-in. 150# Gasket Kit 08951-0100-0301 08951-0100-0302 1-in. 600# Mounting Kit 08951-0200-0302 1-in. 150# Gasket Kit 08951-0100-0303 1 08951-0100-0304 2-in. 600# Mounting Kit 08951-0200-0304 2-in. 150# Gasket Kit 08951-0100-0305 3-in. 600# Mounting Kit 08951-0200-0305 3-in. 150# Gasket Kit 08951-0100-0306 4-in. 600# Mounting Kit 08951-0200-0306 4-in. 150# Gasket Kit 08951-0100-0307 6-in. 600# Mounting Kit 08951-0200-0307 6-in. 150# Gasket Kit 08951-0100-0308 8-in. 600# Mounting Kit 08951-0200-0308 8-in. 150# Gasket Kit

/2-in. 150# Mounting Kit 08951-0200-0101

/2-in. 150# Mounting Kit 08951-0200-0103 11/2-in. 150# Gasket Kit

/2-in. 300# Mounting Kit 08951-0200-0201

/2-in. 300# Mounting Kit 08951-0200-0203 11/2-in. 150# Gasket Kit

/2-in. 600# Mounting Kit 08951-0200-0301

/2-in. 600# Mounting Kit 08951-0200-0303 11/2-in. 150# Gasket Kit

/2-in. 150# Gasket Kit

Remote Mount Retrofit Kits

Part Number Part Description

08951-0300-0001 Remote Retrofit Kit, 1/4-in. NPT

08951-0300-0002 Remote Retrofit Kit,

/2-in. NPT

A-37

Rosemount Compact Orifice Flowmeter Series

Miscellaneous

Part Number Part Description

08951-0400-0001 Drain / Vent Replacement Kit 08951-0401-0001 Valve Bonnet, SST 08951-0402-0001 Spare 08951-0402-0002 Spare 1-in. Alignment Ring 08951-0402-0003 Spare 1 08951-0402-0004 Spare 2-in. Alignment Ring 08951-0402-0005 Spare 3-in. Alignment Ring 08951--0402-0006 Spare 4-in. Alignment Ring 08951--0402-0007 Spare 6-in. Alignment Ring 08951--0402-0008 Spare 8-in. Alignment Ring 08951--0402-0009 Spare

08951--0402-0010 Spare 1-in. Alignment Ring

08951--0402-0011 Spare 1

08951--0402-0012 Spare 2-in. Alignment Ring

08951--0402-0013 Spare 3-in. Alignment Ring

08951--0402-0014 Spare 4-in. Alignment Ring

08951--0402-0015 Spare 6-in. Alignment Ring

08951--0402-0016 Spare 6-in. Alignment Ring

08951--0402-0017 Spare 8-in. Alignment Ring

08951--0402-0018 Spare 8-in. Alignment Ring

08951--0402-0019 Spare

08951--0402-0020 Spare 1-in. Alignment Ring

08951--0402-0021 Spare 1

08951--0402-0022 Spare 2-in. Alignment Ring

08951--0402-0023 Spare 3-in. Alignment Ring

08951--0402-0024 Spare 3-in. Alignment Ring

08951--0402-0025 Spare 4-in. Alignment Ring

08951--0402-0026 Spare 4-in. Alignment Ring

08951--0402-0027 Spare 6-in. Alignment Ring

08951--0402-0028 Spare 6-in. Alignment Ring

08951--0402-0029 Spare 8-in. Alignment Ring

/2-in. Alignment Ring

DN 15 (PN16/PN40/PN100)

DN 25 (PN16/PN40/PN100)

DN 40 (PN16/PN40/PN100)

DN 50 (PN16/PN40/PN100)

DN 80 (PN16/PN40/PN100)

DN 100 (PN16/PN40/PN100)

DN 150 (PN16)

DN 150 (PN16/PN40/PN100)

DN 200 (PN16)

DN 200 (PN16/PN40/PN100)

JIS DN15 (10K/20K/40K)

JIS DN25 (10K/20K/40K)

JIS DN40 (10K/20K/40K)

JIS DN50 (10K/20K/40K)

JIS DN80 (10K)

JIS DN80 (20K/40K)

JIS DN100 (10K/20K)

JIS DN100 (40K)

JIS DN150 (10K)

JIS DN150 (20K/40K)

JIS DN200 (10K/20K/40K)

/2-in. Alignment Ring

Reference Manual

00809-0100-4810, Rev DA

September 2007

A-38

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Appendix B Product Certifications

3051SFC Product Certifications . . . . . . . . . . . . . . . . . . . . page B-1

3095MFC Product Certifications . . . . . . . . . . . . . . . . . . . . page B-6

Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-9

3051SFC PRODUCT CERTIFICATIONS

Approved Manufacturing Locations

European Directive Information

Rosemount Inc. — Chanhassen, Minnesota USA

Emerson Process Management GmbH & Co. — Wessling, Germany

Emerson Process Management Asia Pacific Private Limited — Singapore

Beijing Rosemount Far East Instrument Co., LTD — Beijing, China

The EC declaration of conformity for all applicable European directives for this product can be found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process Management representative.

ATEX Directive (94/9/EC)

Emerson Process Management complies with the ATEX Directive.

European Pressure Equipment Directive (PED) (97/23/EC)

Models 3051S_CA4; 3051S_CD2, 3, 4, 5; (also with P9 option) Pressure

Transmitters — QS Certificate of Assessment -

EC No. PED-H-20, Module H Conformity Assessment

All other Model 3051S Pressure Transmitters — Sound Engineering Practice

Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold

Sound Engineering Practice

—

www.rosemount.com

Primary Elements, Flowmeter — See appropriate Primary Element QIG

Electro Magnetic Compatibility (EMC) (89/336/EEC)

All Models: EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 – Industrial

Rosemount Compact Orifice Flowmeter Series

Reference Manual

00809-0100-4810, Rev DA

September 2007

Ordinary Location Certification for FM

Hazardous Locations Certifications

As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).

North American Certifications

FM Approvals

E5 Explosion-proof for Class I, Division 1, Groups B, C, and D;

dust-ignition proof for Class II and Class III, Division 1, Groups E, F, and G; hazardous locations; enclosure Type 4X, conduit seal not required when installed according to Rosemount drawing 03151-1003.

I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D;

Class II, Division 1, Groups E, F, and G; Class III, Division 1; Class I, Zone 0 AEx ia IIC when connected in accordance with Rosemount drawing 03151-1006; Non-incendive for Class I, Division 2, Groups A, B, C, and D Enclosure Type 4X For entity parameters see control drawing 03151-1006.

Canadian Standards Association (CSA)

E6 Explosion-proof for Class I, Division 1, Groups B, C, and D;

Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G; suitable for Class I, Division 2, Groups A, B, C, and D, when installed per Rosemount drawing 03151-1013, CSA Enclosure Type 4X; conduit seal not required.

I6 Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D when

connected in accordance with Rosemount drawings 03151-1016; For entity parameters see control drawing 03151-1016.

European Certifications

I1 ATEX Intrinsic Safety

Certificate No.: BAS01ATEX1303X II 1G EEx ia IIC T5 (-60°C ≤ T4 (-60°C ≤ T4 (-60°C ≤

1180

Ta ≤ 70°C) Ta ≤ 40°C) (FISCO)

Ta ≤ 40°C)

B-2

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Table B-1. Input Parameters

Loop / Power Groups

= 30 V HART / FOUNDATION Fieldbus/ Remote Display / SIS

Ui = 17.5 V FISCO

= 300 mA HART / FOUNDATION Fieldbus/ Remote Display / SIS

Ii = 380 mA FISCO

= 1.0 W HART / Remote Display / SIS

Pi = 1.3 W FOUNDATION Fieldbus P

= 5.32 W FISCO

Ci = 30 nF SuperModule Ci = 11.4 nF HART / SIS Ci = 0 FOUNDATION Fieldbus / Remote Display / FISCO L

= 0 HART / FOUNDATION Fieldbus/ SIS / FISCO

Li = 60 µH Remote Display

Special conditions for safe use (x)

1. The apparatus, excluding the Types 3051 S-T and 3051 S-C (In-line and Coplanar SuperModules respectively), is not capable of withstanding the 500V test as defined in Clause 6.4.12 of EN 50020. This must be considered during installation.

™

2. The terminal pins of the Types 3051 S-T and 3051 S-C must be protected to IP20 minimum.

N1 ATEX Type n

Certificate No.: BAS01ATEX3304X II 3 G EEx nL IIC T5 (T

= -40 °C TO 70 °C)

Ui = 45 Vdc max IP66

Special conditions for safe use (x)

The apparatus is not capable of withstanding the 500V insulation test required by Clause 9.1 of EN 50021: 1999. This must be taken into account when installing the apparatus.

ND ATEX Dust

Certificate No.: BAS01ATEX1374X II 1 D T105°C (-20 °C ≤ T V

= 42.4 volts max

max

≤ 85 °C)

amb

A = 24 mA IP66

1180

B-3

Rosemount Compact Orifice Flowmeter Series

Special conditions for safe use (x)

1. The user must ensure that the maximum rated voltage and current (42.4 volts, 22 milliampere, DC) are not exceeded. All connections to other apparatus or associated apparatus shall have control over this voltage and current equivalent to a category “ib” circuit according to EN 50020.

2. Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66.

3. Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66.

4. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test.

5. The 3051S must be securely screwed in place to maintain the ingress protection of the enclosure.

E1 ATEX Flameproof

Certificate No.: KEMA00ATEX2143X II 1/2 G EEx d IIC T6 (-50 °C ≤ T EEx d IIC T5 (-50 °C ≤ T V

= 42.4V

max

1180

≤ 65 °C)

amb

≤ 80 °C)

amb

Reference Manual

00809-0100-4810, Rev DA

September 2007

Special conditions for safe use (x)

This device contains a thin wall diaphragm. Installation, maintenance and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. The Model 3051S pressure transmitter must include a Series 300S housing integrally mounted to a Series Model 3051S Sensor module as per Rosemount drawing 03151-1023.

Australian Certifications

E7 SAA Explosion-proof and DIP

Certification No.: AUS Ex 3798X Ex d IIC T6 (T DIP A21 TA T6 (T

Special conditions for safe use (x)

1. It is a condition of manufacture that each transmitter module shall be pressure tested in accordance with clause 4.3 of AS 2380.2 at minimum pressure of 1450 kPa. As the model 300S housing passed tests at 4 times the reference pressures (400 kPa for single and 3800 kPa for dual compartment housing) and are not of welded construction, they may be exempted from the routing pressure test of clause 4.3 of AS 2380.2.

= 60°C) IP66

B-4

2. It is a condition of manufacture that each transmitter module and housing combination shall be subjected to a routine high voltage test in accordance with clause 6.2 of AS 2380.1, with the following variation. The test voltage applied to each single or dual compartment housing shall not be less than 500 V, 47 to 62 Hz, for a period of not less than one minute, with a breakdown current of less than 5 mA.

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

3. It is a condition of safe use that each housing shall be connected to external circuits via suitable conduit or Standards Australia certified cable glands. Where only one entry is used for connection to external circuits, the unused entry shall be closed by means of the blanking plug supplied by the equipment manufacturer or by a suitable Standards Australia certified blanking plug.

4. It is a condition of safe use that a dielectric strength test shall be applied whenever the terminal block is changed or replaced in either the dual compartment or single compartment housings. The breakdown current shall be less than 5 mA, when 500 V, 47 to 62 Hz, is applied for one minute. Note: if tested with an optional T1 transient protector terminal block fitted, the protection will operate and hence there will be no current indicated.

5. It is a condition of safe use that each transmitter module shall be used with a Model 300S housing, in order to comply with flameproof requirements.

6. It is a condition of safe use that each model 300S housing fitted with a transmitter module shall be marked with the same certification marking code information. Should the housing be replaced after initial supply to another model 300S housing, the replacement housing shall have the same certification marking code information as the housing it replaces.

IECEx Certifications

I7 IECEx Intrinsic Safety

Certificate No.: IECExBAS04.0017X Ex ia IIC T5 (T Ex ia IIC T4 (T Ex ia IIC T4 (T Ex ia IIC T4 (T

= -60 °C to 40 °C) -Hart/SIS/Remote Meter

= -60 °C to 70 °C) -Hart/SIS/Remote Meter

= -60 °C to 70 °C) -Foundation Fieldbus

= -60 °C to 40 °C) -FISCO

IP66

Table B-2. Input Parameters

Loop / Power Groups

= 30 V HART / FOUNDATION Fieldbus/ Remote Display / SIS

Ui = 17.5 V FISCO I

= 300 mA HART / FOUNDATION Fieldbus/ Remote Display / SIS

Ii = 380 mA FISCO P

= 1.0 W HART / Remote Display / SIS

Pi = 1.3 W FOUNDATION Fieldbus P

= 5.32 W FISCO

Ci = 30 nF SuperModule Ci = 11.4 nF HART / SIS Ci = 0 FOUNDATION Fieldbus / Remote Display / FISCO L

= 0 HART / FOUNDATION Fieldbus/ SIS / FISCO

Li = 60 µH Remote Display

™

Special conditions for safe use (x)

1.The Models 3051S HART 4-20mA, 3051S Fieldbus, 3051S Profibus and 3051S FISCO are not capable of withstanding the 500V test as defined in clause 6.4.12 of IEC 60079-11. This must be taken into account during installation.

2.The terminal pins of the Types 3051S-T and 3051S-C must be protected to IP20 minimum.

B-5

Rosemount Compact Orifice Flowmeter Series

N7 IECEx Type n

Certificate No.: IECExBAS04.0018X Ex nC IIC T5 (Ta = -40 °C to 70 °C) Ui = 45 Vdc MAX IP66

Special conditions for safe use (x)

The apparatus is not capable of withstanding the 500 V insulation test required by Clause 8 of IEC 79-15: 1987.

Combinations of Certifications

Stainless steel certification tag is provided when optional approval is

specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types.

K1 Combination of E1, I1, N1, and ND

K5 Combination of E5 and I5

Reference Manual

00809-0100-4810, Rev DA

September 2007

3095MFC PRODUCT CERTIFICATIONS

K6 Combination of E6 and I6

K7 Combination of E7, I7, and N7

KA Combination of E1, I1, E6, and I6

KB Combination of E5, I5, I6 and E6

KC Combination of E5, E1, I5 and I1

KD Combination of E5, I5, E6, I6, E1, and I1

The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained by contacting our local sales office.

ATEX Directive (94/9/EC)

Emerson Process Management complies with the ATEX Directive.

European Pressure Equipment Directive (PED) (97/23/EC)

3095M_2/3,4/D Flow Transmitters — QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment

All other 3095_ Transmitters/Level Controller — Sound Engineering Practice

Transmitter Attachments: Process Flange - Manifold — Sound Engineering Practice

3095MFP Integral Orifice Mass Flowmeter — Refer to declaration of conformity for 1195 Integral Orifice Series classification.

B-6

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Electro Magnetic Compatibility (EMC) (89/336/EEC)

3095M Flow Transmitters

— EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 – Industrial

Ordinary Location Certification for Factory Mutual

Hazardous Locations Certifications

North American Certifications

FM Approvals

E5 Explosion Proof for Class I, Division 1, Groups B, C, and D.

Dust-Ignition Proof for Class II/Class III, Division 1, Groups E, F, and G. Enclosure type NEMA 4X. Factory Sealed. Provides nonincendive RTD connections for Class I, Division 2, Groups A, B, C, and D.

I5 Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C,

D, E, F, and G hazardous outdoor locations. Non-incendive for Class I, Division 2, Groups A, B, C, and D. Temperature Code T4. Factory Sealed.

For input parameters and installation see control drawing 03095-1020.

Canadian Standards Association (CSA)

E6 Explosion Proof for Class I, Division 1, Groups B, C, and D.

Dust-Ignition Proof for Class II/Class III, Division 1, Groups E, F, and G. CSA enclosure Type 4X suitable for indoor and outdoor hazardous locations. Provides nonincendive RTD connection for Class I, Division 2, Groups A, B, C, and D.Factory Sealed. Install in accordance with Rosemount Drawing 03095-1024. Approved for Class I, Division 2, Groups A, B, C, and D.

I6 Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D. when

installed in accordance with Rosemount drawing 03095-1021. Temperature Code T3C.

For input parameters and installation see control drawing 03095-1021.

B-7

Rosemount Compact Orifice Flowmeter Series

European Certifications

I1 ATEX Intrinsic Safety

Certificate Number: BAS98ATEX1359X II 1 G

Reference Manual

00809-0100-4810, Rev DA

September 2007

EEx ia IIC T5 (T EEx ia IIC T4 (T

= –45 °C to 40 °C)

amb

= –45 °C to 70 °C)

amb

1180

Table B-3. Connection Parameters (Power/Signal Terminals)

Ui = 30V Ii = 200 mA P

= 1.0 W

Ci = 0.012 µF L

= 0

Table B-4. Temperature Sensor Connection Parameters

Uo = 30V Io = 19 mA P

= 140 mW

Ci = 0.002 µF

= 0

Table B-5. Temp Sensor Terminals Connection Parameters

Co = 0.066 ␮F Gas Group IIC Co = 0.560 ␮F Gas Group IIB C

= 1.82 ␮F Gas Group IIA

Lo = 96 mH Gas Group IIC L

= 365 mH Gas Group IIB

Lo = 696 mH Gas Group IIA L

= 247 ␮H/ohm Gas Group IIC

o/Ro

Lo/Ro = 633 ␮H/ohm Gas Group IIB L

= 633 ␮H/ohm Gas Group IIA

o/Ro

B-8

Special Conditions for Safe Use

The 3095, when fitted with the transient terminal block (order code B), are not capable of withstanding the 500 volts insulation test required by EN50 020, Clause 6.4.12 (1994). This condition must be accounted for during installation.

N1 ATEX Type N

Certificate Number: BAS98ATEX3360X II 3 G

EEx nL IIC T5 (T EEx nL IIC T4 (T

= 55V

= –45 °C to 40 °C)

amb

= –45 °C to 70 °C)

amb

The apparatus is designed for connection to a remote temperature sensor such as a resistance temperature detection (RTD)

Reference Manual

00809-0100-4810, Rev DA September 2007

Rosemount Compact Orifice

Flowmeter Series

Special Conditions for Safe Use

The 3095, when fitted with the transient terminal block (order code B), are not capable of withstanding the 500 volts insulation test required by EN50 021, Clause 9.1 (1995). This condition must be accounted for during installation.

E1 ATEX Flameproof

Certificate Number: KEMA02ATEX2320X II 1/2 G EEx d IIC T5 (-50°C ≤ T

T6 (-50°C ≤ T

1180

Special Conditions for Safe Use (x):

The device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime.

ND ATEX Dust

Certificate Number: KEMA02ATEX2321 II 1 D V = 55 Vdc MAX I = 23 mA MAX IP66

1180

amb

≤ 80°C) ≤ 65°C)

INSTALLATION DRAWINGS

Combinations of Certifications

Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types.

K5 E5 and I5 combination

K6 E6 and I6 combination

K1 I1, N1, E1, and ND combination

See the appropriate reference manual for the transmitter being used in the assembly.

• Rosemount 3051S Series Pressure Transmitter (document number 00809-0100-4801)

Rosemount 3095M Mass Flow Transmitter reference manual (00809-0100-4716)

B-9

Rosemount Compact Orifice Flowmeter Series

Reference Manual

00809-0100-4810, Rev DA

September 2007

B-10

Rosemount Compact Orifice Flowmeter Series

Reference Manual

00809-0100-4810, Rev DA

September 2007

Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale The Emerson logo is a trade mark and service mark of Emerson Electric Co. Rosemount, the Rosemount logotype, Annubar, and ProBar are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation.

OUNDATION is a trademark of the Fieldbus Foundation.

F All other marks are the property of their respective owners.

Emerson Process Management

Rosemount Inc.

8200 Market Boulevard Chanhassen, MN USA 55317 T (US) (800) 999-9307 T (Intnl) (952) 906-8888 F (952) 949-7001

www.rosemount.com

Emerson Process Management GmbH & Co.

Argelsrieder Feld 3 82234 Wessling Germany Tel 49 (8153) 9390 Fax 49 (8153) 939172

Emerson Process Management Asia Pacific Private Limited

1 Pandan Crescent Singapore 128461 T (65) 6777 8211 F (65) 6777 0947 Enquiries@AP.EmersonProcess.com

¢00809-0100-4810U¤

Beijing Rosemount Far East Instrument Co., Limited

No. 6 North Street, Hepingli, Dong Cheng District Beijing 100013, China T (86) (10) 6428 2233 F (86) (10) 6422 8586

Rosemount 3051SFC, 3051CFC Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Section 1 Introduction

Section 2 Installation

Section 3 Commissioning

Section 4 Operation and Maintenance

Appendix A Reference Data

Rosemount 3051SFC Compact Orifice Flowmeter

Rosemount 3095MFC Compact Orifice Mass Flowmeter

Rosemount 405 Compact Orifice Primary Element

Appendix B Product Certifications