Reference Manual
00809-0100-4001, Rev KA
May 2017
Rosemount™ 3051 Pressure Transmitter
with HART® Protocol
Reference Manual |
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00809-0100-4001, Rev KA |
May 2017 |
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Contents
Section 1: Introduction
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Models covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Product recycling/ disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 2: Configuration
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3.1 Setting the loop to manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3.2 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.4 Configuration data review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.5 Field Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.5.1 Field Communicator user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.6 Field Communicator menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.7 Traditional Fast Key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.8 Check output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.8.1 Process variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.8.2 Sensor temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.9 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.9.1 Set process variable units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.9.2 Set output (transfer function). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.9.3 Rerange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.9.4 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.10 LCD display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.10.1 LCD display configuration for 4–20 mA HART only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.10.2 Custom display configuration 4–20 mA HART only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.11 Detailed setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.11.1 Failure mode alarm and saturation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.11.2 Alarm and saturation levels for burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.11.3 Alarm and saturation values for multidrop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.11.4 Alarm level verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.12 Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.12.1 Loop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.13 Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2.13.1 Saving, recalling, and cloning configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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2.13.2 Burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2.14 Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.15 Changing a transmitter address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 2.15.1 Communicating with a multidropped transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 2.15.2 Polling a multidropped transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Section 3: Installation
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.3 General considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.4 Mechanical considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.5 Draft range considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.6 Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.7 HART installation flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.8 Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.8.1 Mount the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.8.2 Impulse piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 3.8.3 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 3.8.4 Inline process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 3.8.5 Housing rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3.8.6 LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 3.8.7 Configure security and alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.9 Electrical considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.9.1 Conduit installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.9.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.9.3 Transient protection terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 3.9.4 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.10 Hazardous locations certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 3.11 Rosemount 305, 306, and 304 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 3.11.1 Rosemount 305 Integral Manifold installation procedure. . . . . . . . . . . . . . . . . . . . . . . 52 3.11.2 Rosemount 306 Integral Manifold installation procedure. . . . . . . . . . . . . . . . . . . . . . . 53 3.11.3 Rosemount 304 Conventional Manifold installation procedure. . . . . . . . . . . . . . . . . . 53 3.11.4 Manifold operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3.12 Liquid level measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 3.12.1 Open vessels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 3.12.2 Closed vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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Section 4: Operation and Maintenance
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 4.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 4.3 Calibration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 4.3.1 Determining calibration frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 4.3.2 Selecting a trim procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 4.4 Analog output trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 4.4.1 Digital-to-Analog trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 4.4.2 Digital-to-Analog trim using other scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 4.4.3 Recall factory trim—analog output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 4.5 Sensor trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 4.5.1 Sensor trim overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 4.5.2 Zero trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 4.5.3 Sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4.5.4 Recall factory trim—sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 4.5.5 Line pressure effect (range 2 and 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 4.5.6 Compensating for line pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Section 5: Troubleshooting
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 5.2 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 5.3 Diagnostic messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 5.4 Disassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 5.4.1 Remove from service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 5.4.2 Remove terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 5.4.3 Remove the electronics board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 5.4.4 Remove the sensor module from the electronics housing . . . . . . . . . . . . . . . . . . . . . . 85 5.5 Reassembly procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 5.5.1 Attach the electronics board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 5.5.2 Install the terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 5.5.3 Reassemble the Rosemount 3051C process flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Appendix A: Specifications and Reference Data
A.1 Performance specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 A.1.1 Conformance to specification (±3s [Sigma]) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 A.1.2 Reference accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 A.1.3 Total performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 A.1.4 Long term stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
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A.1.5 Dynamic performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 A.1.6 Line pressure effect per 1000 psi (6,9 MPa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 A.1.7 Ambient temperature effect per 50 °F (28 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 A.1.8 Mounting position effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A.1.9 Vibration effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A.1.10 Power supply effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
A.1.11 Electromagnetic
compatibility (EMC)92
A.1.12 Transient protection (option code T1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A.2 Functional specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 A.2.1 Range and sensor limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 A.2.2 Zero and span adjustment requirements (HART and Low Power) . . . . . . . . . . . . . . . . 94 A.2.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 A.2.4 4–20 mA (output code A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 A.2.5 Foundation Fieldbus (output code F) and PROFIBUS® (output code W). . . . . . . . . . . 94 A.2.6 Foundation Fieldbus function block execution times. . . . . . . . . . . . . . . . . . . . . . . . . . . 95 A.2.7 Foundation Fieldbus parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 A.2.8 Standard function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 A.2.9 Backup Link Active Scheduler (LAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 A.2.10 Advanced control function block suite (option code A01) . . . . . . . . . . . . . . . . . . . . . . 95 A.2.11 Foundation Fieldbus Diagnostics Suite (option code D01) . . . . . . . . . . . . . . . . . . . . . . 96 A.2.12 Low Power (output code M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 A.2.13 Static pressure limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 A.2.14 Burst pressure limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 A.2.15 Failure mode alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 A.2.16 Temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 A.3 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 A.3.1 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 A.3.2 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 A.3.3 Process-wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 A.3.4 Rosemount 3051L process wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 A.3.5 Non-wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 A.3.6 Shipping weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 A.4 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 A.5 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 A.6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 A.7 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
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Appendix B: Product Certifications
B.1 European directive information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 B.2 Ordinary location certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 B.3 North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 B.4 Europe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 B.5 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.6 Brazil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 B.7 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 B.8 Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 B.9 Technical Regulations Customs Union (EAC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 B.10 Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 B.11 Conduit plugs and adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 B.12 Additional Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 B.13 Approval drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
B.13.1 Factory mutual 03031-1019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 B.13.2 Canadian standards association (CSA) 03031-1024 . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
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00809-0100-4001, Rev KA |
May 2017 |
Rosemount™ 3051 Pressure Transmitter
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson™ representative.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales
Representative.
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Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of this manual for any restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
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Introduction |
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Section 1 |
Introduction |
The sections in this manual provide information on installing, operating, and maintaining the Rosemount™ 3051 Pressure Transmitter. The sections are organized as follows:
Section 2: Configuration contains mechanical and electrical installation instructions, and field upgrade options.
Section 3: Installation provides instruction on commissioning and operating Rosemount 3051 transmitters. Information on software functions, configuration parameters, and online variables is also included.
Section 4: Operation and Maintenance contains operation and maintenance techniques.
Section 5: Troubleshooting provides troubleshooting techniques for the most common operating problems.
Appendix A: Specifications and Reference Data supplies reference and specification data, as well as ordering information.
Appendix B: Product Certifications contains intrinsic safety approval information, European ATEX directive information, and approval drawings.
The following transmitters are covered by this manual:
Rosemount 3051C Coplanar™ pressure Transmitter
Rosemount 3051CD Differential Pressure Transmitter
–Measures differential pressure up to 2000 psi (137,9 bar).
Rosemount 3051CG Gage Pressure Transmitter
–Measures gage pressure up to 2000 psi (137,9 bar).
Rosemount 3051CA Absolute Pressure Transmitter
–Measures absolute pressure up to 4000 psia (275,8 bar).
Rosemount 3051T In-Line pressure Transmitter
Rosemount 3051T Gage and Absolute Pressure Transmitter
– Measures gage pressure up to 10000 psi (689,5 bar).
Rosemount 3051L Liquid Level Transmitter
–Provides precise level and specific gravity measurements up to 300 psi (20,7 bar) for a wide variety of tank configurations.
Note
For transmitters with FOUNDATION™ Fieldbus, see Rosemount 3051 Reference Manual.
For transmitters with PROFIBUS® PA, see Rosemount 3051 Reference Manual.
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Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.
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Section 2 |
Configuration |
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 3 |
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 3 |
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 4 |
Configuration data review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 6 |
Field Communicator menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 8 |
Traditional Fast Key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 12 |
Check output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 14 |
Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 15 |
LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 21 |
Detailed setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 23 |
Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 24 |
Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page 26 |
Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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This section contains information on commissioning and tasks that should be performed on the bench prior to installation.
Field Communicator and AMS Device Manager instructions are given to perform configuration functions. For convenience, Field Communicator Fast Key sequences are labeled “Fast Keys” for each software function below the appropriate headings.
Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a
warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
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Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of this manual for any restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
Commissioning consists of testing the transmitter and verifying transmitter configuration data. The Rosemount™ 3051 Pressure Transmitters can be commissioned either before or after installation. Commissioning the transmitter on the bench before installation using a Field Communicator or AMS Device Manager ensures that all transmitter components are in working order.
To commission on the bench, required equipment includes a power supply, a milliamp meter, and a Field Communicator or AMS Device Manager. Wire equipment as shown in Figure 2-1 and Figure 2-2. To ensure successful communication, a resistance of at least
250 ohms must be present between the Field Communicator loop connection and the power supply. Connect the Field Communicator leads to the terminals labeled “COMM” on the terminal block.
Set all transmitter hardware adjustments during commissioning to avoid exposing the transmitter electronics to the plant environment after installation.
When using a Field Communicator, any configuration changes made must be sent to the transmitter by using the Send key. AMS Device Manager configuration changes are implemented when the Apply button is clicked.
2.3.1Setting the loop to manual
Whenever sending or requesting data that would disrupt the loop or change the output of the transmitter, set the process application loop to manual. The Field Communicator or AMS Device Manager will prompt you to set the loop to manual when necessary. Acknowledging this prompt does not set the loop to manual. The prompt is only a reminder; set the loop to manual as a
separate operation.
2.3.2Wiring diagrams
Connect the equipment as shown in Figure 2-1 for 4–20 mA HART® or Figure 2-2 for 1-5 Vdc HART Low Power. To ensure successful communication, a resistance of at least 250 ohms must be present between the Field Communicator loop connection and the power supply. The Field Communicator or AMS Device Manager may be connected at “COMM” on the transmitter terminal block or across the load resistor.
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Connecting across the “TEST” terminals will prevent successful communication for 4–20 mA HART output.
Turn on the Field Communicator by pressing the ON/OFF key or log into AMS Device Manager. The Field Communicator or AMS Device Manager will search for a HART-compatible device and indicate when the connection is made. If the Field Communicator or AMS Device Manager fail to connect, it indicates that no device was found. If this occurs, refer to Section 5: Troubleshooting.
Figure 2-1. Wiring (4–20 mA)
C
A
B
A.Current meter
B.RL≥ 250Ω
C.24 Vds supply
Figure 2-2. Wiring (Low-Power)
A B
A.Voltmeter
B.6 - 14 Vdc supply
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Note
Information and procedures in this section that make use of Field Communicator Fast Key sequences and AMS Device Manager assume that the transmitter and communication equipment are connected, powered, and operating correctly.
The following is a list of factory default configurations. These can be reviewed by using the Field Communicator or AMS Device Manager.
Field Communicator
Traditional 4–20 mA Fast Keys |
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Enter the Fast Key sequence to view the configuration data.
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Local zero/span keys (enabled, disabled) |
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Sensor fill |
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AMS Device Manager
Right click on the device and select Configuration Properties from the menu. Select the tabs to review the transmitter configuration data.
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(Version 1.8)
2.5.1Field Communicator user interface
Figure 2-3. Traditional Interface
The corresponding menu trees can be viewed on page 8 and page 9.
The Fast Key sequence can be viewed on page 12.
Figure 2-4. Device Dashboard
The corresponding menu trees can be viewed on page 10 through page 12.
The Fast Key sequence can be viewed on page 14.
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Figure 2-5. Rosemount 3051 Traditional HART Menu Tree For 4-20 Ma HART Output
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Figure 2-6. Rosemount 3051 Traditional HART Menu Tree for 1-5 Vdc Low Power |
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Figure 2-7. Overview
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Identification
1 Tag
2 Model
3 Transmitter S/N
4 Date
5 Descriptor
6 Message
Device Information
1Identification
2HART
3Materials of Construction
4RS Materials of Construction
5 Analog Alarm
6 Security HART
1 Universal Revision
2 Field Device Revision
3 Hardware Revision
4 Software Revision
Materials of Construction
1 Sensor Config
2 Sensor Range
3 Upper Sensor Limits
4 Lower Sensor Limits
5 Isolator Material
6 Fill Fluid
7 Process Connection
8 Process Connection Matl
9 O-ring Material
Drain/Vent Material
RS Materials of Construction
1 Number of Remote Seals
2 RS Seal
3 RS Fill Fluid
4 RS Isolator Material
Analog Alarm
1 Alarm Direction
2 High Alarm
3 High Saturation
4 Low Saturation
5 Low Alarm
Security
1 Write Protect Status
2 Local Zero/Span
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Guided Setup |
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Process Variables |
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1 Overview |
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1 Guided Setup |
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1 Basic Setup |
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1 Pressure Units |
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2 Configure |
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2 Manual Setup |
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2 Zero |
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2 Damping |
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3 Service Tools |
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3 Configure Display |
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3 Transfer Function |
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4 Temperature Unit |
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5 Pressure |
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6 Sensor Temperature |
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Analog Output |
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1 Upper Range Value |
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2 Lower Range Value |
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3 Analog Output |
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4 Percent of Range |
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5 Upper Sensor Limits |
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Manual Setup |
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6 Lower Sensor Limits |
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1 Process Variables |
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7 Minimum Span |
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2 Analog Output |
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8 Range by Applying Pressure |
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3 Display |
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4 HART |
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5 Security |
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6 Device Information |
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Display |
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1 Display Option |
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2 Decimal Places |
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3 Upper Range Value |
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4 Lower Range Value |
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5 Transfer Function |
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6 Units |
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Burst Option |
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PV |
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HART |
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% range/current |
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1 Burst Mode |
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Process Vars/current |
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2 Burst Option |
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Process Variables |
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3 Polling Address |
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Security |
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1 Write Protect Status |
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2 Local Zero/Span |
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Identification |
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1 Tag |
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Device Information |
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2 Model |
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1 Identification |
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3 Transmitter S/N |
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2 Flange |
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4 Date |
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3 Remote Seal |
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5 Descriptor |
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6 Message |
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Flange |
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1 Process Connection |
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2 Process Conn matl |
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3 O-ring Material |
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4 Drain/Vent Material |
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Remote Seal |
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1 Number of Remote Seals |
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2 RS Seal |
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3 RS Fill Fluid |
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4 RS Isolator Material |
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Configuration |
11 |
Configuration |
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Reference Manual |
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May 2017 |
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00809-0100-4001, Rev KA |
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Figure 2-9. Service Tools |
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Home |
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Service Tools |
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Alerts |
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1 |
Overview |
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1 Alerts |
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1 Refresh Alerts |
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2 |
Configure |
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2 Variables |
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Variables |
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3 |
Service Tools |
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3 Trends |
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1 |
Variable Summary |
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Only Active Alerts show up here |
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4 Maintenance |
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2 |
Pressure |
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5 Simulate |
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3 Analog Output |
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4 |
Sensor Temperature |
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Trends |
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1 |
Pressure |
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Trend Graph |
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2 |
Sensor Temperature |
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Maintenance |
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1 Pressure Calibration |
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Pressure Calibration |
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2 Analog Calibration |
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Upper |
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3 Recall Factory Calibration |
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2 |
Lower |
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3 |
Zero |
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4 |
Upper Cal Pt |
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5 |
Lower Cal Pt |
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6 |
Upper Sensor Limits |
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Simulate |
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7 |
Lower Sensor Limits |
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1 Loop Test |
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A check ( ) indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure.
Table 2-1. Traditional Fast Key Sequence
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Function |
4–20 mA HART |
1–5 Vdc HART low power |
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Alarm and Saturation Levels |
1, 4, 2, 7 |
N/A |
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Analog Output Alarm Type |
1, 4, 3, 2, 4 |
1, 4, 3, 2, 4 |
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Burst Mode Control |
1, 4, 3, 3, 3 |
1, 4, 3, 3, 3 |
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Burst Operation |
1, 4, 3, 3, 4 |
1, 4, 3, 3, 4 |
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Custom Meter Configuration |
1, 3, 7, 2 |
N/A |
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Custom Meter Value |
1, 4, 3, 4, 3 |
N/A |
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Damping |
1, 3, 6 |
1, 3, 6 |
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Date |
1, 3, 4, 1 |
1, 3, 4, 1 |
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Descriptor |
1, 3, 4, 2 |
1, 3, 4, 2 |
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12 |
Configuration |
Reference Manual |
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Configuration |
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00809-0100-4001, Rev KA |
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May 2017 |
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Table 2-1. Traditional Fast Key Sequence |
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Function |
4–20 mA HART |
1–5 Vdc HART low power |
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Digital To Analog Trim (4-20 mA Output) |
1, 2, 3, 2, 1 |
1, 2, 3, 2, 1 |
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Disable Local Span/Zero Adjustment |
1, 4, 4, 1, 7 |
1, 4, 4, 1, 7 |
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Field Device Information |
1, 4, 4, 1 |
1, 4, 4, 1 |
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Full Trim |
1, 2, 3, 3 |
1, 2, 3, 3 |
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Keypad Input – Rerange |
1, 2, 3, 1, 1 |
1, 2, 3, 1, 1 |
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Local Zero and Span Control |
1, 4, 4, 1, 7 |
1, 4, 4, 1, 7 |
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Loop Test |
1, 2, |
2 |
1, 2, |
2 |
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Lower Sensor Trim |
1, 2, 3, 3, 2 |
1, 2, 3, 3, 2 |
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Message |
1, 3, 4, 3 |
1, 3, 4, 3 |
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Meter Options |
1, 4, 3, 4 |
N/A |
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Number of Requested Preambles |
1, 4, 3, 3, 2 |
1, 4, 3, 3, 2 |
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Poll Address |
1, 4, 3, 3, 1 |
1, 4, 3, 3, 1 |
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Poll a Multidropped Transmitter |
Left Arrow, 4, 1, 1 |
Left Arrow, 4, 1, 1 |
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Range Values |
1, 3, 3 |
1, 3, 3 |
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Rerange |
1, 2, 3, 1 |
1, 2, 3, 1 |
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Scaled D/A Trim (4–20 mA Output) |
1, 2, 3, 2, 2 |
1, 2, 3, 2, 2 |
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Self Test (Transmitter) |
1, 2, 1, 1 |
1, 2, 1, 1 |
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Sensor Info |
1, 4, 4, 2 |
1, 4, 4, 2 |
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Sensor Temperature |
1, 1, 4 |
1, 1, 4 |
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Sensor Trim Points |
1, 2, 3, 3, 4 |
1, 2, 3, 3, 4 |
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Status |
1, 2, 1, 2 |
1, 2, 1, 2 |
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Tag |
1, 3, 1 |
1, 3, 1 |
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Transfer Function (Setting Output Type) |
1, 3, 5 |
1, 3, 5 |
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Transmitter Security (Write Protect) |
1, 3, 4, 4 |
1, 3, 4, 4 |
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Trim Analog Output |
1, 2, 3, 2 |
1, 2, 3, 2 |
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Units (Process Variable) |
1, 3, 2 |
1, 3, 2 |
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Upper Sensor Trim |
1, 2, 3, 3, 3 |
1, 2, 3, 3, 3 |
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Zero Trim |
1, 2, 3, 3, 1 |
1, 2, 3, 3, 1 |
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Configuration |
13 |
Configuration |
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Reference Manual |
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May 2017 |
00809-0100-4001, Rev KA |
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Table 2-2. Device Dashboard Fast Key Sequence |
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Function |
4–20 mA HART |
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Alarm and saturation levels |
1, 7, |
5 |
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Analog output alarm type |
1, 7, |
5 |
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Burst mode control |
2, 2, 4, 1 |
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Burst option |
2, 2, 4, 2 |
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Custom display configuration |
2, 2, |
3 |
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Damping |
2, 2, 1, 2 |
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Date |
2, 2, 6, 1, 4 |
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Descriptor |
2, 2, 6, 1, 5 |
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Digital to analog trim (4 - 20 mA output) |
3, 4, 2 |
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Disable zero and span adjustment |
2, 2, 5, 2 |
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Field device information |
2, 2, 6 |
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Loop test |
3, 5, 1 |
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Lower sensor trim |
3, 4, 1, 2 |
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Message |
2, 2, 6, 1, 6 |
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Poll address |
2, 2, 4, 3 |
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Range values |
1, 5 |
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Rerange with keypad |
1, 5 |
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Scaled D/A trim (4–20 mA output) |
3, 4, 2 |
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Sensor temperature/trend |
3, 3, 2 |
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Tag |
2, 2, 6, 1, 1 |
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Transfer function |
2, 2, 1, 3 |
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Transmitter security (write protect) |
2, 2, 5, 1 |
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Units |
2, 2, 1, 1 |
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Upper sensor trim |
3, 4, 1, 1 |
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Zero trim |
3, 4, 1, 3 |
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Before performing other transmitter on-line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables.
14 |
Configuration |
Reference Manual |
Configuration |
|
00809-0100-4001, Rev KA |
May 2017 |
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2.8.1Process variables
The process variables for the Rosemount 3051 provide transmitter output, and are continuously updated. The pressure reading in both engineering units and percent of range will continue to track with pressures outside of the defined range from the lower to the upper range limit of the sensor module.
Field Communicator
Traditional 4–20 mA Fast Keys |
1, 1 |
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Traditional 1–5 Vdc Fast Keys |
1, 1 |
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Device Dashboard Fast Keys |
3, 2 |
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The process variable menu displays the following process variables:
Pressure
Percent of range
Analog output
AMS Device Manager
Right click on the device and select Process Variables... from the menu.The Process Variable screen displays the following process variables:
Pressure
Percent of range
Analog output
2.8.2Sensor temperature
The Rosemount 3051 contains a temperature sensor near the pressure sensor in the sensor module. When reading this temperature, keep in mind the sensor is not a process temperature reading.
Field Communicator
Traditional 4–20 mA Fast Keys |
1, 1, 4 |
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Traditional 1–5 Vdc Fast Keys |
1, 1, 4 |
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Device Dashboard Fast Keys |
3, 2, 4 |
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Enter the Fast Key sequence “Sensor Temperature” to view the sensor temperature reading.
AMS Device Manager
Right click on the device and select Process Variables... from the menu. Snsr Temp is the sensor temperature reading.
2.9.1Set process variable units
The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure.
Configuration |
15 |
Configuration |
Reference Manual |
|
May 2017 |
00809-0100-4001, Rev KA |
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Field Communicator
Traditional 4–20 mA Fast Keys |
1, 3, 2 |
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Traditional 1–5 Vdc Fast Keys |
1, 3, 2 |
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Device Dashboard Fast Keys |
2, 2, 1, 1 |
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Enter the Fast Key sequence “Set Process Variable Units.” Select from the following engineering units:
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inH2O |
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bar |
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torr |
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inHg |
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mbar |
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atm |
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ftH2O |
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g/cm2 |
inH2O at 4 °C |
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mmH2O |
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kg/cm2 |
mmH2O at 4 °C |
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mmHg |
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Pa |
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psi |
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kPa |
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AMS Device Manager
Right click on the device and select Configure from the menu. In the Basic Setup tab, select Unit from the drop down menu to select units.
2.9.2Set output (transfer function)
The Rosemount 3051 has two output settings: linear and square root. Activate the square root output option to make analog output proportional to flow. As input approaches zero, the Rosemount 3051 automatically switches to linear output in order to ensure a more smooth, stable output near zero (see Figure 2-10).
For 4–20 mA HART output, the slope of the curve is unity (y = x) from 0 to 0.6 percent of the ranged pressure input. This allows accurate calibration near zero. Greater slopes would cause large changes in output (for small changes at input). From 0.6 to 0.8 percent, curve slope equals 42 (y = 42x) to achieve continuous transition from linear to square root at the transition point.
Field Communicator
Traditional 4–20 mA Fast Keys |
1, 3, 5 |
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Traditional 1–5 Vdc Fast Keys |
1, 3, 5 |
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Device Dashboard Fast Keys |
2, 2, 1, 3 |
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AMS Device Manager
1.Riht click on the device and select Configure from the menu.
2.In the Basic Setup tab, use Xfer fnctn drop down menu to select output, click Apply.
3.After carefully reading the warning provided, select yes.
16 |
Configuration |
Reference Manual |
Configuration |
||
00809-0100-4001, Rev KA |
May 2017 |
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Figure 2-10. 4-20 mA HART Square Root Output Transition Point |
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Full Scale |
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Full Scale |
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Output |
Flow (%) |
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Sq. Root Curve |
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(mA dc) |
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Transition Point |
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Slope=42 |
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Slope=1 |
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Sq. Root |
Curve |
Transition Point |
Linear Section |
Note
For a flow turndown of greater than 10:1 it is not recommended to perform a square root extraction in the transmitter. Instead, perform the square root extraction in the system.
2.9.3Rerange
The Range Values command sets each of the lower and upper range analog values (4 and 20 mA points and 1 and 5 Vdc points) to a pressure. The lower range point represents 0 percent of range and the upper range point represents 100 percent of range. In practice, the transmitter range values may be changed as often as necessary to reflect changing process requirements. For a complete listing of range & sensor limits, refer to “Range and sensor limits” on page 93.
Note
Transmitters are shipped from Emerson™ fully calibrated per request or by the factory default of full scale (zero to upper range limit).
Note
Regardless of the range points, the Rosemount 3051 will measure and report all readings within the digital limits of the sensor. For example, if the 4 and 20 mA points are set to 0 and 10 inH2O, and the transmitter detects a pressure of 25 inH2O, it digitally outputs the 25 inH2O reading and a 250% of range reading.
Select from one of the methods below to rerange the transmitter. Each method is unique; examine all options closely before deciding which method works best for your process.
Rerange with a Field Communicator or AMS Device Manager only.
Rerange with a pressure input source and a Field Communicator or AMS Device Manager.
Rerange with a pressure input source and the local zero and span buttons (option D4).
Configuration |
17 |
Configuration |
Reference Manual |
|
May 2017 |
00809-0100-4001, Rev KA |
|
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Note
If the transmitter security switch is ON, adjustments to the zero and span will not be able to be made. Refer to “Configure security and alarm” on page 44 for security information.
Rerange with a Field Communicator or AMS Device Manager only.
The easiest and most popular way to rerange is to use the Field Communicator only. This method changes the range values of the analog 4 and 20 mA points (1 and 5 Vdc points) independently without a pressure input. This means that when you change either the 4 or 20 mA setting, you also change the span.
An example for the 4–20 mA HART output:
If the transmitter is ranged so that
4 mA = 0 inH2O, and
20 mA = 100 inH2O,
and you change the 4 mA setting to 50 inH2O using the communicator only, the new settings are:
4 mA = 50 inH2O, and
20 mA = 100 inH2O.
Note that the span was also changed from 100 inH2O to 50 inH2O, while the 20 mA setpoint remained at 100 inH2O.
To obtain reverse output, simply set the 4 mA point at a greater numerical value than the 20 mA point. Using the above example, setting the 4 mA point at 100 inH2O and the 20 mA point at
0 inH2O will result in reverse output.
Field Communicator
Traditional 4-20 mA Fast Keys |
1, 2, 3, 1 |
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Traditional 1-5 Vdc Fast Keys |
1, 2, 3, 1 |
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Device Dashboard Fast Keys |
2, 2, 2, 1 |
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From the HOME screen, enter the Fast Key sequence “Rerange with a Communicator Only.”
AMS Device Manager
Right click on the device and select Configure from the menu. In the Basic Setup tab, locate the Analog Output box and perform the following procedure:
1.Enter the lower range value (LRV) and the upper range value (URV) in the fields provided. Select
Apply.
2.After carefully reading the warning provided, select yes.
Rerange with a pressure input source and a Field Communicator or AMS Device Manager
Reranging using the Field Communicator and applied pressure is a way of reranging the transmitter when specific 4 and 20 mA points (1 and 5 Vdc points) are not calculated.
18 |
Configuration |
Reference Manual |
Configuration |
|
00809-0100-4001, Rev KA |
May 2017 |
|
|
|
|
Note
The span is maintained when the 4 mA point (1 Vdc point) is set. The span changes when the 20 mA point (5 Vdc point) is set. If the lower range point is set to a value that causes the upper range point to exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is adjusted accordingly.
Field Communicator
Traditional 4–20 mA Fast Keys |
1, 2, 3, 1, 2 |
|
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Traditional 1–5 Vdc Fast Keys |
1, 2, 3, 1, 2 |
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Device Dashboard Fast Keys |
2, 2, 2, 8 |
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From the HOME screen, enter the Fast Key sequence Rerange with a pressure input source and a Field Communicator or AMS Device Manager .
AMS Device Manager
1.Right click on the device, select Calibrate, then Apply values from the menu.
2.Select Next after the control loop is set to manual.
3.From the Apply Values menu, follow the on-line instructions to configure lower and upper range values.
4.Select Exit to leave the Apply Values screen.
5.Select Next to acknowledge the loop can be returned to automatic control.
6.Select Finish to acknowledge the method is complete.
Rerange with a pressure input source and the local zero and span buttons (option D4)
Reranging using the local zero and span adjustments (see Figure 2-11 on page 20) and a pressure source is a way of reranging the transmitter when specific 4 and 20 mA (1 and 5 Vdc) points are not known and a communicator is not available.
Note
When you set the 4 mA (1 Vdc) point the span is maintained; when you set the 20 mA (5 Vdc) point the span changes. If you set the lower range point to a value that causes the upper range point to exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is adjusted accordingly.
To rerange the transmitter using the span and zero buttons, perform the following procedure:
1.Loosen the screw holding the certifications label on the top of the transmitter housing. Slide the label to expose the zero and span buttons. See Figure 2-11.
2.Apply the desired 4 mA (1 Vdc) pressure value to the transmitter. Push and hold the zero adjustment button for at least two seconds but no longer than 10 seconds.
3.Apply the desired 20 mA (5 Vdc) pressure value to the transmitter. Push and hold the span adjustment button for at least two seconds but no longer than 10 seconds.
Configuration |
19 |
Configuration |
Reference Manual |
|
May 2017 |
00809-0100-4001, Rev KA |
|
|
|
|
Figure 2-11. Zero and Span Button
A
A. Span and zero adjustment buttons
Note
The span is maintained when the 4 mA point (1 Vdc point) is set. The span changes when the 20 mA point (5 Vdc point) is set. If the lower range point is set to a value that causes the upper range point to exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is adjusted accordingly.
2.9.4Damping
The “Damp” command introduces a delay in the micro-processing which increases the response time of the transmitter; smoothing variations in output readings caused by rapid input changes. Determine the appropriate damping setting based on the necessary response time, signal stability, and other requirements of the loop dynamics within your system. The default damping value is 0.4 seconds and it can be set to any of ten pre-configured damping values between 0 and 25.6 seconds. See list below.
|
0.00 second |
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0.05 second |
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0.10 second |
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0.20 second |
|
0.40 second |
|
0.80 second |
|
1.60 seconds |
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3.20 seconds |
|
6.40 seconds |
|
12.8 seconds |
|
25.6 seconds |
|
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The current damping value can be determined by executing the Field Communicator Fast Keys or going to Configure in AMS Device Manager.
Field Communicator
Traditional 4–20 mA Fast Keys |
1, 3, 6 |
|
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Traditional 1–5 Vdc Fast Keys |
1, 3, 6 |
|
|
Device Dashboard Fast Keys |
2, 2, 1, 2 |
|
|
AMS Device Manager
1.Right click on the device and select Configure from the menu.
2.In the Basic Setup tab, enter the damping value in the Damp field, select Apply.
3.After carefully reading the warning provided, select yes.
20 |
Configuration |