Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure you thoroughly understand the contents before installing, using, or
maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson
™
representative.
Title Page
May 2017
The products described in this document are NOT designed for nuclear-qualified applications. Using
non-nuclear qualified products in applications that require nuclear-qualified hardware or products may
cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales
Representative.
Title Page
ix
Title Page
May 2017
Reference Manual
00809-0100-4001, Rev KA
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of this
manual for any restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the
loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is
applied to the unit.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
x
Title Page
Reference Manual
00809-0100-4001, Rev HA
Section 1Introduction
1.1Using this manual
The sections in this manual provide information on installing, operating, and maintaining the
Rosemount
Section 2: Configuration contains mechanical and electrical installation instructions, and field upgrade
options.
Section 3: Installation provides instruction on commissioning and operating Rosemount 3051
transmitters. Information on software functions, configuration parameters, and online variables is also
included.
Section 4: Operation and Maintenance contains operation and maintenance techniques.
Section 5: Troubleshooting provides troubleshooting techniques for the most common operating
problems.
Appendix A: Specifications and Reference Data supplies reference and specification data, as well as
ordering information.
™
3051 Pressure Transmitter. The sections are organized as follows:
This section contains information on commissioning and tasks that should be performed on the bench
prior to installation.
Field Communicator and AMS Device Manager instructions are given to perform configuration
functions. For convenience, Field Communicator Fast Key sequences are labeled “Fast Keys” for each
software function below the appropriate headings.
2.2Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety of the
personnel performing the operations. Information that raises potential safety issues is indicated by a
warning symbol (). Refer to the following safety messages before performing an operation preceded
by this symbol.
Config uration
3
Configuration
May 2017
Reference Manual
00809-0100-4001, Rev KA
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of this
manual for any restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the
loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is
applied to the unit.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
2.3Commissioning
Commissioning consists of testing the transmitter and verifying transmitter configuration data. The
Rosemount
Commissioning the transmitter on the bench before installation using a Field Communicator or AMS
Device Manager ensures that all transmitter components are in working order.
To commission on the bench, required equipment includes a power supply, a milliamp meter, and a Field
Communicator or AMS Device Manager. Wire equipment as shown in Figure 2-1 and Figure 2-2. To
ensure successful communication, a resistance of at least
250 ohms must be present between the Field Communicator loop connection and the power supply.
Connect the Field Communicator leads to the terminals labeled “COMM” on the terminal block.
Set all transmitter hardware adjustments during commissioning to avoid exposing the transmitter
electronics to the plant environment after installation.
When using a Field Communicator, any configuration changes made must be sent to the transmitter by
using the Send key. AMS Device Manager configuration changes are implemented when the Apply
button is clicked.
2.3.1Setting the loop to manual
Whenever sending or requesting data that would disrupt the loop or change the output of the
transmitter, set the process application loop to manual. The Field Communicator or AMS Device
Manager will prompt you to set the loop to manual when necessary. Acknowledging this prompt does
not set the loop to manual. The prompt is only a reminder; set the loop to manual as a
separate operation.
™
3051 Pressure Transmitters can be commissioned either before or after installation.
2.3.2Wiring diagrams
Connect the equipment as shown in Figure 2-1 for 4–20 mA HART® or Figure 2-2 for 1-5 Vdc HART Low
Power. To ensure successful communication, a resistance of at least 250 ohms must be present between
the Field Communicator loop connection and the power supply. The Field Communicator or AMS Device
Manager may be connected at “COMM” on the transmitter terminal block or across the load resistor.
4
Configuration
Reference Manual
A
B
C
00809-0100-4001, Rev KA
Connecting across the “TEST” terminals will prevent successful communication for 4–20 mA HART
output.
Turn on the Field Communicator by pressing the ON/OFF key or log into AMS Device Manager. The Field
Communicator or AMS Device Manager will search for a HART-compatible device and indicate when the
connection is made. If the Field Communicator or AMS Device Manager fail to connect, it indicates that
no device was found. If this occurs, refer to Section 5: Troubleshooting.
Figure 2-1. Wiring (4–20 mA)
Configuration
May 2017
A. Current meter
B. R
≥250Ω
L
C. 24 Vds supply
Figure 2-2. Wiring (Low-Power)
A. Voltmeter
B. 6 - 14 Vdc supply
A
B
Config uration
5
Configuration
May 2017
2.4Configuration data review
Note
Information and procedures in this section that make use of Field Communicator Fast Key sequences and
AMS Device Manager assume that the transmitter and communication equipment are connected,
powered, and operating correctly.
The following is a list of factory default configurations. These can be reviewed by using the Field
Communicator or AMS Device Manager.
Field Communicator
Reference Manual
00809-0100-4001, Rev KA
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
Enter the Fast Key sequence to view the configuration data.
1 Sensor Config
2 Sensor Range
3 Upper Sensor Limits
4 Lower Sensor Limits
5 Isolator Material
6 Fill Fluid
7 Process Connection
8 Process Connection Matl
9 O-ring Material
Drain/Vent Material
RS Materials of Construction
1 Number of Remote Seals
2 RS Seal
3 RS Fill Fluid
4 RS Isolator Material
Analog Alarm
1 Alarm Direction
2 High Alarm
3 High Saturation
4 Low Saturation
5 Low Alarm
Security
1 Write Protect Status
2 Local Zero/Span
May 2017
Figure 2-7. Overview
Reference Manual
00809-0100-4001, Rev KA
10
Configuration
Home
1 Overview
2 Configure
3 Service Tools
Configure
1 Guided Setup
2 Manual Setup
Guided Setup
1 Basic Setup
2 Zero
3 Configure Display
Manual Setup
1 Process Variables
2 Analog Output
3 Display
4 HART
5 Security
6 Device Information
Process Variables
1 Pressure Units
2 Damping
3 Transfer Function
4 Temperature Unit
5 Pressure
6 Sensor Temperature
Analog Output
1 Upper Range Value
2 Lower Range Value
3 Analog Output
4 Percent of Range
5 Upper Sensor Limits
6 Lower Sensor Limits
7 Minimum Span
8 Range by Applying Pressure
Display
1 Display Option
2 Decimal Places
3 Upper Range Value
4 Lower Range Value
5 Transfer Function
6 Units
HART
1 Burst Mode
2 Burst Option
3 Polling Address
Device Information
1 Identification
2 Flange
3 Remote Seal
Security
1 Write Protect Status
2 Local Zero/Span
Burst Option
PV
% range/current
Process Vars/current
Process Variables
1 Variable Summary
2 Pressure
3 Analog Output
4 Sensor Temperature
Trends
1 Pressure
2 Sensor Temperature
Maintenance
1 Pressure Calibration
2 Analog Calibration
3 Recall Factory Calibration
Simulate
1 Loop Test
Alerts
1 Refresh Alerts
Only Active Alerts show up here
Trend Graph
Pressure Calibration
1 Upper
2 Lower
3 Zero
4 Upper Cal Pt
5 Lower Cal Pt
6 Upper Sensor Limits
7 Lower Sensor Limits
May 2017
Figure 2-9. Service Tools
Reference Manual
00809-0100-4001, Rev KA
2.7Traditional Fast Key sequence
A check (⻫) indicates the basic configuration parameters. At minimum, these parameters should be
verified as part of the configuration and startup procedure.
Before performing other transmitter on-line operations, review the digital output parameters to ensure
that the transmitter is operating properly and is configured to the appropriate process variables.
14
Configuration
Reference Manual
00809-0100-4001, Rev KA
2.8.1Process variables
The process variables for the Rosemount 3051 provide transmitter output, and are continuously
updated. The pressure reading in both engineering units and percent of range will continue to track with
pressures outside of the defined range from the lower to the upper range limit of the sensor module.
Field Communicator
Configuration
May 2017
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
The process variable menu displays the following process variables:
Pressure
Percent of range
Analog output
AMS Device Manager
Right click on the device and select Process Variables... from the menu.The Process Variable screen
displays the following process variables:
Pressure
Percent of range
Analog output
2.8.2Sensor temperature
The Rosemount 3051 contains a temperature sensor near the pressure sensor in the sensor module.
When reading this temperature, keep in mind the sensor is not a process temperature reading.
Field Communicator
1, 1
1, 1
3, 2
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
Enter the Fast Key sequence “Sensor Temperature” to view the sensor temperature reading.
AMS Device Manager
Right click on the device and select Process Variables... from the menu. Snsr Temp is the sensor
temperature reading.
2.9Basic setup
2.9.1Set process variable units
The PV Unit command sets the process variable units to allow you to monitor your process using the
appropriate units of measure.
Config uration
1, 1, 4
1, 1, 4
3, 2, 4
15
Configuration
May 2017
Reference Manual
00809-0100-4001, Rev KA
Field Communicator
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
Enter the Fast Key sequence “Set Process Variable Units.” Select from the following engineering units:
inH
inHg mbar atm
ftH
mmH
mmHg Pa
psi kPa
O bar torr
2
O g/cm
2
O kg/cm
2
2
2
AMS Device Manager
Right click on the device and select Configure from the menu. In the Basic Setup tab, select Unit from the
drop down menu to select units.
2.9.2Set output (transfer function)
The Rosemount 3051 has two output settings: linear and square root. Activate the square root output
option to make analog output proportional to flow. As input approaches zero, the Rosemount 3051
automatically switches to linear output in order to ensure a more smooth, stable output near zero (see
Figure 2-10).
1, 3, 2
1, 3, 2
2, 2, 1, 1
inH2O at 4 °C
mmH2O at 4 °C
For 4–20 mA HART output, the slope of the curve is unity (y = x) from 0 to 0.6 percent of the ranged
pressure input. This allows accurate calibration near zero. Greater slopes would cause large changes in
output (for small changes at input). From 0.6 to 0.8 percent, curve slope equals 42 (y = 42x) to achieve
continuous transition from linear to square root at the transition point.
Field Communicator
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
1, 3, 5
1, 3, 5
2, 2, 1, 3
AMS Device Manager
1. Riht click on the device and select Configure from the menu.
2. In the Basic Setup tab, use Xfer fnctn drop down menu to select output, click Apply.
3. After carefully reading the warning provided, select yes.
16
Configuration
Reference Manual
Sq. Root
Curve
Tra nsitio n Po int
Linear Section
Slope=1
Slope=42
Tra nsi tion Point
Sq. Root Curve
Full Scale
Flow (%)
Full Scale
Output
(mA dc)
00809-0100-4001, Rev KA
Figure 2-10. 4-20 mA HART Square Root Output Transition Point
Configuration
May 2017
Note
For a flow turndown of greater than 10:1 it is not recommended to perform a square root extraction in
the transmitter. Instead, perform the square root extraction in the system.
2.9.3Rerange
The Range Values command sets each of the lower and upper range analog values (4 and 20 mA points
and 1 and 5 Vdc points) to a pressure. The lower range point represents 0 percent of range and the upper
range point represents 100 percent of range. In practice, the transmitter range values may be changed
as often as necessary to reflect changing process requirements. For a complete listing of range & sensor
limits, refer to “Range and sensor limits” on page 93.
Note
Transmitters are shipped from Emerson
(zero to upper range limit).
Note
Regardless of the range points, the Rosemount 3051 will measure and report all readings within the
digital limits of the sensor. For example, if the 4 and 20 mA points are set to 0 and 10 inH
transmitter detects a pressure of 25 inH
reading.
Select from one of the methods below to rerange the transmitter. Each method is unique; examine all
options closely before deciding which method works best for your process.
Rerange with a Field Communicator or AMS Device Manager only.
Rerange with a pressure input source and a Field Communicator or AMS Device Manager.
Rerange with a pressure input source and the local zero and span buttons (option D4).
™
fully calibrated per request or by the factory default of full scale
O, and the
O, it digitally outputs the 25 inH2O reading and a 250% of range
2
2
Config uration
17
Configuration
May 2017
Reference Manual
00809-0100-4001, Rev KA
Note
If the transmitter security switch is ON, adjustments to the zero and span will not be able to be made.
Refer to “Configure security and alarm” on page 44 for security information.
Rerange with a Field Communicator or AMS Device Manager only.
The easiest and most popular way to rerange is to use the Field Communicator only. This method
changes the range values of the analog 4 and 20 mA points (1 and 5 Vdc points) independently without a
pressure input. This means that when you change either the 4 or 20 mA setting, you also change the
span.
An example for the 4–20 mA HART output:
If the transmitter is ranged so that
4 mA = 0 inH
20 mA = 100 inH
and you change the 4 mA setting to 50 inH
4 mA = 50 inH
20 mA = 100 inH
Note that the span was also changed from 100 inH
100 inH
O, and
2
O,
2
O using the communicator only, the new settings are:
2
O, and
2
O.
2
O to 50 inH2O, while the 20 mA setpoint remained at
2
O.
2
To obtain reverse output, simply set the 4 mA point at a greater numerical value than the 20 mA point.
Using the above example, setting the 4 mA point at 100 inH
0 inH
O will result in reverse output.
2
O and the 20 mA point at
2
Field Communicator
Traditional 4-20 mA Fast Keys
Traditional 1-5 Vdc Fast Keys
Device Dashboard Fast Keys
From the HOME screen, enter the Fast Key sequence “Rerange with a Communicator Only.”
1, 2, 3, 1
1, 2, 3, 1
2, 2, 2, 1
AMS Device Manager
Right click on the device and select Configure from the menu. In the Basic Setup tab, locate the Analog
Output box and perform the following procedure:
18
1. Enter the lower range value (LRV) and the upper range value (URV) in the fields provided. Select
Apply.
2. After carefully reading the warning provided, select yes.
Rerange with a pressure input source and a Field Communicator or
AMS Device Manager
Reranging using the Field Communicator and applied pressure is a way of reranging the transmitter
when specific 4 and 20 mA points (1 and 5 Vdc points) are not calculated.
Configuration
Reference Manual
00809-0100-4001, Rev KA
Note
The span is maintained when the 4 mA point (1 Vdc point) is set. The span changes when the 20 mA
point (5 Vdc point) is set. If the lower range point is set to a value that causes the upper range point to
exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is
adjusted accordingly.
Field Communicator
Configuration
May 2017
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
From the HOME screen, enter the Fast Key sequence Rerange with a pressure input source and a Field
Communicator or AMS Device Manager .
1, 2, 3, 1, 2
1, 2, 3, 1, 2
2, 2, 2, 8
AMS Device Manager
1. Right click on the device, select Calibrate, then Apply values from the menu.
2. Select Next after the control loop is set to manual.
3. From the Apply Values menu, follow the on-line instructions to configure lower and upper range
values.
4. Select Exit to leave the Apply Values screen.
5. Select Next to acknowledge the loop can be returned to automatic control.
6. Select Finish to acknowledge the method is complete.
Rerange with a pressure input source and the local zero and span
buttons (option D4)
Reranging using the local zero and span adjustments (see Figure 2-11 on page 20) and a pressure source
is a way of reranging the transmitter when specific 4 and 20 mA (1 and 5 Vdc) points are not known and a
communicator is not available.
Config uration
Note
When you set the 4 mA (1 Vdc) point the span is maintained; when you set the 20 mA (5 Vdc) point the
span changes. If you set the lower range point to a value that causes the upper range point to exceed the
sensor limit, the upper range point is automatically set to the sensor limit, and the span is adjusted
accordingly.
To rerange the transmitter using the span and zero buttons, perform the following procedure:
1. Loosen the screw holding the certifications label on the top of the transmitter housing. Slide the label
to expose the zero and span buttons. See Figure 2-11.
2. Apply the desired 4 mA (1 Vdc) pressure value to the transmitter. Push and hold the zero adjustment
button for at least two seconds but no longer than 10 seconds.
3. Apply the desired 20 mA (5 Vdc) pressure value to the transmitter. Push and hold the span
adjustment button for at least two seconds but no longer than 10 seconds.
19
Configuration
A
May 2017
Reference Manual
00809-0100-4001, Rev KA
Figure 2-11. Zero and Span Button
A. Span and zero adjustment buttons
Note
The span is maintained when the 4 mA point (1 Vdc point) is set. The span changes when the 20 mA
point (5 Vdc point) is set. If the lower range point is set to a value that causes the upper range point to
exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is
adjusted accordingly.
2.9.4Damping
The “Damp” command introduces a delay in the micro-processing which increases the response time of
the transmitter; smoothing variations in output readings caused by rapid input changes. Determine the
appropriate damping setting based on the necessary response time, signal stability, and other
requirements of the loop dynamics within your system. The default damping value is 0.4 seconds and it
can be set to any of ten pre-configured damping values between 0 and 25.6 seconds. See list below.
0.00 second 0.05 second 0.10 second
0.20 second 0.40 second 0.80 second
1.60 seconds 3.20 seconds 6.40 seconds
12.8 seconds 25.6 seconds
The current damping value can be determined by executing the Field Communicator Fast Keys or going
to Configure in AMS Device Manager.
Field Communicator
Traditional 4–20 mA Fast Keys
Traditional 1–5 Vdc Fast Keys
Device Dashboard Fast Keys
AMS Device Manager
1, 3, 6
1, 3, 6
2, 2, 1, 2
20
1. Right click on the device and select Configure from the menu.
2. In the Basic Setup tab, enter the damping value in the Damp field, select Apply.
3. After carefully reading the warning provided, select yes.
Configuration
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