Rollei CWC200ST User Manual

BEFORE OPERATING THIS COMPRESSOR, THE USER SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE COMPRESSOR FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE USAR ESTE COMPRESOR, EL USUARIO DEBE ESTUDIAR ESTE MANUAL PARA ENTENDER Y SEGUIR LAS ADVERTENCIAS DE SEGURIDAD Y LAS INSTRUCCIONES. CONSERVE ESTAS INSTRUCCIONES CON EL COMPRESOR PARA REFERENCIA FUTURA. SI TIENE ALGUNA PREGUNTA, DIRÍJASE AL REPRESENTANTE O AL DISTRIBUIDOR.

AVANT D’UTILISER LE COMPRESSEUR, L’UTILISATEUR DOIT LIRE CE MANUEL AFIN DE COMPRENDRE ET DE RESPECTER LES AVERTISSEMENTS ET CONSIGNES DE SÉCURITÉ. GARDER CES INSTRUCTIONS AVEC LE COMPRESSEUR POUR RÉFÉRENCE ULTÉRIEURE. POUR DE PLUS AMPLES INFORMATIONS, COMMUNIQUER AVEC VOTRE REPRÉSENTANT OU DISTRIBUTEUR BOSTITCH.

165291REVC 03/06

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓN Y DE MANTENIMIENTO

MANUEL D’INSTRUCTIONS ET D’ENTRETIEN

CWC200ST

AIR COMPRESSOR COMPRESOR DE AIRE COMPRESSEUR D’AIR

STANLEY FASTENING SYSTEMS L.P.

INTRODUCTION

Congratulations on your purchase of a High Performance BOSTITCH Portable Air Compressor. This compressor has been designed to provide compressed air to power various pneumatic tools - including pneumatic fastening tools.

Before assembling, operating or maintaining this air compressor, users must read and understand the information contained in this operation and maintenance manual. Carefully review the Rules for Safe Operation section in this operation and maintenance manual and fully understand all warnings.

Danger indicates an imminently hazardous situation which, if not avoided, WILL

result in death or serious injury.

Warnings indicate a potentially hazardous situation which, if not avoided,could result

in death or serious bodily injury.

NOTICE!: Notice indicates important information that if not followed correctly could result in damage to equipment.

INDEX

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4

Electrical Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9

Trouble Shooting guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

NOTE:

Bostitch compressors have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance.

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LIMITED WARRANTY

Bostitch, Inc., warrants to the original retail purchaser that this product is free from defects in material and workmanship, and agrees to repair or replace, at Bostitch's option, any defective product within 1 year from the date of purchase. This warranty is not transferable. It only covers damage resulting from defects in material or workmanship, and it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident or repairs attempted or made by other than our regional repair center or authorized warranty service center.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS WARRANTY. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

This warranty is limited to sales in the United States and Canada. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

To obtain warranty service, return the product at your expense together with proof of purchase to a Bostitch Regional or authorized warranty repair center.You may call us at 1-800-556-6696 for the location of authorized warranty service centers in your area.

RULES FOR SAFE OPERATION

Be Educated:

All users must read and fully understand all information contained in this owner’s manual before assembling, operating, or maintaining this air compressor.

void Moving Parts:

When the compressor is plugged into an electrical source and the pressure switch is in the ON position, this compressor will cycle automatically.

• Never touch any moving parts.

• Keep all body parts, hair, clothing, and jewelry away from moving parts.

• Never operate the air compressor without all guards and shrouds in place.

• Never stand on the compressor.

Attachments and Accessories:

For any attachment or accessory you will be using with this compressor, the maximum allowable recommended pressure should be clearly marked on the product or should be clearly noted within the operation and maintenance manual. Exceeding the pressure rating of these attachments (including, but not limited to: air tools, air operated accessories, spray guns, air hose, air hose connections, tires and other inflatables) could cause them to fly apart or explode and could result in serious injury.

• Never exceed the maximum allowable pressure recommended by the manufacturer of any attachment or accessory you use with this compressor.

Personal Protection:

The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute ANSI Z87.1 and provide both frontal and side protection.

NOTICE!: Non-side shielded spectacles and face shields alone do not provide adequate protection. Eye protection conforming to ANSI Z87.1 will always be marked “Z87”.

CAUTION: Additional Safety Protection will be required in some environments. For example, the working area may include exposure to noise level which can lead to hearing damage. The employer and user must ensure that any necessary hearing protection is provided and used by the operator and others in the work area. Some environments will require the use of head protection equipment. When required, the

employer and user must ensure that head protection conforming to ANSI Z89.1.

• Always wear eye protection.

• Wear proper hearing and head protection.

• Compressed air blast must never be aimed at anyone. Compressed air can cause bodily injury and can propel loose particles and small objects at high speed.

• Keep children away from area of operation.

Transporting:

Use the handle to move the compressor. Do not drag or pull the compressor by the power cord or air hose. Always disconnect the air compressor before transporting.

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RULES FOR SAFE OPERATION (continued)

Air Tanks:

Due to condensation associated with the process of compressing air, moisture will build up inside your compressor’s air tank. Drain tanks of moisture daily (See General Maintenance). Failure to drain moisture from the tanks properly could lead to the formation of rust and thinning of the steel tank.

FAILURE TO REGULARLY DRAIN TANK MAY CAUSE TANK CORROSION AND RISK OF TANK EXPLOSION, RESULTING IN SERIOUS INJURY. TO AVOID RISK OF TANK

FAILURE DURING USE, DRAIN TANK AFTER EACH USE OR EVERY FOUR HOURS OF OPERATION TO PREVENT CONDENSATION BUILD-UP AND TANK CORROSION.

DO NOT PERFORM WELDING OR REPAIR OPERATIONS ON THE AIR TANK OF THIS COMPRESSOR. WELDING ON THE AIR COMPRESSOR TANK CAN SEVERELY IMPAIR TANK STRENGTH AND CAUSE AN EXTREMELY HAZARDOUS CONDITION. WELDING ON THE TANK IN ANY MANNER WILL VOID THE WARRANTY.

Ventilation:

Risk of fire or explosion - Do not spray flammable liquid in a confined area. Spray area must be well ventilated. Do not smoke while spraying and do not spray where spark or flame is present. Keep compressors as far from spraying area as possible.

Risk of Burns:

All air compressors generate heat, even operating under normal conditions.

• To avoid serious burns, never touch the cylinder head parts or tubing during or immediately after operation.

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ELECTRICAL GROUNDING INSTRUCTIONS:

This product should be electrically grounded. In the event of an electrical short circuit, grounding reduces the risk of electrical shock by providing an escape wire for electrical current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER: IMPROPER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A RISK OF ELECTRIC SHOCK. If a repair or replacement cord is necessary, do not connect the grounding wire to either flat blade terminal. Check with a qualified electrician or serviceman, if the grounding instructions are not completely understood or if there is doubt as to whether this product is properly grounded. Do not modify the plug provided. If the supplied plug does not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is shipped for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug in sketch A. A temporary adapter that looks like the adapter illustrated in sketches B and C may be used to connect this plug to a 2-pole receptacle as shown in sketch B, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored rigid ear, lug, or like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

The motor of this compressor has a thermal overload protector in the motor winding. If the motor should overheat, the overload protector will shut the motor off. When the temperature returns to normal, the motor will restart automatically.

NOTICE! Do not stop the compressor by pulling out the plug. Use only the On/Off switch, which operates a pressure relief valve on the compressor. If the compressor is plugged in with the switch in the “ON” position, the compressor may have trouble restarting against the high pressure which could cause excessive heat build up and could damage the motor.

Safety Valve:

This compressor is equipped with a safety valve that is set to avoid over-pressurization of the air tanks. This valve is factory pre-set at 140 PSI and will not function unless tank pressure reaches this pressure. DO NOT ATTEMPT TO ADJUST OR ELIMINATE THIS SAFETY DEVICE. ANY ADJUSTMENTS TO THIS VALVE COULD CAUSE SERIOUS INJURY. If this device requires service or maintenance, see an Authorized BOSTITCH Service Center.

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Grounding Pin

Metal Screw

Grounding Pin

Grounding Means

Cover of grounded outlet box

ELECTRICAL GROUNDING INSTRUCTIONS: (continued)

DUTY CYCLE:

To ensure long life of your BOSTITCH air compressor, do not operate on more than a 50% duty cycle. If this air compressor pumps air more than 50% of one hour, then the compressor’s capability is less than the air delivery required by the application. Always match the air volume requirements of the attachment or accessory with the air volume delivery of the compressor.

NOTICE!: BOSTITCH does not recommend the use of extension cords with compressors. The use of an extension cord can result in the loss of voltage supplied to the compressor which could prevent the compressor from starting. For optimum performance, plug the compressor directly into an outlet and increase the length of airline as needed.

If an extension cord must be used, use these guidelines:

Distance Needed . . . . . . . . . . . . . . . . . . . . . Recommended Gauge

Less than 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gauge

25 - 50 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Gauge

Greater than 50 ft. . . . . . . . . . . . . . . . . . . . . . . . Not Recommended

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CWC200ST SPECIFICATIONS

Motor: 3.0HP Peak

2.2HP Running 115V – 60HZ

Fuse Requirements: 15 Amps minimum Operating Pressure: 0 – 135 PSI Safety Valve Setting: 150 PSI Displacement: Air Delivery: 5.1 CFM @ 40 PSI

4.0 CFM @ 90 PSI

Maximum Amps at Working Pressure: 14.5 Amps Tank Size: 4 Gallons Air Outlet: 1/4" NPT Pressure Switch Settings: On @ 105 PSI

Off @ 135 PSI Weight: 60 lbs. PSI = Pounds Per Square Inch: CFM = Cubic Feet Per Minute

FEATURES OF THE BOSTITCH CWC200ST

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A. Pressure Switch: The pressure switch is the activation mechanism that is used to start and stop the compressor. When the switch is pulled out to the “On” position, the motor and pump will compress air until tank pressure reaches the upper limit of the factory set operating pressure. When tank pressure falls below the factory set “cut in” pressure, the compressor will again automatically start to compress air.

B. Tank Pressure Gauge: The tank pressure gauge indicates the air pressure that is present in the tank in PSI (lbs/sq. in.).

C. Regulated Pressure Gauge: The regulated pressure gauge indicates the amount of pressure that is allowed into the two discharge lines (E) according to the setting of the regulator.

D. Regulator Knob: The regulator knob is used to adjust the air pressure that is available at the two discharge lines. The discharge air pressure is increased by turning the knob clockwise and decreased by turning the knob counter clockwise.

E. Discharge Ports: This compressor is equipped with two discharge ports. These ports are below the regulated pressure gauge and are machined with a 1/4-18 NPT thread to allow the end user to attach the appropriate style fitting for the application.

F. Oil Fill Plug: Pull to remove oil fill plug prior to adding oil. Plug has “MAX’ oil level notch.

G. Oil Drain Plug:By removing the oil drain plug, oil can be drained from the compressor crankcase.

H. Drain Cocks: Twist style valves that drain moisture from the tanks when they are opened.

OPERATION INSTRUCTIONS

Pre-Start Procedures:

1. Inspect the compressor for any damaged components. Do not operate if compressor is damaged.

2. Check oil level in the compressor pump (See “Checking Oil Level”).

3. Verify that the tanks have been drained and are clear of any moisture or dirt (See “Draining Tank”).

4. Verify that the air filter is securely in place (See “Air Filter Installation”).

Start-Up Procedures:

1. Verify that the On/Off switch is in the Off position.

2. Verify that the tank air pressure is at 0 PSI.

3. Attach the air hose to the discharge line.

4. Plug the unit into a properly grounded outlet.

5. Pull out the On/Off switch to On. The compressor will automatically cycle on and off to keep the

tank pressure maintained .

6. Adjust the pressure regulator to the proper pressure setting required for the air tool.

Shut-Off Procedures:

1. Push in the On/Off switch to the Off position.

GENERAL MAINTENANCE

Ser

vice and Maintenance:

Prior to performing service and maintenance to the compressor, always disconnect all accessories and attachments from the unit and disconnect the compressor from the electrical source. When replacing parts, only use Genuine BOSTITCH replacement parts.

Chec

king the pump Oil Level:

1. Verify that the compressor is turned off and on a level surface.

2. Remove oil fill plug - Add until oil reaches “MAX” oil notch in oil fill plug.

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GENERAL MAINTENANCE (continued)

Changing the Oil:

OIL SHOULD BE CHANGED WITHIN THE FIRST 50 HOURS OF OPERATION, OIL SHOULD BE CHANGED EVERY 3 MONTHS OR 300 HOURS OF OPERATION THEREAFTER.

1. Verify the compressor is turned Off.

2. Place a small catch basin under the oil drain port (an 8oz. cup will work fine).

3. Remove the oil fill plug.

4. Remove the oil drain plug.

5. Allow the oil to drain into the catch basin - tilting the compressor toward the drain plug is beneficial.

6. Insert the oil drain plug into the oil drain port.

7. Add 6.7 oz of synthetic 5W50 weight non detergent oil to the crankcase.

This BOSTITCH air compressor is shipped with 5W-50 synthetic compressor oil for maximum all weather performance. The air compressor pump is also compatible with any other synthetic air compressor oil, standard 30 weight non-detergent compressor oil, or 5W-50 synthetic motor oils.

8. Insert oil fill plug.

Draining Tank - Twist-Style Drain Cocks:

1. Verify that the compressor is turned Off.

2. Holding the handle, tilt the compressor toward the drain cocks so that they are positioned at the bottom

of the tank.

3. Turn the drain cocks counter clockwise to open the valves.

4. Keep the compressor tilted until all moisture has been removed.

5. Turn the drain cocks clockwise to close

Checking/Cleaning the Air Filter:

COOLING FINS, PUMP HEAD, AND SURROUNDING PARTS ARE VERY HOT. DO NOT TOUCH.

1. Verify that the compressor is turned Off.

2. Remove the screw on face of filter assembly.

3. Remove the filter element from the filter housing.

4. Clean filter pad with soap and water as necessary. If the filter becomes clogged or damaged,

replace filter assembly.

NEVER CLEAN AIR FILTER WITH A FLAMMABLE LIQUID OR SOLVENT. EXPLOSIVE VAPORS MAY ACCUMULATE IN THE AIR TANKS AND CAUSE AN EXPLOSION, RESULTING IN SERIOUS INJURY OR DEATH.

5. Insert filter element into the housing.

6. Re-assemble filter assembly to pump.

ANY OTHER SERVICE SHOULD ONLY BE PERFORMED

BY AN AUTHORIZED BOSTITCH SERVICE CENTER

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