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SJ-1000
User Manual
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Roland SJ-1000 User Manual

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USER'S MANUAL
Thank you very much for purchasing this product.
➢ To ensure correct and safe usage with a full understanding of this product's performance, please be
sure to read through this manual completely and store it in a safe location.
➢ Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. ➢ The contents of this operation manual and the specifications of this product are subject to change
without notice.
➢ The operation manual and the product have been prepared and tested as much as possible. If you
➢ Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur through use of this product, regardless of any failure to perform on the part of this product.
➢ Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur with respect to any article made using this product.
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For the USA
FEDERAL COMMUNICATIONS COMMISSION
RADIO FREQUENCY INTERFERENCE
STATEMENT
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Unauthorized changes or modification to this system can void the users authority to operate this equipment.
NOTICE
Grounding Instructions
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Check with qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn out cord immediately.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
CLASSE A AVIS
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Hamamatsu-shi, Shizuoka-ken, JAPAN 431-2103 MODEL NAME : See the MODEL given on the rating plate. RELEVANT DIRECTIVE : EC LOW VOLTAGE DIRECTIVE (73/23/EEC)
EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE (89/336/EEC)
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
As an ENERGY STAR® Partner, Roland DG Corp. has determined that this product meets the ENERGY STAR® guidelines for energy efficiency. The International ENERGY STAR® Office Equipment Program is an international program that promotes energy saving through the penetration of energy efficient computers and other office equipment. The program backs the development and dissemination of products with functions that
participate voluntarily. The targeted products are office equipment such as computers, monitors, printers, facsimiles, copiers, scanners, and multifunction devices. Their standards and logos are uniform among participating nations.
effectively reduce energy consumption. It is an open system in which business proprietors can
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Contents
To Ensure Safe Use ........................................................................................................................ 4
Pour utiliser en toute sécurité.................................................................................................. 10
Important Notes on Handling and Use ........................................................................................... 16
Printer unit .................................................................................................................................................................... 16
Ink cartridges................................................................................................................................................................ 16
Chapter 1 Introduction ..................................................................................................................... 17
1-1 Machine Features ................................................................................................................................................. 18
1-2 Part Names and Functions ................................................................................................................................ 19
Printer Unit and Dryer........................................................................................................... 19
Printer Control Panel ............................................................................................................. 21
Media Take-up and Feed Systems .......................................................................................... 22
Chapter 2 Operation ......................................................................................................................... 23
2-1 Switching the Power On and Off.................................................................................................................... 24
Switching the Power On and Off........................................................................................... 24
The Power-saving Feature ...................................................................................................... 25
2-2 Loading and Cutting Off Media ........................................................................................................................ 26
How to Load Media .............................................................................................................. 26
How to Cut Off Media .......................................................................................................... 39
2-3 Settings of Preheater, Print Heater and Dryer ............................................................................................. 40
What Are the Preheater, Print Heater and Dryer? .................................................................. 40
Temperature Settings for the Preheater and Print Heater ....................................................... 41
Temperature Setting for the Dryer.......................................................................................... 41
General Guide for the Preset Temperatures ........................................................................... 42
2-4 Starting Printing.................................................................................................................................................... 43
Getting Ready to Receive Data from a Computer .................................................................. 43
Printing Tests and Cleaning ................................................................................................... 44
2-5 If Ink Runs Out ..................................................................................................................................................... 45
Checking for Remaining Ink .................................................................................................. 45
If Ink Runs Out ...................................................................................................................... 46
Chapter 3 Maintenance and Adjustment ........................................................................................49
3-1 Daily Care and Maintenance ............................................................................................................................. 50
Disposing of Discharged Ink ................................................................................................. 50
Cleaning ................................................................................................................................ 51
Care and Maintenance of the Print Heads ............................................................................. 52
3-2 When Head Cleaning Is Not Effective ............................................................................................................ 53
Performing More Powerful Cleaning ..................................................................................... 53
When Powerful Cleaning Is Not Effective .............................................................................. 54
3-3 Cleaning the Heads Using the Cleaning Kit .................................................................................................. 55
When the Cleaning Kit Becomes Necessary .......................................................................... 55
How to Perform Cleaning...................................................................................................... 55
3-4 Replacing Consumable Parts ............................................................................................................................. 59
Replacing the Wipers ............................................................................................................59
3-5 When Not in Use for a Prolonged Period ..................................................................................................... 61
Keep Performing Maintenance .............................................................................................. 61
Alarm Feature........................................................................................................................ 61
Chapter 4 Feature Reference........................................................................................................... 63
4-1 Pausing or Canceling Printing ........................................................................................................................... 64
Canceling Printing Before It Finishes ..................................................................................... 64
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Contents
4-2 Setting the Printing Position and Margins ...................................................................................................... 65
Shifting the Print-start Position to the Rear ............................................................................ 65
Shifting the Printing Position to the Left................................................................................. 65
Changing the Left and Right Margins .................................................................................... 66
4-3 Optimizing Printing to Match Media Thickness ............................................................................................ 68
Adjusting Head Height to Match Media Thickness ................................................................ 68
Correcting for Misalignment in Bidirectional Printing ........................................................... 69
Saving Bidirectional Correction Values .................................................................................. 72
Loading Bidirectional Correction Values ............................................................................... 72
Performing Feed Correction to Alleviate Horizontal Bands and the Like ............................... 73
4-4 Accommodating Various Kinds of Media ........................................................................................................ 75
Using Transparent Media....................................................................................................... 75
Printing Hard-to-dry Media ................................................................................................... 75
Speeding Up Printing for Narrow Media ............................................................................... 76
Preventing Media from Coming Loose .................................................................................. 77
Keeping Media from Being Soiled by Ink Drips ..................................................................... 77
4-5 Changing How the Printer Operates.............................................................................................................. 79
Determining What Happens When Ink Runs Out.................................................................. 79
Setting the Interval until Activation of the Sleep Mode .......................................................... 79
Deactivating the Sleep Mode ................................................................................................ 80
Changing the Menu Language and the Units of Measurement .............................................. 80
Returning All Settings to Their Initial Values .......................................................................... 81
Printing a System Report ....................................................................................................... 81
4-6 Changing How the Preheater, Print Heater and Dryer Operate............................................................. 82
Switching the Dryer On and Off ........................................................................................... 82
Switching Off the Preheater and Print Heater ........................................................................ 82
Determining How the Preheater, Print Heater, and Dryer Operate ........................................ 83
4-7 Menu List ............................................................................................................................................................... 84
Main menu............................................................................................................................ 84
Language and Unit Menu ...................................................................................................... 88
Cleaning and Maintenance Menu ......................................................................................... 88
Heater Configuration Menu .................................................................................................. 88
Chapter 5 What to Do If ................................................................................................................... 89
5-1 The Machine Doesn't Run .................................................................................................................................. 90
The Printer Unit Doesn't Run ................................................................................................ 90
The Media Take-up or Feed System Doesn't Run ................................................................... 90
The Dryer Doesn't Warm Up................................................................................................. 90
The Preheater and Print Heater Don't Warm Up ................................................................... 90
5-2 Attractive Printing Is Impossible ....................................................................................................................... 91
Printed Results Are Coarse or Contain Horizontal Stripes...................................................... 91
Colors Are Unstable or Uneven............................................................................................. 91
The Media Becomes Soiled When Printed ............................................................................ 92
5-3 The Media Jams ..................................................................................................................................................... 93
The Media Jams..................................................................................................................... 93
5-4 The Media Cannot Be Taken Up Smoothly .................................................................................................... 94
The Media Cannot Be Taken Up Smoothly ............................................................................ 94
5-5 Media Wrinkles or Shrinks, or Feed Is Unstable.......................................................................................... 95
Media Wrinkles or Shrinks .................................................................................................... 95
The Media Is Not Straight ...................................................................................................... 95
Media Feed Is Not Smooth .................................................................................................... 95
5-6 The Print Heads Stopped Moving .................................................................................................................... 96
What to Do First .................................................................................................................... 96
If the Heads Still Do Not Move ............................................................................................. 96
5-7 If a Message Appears ........................................................................................................................................... 97
5-8 If an Error Message Appears ............................................................................................................................. 98
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Contents
Chapter 6 Specifications ................................................................................................................. 101
6-1 Usable Media ....................................................................................................................................................... 102
Conditions for Usable Media .............................................................................................. 102
6-2 Printing Area........................................................................................................................................................ 103
Printing Area and Margins ................................................................................................... 103
6-3 Locations of the Power Rating and Serial Number Labels.....................................................................104
6-4 Specifications ....................................................................................................................................................... 105
Company names and product names are trademarks or registered trademarks of their respective holders.
Copyright © 2004 Roland DG Corporation http://www.rolanddg.com/
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To Ensure Safe Use
Incorrect operation may cause injury
Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows.
About WARNING and CAUTION Notices
Used for instructions intended to alert the user to the risk of death or se-
WARNING
CAUTION
About the Symbols
vere injury should the unit be used improperly.
Used for instructions intended to alert the user to the risk of injury or mate­rial damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.
The symbol alerts the user to important instructions or warnings. The specific mean­ing of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means the unit must never be disassembled.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
WARNING
Be sure to follow the operation pro­cedures described in this manual.
Failure to follow the procedures may cause sudden operation or the like of the machine, which may result in unexpected injury.
Never allow anyone unfamiliar with the usage or handling of the machine to touch the machine.
Touching a dangerous location may cause sud­den operation or the like of the machine, which may lead to an unexpected accident.
Never allow children near the ma­chine.
The machine includes locations and compo­nents that pose a danger to children, and ma­jor accident, including injury, blindness, or choking, may occur.
Do not disassemble, repair, or modify.
Doing so may lead to fire or abnormal opera­tion resulting in injury.
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This machine weighs 600 kg (1350 lb.). Media weighs 100 kg (220 lb.)
WARNING
To Ensure Safe Use
Never attempt to perform operations such as installation or relocation your­self.
This machine weighs approx. 455 kg (up to approx. 600 kg (1350 lb.), including media and the like), and moving it requires special equip­ment and training. Performing operations in an unreasonable manner may result in a major accident.
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
This machine weighs approx. 455 kg (up to approx. 600 kg (1350 lb.), including media and the like). Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse.
After installation, keep the stand se­cured in place using the adjusters.
This machine weighs approximately 455 kg (up to approx. 600 kg (1350 lb.), including media and the like). If the machine should begin to topple, the tipover cannot be stopped with human strength, and a major accident may re­sult, including crushing of the appendages or the body.
When loading or moving roll media, be sure to use load-handling equip­ment such as a lifter and carry out operations with care to prevent falls or other accidents.
Some roll media may weigh about 100 kg (220 lb.). Attempting manual lifting operations that tax your strength may cause physical injury. Also, if dropped, such items may cause unex­pected injury, such as crushing of the feet.
When storing roll media, implement adequate safety measures to ensure that the stored media will not roll, fall, or topple over.
Some roll media may weigh about 100 kg (220 lb.), and becoming pinned under such media may cause major injury.
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To Ensure Safe Use
Danger of electrical short, shock, electrocution, or fire
This machine carries a high current of a maximum of approximately 10 amperes. This can cause situations that could not occur with low-power equipment; use caution.
WARNING
Do not use with any electrical power supply that does not meet the ratings displayed on the unit.
Use with any other power supply may lead to fire or electrocution.
Never operate the machine or insert or remove its power plug with wet hands.
Doing so may result in electrical shock or elec­trocution.
Never allow the machine to get wet, or apply gasoline, thinner, or any other flammable material to it.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never allow hairpins, coins, matches, or any other object to get inside the machine through the ventilation ports.
Doing so may cause and electrical short, re­sulting in shock or electrocution, or the in­serted object may catch fire.
Never place gasoline, alcohol, thinner, or any other flammable material near the machine, or use an aerosol spray close to the machine.
Doing so may cause fire.
Never use the machine with the power cord bound into a bundle or roll.
The cord carries a high current of approxi­mately 10 amperes. If the cord is in a bundle or roll, it may grow hot and cause fire.
Never use any power cord other than the power cord included with the ma­chine. Also, never use a power strip or extension cord.
The cord carries a high current of approxi­mately 10 amperes. The power strip or exten­sion cord may grow hot and cause fire.
Do not use with a damaged power cord or plug, or with a loose electrical out­let.
Doing so may lead to fire, electrical shock, or electrocution.
When unplugging the electrical power cord from the power outlet, grasp the plug, not the cord.
Unplugging by pulling the cord may damage it, leading to fire, electrical shock, or electrocu­tion.
Ground the unit with the ground wire.
Failure to do so may result in risk of electro­cution in the event of a mechanical problem.
Never damage the power cord or pull it with force.
Doing so may tear the cord's insulation, caus­ing an electrical short and resulting in electri­cal shock, electrocution, or fire.
Never place any object on the power cord, bend the power cord using ex-
In the event of an abnormal state (such as smoke or sparks, odor or burning or unusual noise), immediately unplug the power cord.
Failure to do so may result in fire, electrical shock, or electrocution. Immediately discon­nect the power cord and contact your Ro­land DG Corp. service center.
cessive force, or allow the power cord to become deformed.
The cord carries a high current of approxi­mately 10 amperes. If it becomes deformed, the deformed location may grow hot and cause fire.
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To Ensure Safe Use
Ink, cleaning liquid, and discharged fluid are flammable and toxic
WARNING
Never operate in locations such as those near an open flame or heater, or where sparking or static electricity may occur.
Ink or the like may ignite and cause fire.
Never place ink, cleaning liquid, or dis­charged fluid in any of the following locations.
➢ Near open flame ➢ In a hot location, such as near a
heater or on the machine's platen or dryer
➢ Near bleach, chemicals, explosives,
or the like
Doing so may cause fire.
CAUTION
Ensure adequate ventilation for the work area.
Odor from ink and the like may cause physical distress, or may cause to fire.
Never drink or sniff ink, cleaning liq­uid, or discharged fluid, or allow them to come in contact with the eyes or skin.
Doing so may be hazardous to your health.
Store ink cartridges in a location out of the reach of children.
In the Event of Ingestion or Physical Distress
➢ In the event of contact with the eyes, immediately flush with running water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.
➢ In the event of contact with skin, immediately wash with soap. If irritation or inflammation occur, seek treatment
by a physician.
➢ In the event of ingestion, do not induce vomiting, and immediately seek treatment by a physician. Forcibly inducing
vomiting may lead to danger of choking.
➢ If odor leads to physical distress, move to a well-ventilated location and rest quietly. If dizziness or nausea persists,
seek treatment by a physician.
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To Ensure Safe Use
Danger of fire, burns, or toxic gas emissions
Important Notes Regarding Operators and the Work Area
WARNING
This machine has high-temperature areas (platen and dryer). Exercise cau­tion to avoid fire or burns.
Never leave media loaded in the ma­chine when printing is not being per­formed.
The continued application of heat at a single location may cause fire or produce toxic gases. When printing is not being performed, switch off the power or remove any loaded media.
Never use media that cannot with­stand the heat.
Doing so may result in fire or the release of toxic gases, or may degrade the media.
Never use the platen or dryer for any purpose for which they are not in­tended, such as to dry clothing.
Doing so may cause overheating, resulting in fire or accident.
WARNING CAUTION
Never operate the machine when tired or after ingesting alcohol or medica­tions.
Operation requires lifting heavy objects and unimpaired judgment, and unexpected injury may result.
Never attempt operation while wear­ing a necktie, necklace, loose clothing, or the like. Bind long hair securely.
Such items may become caught in the media take-up system or other areas, resulting in in­jury.
Conduct operations in a clean, brightly lit location.
Working in a location that is dark or cluttered can be hazardous. Operations in such loca­tions may cause an accident, such as tripping and becoming pinned under the roll media.
Never climb or lean on the machine.
The machine is not made to support a person. Climbing or leaning on the machine may move away components and cause in a slip or fall, resulting in injury.
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To Ensure Safe Use
Warning Labels
Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured.
Flammable
Ink and discharged fluid are flammable. Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid contact with the body. Use only in a well­ventilated area.
Caution: Moving Print Heads
The print heads inside the cover move at high speed and pose a hazard. Never insert the hand or fingers into the gap.
Flammable
Ink and discharged fluid are flammable. Keep away from open flame.
Caution: Pinching Hazard
Be careful not to allow the fingers to become pinched when closing the cover.
Caution: High Temperature
The platen and dryer become hot. Exercise caution to avoid fire or burns.
Caution: Pinching Hazard
Be careful not to allow the fingers to become pinched when loading media or closing covers.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid contact with the body. Use only in a well­ventilated area.
Ink cartridge
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Pour utiliser en toute sécurité
L'utilisation incorrecte peut causer des blessures
La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dommages sont décrites ci-dessous.
Avis sur les avertissements
ATTENTION
PRUDENCE
Utilisé pour avertir l'utilisateur d'un risque de décès ou de blessure grave en cas de mauvaise utilisation de l'appareil.
Utilisé pour avertir l'utilisateur d'un risque de blessure ou de dommage matériel en cas de mauvaise utilisation de l'appareil.
* Par dommage matériel, il est entendu dommage ou tout autre effet
indésirable sur la maison, tous les meubles et même les animaux domestiques.
À propos des symboles
Le symbole attire l'attention de l'utilisateur sur les instructions importantes ou les avertissements. Le sens précis du symbole est déterminé par le dessin à l'intérieur du triangle. Le symbole à gauche signifie "danger d'électrocution".
Le symbole avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est interdit. La chose spécifique à ne pas faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que l'appareil ne doit jamais être démonté.
Le symbole prévient l'utilisateur sur ce qu'il doit faire. La chose spécifique à faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que le fil électrique doit être débranché de la prise.
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ATTENTION
S'assurer de suivre les procédures d'utilisation décrites dans ce manuel.
Si les procédures indiquées ne sont pas suivies, le fonctionnement de l'appareil peut être déclenché soudainement, ce qui risque de causer des blessures.
Ne jamais permettre à quiconque de toucher l'appareil s'il ou si elle n'en connaçò pas le fonctionnement ou la manutention.
Toucher l'appareil à certains points dangereux peut en déclencher le fonctionnement, ce qui risque de causer un accident imprévu.
Ne jamais laisser d'enfants s'approcher de l'appareil.
Des éléments et des surfaces de l'appareil présentent des risques pour les enfants. Il pourrait se produire un accident grave qui causerait des blessures, ou créerait un risque de cécité ou de suffocation.
Ne pas démonter, réparer ni modifier.
Démonter, réparer ou modifier l'appareil ris­que de provoquer un incendie ou de causer un fonctionnement anormal entraînant des blessures.
Page 13
Le poids de cet appareil est de 600 kg (1350 lb.)
Le poids du support est de 100 kg (220 lb.)
ATTENTION
Pour utiliser en toute sécurité
Ne jamais tenter de procéder seul à des opérations comme l'installation ou le déplacement de l'appareil.
Le poids de cet appareil est d'environ 455 kg (jusqu'à environ 600 kg (1350 lb.), y compris le support et d'autres éléments); il faut une formation et de l'équipement spéciaux pour déplacer l'appareil. Tenter de procéder à ces opérations de manière intempestive peut provoquer un accident grave.
Installer l'appareil à un endroit stable et plat et capable de supporter son poids.
Le poids de cet appareil est d'environ 455 kg (jusqu'à environ 600 kg (1350 lb.), y compris le support et d'autres éléments). Installer l'appareil à un endroit inapproprié peut provoquer un accident grave comme le renversement, la chute ou l'écrasement.
Une fois l'appareil installé, solidifier la base à l'aide des éléments de réglage ajustables.
Le poids de cet appareil est d'environ 455 kg (jusqu'à environ 600 kg (1350 lb.), y compris le support et d'autres éléments). Si l'appareil commence à basculer, aucune force humaine ne peut l'empêcher de se renverser; il s'ensuivrait un accident grave, par exemple l'écrasement d'un membre ou du corps.
Lors du chargement ou du déplacement du support en rouleau, utiliser de l'équipement de levage comme et prendre des précautions pour éviter les chutes et autres acci­dents.
Le poids de certains supports en rouleaux peut être de quelque 100 kg (220 lb.). Tenter de soulever manuellement des objets trop lourds peut causer des blessures. En outre, si ces objets sont échappés, ils peuvent causer des blessures, par exemple écraser les pieds.
Il faut prendre les mesures de sécurité adéquates pour l'entreposage des rou­leaux de support pour s'assurer qu'ils ne rouleront pas, ne tomberont pas et ne se renverseront pas.
Certains rouleaux de support pèsent quelque 100 kg (220 lb.), et rester coincé sous un rou­leau peut causer des blessures graves.
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Pour utiliser en toute sécurité
Risque de décharge ou de choc électrique,
d'électrocution ou d'incendie
Cet appareil transmet une tension élevée (maximum d'environ 10 ampères). Cela peut créer des situa­tions qui ne se produisent pas avec de l'équipement à basse tension. La prudence est de mise.
ATTENTION
Ne pas utiliser avec une source d'alimentation électrique non conforme à la norme indiquée sur l'appareil.
Utiliser l'appareil avec une autre source d'alimentation risque de provoquer un incendie ou de causer une électrocution.
Ne jamais utiliser l’appareil, insérer la prise dans le réceptacle ou l’en enlever si on a les mains mouillées.
Il y a risque de décharge électrique ou d'électrocution.
Ne jamais permettre que l'appareil soit mouillé; ne jamais y appliquer d'essence, de diluant ni aucun matériau inflammable.
Une fuite de courant peut causer un choc électrique, l'électrocution ou la combustion et un incendie.
Ne jamais laisser des épingles à cheveux, des pièces de monnaie, des allumettes ni aucun autre objet pénétrer dans l'appareil par les orifices de ventilation.
Cela crée un risque de décharge électrique ou d'électrocution. En outre, les objets peuvent prendre feu.
Ne jamais placer de l'essence, du diluant ni aucun matériau inflammable près de l'appareil; ne jamais utiliser de produits en aérosol près de l'appareil.
Cela crée un risque d'incendie.
Ne jamais endommager le câble d'alimentation ni le tirer vigoureusement.
Cela risque de déchirer l'isolant du câble et de causer un court-circuit, ce qui aurait comme résultat un choc électrique, l'électrocution ou un incendie.
Ne jamais placer d'objets sur le cor­don d'alimentation, plier le câble d'alimentation en utilisant une force excessive ni laisser le câble d'alimentation se déformer.
Le câble transmet un courant de forte intensité, soit environ 10 ampères. Si le câble se déforme, la section affectée peut surchauffer et causer un incendie.
Ne jamais utiliser l'appareil si le câble d'alimentation est attaché ou enroulé.
Le câble transmet un courant de forte intensité, soit environ 10 ampères. S'il est attaché ou enroulé, il peut surchauffer et causer un incendie.
Ne jamais utiliser un cordon d'alimentation autre que celui qui est fourni avec l'appareil. Ne jamais non plus utiliser de bande d'alimentation électrique ni de rallonge.
Le câble transmet un courant de tension élevée (environ 10 ampères). La bande d'alimentation ou la rallonge peuvent surchauffer et causer un incendie.
Ne pas utiliser si le fil ou la fiche électriques sont endommagés; ne pas brancher dans une prise mal fixée.
Négliger de suivre cette consigne risque de provoquer un incendie ou decauser une décharge électrique ou une électrocution.
Pour débrancher l'appareil, saisir la fiche et non le fil électrique.
Tirer sur le fil peut l'endommager, ce qui ris­que de provoquer un incendie ou de causer une décharge électrique ou une électrocution.
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Page 15
L'encre, les liquides nettoyants et les liquides
usées sont inflammables et toxiques
ATTENTION
Pour utiliser en toute sécurité
Mettre l'appareil à la terre avec le fil de mise à la terre.
Ne pas respecter cette consigne peut créer un risque d'électrocution en cas de panne mécanique.
ATTENTION
Ne jamais utiliser l'appareil près d'une flamme nue ou d'un appareil de chauffage ou dans des endroits où la production d'étincelles ou d'électricité statique peut survenir.
L'encre ou les autres produits combustibles peuvent s'enflammer et causer un incendie.
Ne jamais placer d'encre, de liquide de nettoyage ou des liquides usés dans les endroits suivants :
➢ près d'une flamme nue ➢ dans un endroit chaud, par exemple
près d'un appareil de chauffage, sur la platine ou la surface de séchage de l'appareil;
➢ près de javellisants, de produits
chimiques, d'explosifs ou d'autres produits semblables
Cela crée un risque d'incendie.
S'il se produit quoi que ce soit d'anormal (fumée, étincelles, odeur, combustion ou bruit inhabituel), débrancher immédiatement le câble d'alimentation.
Le défaut de ce faire peut entraîner un incendie, un choc électrique ou l'électrocution. Débrancher immédiatement le câble d'alimentation et communiquer avec le Cen­tre de services Roland DG.
PRUDENCE
S'assurer que le lieu de travail est bien aéré.
L'odeur de l'encre et des autres produits peut causer es troubles physique ou provoquer un incendie.
Ne jamais boire l'encre, le liquide de nettoyage ni les liquides usés, ne pas en respirer les vapeurs et ne pas laisser les produits entrer en contact avec les yeux ou la peau.
Cela est dangereux pour la santé.
Entreposer les cartouches dans un endroit hors de la portée des enfants.
En cas d'ingestion ou de trouble physique
➢ En cas de contact avec les yeux, rincer immédiatement et abondamment à l'eau courante pendant au moins 15
minutes. Si les yeux sont toujours irrités, consulter un médecin.
➢ En cas de contact avec la peau, laver immédiatement à l'eau et au savon Si la peau devient irritée ou inflammée,
consulter un médecin.
➢ En cas d'ingestion, ne pas provoquer le vomissement et demander immédiatement l'aide d'un médecin. Provoquer
le vomissement peut créer un risque de suffocation.
➢ Si l'odeur cause un trouble physique, amener la personne dans un endroit bien aéré et la faire se reposer. Si
l'étourdissement ou les nausées persistent, consulter un médecin.
13
Page 16
Pour utiliser en toute sécurité
Risque d'incendie, de brûlures ou d'émissions de gaz toxiques
Remarques importantes sur les opérateurs et le lieu de travail
ATTENTION
Certaines surfaces de cet appareil atteignent des températures élevées (platine et surface de séchage). Pren­dre des précautions pour éviter un incendie ou des brûlures.
Ne jamais laisser de support dans l'appareil quand aucune impression n'est en cours.
L'application continue de chaleur au même endroit peut provoquer un incendie ou l'émission de gaz toxiques. Quand l'appareil n'est pas utilisé, couper l'alimentation ou retirer les supports qui y sont chargés.
Ne jamais utiliser un support qui ne peut pas supporter la chaleur.
L'utilisation de supports qui ne supportent pas la chaleur peut causer un incendie, provoquer l'émission de gaz toxiques ou affecter le sup­port.
Ne jamais utiliser la platine et la sur­face de séchage à des fins autres que celles pour lesquelles ils sont conçus, par exemple, ne pas les utiliser sécher des vêtements.
L'utilisation à ces fins risque de causer une surchauffe et de provoquer un incendie ou un accident.
ATTENTION PRUDENCE
Ne jamais faire fonctionner l'appareil en état de fatigue, ni après avoir consommé de l'alcool ou des médicaments.
L'utilisation de l'appareil exige que l'opérateur soulève des objets lourds; par conséquent, l'opérateur peut se blesser s'il n'est pas en possession de tous ses moyens.
Utiliser l'appareil dans un endroit propre et bien éclairé.
Travailler dans un endroit sombre ou encombré peut créer des risques. Utiliser l'appareil dans de tels endroits risque de causer un accident, par exemple un faux pas, une chute et rester coincé sous le rouleau de support.
Ne jamais faire fonctionner l'appareil si on porte une cravate, un collier, des vêtements amples ou autres du même genre. Bien attacher les cheveux longs.
Les cravates, colliers, vêtements amples ou cheveux peuvent être entraînés dans le système d'alimentation du support ou par d'autres éléments, ce qui risque de causer des blessures.
Ne jamais grimper ni s'appuyer sur l'appareil.
L'appareil n'est pas conçu pour supporter le poids d'une personne. Grimper ou s'appuyer sur la machine peut déplacer des éléments et causer un faux pas ou une chute, ce qui causerait des blessures.
14
Page 17
Pour utiliser en toute sécurité
Vignettes d'avertissement
Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangereuses. La signification des vignettes est donnée ci-dessous. Respecter les avertissements. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.
Inflammable
L'encre et les liquides usés sont inflammables. Les garder loin de toute flamme nue.
L'encre est toxique
L'encre et les liquides usés sont toxiques. Éviter tout contact avec le corps. Utiliser uniquement dans un endroit bien aéré.
Attention : Têtes d'impression mobiles
Les têtes d'impression sous le couvercle se déplacent à haute vitesse et représentent un danger. Ne jamais insérer la main ou les doigts dans l'ouverture.
Inflammable
L'encre et les liquides usés sont inflammables. Les garder loin de toute flamme nue.
Attention : Risque de pincement
Faire attention de ne pas coincer les doigts lors de la fermeture du couvercle.
Attention : Température élevée
La platine et la surface de séchage chauffent. Être prudent pour éviter un incendie ou des brûlures.
Attention : Risque de pincement
Faire attention de ne pas coincer les doigts pendant le chargement du support ou lors de la fermeture du couvercle.
L'encre est toxique
L'encre et les liquides usés sont toxiques. Éviter tout contact avec le corps. Utiliser uniquement dans un endroit bien aéré.
La cartouche d'encre
15
Page 18
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these may not only result in loss of performance, but may also cause malfunction or breakdown.
Printer unit
This Machine Is a Precision Device
➢ Handle carefully, and never subject the machine to impact or excessive force. ➢ Never needlessly put your hand or fingers inside the cover, the ink-cartridge ports, or other internal areas of the
machine.
Install in a Suitable Location
➢ Install in a location having the specified temperature and relative humidity. ➢ Install in a quiet, stable location offering good operating conditions.
The Print Heads Are Delicate
➢ Never needlessly touch or allow media to scrape them. Failure to handle with care may cause damage. ➢ The print heads may be damaged if allowed to dry out. The machine prevents desiccation automatically, but im-
proper operation may render this feature inoperative. Operate properly, as specified in this manual.
➢ Never allow the machine to stand with an ink cartridge removed. Remaining ink in the printer may harden and clog
the print heads.
➢ The print heads are components that wear out. Periodic replacement is required, with the frequency of replacement
depending on use.
This Machine Becomes Hot
➢ Never cover the ventilation holes with cloth, tape, or anything else.
When Moving the Machine
➢ Special preparations are required when moving the machine. Please check with your authorized Roland DG Corp.
dealer or Roland DG Corp. service center ahead of time.
Ink cartridges
Ink Cartridges Come in Various Types
➢ Use a type that is compatible with the printer. Also, be sure to use only genuine items from Roland DG Corp.
Never Subject to Impact or Attempt to Disassemble
➢ Never drop or shake forcefully. The impact may rupture the internal pouch and cause the ink to leak. ➢ Never attempt to disassemble. ➢ Never attempt to refill the ink. ➢ If ink gets on your hands or clothing, wash it off as soon as possible. Removal may become difficult if allowed to
stand.
Storage
➢ Store unopened in a well-ventilated location at a temperature of -20 to 40˚C (-4 to 104˚F).
16
Page 19
Chapter 1 Introduction
17
Page 20
1-1 Machine Features
This machine is a high-speed, large-format printer compatible with media having a width of 100 inches. It provides ample image quality for large outdoor signs and the like even in its fastest mode, demonstrating high practicality and productivity. It is provided with the necessary features for high-speed, high-volume printing, including a media feed and take-up systems and media dryer. Also, despite being an ink-jet printer, it achieves output of high weatherability thanks to the use of ECO-SOL inks.
18
Chapter 1 Introduction
Page 21
1-2 Part Names and Functions
Printer Unit and Dryer
Front Cover
Be sure to close this when you perform printing.
Left Side Cover
You remove this when you perform maintenance.
Loading Lever
You operate this when you load media.
Dryer
This heats the media to has­ten ink-drying.
Operation Panel
You use this to perform various operations.
☞ p 21 "Printer Control Panel"
Right Side Cover
You remove this when you perform maintenance.
Cartridge Slots
This is where ink cartridges are installed.
Printer Main Power Switch
This is the main power switch for the printer unit.
Ethernet Connector
This is used to connect the printer to a network.
Power-cord Connector
This supplies power to the printer unit, dryer, and media take-up and feed systems. A 200 to 240 V electrical outlet is required.
Drain Bottle
This collects drained ink and other such fluids. Discard any collected fluid before it overflows.
Chapter 1 Introduction
19
Page 22
1-2 Part Names and Functions
Platen
This is the path over which the media passes. A suction fan that keeps the media from coming loose and a preheater and print heater that help fix the ink are built in.
Media Clamps
These keep the media from coming loose and prevent fuzz on the cut edge of the media from touching the print heads.
Pinch Rollers
These clamp the media when the loading lever is pulled back toward you.
Grit Rollers
These rollers feed out me­dia toward the front of the machine.
Knife Guide
The media can be cut off with a straight edge by in­serting a retractable knife into this groove.
Print-head Carriage
The print heads are inside this.
Guide Line
This line serves as a guide for positioning the right edge of the media.
Actual Temperature
This displays the current temperature of the dryer.
Preset Temperature
This displays the preset temperature.
Temperature Setting keys
These set the temperature for the dryer.
Dryer Main Power Switch
This is the main power switch for the dryer. It shares the power-cord connector with the printer unit.
20
Chapter 1 Introduction
Page 23
Printer Control Panel
Display Screen
This displays various set­ting menus and other infor­mation.
TEST PRINT Key
Holding this down for one second or longer performs a printing test.
CLEANING Key
You use this to perform cleaning of the print heads.
MENU Key
You press this to enter the menus for various settings.
Cursor Keys
You use these to select set­tings for menu items, to move the media, and for other such operations.
BUSY Light
This lights up during printing and other such operations.
ENTER Key
You use this for such tasks as enabling setting values.
1-2 Part Names and Functions
SETUP Key/Light
You press this when you load media. The light comes on when media is loaded and the ma­chine is ready to per­form printing.
PAUSE Key/Light
This pauses printing.
BASE POINT Key/Light
You use this when you want to set the print­start position. The light comes on when the set has been made.
Sub Power Switch/Light
This switches the printer on and off. (To switch the printer off, you hold down the switch for one second or longer). The light flashes slowly when the machine is in the sleep mode.
HEATER CONFIG Key/Light
You press this when you make temperature set­tings for the preheater and print heater. The light flashes while heating up is in progress, and re­mains steadily lighted when the preset tempera­ture is reached.
Panel Notation
In this document, the keys and lights on the control panel are indicated by the following images.
SETUP Key/Light MENU Key HEATER CONFIG Key/Light ENTER Keys
Cursor Keys PAUSE Key/Light TEST PRINT Key CLEANING Key BASE POINT Key/Light
Chapter 1 Introduction
21
Page 24
1-2 Part Names and Functions
Media Take-up and Feed Systems
Power Switch
This switches take-up and feed units on and off.
Take-up Dancer Roller
This maintains uniform ten­sion for take-up media.
AUTO Switch
This makes the direction of rotation for take-up and feed during printing change auto­matically.
MANUAL Switch
You use this when you want to operate the take-up and feed units manually.
Roll ShaftsEnd Caps
Feed Dancer Rollers
This maintains uniform ten­sion for the feed media.
End Caps
Feed Unit
This rotates roll media to feed it to the printer.
Take-up Unit
This rotates the roll shaft to take up media.
Guide Roller
22
Balance Weights
This weight balances the feed dancer roller to keep it level.
Chapter 1 Introduction
Page 25
Chapter 2 Operation
23
Page 26
2-1 Switching the Power On and Off
Switching the Power On and Off
This machine has four power switches. You switch on all four when using the machine. When you finish printing, you turn off switches 2, 3, and 4 as required. You also flip down the loading lever to the rear of the machine.
WARNING
We recommend leaving this switched on at all times during ordinary day-to-day operation. (The machine monitors the dryness of the print heads which this switch is on.)
➀ Main power switch
for the printer
When leaving the printer unattended after completing operation, be sure to turn off the power to the machine.
Failure to do so may lead to overheating of the platen or dryer, resulting to fire. Also, inadvert­ent contact by someone other than the operator may result in sudden operation of the ma­chine, leading to injury or burns.
➁ Sub power switch
for the printer
➂ Power switches for
the media take-up and feed systems
Turn this switch on after closing the front cover. To turn it off, hold down the switch for one second or longer.
➃ Main power switch
for the dryer
This switch lights up when it is on.
Important Note on Switching Off the Power
Never switch off the printer's main power or unplug the power cord suddenly while operation is in progress. Doing so may damage the print heads. Be sure to first switch off the sub power. If the main power is accidental switched off, immediately turn the main power and sub power back on.
Flip the loading lever down to the rear when not in use.
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Chapter 2 Operation
Page 27
2-1 Switching the Power On and Off
The Power-saving Feature
This machine is provided with a power-saving feature that switches to a low-power "sleep mode" when a fixed interval passes with no operation. The factory default for the time after which the machine switches to the sleep mode is 30 minutes. You can change the setting for the time of the shift to the sleep mode. You can also switch off the power-saving feature.
☞ p 79 "Setting the Interval until Activation of the Sleep Mode" ☞ p 80 "Deactivating the Sleep Mode"
When the machine is in the sleep mode, the POWER light flashes slowly and the heating devices stop. Using the control panel or performing operations such as sending printing data from the computer (when media is loaded) restore the machine to its normal mode.
To reduce power consumption and prevent problems such as overheating, we recommend leaving the power­saving feature on and setting the activation time for the sleep mode to 30 minutes or less.
Chapter 2 Operation
25
Page 28
2-2 Loading and Cutting Off Media
How to Load Media
WARNING
WARNING
CAUTION
When loading or moving roll media, be sure to use load-handling equipment such as a lifter and carry out operations with care to prevent falls or other accidents.
Some roll media may weigh about 100 kg (220 lb.). Attempting manual lifting operations that tax your strength may cause physical injury. Also, if dropped, such items may cause unexpected injury, such as crushing of the feet.
Never use media less than 1,220 mm (48 inches) in width.
The platen may overheat, resulting in fire or the release of toxic gases.
Be sure to perform operations as specified by these instructions, and never touch any area not specified in the instructions.
Sudden movement of the machine may cause injury.
26
Chapter 2 Operation
Page 29
Load the media onto the roll shaft.
1.
■ Media having an outward curl
Press in to fit on securely. Press in to fit on securely.
2-2 Loading and Cutting Off Media
Hexagonal wrench (large)
Roll media
End cap
Spacer
Adjust the end cap to a position of 110 to 130 mm (4.3 to 5 in.).
* When using media having a width of 2,540 mm
(100 inches) or more, be sure to position the media at 110 mm.
* The scale on the media gauge is useful for ad-
justing the position.
Printed surface
Roll shaft
Hexagonal wrench (large)
Reinforcement pipe End cap
110 to 130 mm (4.3 to 5 in.)
Reinforcement pipe
Use this when loading media that has a width of 1,880 mm (74 inches) or wider. It reduces sagging of the roll media.
Reinforcement pipe MediaEnd cap
Chapter 2 Operation
27
Page 30
2-2 Loading and Cutting Off Media
■ Media having an inward curl
Press in to fit on securely. Press in to fit on securely.
Hexagonal wrench (large)
Roll media
End cap
Spacer
Adjust the end cap to a position of 110 to 130 mm (4.3 to 5 in.).
* When using media having a width of 2,540 mm
(100 inches) or more, be sure to position the media at 110 mm.
* The scale on the media gauge is useful for ad-
justing the position.
Roll shaft
Printed surface
Reinforcement pipe End cap
110 to 130 mm (4.3 to 5 in.)
Hexagonal wrench (large)
28
Reinforcement pipe
Use this when loading media that has a width of 1,880 mm (74 inches) or wider. It reduces sagging of the roll media.
Chapter 2 Operation
Reinforcement pipe MediaEnd cap
Page 31
Mount the roll shaft in the paper pipe.
2.
Press in to fit on securely. Press in to fit on securely.
2-2 Loading and Cutting Off Media
Hexagonal wrench
(large)
End cap End cap
Spacer
Adjust the end cap to a position of 75 to 100 mm (3 to 4 in.).
* When using media having a width of 2,540 mm
(100 inches) or more, be sure to position the media at 100 mm.
* The scale on the media gauge is useful for ad-
justing the position.
Paper pipe
Roll shaft
75 to 100 mm (3 to 4 in.)
Hexagonal wrench (large)
Chapter 2 Operation
29
Page 32
2-2 Loading and Cutting Off Media
Mount the media and paper pipe on the take-up and feed units.
3.
➊
➋
➌
Roll media
Place on the feed unit (interior).
Power switch
for feed unit
Power switch
for take-up unit
Switch off the power.
Open the cover.
Mount the roll shaft.
Paper pipe
Place on the take-up unit (toward the front of the machine).
Fit the bearing for the roll shaft into place here.
Bearing
30
Chapter 2 Operation
Page 33
2-2 Loading and Cutting Off Media
Pass the media through the printer and adjust the balance weights.
4.
➊
Before you pass the media through, move the balance weights to match the width of the media.
➋
When 1220 to 1372 mm (48 to 54 inches)
When 1373 to 2032 mm (54 to 80 inches)
When 2033 to 2641 mm (80 to 104 inches)
Pass the media through the rollers until its end reaches the platen.
Work from the back of the printer.
Tighten
Loosen
Balance weight
➌
Pull back the loading lever to keep the threaded media from slipping and falling off.
Chapter 2 Operation
31
Page 34
2-2 Loading and Cutting Off Media
➍
Adjust the position of the balance weights to match the width of the media.
When 1220 to 1372 mm (48 to 54 inches)
When 1373 to 1625 mm (54 to 64 inches)
When 1626 to 2032 mm (64 to 80 inches)
When 2033 to 2641 mm (80 to 104 inches)
Tighten
Loosen
32
Balance weight
Chapter 2 Operation
Page 35
Fasten the media to the paper pipe.
5.
2-2 Loading and Cutting Off Media
➊
➋
➌
➀ Go to the front of the printer. ➁ While holding down the media by hand to
keep it from slipping out of place, flip the load­ing lever to the rear.
➂ Pull the media to a position next to the pa-
per pipe.
Close the cover.
➀ Set the AUTO switch off. ➁ Switch on the power.
➍
Feed unit
While pulling the media to keep it taut, adjust the position of the end of the media. Position so that the end of the media reaches the paper pipe (that is, so that it reaches a posi­tion where it can be taped in place).
Chapter 2 Operation
33
Page 36
2-2 Loading and Cutting Off Media
➎
While pulling the media to keep it taut, adjust the position of the end of the media.
Position so that the end of the media reaches the paper pipe (that is, so that it reaches a position where it can be taped in place).
Bring this surface into contact with the side of the roll.
Media gauge
As shown in the figure, place on the feed-side roll media and use as a guide for positioning the me­dia on the take-up side.
As you position the left and right edges, follow the
➏
procedure media in place.
on the following page to tape the
34
Chapter 2 Operation
Page 37
➏
Use adhesive tape to fasten the media securely to the paper pipe. Apply the adhesive tape at intervals of about 20 to 30 cm (10 inches).
■ Take-up with outward curl
Paper pipe Adhesive tape
20 to 30 cm
(approx. 10 in.)
2-2 Loading and Cutting Off Media
10 mm (0.4 in) or lager
■ Take-up with inward curl
Paper pipe Adhesive tape
20 to 30 cm
(approx. 10 in.)
10 mm (0.4 in) or lager
When this is 10 mm (0.4 in.) or less, go back to Step 1 and re­adjust the location of the end cap.
10 mm (0.4 in) or lager
10 mm (0.4 in) or lager
When this is 10 mm (0.4 in.) or less, go back to Step 1 and re­adjust the location of the end cap.
Chapter 2 Operation
35
Page 38
2-2 Loading and Cutting Off Media
Set the orientation for automatic feed and automatic take-up.
6.
➊
Make the setting for the AUTO switch on the feed unit.
➋
Operate the MANUAL switch to take up the media and pull it taut. Take up the media for one turn or more.
Feed side
Media having an in­ward curl
Media having an out­ward curl
■ Take-up with outward curl
Ensure there is no slack.
take up one turn or more.
■ Take-up with inward curl
Ensure there is no slack.
Take-up side
Take-up side
36
take up one turn or more.
When you begin take-up, take care to ensure that the end of the media does not become rolled or creased.
Chapter 2 Operation
Page 39
➌
Make the setting for the AUTO switch on the take-up unit.
Take-up side
Take-up with inward curl
Take-up with outward curl
➍
Pull back the loading lever to secure the media in place.
2-2 Loading and Cutting Off Media
Chapter 2 Operation
37
Page 40
2-2 Loading and Cutting Off Media
Install the media clamps.
7.
The media clamps are magnetic.
Media clamp
Line up the hole with the end of the media.
How to install correctly
Important Notes on the Media Take-up and Feed Systems
Never attempt any operation that pulls the media with excessive force, like the ones shown below.
➢ Never operate the MANUAL switch when the loading lever has been pulled back. ➢ Never use
to feed the media in reverse.
38
CAUTION
Chapter 2 Operation
Never needlessly touch loaded media, rollers, or the like.
Sudden movement of the media take-up or feed system may cause fingers, clothing or the like to become caught, resulting in injury.
Page 41
How to Cut Off Media
2-2 Loading and Cutting Off Media
CAUTION
Cut off the media along the knife guide, using a retractable knife or the like.
The cutter knife used here is sharp and poses a hazard. Carry out operations with caution to avoid injury.
Knife guide
Chapter 2 Operation
39
Page 42
2-3 Settings of Preheater, Print Heater and Dryer
What Are the Preheater, Print Heater and Dryer?
This machine is equipped with three devices for heating media. You use these mainly to improve ink adhesion and dry the ink. You can adjust the temperature settings to match the type of media and printing speed.
Preheater
This device warms the media before printing.
Print heater
This device is used mainly to improve ink adhesion.
Dryer
You use this to speed up drying of the ink.
WARNING
WARNING
WARNING
The platen and dryer become hot. Exercise caution to avoid fire or burns.
Never leave media loaded in the machine when printing is not being performed.
The continued application of heat at a single location may cause fire or produce toxic gases. When printing is not being performed, switch off the power or remove any loaded media.
Never use media that cannot withstand the heat.
Doing so may result in fire or the release of toxic gases, or may degrade the media.
40
Chapter 2 Operation
Page 43
2-3 Settings of Preheater, Print Heater and Dryer
Temperature Settings for the Preheater and Print Heater
Procedure
➊
PRE 45 45 PRINT 45 45
Preset temp.
W 2600 mm
➋
SETUP SHEET
At first, the preheater and preheater do not warm up to the preset temperature. (This is the factory-default set­ting.) Pressing
Actual temp.
to make the light come on makes them to warm up to the preset temperature.
Press . Use Use Press
Press . Press
to select the preheater or print heater. to make the setting.
to enable the setting.
to go back to the original screen.
Temperature Setting for the Dryer
Actual temp. (˚C)
Preset temp. (˚C)
Press the keys to set the temperature.
Turn on the main power switch for the dryer. This switch lights up when it is on.
Chapter 2 Operation
41
Page 44
2-3 Settings of Preheater, Print Heater and Dryer
General Guide for the Preset Temperatures
The optimal temperature settings vary according to the type of media, differences in the print mode, and other factors. Use the following as a general guide and adjust accordingly.
General Guide for Adjustment
Preheater
Set this to a temperature that is the same as or lower than the temperature of the print heater. You use the preheater mainly to heat media gradually. This is because media becomes more likely to shrink or wrinkle if heated suddenly.
Print heater
You use this mainly to improve ink adhesion and inhibit smudging. If the ink forms lumps or smudges, raise the temperature. Note, however, that a temperature that is too high may degrade the media or cause it to wrinkle.
Dryer
When ink drying is poor, raise the temperature. Note, however, that a temperature that is too high may degrade the media or cause it to wrinkle.
The relationship between the print mode and temperature
If smudging or poor drying occur even after raising the temperature, try using a print mode offering higher image quality. Conversely, when you want to use a faster print mode, raise the temperature.
Amount of ink
When you change the amount of ink using the settings for your RIP program, adjusting this may yield better results. If problems such as smudging persist even after raising the temperature, try reducing the amount of ink.
Examples of Preset Temperatures
Media
Type: Scrim banner (PVC) Thickness: 300 to 400 µm (12 to 16 mil)
Type: Marking film (PVC, with adhesive) Thickness: 60 to 100 µm (2.5 to 4 mil, not including backing paper)
➢ These are only rough estimates. Make adjustments to match the media you're using. ➢ Using the heating devices does not necessarily make it possible to apply ink to every kind of media. Be sure to test
in advance.
➢ Results may vary greatly depending on the print mode and other factors. Make settings suited to the media. ➢ When suggested settings for temperature, print mode, and other values are given, use the suggested settings.
Temperature
Preheater: 45˚C (112˚F) Print heater: 45˚C (112˚F) Dryer: 50˚C (122˚F)
Preheater: 40˚C (104˚F) Print heater: 40˚C (104˚F) Dryer: 45˚C (112˚F)
42
Chapter 2 Operation
Page 45
2-4 Starting Printing
Getting Ready to Receive Data from a Computer
When you have finished loading media and making the temperature settings for the heating devices, then follow the steps below. This procedure enables the machine to receive data from the computer and perform printing.
Procedure
➊
Close the front cover.
➋
Press (making the light come on).
➌
Wait until the light stops flashing and stays steadily lit.
➍
Wait for the dryer to warm up.
➎
Make sure you are at the top menu.
If you are not at the top menu, press , then press .
Top menu
W 2600 mm
Flashing
Steadily lighted
Printing Is Not Possible in These Situations
➢ The machine does not run when the front cover is open. Also, never open it when printing is in progress.
Doing so interrupts printing.
➢ Data from the computer is not accepted when ➢ ➢ Printing does not start until ➢ Data from the computer is not accepted when you are not at the top menu.
light does not come on when media is loaded incorrectly.
light comes on.
light is dark.
Steadily lighted
Chapter 2 Operation
43
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2-4 Starting Printing
Printing Tests and Cleaning
We recommend performing a printing test to check for problems such as dot drop-out before you carry out actual printing. If problems such as dot drop-out are found, clean the print heads.
How to Perform a Printing Test
Hold down for one second or longer.
Printing test
Dot drop-out
Holding down for one second or longer prints a test pattern.
You can print the test pattern where you want by using then pressing movement, but be sure to close it before you press
. The front cover may be open during
to move the print heads,
.
44
How to Perform Cleaning
Hold down for one second or longer.
Chapter 2 Operation
Closing the front cover and holding down for one second or longer performs cleaning for the heads. When the operation ends, press then It may be a good idea to perform a printing test again to make sure the dot drop-out has been corrected. If the problem persists, try performing clean­ing a second time. If the problem doesn't go away even after performing cleaning two or three times, then try cleaning using a different method.
to go back to the initial screen.
☞ p 53 "When Head Cleaning Is Not Effective"
,
Page 47
2-5 If Ink Runs Out
Checking for Remaining Ink
Procedure
➊
MENU INK REMAINING
➋
1 ■■ 2 ■■ 3 5 ■■ 6 ■■ 7
➌
9 ■■ 10 ■■ 11
W 2600 mm
➍
SETUP SHEET
Cartridge slot number
■■
■■
■■
Press . Press
4 8
12
■■
■■
■■
Press .
Press .
Press . Press
1 ■■ 2 ■■ 3 ■■ 4 5 ■■ 6 ■■ 7
9 ■■ 10 ■■ 11
several times.
to go back to the original screen.
Amount of ink remaining
■■
■■
8
■■
■■
12
■■
Much
Little
The display shows an approximate guide to the amount of remaining ink, which may differ somewhat from the actual amount remaining. Also, the displayed information may differ greatly from the actual amount remaining if you insert a partly used ink cartridge or change cartridges while the power is off.
Chapter 2 Operation
45
Page 48
2-5 If Ink Runs Out
If Ink Runs Out
When ink runs out, a warning beep sounds and printing pauses (unless the default settings have been changed). Pull out the empty cartridge and insert a new one. Printing resumes.
Procedure
➊
1 _ 2 ■ 3 ■ 4 ■ 5 ■ 6 ■ 7 ■ 8 ■ 9 ■ 10 ■ 11 ■ 12 ■
➋
➌
Pull out the empty cartridge and immediately insert the new one.
➢ Keep the labeled side face up. ➢ Insert and remove slowly, one at a time. ➢ Insert firmly, as far as it will go.
The slot number for the empty cartridge flashes.
Gently shake the new cartridge.
Replace with an item of identical type and color.
46
Chapter 2 Operation
Page 49
2-5 If Ink Runs Out
Important Notes on Replacing Cartridges
➢ Be sure to replace with an item of identical type. Never mix items of different types. ➢ Never allow the machine to stand with an ink cartridge removed. The print heads may become clogged. ➢ Never insert or remove a partially used ink cartridge. ➢ Never remove an ink cartridge suddenly while the printer is in operation.
WARNING
Never place ink, cleaning liquid, or discharged fluid in any of the following loca­tions.
➢ Near open flame ➢ In a hot location, such as near a heater or on the machine's platen or dryer ➢ Near bleach, chemicals, explosives, or the like
Doing so may cause fire.
Chapter 2 Operation
47
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48
Page 51
Chapter 3 Maintenance and Adjustment
49
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3-1 Daily Care and Maintenance
Disposing of Discharged Ink
The drain bottle collects discharged fluid. Dispose of collected material before the bottle becomes full. Switch off the sub power, then remove the bottle, being careful not to spill its contents.
Upper limit
Discard before this is reached.
WARNING
CAUTION
CAUTION
Dispose of discharged fluid properly, in accordance with the laws in effect in your locale. Discharged fluid is flammable and contains toxic ingredients. Do not attempt to incinerate discharged fluid or discard it with ordinary trash. Also, do not dispose of it in sewer systems, rivers, or streams. Doing so may have an adverse impact on the environment.
Never place ink, cleaning liquid, or discharged fluid in any of the following loca­tions.
➢ Near open flame ➢ In a hot location, such as near a heater or on the machine's platen or dryer ➢ Near bleach, chemicals, explosives, or the like
Doing so may cause fire.
Before carrying out operations, switch off the power.
Discharged fluid flows from the tube when the machine is running. Discharged fluid may get on the hands or spill and soil the floor.
To store discharged fluid temporarily, place it in the included drain bottle or in a durable sealed container such as a metal can or polyethylene tank, and cap tightly.
Any spillage or vapor leakage make cause fire, odor, or physical distress.
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Chapter 3 Maintenance and Adjustment
Page 53
Cleaning
Pinch rollers
Periodically wipe away any grime. Failure to clean prop­erly may result in the trans­fer of grime to the surface of media.
Grit rollers
Remove buildup of media and other material using a brush. Never use a metal brush.
Clean this area especially well. Any soiling present here may impair detection of media width.
3-1 Daily Care and Maintenance
Wipe away any buildup of ink or grime on the media path.
WARNING
CAUTION
Never use gasoline, alcohol, thinner, or any other flammable material.
Doing so may cause fire.
Before attempting cleaning, switch off the power and wait until the platen and dryer cool (approximately 30 minutes).
Sudden movement of the machine may cause injury, or hot components may cause burns.
➢ This machine is a precision device, and is sensitive to dust and dirt. Perform cleaning on a daily basis. ➢ Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry. ➢ Never use a solvent such as thinner or benzine. ➢ Never attempt to oil or lubricate the machine.
Chapter 3 Maintenance and Adjustment
51
Page 54
3-1 Daily Care and Maintenance
Care and Maintenance of the Print Heads
Daily Care and Maintenance
Use the machine's head-cleaning feature to perform maintenance.
☞ p 44 "Printing Tests and Cleaning" ☞ p 53 "When Head Cleaning Is Not Effective"
Periodic Care and Maintenance
If problems such as dot drop-out occur frequently and are not corrected by the machine's head-cleaning feature, clean the heads using the cleaning kit. Such cleaning can be effective when carried out periodically, according to the frequency of use.
☞ p 55 "Cleaning the Heads Using the Cleaning Kit"
Note: The print heads are components that wear out. Periodic replacement is required, with the frequency of replace­ment depending on use. Purchase them from your authorized Roland DG Corp. dealer or Roland DG Corp. service center.
52
Chapter 3 Maintenance and Adjustment
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3-2 When Head Cleaning Is Not Effective
Performing More Powerful Cleaning
When the problems such as dot drop-out are not cleared up by the cleaning you perform by pressing cleaning." Stronger cleaning uses up progressively more ink, and if performed too often it can damage the print heads themselves. Never carry out these cleaning procedures more often than necessary.
Choose "medium cleaning" or "powerful cleaning."
1.
(normal cleaning), try the more forceful "medium cleaning" or the even more forceful "powerful
➊
MENU HEAD CLEANING
➋
HEAD CLEANING ALL MEDIUM
HEAD CLEANING ALL POWERFUL
Specify the head group to clean.
2.
HEAD CLEANING A MEDIUM
HEAD CLEANING B MEDIUM
HEAD CLEANING C MEDIUM
or
or
or
Press . Press
"Medium": Press once. "Powerful": Press
Use to choose "A," "B," or "C."
Choosing a group uses up less ink than selecting "ALL." Choosing "ALL" performs cleaning for all three groups (A, B, and C).
.
twice.
Printing-test results
Start cleaning.
3.
➊
CLEANING...
W 2600 mm
➋
SETUP SHEET
Group A Group B Group C
Press .
After cleaning has finished, press . Use
to go back to the original screen.
Chapter 3 Maintenance and Adjustment
53
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3-1 Daily Care and Maintenance
When Powerful Cleaning Is Not Effective
If problems such as dot drop-out persist even after you have performed powerful cleaning several times, then use the cleaning kit to clean the heads. Such cleaning can be effective when carried out periodically, according to the frequency of use.
☞ p 55 "Cleaning the Heads Using the Cleaning Kit"
54
Chapter 3 Maintenance and Adjustment
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3-3 Cleaning the Heads Using the Cleaning Kit
When the Cleaning Kit Becomes Necessary
If problems such as dot drop-out occur frequently and are not corrected by the machine's head-cleaning feature, clean the heads using the cleaning kit. Such cleaning can be effective when carried out periodically, according to the frequency of use.
➢ If you use up the cleaning kit, purchase a new one from your authorized Roland DG Corp. dealer or Roland DG
Corp. service center.
➢ The print heads are components that wear out. Periodic replacement is required, with the frequency of replacement
depending on use. Purchase them from your authorized Roland DG Corp. dealer or Roland DG Corp. service center.
How to Perform Cleaning
Important Notes on This Procedure
➢ To prevent the heads from drying out, finish this procedure in 30 minutes or less. ➢ A warning beep sounds after 30 minutes. At this time, stop work, attach the side covers, and press
the head-protection operation finishes, switch off the power and restart the procedure from the beginning.
➢ Never use any implement other than the included cleaning stick. Cotton swabs or other lint-producing items may
damage the heads.
➢ Never touch the nozzle surface of the heads. ➢ Stroke the sponges very gently, applying as little pressure as possible. Never rub, scrape, or crush them.
. When
CAUTION
Be sure to perform operations as specified by these instructions, and never touch any area not specified in the instructions.
Sudden movement of the machine may cause injury.
Chapter 3 Maintenance and Adjustment
55
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3-3 Cleaning the Heads Using the Cleaning Kit
Change to the print-head manual-cleaning mode.
1.
➊
➋
➌
➍
Remove the left and right side covers.
2.
MAINTENANCE CLEANING
FINISHED CLEANING ?
Remove any media from the platen and close the front cover.
Switch off the sub power. Hold down
Press to choose [CLEANING]. Press
Preparations are complete when this screen appears.
and switch on the sub power.
.
➊
Remove the left and right side covers.
Screws
➋
Touch the location shown in the figure to discharge any static electricity.
Screws
56
Chapter 3 Maintenance and Adjustment
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3-3 Cleaning the Heads Using the Cleaning Kit
Clean using the cleaning stick. Be especially careful to clean away any fibrous dust (lint).
3.
Clean in the sequence shown in the figure below.
Cleaning stick
Be sure to clean using one of the included cleaning sticks.
Never touch the nozzle surface.
Clean only the metal frame.
Area to clean Area to clean
Gently stroke the sponge.
Never rub with force.
Area to cleanArea to clean
Chapter 3 Maintenance and Adjustment
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3-3 Cleaning the Heads Using the Cleaning Kit
Reattach the side covers and quit the manual cleaning mode.
4.
➊
Attach the left and right side covers.
Screws
➋
Press .
After the processing to quit the manual cleaning mode ends, the sub power is switched off.
Perform a printing test to verify the results of the procedure.
5.
Perform a printing test to check the results. Perform automatic cleaning several times as required.
Screws
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3-4 Replacing Consumable Parts
Replacing the Wipers
TIME FOR WIPER REPLACE
Press .
CAUTION
Enter the wiper replacement mode.
1.
The wipers are components that you use when cleaning the print heads. When the screen displays a message like the one shown, it means the item needs to be replaced. Replace with new items.
Be sure to perform operations as specified by these instructions, and never touch any area not specified in the instructions.
Sudden movement of the machine may cause injury.
➊
➋
Remove any media from the platen and close the front cover.
Switch off the sub power. Hold down
and switch on the sub power.
➌
➍
Remove the right side cover.
2.
➊
MAINTENANCE WIPER REPLACE
FINISHED WIPER REPLACEMENT
Screws
➋
Press to choose [WIPER REPLACE]. Press
Preparations are complete when this screen appears.
Remove the right side cover.
Touch the location shown in the figure to discharge any static electricity.
.
Chapter 3 Maintenance and Adjustment
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3-4 Replacing Consumable Parts
Replace the wipers. Use the included tweezers.
3.
➊
➋
➌
Detach the old wipers. Detach the hook and pull up and out.
Insert the new wipers.
Felt surface toward the rear
Rubber surface toward the front
Attach the hook.
Hook
Reattach the side cover and quit the wiper replacement mode.
4.
➊
➋
Press .
After the processing to quit the wiper replacement mode ends, the sub power is switched off.
➌
Perform a printing test to verify the results of the procedure.
Screws
Attach the right side cover.
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Chapter 3 Maintenance and Adjustment
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3-5 When Not in Use for a Prolonged Period
Keep Performing Maintenance
Switch On the Power Once a Month
Switch on the sub power once a month. When you turn on the power, the machine automatically performs some operations such as those to keep the print heads from drying out. Allowing the machine to stand completely unused for a prolonged period may damage the print heads, so be sure to switch on the power to perform these automatic operations.
Keep at a Constant Temperature and Relative Humidity
Even when the machine is not in use, keep it at a temperature of 5 to 40˚C (41 to 104˚F) and a relative humidity of 20 to 80% (with no condensation). Temperatures that are too high may degrade the ink and cause malfunc­tion. Temperatures that are too low may cause the ink to freeze and damage the heads.
Alarm Feature
This feature is to remind you to switch on the sub power once a month. When
PRESS THE POWER KEY TO CLEAN
the machine remains unused for about one month, this screen appears and a warning beep sounds. If this screen appears, switch on the sub power. When maintenance operations finish, switch off the sub power.
This feature operates when the printer's main power is turned on. We recommend leaving on just the main power to the printer even when the machine is to remain out of use for a prolonged period.
Chapter 3 Maintenance and Adjustment
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62
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Chapter 4 Feature Reference
63
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4-1 Pausing or Canceling Printing
Canceling Printing Before It Finishes
Procedure
➊
Press .
➋
Hold down for one second or longer.
➌
Stop sending printing data from the computer.
Description
pauses printing. Pressing a second time here resumes printing, but a horizontal stripe is pro-
duced at the location where printing was stopped. We do not recommend resuming printing.
64
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4-2 Setting the Printing Position and Margins
Shifting the Print-start Position to the Rear
Procedure
Use
Description
Moving the media using lets you shift the print-start position to the rear. Never use . Doing so may cause the take-up unit to pull the media with undue force, resulting in an error or malfunction.
to move the media.
Print-start position
Shifting the Printing Position to the Left
Procedure
➊
Use to move the heads.
➋
Press .
➌
If the front cover is open, then close it.
➍
Press .
Printing area
Description
You can accomplish much the same operation described in "Changing the Left and Right Margins" later in this document by using just page. When the printing of one page finishes, the left-right positioning returns to its default value. When the position has been set, the position. This feature is also available when printing various test patterns, and can help you use media with less waste. Note, however, that the left and right positions are not restored to their defaults for test patterns.
. Note, however that this setting must be made for each individual
light comes on and the screen displays the printable width at the set
Chapter 4 Feature Reference
65
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4-2 Setting the Printing Position and Margins
Changing the Left and Right Margins
Procedure
Make the setting for the right margin.
1.
➊
MENU PRINT AREA
➋
RIGHT EDGE SET
➌
Use to move the heads. Press right side.
Make the setting for the left margin.
2.
to enable the setting for the
Press . Press
Press twice.
Printing area
.
Indicator
Right margin
➊
LEFT EDGE SET
➋
Use to move the heads. Press left side.
to enable the setting for the
Press . Press
Left margin
.
Printing area
Indicator
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Chapter 4 Feature Reference
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Go back to the original screen.
3.
➊
If the front cover is open, then close it.
4-2 Setting the Printing Position and Margins
➋
W 2600mm
Press . Use
to go back to the original screen.
Description
You can perform this operation only when the light is on. To keep the heads from drying out, the ma­chine forces this operation to end after a certain amount of time has passed. Also, when you want to quit the operation partway through, use
Entering the menu moves the head to the position that is currently set, which also lets you confirm the setting later.
This setting is enabled when the Redoing setup returns the margins to their default values. Note that certain settings may result in printing in areas where no media is present or on the media clamps.
to select [CANCEL], then press .
light has been made to go out, such as by removing the loaded media.
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4-3 Optimizing Printing to Match Media Thickness
Adjusting Head Height to Match Media Thickness
Procedure
➊
MENU HEAD HEIGHT
➋
HEAD HEIGHT MIDDLE MIDDLE
➌
Move the lever.
W 2600 mm
➍
SETUP SHEET
Press . Press
Press .
Press . Press Use
to go back to the original screen.
several times.
Height-adjustment lever
Move firmly, until it stops.
High
Middle (standard)
Low (normally not available for use)
.
Description
Depending on the media, media may wrinkle or come loose from the platen during printing, increasing the chance of contact with the print heads. When you are using such media, adjust the head height to "High." Note that the height of the heads cannot be determined by just the thickness of the media.
When the height is set to "Low," the media clamps cannot be used. Except in special cases, the "Low" setting should never be used. Doing so may cause the heads to strike the clamps and become damaged.
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4-3 Optimizing Printing to Match Media Thickness
Correcting for Misalignment in Bidirectional Printing
Procedure
Switch off the power to the take-up unit (leaving the feed unit on).
1.
Take-up unit
OFF
Print a test pattern.
2.
➊
MENU ADJUST BI-DIR
➋
ADJUST BI-DIR TEST PRINT
Read the correction values from the test pattern.
3.
Test pattern
Press . Press
Press . Press
In this case, choose [-3 1/2].
several times.
to start printing.
Choose the value that produces the least misalignment.
SETTING NO. Head number
Current correc­tion value
H1: -1 H2: -2 H3: +6 H4: -3 1/2 H5: -2 H6: +8
Correction value
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4-3 Optimizing Printing to Match Media Thickness
Enter the correction values that you read.
4.
Enter correction values H1 through H6 for each setting number (SETTING NO. 1 through 4), for a total of 24 correction values.
➊
ADJUST BI-DIR SETTING NO.1
➋
H1 H2 H3 0 0 0
H4 H5 H6 0 0 0
➌
ADJUST BI-DIR SETTING NO.2
➍
H1 H2 H3 0 0 0
H4 H5 H6 0 0 0
➎
ADJUST BI-DIR SETTING NO.3
Press .
Press . Use Use Press
Press .
Press . Use Use Press
Press .
to select. to set the correction values.
for finish making the settings for SETTING NO. 1.
to select. to set the correction values.
for finish making the settings for SETTING NO. 2.
➏
H1 H2 H3 0 0 0
H4 H5 H6 0 0 0
➐
ADJUST BI-DIR SETTING NO.4
➑
H1 H2 H3 0 0 0
H4 H5 H6 0 0 0
Press . Use Use Press
Press .
Press . Use Use Press
to select. to set the correction values.
for finish making the settings for SETTING NO. 3.
to select. to set the correction values.
for finish making the settings for SETTING NO. 4.
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Go back to the original screen.
5.
4-3 Optimizing Printing to Match Media Thickness
W 2600mm
Press . Press
to go back to the original screen.
Description
The bidirectional-printing mode (in which the heads perform printing during both their outbound pass and return pass) offers the advantage of being fast, but subtle misalignment occurs between the outbound and return passes. The procedure to correct this and eliminate misalignment is bidirectional correction. This misalignment varies according to the head height and the thickness of the media, so we recommend performing correction to match the media you're using.
Redoing correction every time you change the media is extremely troublesome. You can take correction values that you have acquired and save them in the machine's memory for easy access whenever they are needed.
☞ p 72 "Saving Bidirectional Correction Values" ☞ p 72 "Loading Bidirectional Correction Values"
Chapter 4 Feature Reference
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4-3 Optimizing Printing to Match Media Thickness
Saving Bidirectional Correction Values
Procedure
➊
MENU ADJUST BI-DIR
➋
ADJUST BI-DIR SAVE PRESETTING
➌
SAVE PRESETTING 1
W 2600 mm
➍
SETUP SHEET
Description
This saves the current correction values in memory. You can a total of eight groups of settings in memories 1 through 8. Overwriting a memory deletes any old correction values it contains.
Press . Press
Press . Press
Press . Use Press
Press . Press
several times.
several times.
to select a presetting number.
to save.
to go back to the original screen.
Loading Bidirectional Correction Values
Procedure
➊
MENU ADJUST BI-DIR
➋
ADJUST BI-DIR LOAD PRESETTING
➌
LOAD PRESETTING 1
➍
W 2600 mm
SETUP SHEET
Description
This loads correction values saved in memory. You can select any memory from 1 to 8. Note that loading values from memory erases any correction values that have not been saved.
Press . Press
Press . Press
Press . Use Press
Press . Press
several times.
several times.
to select a presetting number.
to load.
to go back to the original screen.
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4-3 Optimizing Printing to Match Media Thickness
Performing Feed Correction to Alleviate Horizontal Bands and the Like
Procedure
Print a test pattern.
1.
➊
MENU CALIBRATION
➋
CALIBRATION TEST PRINT
Check the test pattern you printed.
2.
Gap present Correct results Overlap
Test pattern
Correction-value adjustment
Reduce the value. ± 0 Increase the value.
Press . Press
Press . Press
several times.
to start printing.
Enter the correction value.
3.
SETTING
0.00% 0.00%
Go back to the original screen.
4.
W 2600mm
Press . Press Use Press
Press . Press
.
to make the setting for the correction value.
to enable the setting.
to go back to the original screen.
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4-3 Optimizing Printing to Match Media Thickness
Description
The movement transfer of media experiences subtle changes due to the thickness of the media and the tempera­ture of the heating devices. When the movement distance becomes discrepant, horizontal stripes are more likely to occur during printing. We recommend performing correction to match the media you're using and the heating devices. Repeat the process of printing a test pattern and entering a correction value a number of times to find the optimize value.
Printing this test pattern using parameters identical to those for actual printing. Also, using material such as media scraps that have passed through the printer may not yield correct results.
Note, however, that you can also make this setting on the computer (by, for example, choosing the media type in the RIP program you are using). Use this feature when you want to make the setting on the printer, without changing any settings on the computer. When you have made the setting on the computer, the computer's setting is used and the printer's setting is ignored.
Default Setting
[CALIBRATION]: 0.00%
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4-4 Accommodating Various Kinds of Media
Using Transparent Media
Procedure
Set the media type to "transparent."
1.
➊
MENU SHEET TYPE
➋
SHEET TYPE OPAQUE CLEAR
W 2600 mm
➌
SETUP SHEET
Use the [PRINT AREA] menu to make the settings for the left and right margins.
2.
☞ p 66 "Changing the Left and Right Margins"
Description
The media width can be sensed automatically for opaque media, but not for transparent media. This makes it necessary to make the setting manually. Ink may be sprayed onto locations where no media is present if the left and right margins are not set, so be sure to make these settings.
Default Setting
Press .
Press . Use Press
Press . Press
to select [CLEAR].
to enable the setting.
to go back to the original screen.
[SHEET TYPE]: OPAQUE
Printing Hard-to-dry Media
Procedure
➊
MENU SCAN INTERVAL
➋
SCAN INTERVAL OFF 1.0sec
W 2600 mm
➌
SETUP SHEET
Press . Press
Press . Use Press
Press . Press
several times.
to set the value.
to enable the setting.
to go back to the original screen.
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4-4 Accommodating Various Kinds of Media
Description
You use this when ink dries poorly even when the dryer is used. Larger values produce progressively slower movement of the media, enabling you to extend the drying time accordingly. Printing time takes correspondingly longer.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's setting is used and the printer's setting is ignored.
Default Setting
[SCAN INTERVAL]: OFF
Speeding Up Printing for Narrow Media
Procedure
➊
MENU FULL WIDTH S
➋
FULL WIDTH S FULL OFF
W 2600 mm
➌
SETUP SHEET
Press . Press
Press . Use Press
Press . Press
several times.
to select [MEDIA] or [OFF].
to enable the setting.
to go back to the original screen.
Description
Reducing the width of head movement to the minimum required width speeds up printing. This is effective mainly when you use media of narrow width. Because the media moves more quickly, the effectiveness of the heating devices also changes. It may be necessary to change the preset temperatures.
"MEDIA" matches the range of head movement to the width of the media. The parameters for the heating devices change according to the media width. "OFF" matches the range of head movement to the printing data. Movement is limited to the minimum amount necessary, and this can be expected to yield the fastest printing. Note, however, that because the speed of media movement is no longer constant, colors may be uneven. "FULL" makes the speed of media movement constant at all times.
Default Setting
76
[FULL WIDTH S]: FULL
Chapter 4 Feature Reference
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4-4 Accommodating Various Kinds of Media
Preventing Media from Coming Loose
Procedure
➊
MENU VACUUM POWER
➋
VACUUM POWER AUTO 90%
W 2600 mm
➌
SETUP SHEET
Press . Press
Press . Use Press
Press . Press
several times.
to set the value.
to enable the setting.
to go back to the original screen.
Description
The platen uses suction to grip the media and keep it stable. When media comes loose from the platen because it is warped or wrinkled, increasing the suction force may help correct the problem. Conversely, when the media is flimsy and cannot move smoothly, reducing the suction force may help. When set to [AUTO], the suction force is automatically adjusted to the optimal level for the media width.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's setting is used and the printer's setting is ignored.
Default Setting
[VACUUM POWER]: AUTO
Keeping Media from Being Soiled by Ink Drips
Procedure
➊
MENU PERIODIC CL.
➋
PERIODIC CL. DISABLE ENABLE
W 2600 mm
➌
SETUP SHEET
Description
Ink tends to collect on the surface of the heads when you use media prone to build up a static charge, when the ambient temperature is low, and at other such times. Under some conditions, this ink may be transferred to the media. Use this feature at such times. The ink buildup is removed as printing is performed.
Using this feature results in longer printing times. Because printing is paused, colors may also be uneven.
Press . Press
Press . Use Press
Press . Press
several times.
to select [ENABLE].
to enable the setting.
to go back to the original screen.
Chapter 4 Feature Reference
77
Page 80
4-4 Accommodating Various Kinds of Media
Default Setting
[PERIODIC CL.]: DISABLE
78
Chapter 4 Feature Reference
Page 81
4-5 Changing How the Printer Operates
Determining What Happens When Ink Runs Out
Procedure
➊
MENU INK CONTROL
➋
EMPTY MODE STOP CONT.
W 2600 mm
➌
SETUP SHEET
Description
This lets you change, according to your purpose, the operation that takes place when an ink cartridge is empty. [STOP] immediately pauses operation when a cartridge becomes empty. Because pausing printing in progress may make colors uneven, it is best to ensure a sufficient amount of remaining ink before you begin printing. [CONT.] (continue) is a mode in which operation is not automatically stopped. When a cartridge becomes empty, a warning beep sounds, but printing does not stop. (However, operation stops when printing of the current page ends.) To replace the cartridge, you must either wait until printing ends or press printing. Note that operation does not stop even if ink runs out completely.
Default Setting
[EMPTY MODE]: STOP
Press . Press
Press twice. Use Press
Press . Press
several times.
to enable the setting.
to go back to the original screen.
to make the setting.
to pause
Setting the Interval until Activation of the Sleep Mode
Procedure
➊
MENU SLEEP
➋
INTERVAL 30MIN 15MIN
W 2600 mm
➌
SETUP SHEET
Default Setting
[INTERVAL]: 30MIN
Press . Press
Press twice. Use Press
Press . Press
several times.
to enable the setting.
to go back to the original screen.
to make the setting.
Chapter 4 Feature Reference
79
Page 82
4-5 Changing How the Printer Operates
Deactivating the Sleep Mode
Procedure
➊
MENU SLEEP
➋
SETTING ENABLE DISABLE
W 2600 mm
➌
SETUP SHEET
Default Setting
[SETTING]: ENABLE
Press . Press
Press . Press Press Use Press
Press . Press
several times.
. .
to select [DISABLE].
to enable the setting.
to go back to the original screen.
Changing the Menu Language and the Units of Measurement
Procedure
➊
MENU LANGUAGE ENGLISH
➋
LENGTH UNIT mm INCH
➌
TEMP. UNIT ˚C ˚F
Description
This sets the language and units of measurement displayed on the printer's screen. However, the unit of measure­ment for dryer temperature is fixed at "˚C" and cannot be changed.
Default Setting
[LANGUAGE]: ENGLISH [LENGTH UNIT]: mm [TEMP. UNIT]: ˚C
Hold down and switch on the sub power. Use
Press . Use
Press . Use ture. Press
.
to select the display (menu) language.
to select the measurement unit for length.
to select to the measurement unit for tempera-
80
Chapter 4 Feature Reference
Page 83
4-5 Changing How the Printer Operates
Returning All Settings to Their Initial Values
Procedure
MENU FACTORY DEFAULT
Press Press Press
. several times. to execute.
Printing a System Report
Procedure
➊
MENU SYSTEM REPORT
W 2600 mm
➋
SETUP SHEET
Description
This printings system information, including a list of setting values.
Press . Press Press
Press . Press
several times. to start printing.
to go back to the original screen.
Chapter 4 Feature Reference
81
Page 84
4-6 Changing How the Preheater, Print Heater and Dryer Operate
Switching the Dryer On and Off
Procedure
➊
MENU DRYER
➋
DRYER ON OFF
W 2600 mm
➌
SETUP SHEET
Press . Press
Press . Use Press
Press . Press
several times.
to make the setting.
to enable the setting.
to go back to the original screen.
Description
To operate the dryer, you must switch on both the main power switch for the printer and the main power switch for the dryer, and also enable this menu item.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's setting is used and the printer's setting is ignored.
Default Setting
[DRYER]: ON
Switching Off the Preheater and Print Heater
Procedure
➊
PRE OFF 45 PRINT OFF 45
➋
Preset temp.
W 2600 mm
SETUP SHEET
Actual temp.
Description
This menu is used to make the temperature settings for the preheater and print heater, and you can also use it to turn these off. When set to [OFF], the preheater and print heater do not operate at all.
Note, however, that you can also make this setting on the computer (by, for example, choosing the media type in the RIP program you are using). When you have made the setting on the computer, the computer's setting is used and the printer's setting is ignored.
Default Setting
Press . Use Press Press
Press . Press
to select the preheater or print heater. several times to select [OFF]. to enable the setting.
to go back to the original screen.
82
[PRE] (preheater): 45˚C (112˚F) [PRINT] (print heater): 45˚C (112˚F)
Chapter 4 Feature Reference
Page 85
4-6 Changing How the Preheater, Print Heater and Dryer Operate
Determining How the Preheater, Print Heater, and Dryer Operate
Procedure
➊
MENU PREHEATING
➋
PREHEATING PREHEAT MENU
W 2600 mm
➌
SETUP SHEET
Press . Press
Press . Use Press
Press . Press
several times.
to make the setting.
to enable the setting.
to go back to the original screen.
Description
This feature lowers the temperature of the preheater, print heater, and dryer when the light is dark.
[MENU] performs heating to the preset temperature at all times, without lowering the temperature when the [PREHEAT] lowers the preheater and print heater to a fixed temperature when the ever, the dryer temperature is not lowered. [OFF] switches off the preheater, print heater, and dryer when the
light is dark.
light is dark. How-
light is dark.
Default Setting
[PREHEATING]: PREHEAT
Chapter 4 Feature Reference
83
Page 86
4-7 Menu List
Main menu
Press
To the [HEAD CLEANING] menu
MENU
p 75
☞
SHEET TYPE
SHEET TYPE OPAQUE OPAQUE
☞
p 66
☞
p 68
☞
pp 69,72
(*1)
MENU PRINT AREA
MENU HEAD HEIGHT
MENU ADJUST BI-DIR
To the [LEFT EDGE] menu
PRINT AREA RIGHT EDGE
RIGHT EDGE SET
RIGHT EDGE CANCEL
PRINT AREA LEFT EDGE
To the [RIGHT EDGE] menu
LEFT EDGE SET
LEFT EDGE CANCEL
HEAD HEIGHT MIDDLE MIDDLE
To the [SAVE PRESETTING] menu
ADJUST BI-DIR TEST PRINT
ADJUST BI-DIR SETTING NO.1
H 1 H 2 H 3 0 0 0
To the [CANCEL] menu
*1 Displayed only when the media has been set up.
To the [SET] menu To the [CANCEL] menu
To the [SET] menu
H 4 H 5 H 6 0 0 0
ADJUST BI-DIR SETTING NO.2
ADJUST BI-DIR SETTING NO.3
ADJUST BI-DIR SETTING NO.4
ADJUST BI-DIR LOAD PRESETTING
H 1 H 2 H 3 0 0 0
H 1 H 2 H 3 0 0 0
H 1 H 2 H 3 0 0 0
LOAD
PRESETTING 1
LOAD
PRESETTING 8
Continue Continue Continue Continue
Continue
H 4 H 5 H 6 0 0 0
H 4 H 5 H 6 0 0 0
H 4 H 5 H 6 0 0 0
To the [PRESETTING 2] menu
84
Chapter 4 Feature Reference
Page 87
4-7 Menu List
Continue Continue Continue Continue
Continue
LOAD
PRESETTING 7
LOAD
PRESETTING 6
LOAD
PRESETTING 5
LOAD
PRESETTING 4
LOAD
PRESETTING 3
LOAD
PRESETTING 2
ADJUST BI-DIR SAVE PRESETTING
To the [TEST PRINT] menu
SAVE
PRESETTING 1
SAVE
PRESETTING 8
To the [PRESETTING 1] menu To the [PRESETTING 2] menu
Continue
SAVE
PRESETTING 7
SAVE
PRESETTING 6
SAVE
PRESETTING 5
SAVE
PRESETTING 4
SAVE
PRESETTING 3
SAVE
PRESETTING 2
To the [PRESETTING 1] menu
Chapter 4 Feature Reference
85
Page 88
4-7 Menu List
p 73
☞
Continue
MENU CALIBRATION
To the [SETTING] menu
CALIBRATION TEST PRINT
☞
p 79
☞
p 82
☞
p 83
☞
p 76
☞
p 75
☞
p 77
☞
pp 79,80
MENU INK CONTROL
MENU DRYER
MENU PREHEATING
MENU FULL WIDTH S
MENU SCAN INTERVAL
MENU VACUUM POWER
MENU SLEEP
CALIBRATION SETTING
To the [TEST PRINT] menu
INK CONTROL EMPTY MODE
DRYER ON ON
PREHEATING PREHEAT PREHEAT
FULL WIDTH S FULL FULL
SCAN INTERVAL OFF OFF
VACUUM POWER AUTO AUTO
To the [SETTING] menu
SLEEP INTERVAL
SETTING
0.00% 0.00%
EMPTY MODE STOP STOP
INTERVAL 30min 30min
☞
☞
MENU
p 77
PERIODIC CL.
MENU
p 81
FACTORY DEFAULT
Continue
SLEEP SETTING
To the [INTERVAL] menu
PERIODIC CL. DISABLE DISABLE
SETTING ENABLE ENABLE
86
Chapter 4 Feature Reference
Page 89
☞
☞
Continue
MENU
p 81
SYSTEM REPORT
MENU
p 45
INK REMAINING
To "9 to 12"
1 ■■ 2 ■■ 3 ■■ 4 5 ■■ 6 ■■ 7 ■■ 8
4-7 Menu List
■■
■■
☞
(*2)
MENU
p 53
HEAD CLEANING
To the [SHEET TYPE] menu
9 ■■ 10 ■■ 11 ■■ 12
To the [C MEDIUM] menu
■■
To "1 to 8"
HEAD CLEANING ALL MEDIUM
HEAD CLEANING A MEDIUM
HEAD CLEANING B MEDIUM
HEAD CLEANING C MEDIUM
To the [ALL MEDIUM] menu
To the [C POWERFUL] menu
HEAD CLEANING ALL POWERFUL
HEAD CLEANING A POWERFUL
HEAD CLEANING B POWERFUL
HEAD CLEANING C POWERFUL
To the [ALL POWERFUL] menu
*2 In this menu, holding down second or longer starts the print­ing test.
for one
Chapter 4 Feature Reference
87
Page 90
4-7 Menu List
Language and Unit Menu
Hold down and switch on the sub power.
MENU LANGUAGE
p 80
☞
☞
☞
ENGLISH
LENGTH UNIT
p 80
mm mm
TEMP. UNIT
p 80
˚C ˚C
SETUP SHEET
Cleaning and Maintenance Menu
Press
☞
☞
☞
HEAD CLEANING ALL
HEAD CLEANING
p 53
A GROUP
HEAD CLEANING
p 53
B GROUP
HEAD CLEANING
p 53
C GROUP
To the [C GROUP] menu
To the [ALL] menu
Hold down for one sec­ond or longer.
p 44
(Head cleaning for all groups)
☞
Hold down and switch on the sub power.
To the [WIPER REPLACE] menu
MAINTENANCE
p 55
☞
☞
CLEANING
MAINTENANCE
p 59
WIPER REPLACE
To the [CLEANING] menu
88
Heater Configuration Menu
Press
pp 41,82
☞
Chapter 4 Feature Reference
PRE 45 45 PRINT 45 45
Page 91
Chapter 5 What to Do If
89
Page 92
5-1 The Machine Doesn't Run
The Printer Unit Doesn't Run
Is the power switched on?
Switch on the printer's main power, then press the sub power switch and make sure the POWER light comes on.
If the
Printing is not performed when the on. Pull back the loading lever, close the front cover, and press
Is the front cover open?
Close the front cover.
Is the top menu displayed?
If the top menu isn't displayed, printing doesn't start even when data is sent from the computer. To go to the top
W 2600 mm
Is the
When the resume, press printing resumes.
light on?
.
menu, press press
light on?
light is on, operation is paused. To
. The light goes dark and
.
light is not
, then
Is media loaded correctly?
Make sure the media is passed through the guide roller and dancer rollers correctly.
The Dryer Doesn't Warm Up
Is the main power switch for the dryer turned on?
Turn on the main power switch for the dryer.
Are the menu settings enabled?
You can set the dryer on or off using the menu for the printer. Make sure the [DRYER] menu item is set to "ON." Also, the operation method changes according to the setting of the [PREHEATING] menu item. ☞ p 82 "Switching the Dryer On and Off" ☞ p 83 "Determining How the Preheater, Print Heater,
and Dryer Operate"
Is the temperature of the room too low?
Use the machine in an environment where the tempera­ture is 20 to 32˚C (68 to 90˚F).
Is the power supply the right voltage?
This machine requires 200 to 240 V power. Please note that it will not operate correctly at a lower voltage.
Has ink run out?
When printing data is sent while the screen shown in the figure is displayed, a message appears and a warn­ing beep sounds. At the same time, operation pauses.
1 _ 2 ■ 3 ■ 7 ■ 8 ■ 9 ■ 10 ■ 11 ■ 12
Is a message displayed on the screen?
☞ p 97 "If a Message Appears" ☞ p 98 "If an Error Message Appears"
Is the cable connected?
Connect the cable securely.
4 ■ 5 ■
When the ink cartridge is re-
6 ■
placed with a new one, printing
■
starts.
The Media Take-up or Feed System Doesn't Run
Is the power switched on?
Switch on both the printer's main power switch and the power switch for the take-up and feed units. To perform take-up and feed automatically during printing, also make the setting for the AUTO switch.
Is the cover closed securely?
The take-up and feed units do not operate unless the cover is securely closed.
The Preheater and Print Heater Don't Warm Up
Is media loaded?
The preheater and print heater do not warm up to the preset temperature when the less the default setting has been changed). Load media, press ☞ p 83 "Determining How the Preheater, Print Heater,
Is the temperature of the room too low?
Use the machine in an environment where the tempera­ture is 20 to 32˚C (68 to 90˚F).
Is the power supply the right voltage?
This machine requires 200 to 240 V power. Please note that it will not operate correctly at a lower voltage.
, and wait for the machine to warm up.
and Dryer Operate"
light is dark (un-
90
Chapter 5 What to Do If
Page 93
5-2 Attractive Printing Is Impossible
Printed Results Are Coarse or Contain Horizontal Stripes
Do the print heads show dot drop-out?
Carry out a printing test and make sure no dot drop-out occurs. If dot drop-out is present, perform head cleaning. ☞ p 44 "Printing Tests and Cleaning"
☞ p 53 "When Head Cleaning Is Not Effective"
Have you carried out feed correction?
Large misalignment in the amount of feed of the media may result in printing that seems coarse or contains hori­zontal stripes. Either make the setting on the computer to match the type of media you're using, or make the setting for correction on the printer. ☞ p 73 "Performing Feed Correction to Alleviate Hori-
zontal Bands and the Like"
Have you carried out bidirectional correction?
When you are performing bidirectional printing, use the [ADJUST BI-DIR] menu item to carry out correction. The optimal adjustment value may vary, depending mainly on the thickness of the media. Set or select an adjust­ment value that is suited to the media.
☞ p 69 "Correcting for Misalignment in Bidirectional
Printing"
or where it may wobble or experience vibration. Also
make sure that the print heads are not exposed to mov-
ing air. These factors may lead to missing dots or reduced
printing quality.
Is the media loaded and set up correctly?
If the media is not loaded and set up correctly, media
feed may not be smooth, or printing may be adversely
affected.
☞ p 95 "Media Wrinkles or Shrinks, or Feed Is Un-
stable"
Colors Are Unstable or Uneven
Did you shake the ink cartridges gently before in-
stalling them?
Before you install a new ECO-SOL INK cartridge, gently
shake the cartridge.
Is the media wrinkled?
If the media is wrinkled and comes loose from the platen,
colors may be uneven or printing reduce may suffer.
☞ p 95 "Media Wrinkles or Shrinks, or Feed Is Un-
stable"
Are the heating devices at a suitable temperature?
If the ink forms lumps or smudges, raise the tempera­ture. Note, however, that a temperature that is too high may degrade the media or cause it to wrinkle.
☞ p 40 "Settings of Preheater, Print Heater and Dryer"
Is the temperature of the room too low?
The heating devices may not warm up sufficiently when the temperature is 20˚C (68˚F) or lower. Also, even when the heating devices reach their preset temperatures, ad­equate effectiveness may not be apparent if the media is thoroughly chilled. Before printing, allow the media to come to room temperature.
Is the print mode suitable?
When you are using uncoated media and attractive print­ing is not obtained even after you have raised the tem­perature of the preheater or print heater, try using a higher-quality print mode. Also, using the menu on the printer unit to make the setting for [SCAN INTERVAL] may improve printing quality.
☞ p 75 "Printing Hard-to-dry Media"
Depending on the media, smudging may occur when using a high-quality print mode, and results may also vary greatly depending on the settings of your RIP pro­gram (such as the color-profile selection). Make settings suited to the media you're using.
Is the printer installed in a level and stable location?
Never install the machine in a location where it is tilted
Was printing paused partway through?
When printing is paused, the coloring at the seam may
be altered when printing resumes. Avoid pausing print-
ing. With the factory-default settings, printing pauses
when an ink cartridge runs empty. Before you perform
lengthy printing, check the amount of ink remaining in
the ink cartridges.
Printing may also pause when data is not sent from the
computer quickly enough. We recommend not perform-
ing any other tasks with the computer while printing is
in progress.
Are the operating parameters set to appropriate
values?
Depending on the settings for such menu items as [FULL
WIDTH S] and [PERIODIC CL.], uneven colors may oc-
cur. If the settings have been changed, try restoring them
to their default values.
☞ p 76 "Speeding Up Printing for Narrow Media" ☞ p 77 "Keeping Media from Being Soiled by Ink
Drips"
Is the printer installed in a level and stable location?
Never install the machine in a location where it is tilted
or where it may wobble or experience vibration. Also,
ensure that the printing heads are not exposed to wind
or blown air. These factors may lead to missing dots or
reduced printing quality.
Chapter 5 What to Do If
91
Page 94
5-2 Attractive Printing Is Impossible
The Media Becomes Soiled When Printed
Do the print heads contact the media?
The height of the print heads may be too low. Also, if the media is not loaded and set up correctly, it may wrinkle or come loose and strike the heads.
☞ p 95 "Media Wrinkles or Shrinks, or Feed Is Un-
stable"
☞ p 68 "Adjusting Head Height to Match Media Thick-
ness"
Are the print heads dirty?
The following may cause ink to drip on the media dur­ing printing.
• Buildup of fibrous dust (lint) around the heads
• Ink transferred to the heads due to rubbing against the media.
If this happens, clean the heads using the cleaning kit. We recommend carrying out periodic head cleaning.
☞ p 55 "Cleaning the Heads Using the Cleaning Kit"
Are the pinch rollers dirty?
Periodically clean the pinch rollers.
92
Chapter 5 What to Do If
Page 95
5-3 The Media Jams
The Media Jams
If an error message is displayed because the media has jammed, immediately correct the problem. Fail­ure to do so may damage the print heads.
☞ p 98 [MOTOR ERROR TURN OFF POWER]
Is the media warped or wrinkled?
Many factors can cause warping or wrinkling. Refer to the following and correct the problem.
☞ p 95 "Media Wrinkles or Shrinks, or Feed Is Un-
stable"
Is the height of the print heads too low?
Try raising the heads higher. Media may inevitably warp or wrinkle slightly, so adjust the height of the heads to take this into account.
☞ p 68 "Adjusting Head Height to Match Media Thick-
ness"
Chapter 5 What to Do If
93
Page 96
5-4 The Media Cannot Be Taken Up Smoothly
The Media Cannot Be Taken Up Smoothly
Is media feed unstable?
Various factors can make media feed unstable. Refer to the following and correct the problem.
☞ p 95 "Media Wrinkles or Shrinks, or Feed Is Un-
stable"
94
Chapter 5 What to Do If
Page 97
5-5 Media Wrinkles or Shrinks, or Feed Is Unstable
A variety of problems can occur if the media feed is not smooth. This can cause such problems as poor printing quality, contact with the media by the print heads, misaligned posi­tioning, media jams, or poor take-up. Take action as follows.
Media Wrinkles or Shrinks
Is the media loaded and set up straight and securely?
Feed is not smooth when the media is not straight or tensioned unevenly on the left and right. Reload the media.
Are the feed dancer rollers level?
If they are not level, the media may become crooked or wrinkle. Adjust the position of the balance weights to match the width of the media.
Is media loaded correctly?
Make sure the media is passed through the guide roller and dancer rollers correctly.
Are the media clamps mounted?
Be sure to attach the media clamps.
The Media Is Not Straight
Is the media loaded and set up straight and securely?
Feed is not smooth when the media is not straight or tensioned unevenly on the left and right. Reload the media.
Are the feed dancer rollers level?
If they are not level, the media may become crooked or wrinkle. Adjust the position of the balance weights to match the width of the media.
Is media loaded correctly?
Make sure the media is passed through the guide roller and dancer rollers correctly.
Media Feed Is Not Smooth
Do the media or the dancer rollers strike some other object?
Make sure the media and the dancer rollers do not touch anything else. This may affect printing, even when feed appears to be smooth.
Was loaded media allowed to stand for some time?
Media may shrink or wrinkle if it is heated for an ex­tended time. When printing ends, switch off the sub power or remove the media.
Was the media loaded while the heating devices were hot?
Loading media after the heating devices have warmed up causes the temperature of the media to rise suddenly, which may cause the media to shrink or wrinkle during printing. Before loading media, switch off the sub power and allow them to cool.
Is the temperature of the heating devices too high?
Set the temperature to suitable values for the type of media.
☞ p 40 "Settings of Preheater, Print Heater and Dryer"
Is the roll media sagging?
Sagging of the roll can cause wrinkling or warping. At­tach the reinforcement pipe when loading the media. Also, when storing media, place it so that it will not sag under its own weight.
Is the media too thick?
Media that is too thick may not only cause unstable feed, but may scrape the print heads, resulting in malfunc­tion. Never use such media.
Are the grit rollers dirty?
Check to make sure the grit rollers are free of buildup of foreign material such as media scraps.
Chapter 5 What to Do If
95
Page 98
5-6 The Print Heads Stopped Moving
If the print-head carriage stops over the platen, take action immediately to prevent the heads from dry­ing out.
What to Do First
Switch the sub power off, then back on again. (If the media is jammed, then also remove the media.) If the heads move to the standby position (inside the right side cover), it means the operation has ended successfully. If the heads did not move, try switching off the main power, then again switching on the main power, followed by the sub power.
If the Heads Still Do Not Move
If the heads still do not move, carry out the following emergency response measure, then contact your autho­rized Roland DG Corp. dealer or Roland DG Corp. ser­vice center.
1. Switch off the main power and detach the right side
cover.
2. Open the front cover.
3. Gently move the print heads by hand as far as the
standby position.
5. Make the guides at the edges of the print heads line up with the printing heads at the edges of the cap unit. Turn the tool further to bring the heads near the cap unit.
6. When the heads make contact with the cap unit, turn the tool one or two more turns.
Make sure the print heads are capped tightly.
4. Insert the cap-unit tool into the hole at the bottom of the machine and turn gently. The cap unit rises.
Cap-unit tool
96
Chapter 5 What to Do If
Page 99
5-7 If a Message Appears
These are the main messages that appear on the machine's display to prompt correct operation. They do not indicate any error. Follow the prompts and take action accordingly.
[1■ 2■ 3■ 4■ ...]
Only a small amount of ink remains. Replace the car­tridge indicated by the flashing number with a new car­tridge.
[CLOSE THE COVER]
Close the front cover and the left and right side covers. For safety, the carriage doe not operate while a cover is open.
[DO NOT USE MEDIA CLAMPS]
Make sure the media clamps have been removed. The media clamps cannot be used when the height of the print heads is set to "Low." (Using them may cause mal­function.) After verifying, press
[EMPTY DRAIN BOTTLE]
Detach the drain bottle from the machine, discard the discharged fluid, then reinstall the drain bottle on the machine. Press pears before operations that discharge a large amount of ink.
to continue. This message ap-
.
[SET SOL CRT.]
Insert the ink cartridge indicated by the flashing num­ber. This message appears at times such as during car­tridge replacement.
[SET SOLCL-LIQUID]
Insert the cleaning cartridge indicated by the flashing number. This message appears at times such as during head cleaning.
[SHEET NOT LOADED PRESS SETUP KEY]
Load media and press when an attempt to perform a printing test was made while no media was loaded.
[TIME FOR MAINTENANCE]
It is time to clean the heads using the cleaning kit. After verifying, press
☞ p 55 "Cleaning the Heads Using the Cleaning Kit"
[TIME FOR WIPER REPLACE]
It is time to replace the wiper. After verifying, press
☞ p 59 "Replacing the Wipers"
.
.
. This message appears
[INSTALL DRAIN BOTTLE]
Check whether the drain bottle is installed. Install the drain bottle, then press
[NOW HEATING...]
Wait until the preheater and print heater reach the pre­set temperature. Printing starts when the preset tempera­ture is reached. You can stop printing by holding down second or longer while this is displayed. Pressing out waiting to reach the preset temperature.
[PRESS THE POWER KEY TO CLEAN]
This appears when the machine has been unused for about one month. Switch on the sub power once a month.
☞ p 61 "When Not in Use for a Prolonged Period"
[REMOVE SOL CL]
Remove the cleaning cartridge indicated by the flashing number. This message appears at times such as during head cleaning.
[REMOVE SOL CRT.]
Remove the ink cartridge indicated by the flashing num­ber. This message appears at times such as during head cleaning.
makes printing start immediately, with-
.
for one
Chapter 5 What to Do If
97
Page 100
5-8 If an Error Message Appears
This describes the error messages that may appear on the machine's display, and how to take action to remedy the problem. If the action described here does not correct the problem, or if an error message not described here appear, contact your authorized Roland DG Corp. dealer or Ro­land DG Corp. service center.
[AVOIDING DRY-UP TURN OFF POWER]
The print heads were forced to standby position to prevent them from drying out.
Operation cannot be continued. Switch the sub power off, then back on. Opening the front cover while print­ing is in progress causes an emergency stop. Never al­low the print heads to stand in this state.
[CANCELED FOR PROTECTING MOTOR]
Continuous operation made the pump motor be­come hot, and so operation was paused.
Press any key to clear the error. Allow the machine to stand for approximately 40 minutes, then resume opera­tion.
[DATA ERROR CANCELING...]
Output was stopped because a problem was found in the data received.
Operation cannot be continued. Check for problems with the connector cable or the computer, then redo the op­eration, starting with reloading the media.
[HEAD HEIGHT ERROR]
The height-adjustment lever for the print heads was operated improperly.
Operation cannot be continued. Switch the sub power off, then back on. To change the head height, use the [HEAD HEIGHT] menu. ☞ p 68 "Adjusting Head Height to Match Media Thick-
ness"
[MOTOR ERROR TURN OFF POWER]
A motor error occurred.
Operation cannot be continued. Switch off the sub power. Next, eliminate the cause of the error, then immediately switch on the sub power. If the machine is allowed to stand with the error uncorrected, the print heads may dry out and become damaged. This error may be caused by such factors as a mistake in loading the media, a media jam, or an operation that pulls the media with excessive force.
The media is loaded incorrectly.
Check how the media is threaded through the rollers. Also make sure the AUTO switches for the feed and take­up units are set correctly.
The media has jammed.
Carefully remove the jammed media. The print heads may also be damaged. Perform head cleaning, then per­form a printing test and check the results.
The media was pulled with excessive force.
Excessive tension was applied to the media, and addi­tional action is necessary to recover from this state. First, move the loading lever to the rear and open the cover for the feed and take-up units. Adjust the media to cre­ate a small amount of slack, then switch on the sub power.
[PINCHROLL ERROR LOWER PINCHROLL]
was pressed without first lowering the pinch
rollers.
Press any key to clear the error. Pull back the loading lever, then press
The pinch rollers were raised while the was on.
The error is cleared automatically after a short wait. Never move the loading lever while printing is in progress.
[SERVICE CALL xxxx]
.
light
[HEATING TIMEOUT CONTINUE?]
The preheater or print heater did not reach the pre­set temperature.
This occurs because the temperature of the location where the machine is installed is too low. We recom­mend raising the temperature. To quit printing, hold down waiting for the temperature to rise, press printing immediately, press
98
Chapter 5 What to Do If
for one second or longer. To continue
.
An unrecoverable error occurred, or part replace­ment that must be performed by a service techni­cian is required.
Note the number displayed, then switch off the sub power. After you switch off the power, inform your au­thorized Roland DG Corp. dealer or Roland DG Corp. service center of the number that appeared on the dis­play.
. To start
[SET HEAD HEIGHT TO xxxx]
The height of the print heads is lower than the height specified on the computer.
This warning indicates that the height of the print heads
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