Roland Double Sheet Detector I100, Double Sheet Detector R100 User Manual
Double Sheet Detector I100 R100 Series
Double Sheet Detector I100
R100 Series
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for double sided sensors
► Double sided sensors (transmitter / receiver), inductive
► Non-contact double sheet control of
FE material 0.05 - 4 mm (single sheet)
NF material 0.05 - 12 mm (single sheet)
► Suitable for fluttering sheets
► Easy setup by key operation or via control input
► LCD display for visualization of nominal / current values,
operational / error messages, key allocation
► Compact enclosure
- control unit for DIN-rail mounting, protection class IP00
- control unit for screw-on mounting, pluggable connections, protection class IP54
- control unit for screw-on mounting, in protective enclosure, protection class IP65
Copyright
© 2013 ROLAND ELECTRONIC GmbH
Otto-Maurer-Str. 17
DE 75210 Keltern
All rights on this document are at Roland Electronic GmbH.
Reproduction (also partly), electronical coverage, translation, transmission to third parties,
only with our prior permission.
Subject to change without further notice.
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
B0003308 / 1.4 /
13.02.2013
Table of contents
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
3
Declaration of conformity according to EC directives .....................................................................................5
1 Safety advices ........................................................................................................................................7
1.1 General..............................................................................................................................................7
1.2 Safety instructions and warnings for user .........................................................................................7
2 Technical data ........................................................................................................................................9
2.1 Control unit I100................................................................................................................................9
2.2 S/E sensors.....................................................................................................................................12
2.2.1 Sensor S/E 28.............................................................................................................................12
2.2.2 Sensor S/E 34.............................................................................................................................12
2.2.3 Sensor S/E 34V_16kHz ..............................................................................................................12
2.2.4 Sensor S/E 54.............................................................................................................................12
2.2.5 Sensor S/E 75.............................................................................................................................12
2.2.6 Sensor MSI18S/E .......................................................................................................................12
2.3 Technical drawing S/E sensors.......................................................................................................13
2.3.1 Sensor diagrams.........................................................................................................................14
2.3.2 Cable allocation of S/E-sensors and sensor cables KISS and KISE..........................................15
2.3.3 Cable allocation of MSI18S/E-sensors and cables KMSISS and KMSISE ................................16
3 System description..............................................................................................................................17
3.1 Introduction .....................................................................................................................................17
3.2 Structure and measuring principle ..................................................................................................17
3.3 Functional sequence.......................................................................................................................18
4 Mounting...............................................................................................................................................19
4.1 Mounting of the control unit.............................................................................................................19
4.2 Mounting of the sensors..................................................................................................................19
4.2.1 Mounting the MSI18S/E-sensors................................................................................................20
4.2.2 Measurement target....................................................................................................................21
4.3 Cables .............................................................................................................................................22
4.3.1 Sensor cables .............................................................................................................................22
4.3.2 Power supply / Control cables ....................................................................................................22
5 Electrical installation ...........................................................................................................................23
5.1 Connecting diagram for I100 and I100-IP65...................................................................................24
5.2 Connecting diagram for MSI18S/E-sensors....................................................................................25
5.3 Connections at I100-S.....................................................................................................................26
6 Start-up..................................................................................................................................................29
6.1 Keys and indicators.........................................................................................................................29
Manual
Double Sheet Detector R100 I100
for pairs of sensors
Table of contents
B0003308 / 1.4 / 13.02.2013
4
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
6.2 Allocation and function of keys....................................................................................................... 29
6.3 Switching on and Powering up....................................................................................................... 30
6.4 Operational conditions.................................................................................................................... 30
6.4.1 Undisturbed operation................................................................................................................ 30
6.4.2 Detection of 0-sheet, 1-sheet or 2-sheet.................................................................................... 30
6.4.3 Operational disturbances ........................................................................................................... 31
6.4.4 Functional check ........................................................................................................................ 31
6.5 Measurement mode ....................................................................................................................... 32
6.6 Teach-In ......................................................................................................................................... 33
6.7 Changing the switching thresholds................................................................................................. 34
6.8 Teach-In with changed threshold values........................................................................................ 36
6.9 External Teach-In ........................................................................................................................... 37
7 Fault messages, causes and remedies.............................................................................................39
8 Maintenance......................................................................................................................................... 41
9 Order data ............................................................................................................................................ 43
Manual
Double Sheet Detector R100 I100
for pairs of sensors
B0003308 / 1.4 /
13.02.2013
Safety advices
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
5
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Declaration of conformity according to EC directives
Manufacturer: Roland Electronic GmbH
Otto-Maurer-Str. 17
DE 75210 Keltern
Product name:
I100
Product type:
R100 Double Sheet Detector
Roland Electronic GmbH declare that the product listed above complies with the requirements of
the EMC directives listed below.
Applied Directives:
2004/108/EG: EMC Directive
EN61000-6-2: 2005-08 EN61000-6-4: 2007-01
Date of mark’s apposition: 13.02.2013
Keltern, 13.02.2013
Managing Director
Place, Date Signature Function of the signer
The declaration confirms the compliance with the cited directives. However, it is not any implied warranty of fitness for a
particular purpose especially as it may relate to product liability.
The safety instructions and warnings must be observed.
DIN EN ISO 9001
Reg.-no. 5152
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
Safety advices B0003308 / 1.4 / 13.02.2013
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Blank page
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
B0003308 / 1.4 /
13.02.2013
Safety advices
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
7
1 Safety advices
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1.1 General
This document was created with utmost care. Anyhow, faults and cases of misunderstanding
cannot be totally excluded. Please contact us in case of differences or weak understanding. We will
be pleased to assist you.
We reserve the right to improve this document at any time without announcement. No exchange of
delivered documents.
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1.2 Safety instructions and warnings for user
This handbook contains all information required for the correct operation of the Roland equipment.
It has been written for technically qualified personnel.
Unauthorized tampering with the unit, especially ignoring the warnings in this handbook, can cause
malfunction and damage to the unit. Only authorized personnel should be allowed to make
changes to the unit and perform cable connections especially the power supply.
Should it be necessary, e.g. in case of service or repair, to make measurements within the unit,
then all customary accidents prevention procedures should be observed. Only professional
electrical tools should be used.
Note The factory pre-settings – especially the upper / lower limit values – have
been chosen such that an optimal machine protection is ensured.
Diverging settings can impair the machine protection.
Safety advice for persons with cardiac pacemakers!
Persons with cardiac pacemakers are to stay away from the sensors!
The strong magnetic / electromagnetic fields of the sensors can cause malfunction
of cardiac pacemakers and other such apparatus!
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
Safety advices B0003308 / 1.4 / 13.02.2013
8
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
Blank page
Manual
Double Sheet Detector R100 I100
for pairs of sensors
B0003308 / 1.4 /
13.02.2013
Technical data
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2 Technical data
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2.1 Control unit I100
Supply voltage 24 V DC / 110 mA
Power consumption approx. 2 VA
Fuse 375 mA slow-blow size 1206 (SMD)
Power / switching indication 5 LEDs
Display LCD display, 2 lines, 16 chars. each
Ambient temperature 0° - 50°C (32° - 122°F) during operation
Switching outputs 0-1-2 - Sheet Opto coupler outputs, output sourcing (PNP)
Temperature depending drift of switching point ± 0,02 % / °C
Switching capacity max. 50V, max. 10mA
Measurement period
The min. dwell time of the sheet between the sensors roughly
equals the sensor diameter in milliseconds, e.g. for S28 = 30 ms..
Enclosure for DIN-rail mounting (EN50022, BS5584)
Class of protection I100 / I100-S / I100-IP65 IP00 / IP54 / IP65
Weight approx. 0,2 kg (0.44 lbs)
Connections Terminal block (I100 / I100-IP65) / Plug connection (I100-S)
Dimensions 125,4 × 103 × 38 mm (H × W × D)
125
,
4
46,5
103
fault
power
2 sheet
1 sheet
0 sheet
Fig. 1: Dimensions of I100 (for mounting on DIN-rail) I100 abmessungen.wmf
Manual
Double Sheet Detector R100 I100
for pairs of sensors
Technical data B0003308 / 1.4 / 13.02.2013
10
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
Description
1 Screw fitting M16
for control cable
Wrench size 19 mm
2 Screw fitting M12
for sensor cable (transmitter)
Wrench size 15 mm
3 Screw fitting M12
for sensor cable (receiver)
Wrench size 15 mm
120
114
90,5
135
154
148
160
35
38
31 2
9
0
3040
M16×1,5
SW 19
M12×1,5
SW 15
M12×1,5
SW 15
Deckel / Lid
63
fault
power
2 sheet
1 sheet
0 sheet
4,2 Ø
Fig. 2: Dimensions of I100-IP65 (in protective enclosure IP65) I100 in multibox IP65.wmf
Manual
Double Sheet Detector R100 I100
for pairs of sensors
B0003308 / 1.4 /
13.02.2013
Technical data
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
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Description
To connect the connection
cables a clearance of 120mm
is required.
155
137
122
130
105
73,5
Ø4,5mm
29
Freiraum für
Kabel und Stecker
Clearance for
Cables and plugs
120
37
8
Fig. 3: Dimensions of I100-S
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
Technical data B0003308 / 1.4 / 13.02.2013
12
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
2.2 S/E sensors
The sensors are available either with fixed cable or plug connector.
The pluggable version has the addition S (e.g. S/E28 -> S/E28S)
For all sensors: Class of protection: IP65
Length: transmitter 65 mm, receiver 45 mm
Ambient temperature: 0 – 50 °C during operation)
Single sheet thickness: see sensor diagrams
2.2.1 Sensor S/E 28
Technical data
Responding time: 30 ms
Diameter: 28 mm (1.1 inch)
Weight: 0,28 kg (0.62 lbs)
2.2.2 Sensor S/E 34
Technical data
Responding time: 35 ms
Diameter: 34 mm (1.34 inch)
Weight: 0,40 kg (0.89 lbs)
2.2.3 Sensor S/E 34V_16kHz
Technical data
Responding time: 35 ms
Diameter: 34 mm (1.34 inch)
Weight: 0,40 kg (0.89 lbs)
2.2.4 Sensor S/E 54
Technical data
Responding time: 55 ms
Diameter: 54 mm (2.13 inch)
Weight: 0,90 kg (1.99 lbs)
2.2.5 Sensor S/E 75
Technical data
Responding time: 75 ms
Diameter: 75 mm (2.96 inch)
Weight: 1,80 kg (3.97 lbs)
2.2.6 Sensor MSI18S/E
Technical data
Responding time: 30 ms
Diameter: 18 mm (0.71 inch)
Weight: 0,18 kg (0.40lbs)
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
B0003308 / 1.4 /
13.02.2013
Technical data
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
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2.3 Technical drawing S/E sensors
Description
The sensors S/E28, S/E34,
S/E54, S/E75 are equipped with a
firmly connected cable for terminal
connection. Standard cable length
is 2 meters, lengths up to 20
meters upon order.
The sensors S/E28S, S/E34S,
S/E54S, S/E75S are without
cable, but with build-in plug at the
sensor.
The sensors MSI18S and MSI18E
are without cable, but with build-in
plug at the sensor.
65 mm
Sender
Transmitter
45 mm
Empfänger
Receiver
Ø75 Ø54 Ø34 Ø28
Ø 20
Ø M18
52,5
75
10
MS I1 8 S /E
Fig. 4: Dimensions of S/E sensors and MSI18S/E sensors Maßbild Sensoren SE28 bis SE75.wmf
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Manual
Double Sheet Detector R100 I100
for pairs of sensors
Technical data B0003308 / 1.4 / 13.02.2013
14
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2.3.1 Sensor diagrams
The marked areas represent the working ranges of the sensors. For all combinations of sheet
thickness and sensor distance Ax within the range a double sheet condition will be securely
detected, if the switching thresholds are set “tight”. So it might be required to restrict the 1-sheet
detection range by changing the (factory-set) thresholds of 85% / 115% to approx. 95% / 105%.
The working ranges of the sensors depend very much on the material properties, they can deviate
from the sensor diagrams shown below.
0
246810121415
S/E75
mm
Blechdicke
Sheet thickness
A
x
30
40
50
60
mm
AL
FE
mm
15
10
5
0
123
S/E28
mm
Blechd icke
Sheet thickness
Ax
AL
mm
10
20
30
40
123456
0
S/E34
mm
Blechdicke
Sheet thickness
Ax
AL
FE
mm
10
20
30
40
246810
0
S/E54
mm
Blechdicke
Sheet thickness
Ax
AL
FE
40
30
20
10
12345
0
S/E34V
mm
mm
Blechdicke
Sheet thickness
A
x
Nicht magnetischer
Edelstahl (INOX)
Non-magnetic
Stainless steel (INOX)
01
1,5
2
2,5 mm
Blechdicke
Sheet thickness
20
30
40
mm
MSI18E/S (5KHz)
AL
Ax
Fig. 5: Sensor diagrams for S/E sensors and MSI18S/E sensorsensordiagramme-S28-S75-deu-eng.wmf
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