All rights reserved. No part of this publication may be reproduced in any form without the written permission
of Roland Corporation.
CC-KWS17057052E0
Oct. 2016DJ-808
Cautionary Notes
Before beginning the procedure, please read
through this document. The matters described may
differ according to the model.
Back Up User Data!
User data may be lost during the course of the procedure. Refer to Data
Backup and Restore Operations (p. 33) in the Service Notes and save the
data. After completing the procedure, restore the backed-up data to the
product.
Part Replacement
When replacing components near the power-supply circuit or a heatgenerating circuit (such as a circuit provided with a heat sink or including a
cement resistor), carry out the procedure according to the instructions with
respect to the part number, direction, and attachment position (mounting so as
to leave an air gap between the component and the circuit board, etc.).
Parts List
A component whose part code is ******** will not be supplied as a service part
because one of the following reasons applies.
• Because it is supplied as an assembled part (under a different part code).
• Because a number of circuit boards are grouped together and supplied as
a single circuit board (under a different part code).
• Because supply is prohibited due to copyright restrictions.
• Because reissuance is restricted.
• Because the part is made to order (at current market price).
• Because it is carried in electronic data on the Roland web site.
• Because it is a package or an accessory irrelevant to the function
maintenance of the main body.
• Because it can be replaced with an article on the market. (battery or etc.)
Circuit Diagram
In the circuit diagram, “NIU” is an abbreviation for “Not in Use,” and
“UnPop” is an abbreviation for “Unpopulated.” They both mean non-mounted
components. The circuit board and circuit board diagram show silk-screened
indications, but no components are mounted.
Roland Japan Warranty
Please send the problem report with followings when the defect occurred
within one year from production and within one month from the first
customer’s purchase.
• Model name:
• Serial number:
•Version:
• Purchase date by the first customer: yyyy/mm/dd
•Symptom:
• Frequency: always, sometimes or seldom
• Confirmed the symptom at your service dept: Yes/No
Please send the problem report to rjasc@roland.co.jp.
14 ********LED BOARDThe same part as C mentioned above1
15 ********ENCODER BOARDThe same part as A mentioned above1
20 ********LEAF BOARDThe same part as B mentioned above1
* This unit includes the following parts.
********PANEL L BOARDRefer to Exploded View (1) (p. 12).1
5100050290PANEL R SHEET ASSY1
* This unit includes the following parts.
********PANEL R BOARDRefer to Exploded View (1) (p. 12).1
********FRONT L BOARDRefer to Exploded View (1) (p. 12).1
********FRONT U BOARDRefer to Exploded View (1) (p. 12).1
********PANEL C BOARDRefer to Exploded View (1) (p. 12).1
* When attaching the Top Panel L (29) and the Top Panel R (30) to the Top Case (38), apply a load enough not to peel off even if time has passed.
Because especially the area around the buttons and outer circumference are raised easily, press it firmly.
A rough indication: apply a load of 2 kg or more per square centimeter for 3 seconds or longer.
19
Oct. 2016DJ-808
Plain View (Fig. A) (1)
fig.heimen1-1.eps
View 1
View 2
a
cc
a
bb
View 3
View 4
f
b
b
f
b
g
b
b
20
Oct. 2016DJ-808
View 1
No.Part CodePart NameDescriptionQ’ty
a5100052875SCREW 2.6X10FLAT TAPTITE P BZC18
b40011312SCREW 3X8BINDING TAPTITE P FE BZC8
c40235134SCREW 2X6PAN MACHINE W/SW+PW ZC4
View 2
No.Part CodePart NameDescriptionQ’ty
b40011312SCREW 3X8BINDING TAPTITE P FE BZC10
f5100038406SCREW 2.6X6BINDING TAPTITE P BZC2
View 3
No.Part CodePart NameDescriptionQ’ty
b40011312SCREW 3X8BINDING TAPTITE P FE BZC2
g40342712SCREW M3X6PAN MACHINE W/SW+SMALL PW BZC2
View 4
No.Part CodePart NameDescriptionQ’ty
b40011312SCREW 3X8BINDING TAPTITE P FE BZC8
21
Oct. 2016DJ-808
Gray
Red
Orange
Yellow
Green
White
Polish
Disassembly Procedure
Detaching the Bottom Case
* Each part number written in parenthesis corresponds to the number in
Exploded View (1) (p. 12).
1. Remove the screws b (x 21) securing the Bottom Case (27). (Plain View
(3) (p. 16), View 5)
2. Detach the Bottom Case.
Detaching the Circuit Board
* Each part number written in parenthesis corresponds to the number in
Exploded View (1) (p. 12).
1. Remove the screw h (x 1), the washers h (x 1) and d (x 4) securing the
PWB Chassis (26) from the rear side. (Plain View (3) (p. 16), View 6)
2. Remove the screws b (x 5) securing the Main Board (13) and the Jack
Board (14) to the Bottom Case (27) and remove the screws b (x 5)
securing the GND wire around these circuit boards. (Plain View (1) (p.
14), View 2)
3. Lift the PWB Chassis gently and disconnect the connectors around the
circuit board.
* The number of pins of CN5, CN6 and CN8 on the Main Board are the same.
Correct connections are as shown below. However, the product is not corrupted
even if the connections are incorrect because the currents of the same voltage are
supplied.
Main Board CN5 -> Panel-R Board CN2
Main Board CN6 -> Panel-C Board CN2
Main Board CN8 -> Panel-L Board CN2
4. Detach the Sub Chassis.
* When detaching the Panel C Board (8), the Panel L Board (9) and the Panel R
Board (10), remove the corresponding knobs on the panel, the Front U Board
(15), the Front L Board (16) and the Phones Board (17) first.
Detaching the Platter
* Each part number written in parenthesis corresponds to the number in
Exploded View (Fig. A) (p. 18).
1. Peel off the acetate tape on the wirings coming out from the center of the
Platter (19) and soldered to the Panel L and R Board, and then remove the
solder.
* When assembling, connect (solder) each wirings as shown below.
fig.assemble-platter-24.eps
4. Remove the E-Ring (43).
Fix the edge of the E-Ring with a flathead screwdriver and insert the
another flathead screwdriver into the hole of the E-Ring, and turn it 90
degrees (in case of the figure, to the clockwise direction).
fig.bunkai-tejun-1-e.eps
Turn
Fix
Fix the flathead screwdriver that you turned as it is, insert the flathead
screwdriver that fixed the edge of the E-Ring into another hole and turn
to the opposite direction (in case of the figure, to the counterclockwise
direction) to remove.
* If the pipe of the Platter has a large damage, to remove from the Top Case may be
difficult. Be careful not to damage it.
* Never reuse the E-Ring which has been removed once, replace it with new one.
5. Hold down the pip of the Platter and press out toward to the Top Case,
then detach it.
Assembling the Platter
* Each part number written in parenthesis corresponds to the number in
Exploded View (Fig. A) (p. 18).
Attaching the Ring
1. Attach the Ring (27) to the Top Case.
fig.assemble-platter-16.eps
Gray
Red
Orange
Yellow
Green
White
2. Remove the nut (46), the washer (45) and the screw and remove the
Platter Angle (44).
3. Remove the Encoder Board (15) and the Encoder Holder (24).
22
Platter Sheet
2. To keep the conductive property of the Platter Sheet (17), polish lightly a
masking area on the back with a sandpaper and remove an oxide film.
fig.assemble-platter-1.eps
from
bottom View
Oct. 2016DJ-808
3. Affix the Platter Sheet to the Platter (19). At this time, align the masking
area of the Patter Sheet with the hole of the Platter.
fig.assemble-platter-2.eps
* When affixing, apply a load enough not to peel off even if time has passed.
A rough indication: apply a load of 2 kg or more per square centimeter for 3
seconds or longer.
Attaching the Leaf Board
4. Attach the Leaf Board (20) to the Platter.
* Verify that the Leaf is not deformed.
fig.assemble-platter-3.eps
7. Turn the Clip S to set the position as shown in the figure.
* Be careful to ensure that the wiring does not have slack.
fig.assemble-platter-6.eps
Attaching the Code Wheel and the Platter
Spacer
8. Align the holes (arrows in the figure) of the Code Wheel (23) with the
protrusion on the Platter and place it.
fig.assemble-platter-7.eps
Attaching the Clip S
5. After passing the Wiring J-2 (41) through the hole of the Platter, solder
the Clip S (18) to the tip of the wiring.
* To avoid the interference with the Platter, orient the Clip S as shown in the
figure and solder it.
fig.assemble-platter-4.eps
6. Fit the Clip S into the groove of the pipe at the center of the Platter.
fig.assemble-platter-5.eps
9. Place the Wheel Plate (22) and fix it with the screws.
fig.assemble-platter-8.eps
10. Pass the Platter Spacer (21) through the pipe of the Platter.
fig.assemble-platter-9.eps
23
Oct. 2016DJ-808
Application of grease
11. Apply grease to the pipe of the Platter.
Apply it to the lower part of the groove (arrows in the figure). As a result
of this, grease spreads entirely when assembling. Refer to the following
figure for the amount of coating.
fig.assemble-platter-10.eps
OK
fig.assemble-platter-11.eps
Attaching the Encoder Board
13. Connect the WIRING 3302#32 4X100-SHR-SHR-F (#5100052977) to the
Encoder Board (15) and attach it to the Encoder Holder (24).
fig.assemble-platter-18.eps
14. Attach the unit described above to the Top Case and secure the wirings
with the acetate tape.
fig.assemble-platter-19.eps
Attaching the LED Board and the LED
Escutcheon
15. Paint the protrusions on the Escutcheon Top (13) black with a felt-tip pen.
fig.assemble-platter-13.eps
Not enough
Attaching the Platter and the E-Ring
12. Pass the assembled Platter unit through the hole of the Top Case and fit
the E-Ring (43) into the groove on the pipe of the Platter.
fig.assemble-platter-17.eps
* In the example of this picture, the LED Board is already attached. In this case, be
careful not to scratch the wirings.
* Originally, we recommend the following method—grasp the inside of the pipe of
the Platter and the E-Ring with needle nose pliers and fit the E-Ring into the
groove before attaching the LED Board. This makes the outer surface of the pipe
avoid to damage itself.
* Never reuse the E-Ring which has been removed once, replace it with new one.
16. Peel off the backing paper of the LED Sheet (12) and align the notches of
the LED Sheet to the protrusions on the Escutcheon Top.
fig.assemble-platter-15.eps
17. Peel off the protective sheet on the surface of the LED Sheet.
********ENCODER BOARDA1
********LEAF BOARDB1
********LED BOARDC1
********PANEL L BOARD1
* This unit includes the following parts.
********ENCODER BOARDThe same part as A mentioned above1
********LEAF BOARDThe same part as B mentioned above1
********LED BOARDThe same part as C mentioned above1
********PANEL R BOARD1