Rockwell Automation PF6000 Reference Manual

Reference Manual
Rockwell Automation Library of Process Objects: PowerFlex 6000 Drive (P_PF6000)
IMPORTANT
This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier.
For Rockwell Automation Library of Process Objects version 5.0, see
PROCES-RM200
For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals:
PROCES-RM014 contains display elements

Important User Information

IMPORTANT
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, ControlLogix, FactoryTalk, Logix5000, PlantPAx, PowerFlex, Rockwell Automation, Rockwell Software, RSL ogix, and Studio 5000 Log ix Designer are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table of Contents

Preface
Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PowerFlex 6000 Drive (P_PF6000) Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PowerFlex Drive InOut Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PowerFlex 6000 Drive Input Structure . . . . . . . . . . . . . . . . . . . . . . 14
PowerFlex 6000 Drive Output Structure . . . . . . . . . . . . . . . . . . . . 19
PowerFlex 6000 Drive Local Configuration Tags. . . . . . . . . . . . . 23
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Execution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Quick Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
PowerFlex Drive Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 3
Table of Contents
Notes:
4 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017

Preface

This manual describes the Add-On Instruction that controls and monitors a PowerFlex® 6000 Medium Voltage Variable Frequency Drive.

Software Compatibility

Additional Resources

For the latest compatible software information and to download the Rockwell Automation® Library of Process Objects, see the Product Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page
For general library considerations, see Rockwell Automation Library of Process Objects, publication PROCES-RM002
.
These documents contain additional information concerning related products from Rockwell Automation.
Table 1 - Additional Resources
Resource Description
PlantPAx® Distributed Control System Selection Guide, publication PROCES-SG001
PlantPAx Distributed Control System Reference Manual, publication PROCES-RM001
Rockwell Automation Library of Process Objects, publication PROCES-RM002
FactoryTalk® View Machine Edition User Manual, publication VIEWME-UM004
FactoryTalk View Site Edition User Manual, publication VIEWSE-UM006
PowerFlex 6000 Medium Voltage Variable Frequency Drive Parameter Manual, publication 6000-TD004
Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication
SYSLIB-RM002
Rockwell Automation Library of Process Objects: Interlocks with First Out and Bypass (P_Intlk) Reference Manual, publication SYSLIB-RM004
Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication
SYSLIB-RM005
Rockwell Automation Library of Process Objects: Permissives with Bypass (P_Perm) Reference Manual, publication
SYSLIB-RM007
Provides information to assist with equipment procurement for your PlantPAx system.
Provides characterized recommendations for implementing your PlantPAx system.
Provides general considerations for the PlantPAx system library of process objects.
Provides details on how to use this software package for creating an automation application.
Provides details on how to use this software package for developing and running human-machine interface (HMI) applications that can involve multiple users and servers, distributed over a network.
Provides details regarding functions, parameters, and troubleshooting information for medium voltage PowerFlex 6000 drives.
Details how to monitor an input condition to raise an alarm. Information includes acknowledging, resetting, inhibiting, and disabling an alarm. Generally the P_Alarm faceplate is accessible from the Alarms tab.
Explains how to collect (sum up) the interlock conditions that stop or de-energize a running or energized piece of equipment or prevent it from starting or being energized.
Explains how to choose the Mode (owner) of an instruction or control strategy. The Mode instruction is usually embedded within other instructions to extend their functionality.
Details how to collect permissive conditions to start a piece of equipment.
.
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 5
Preface
Table 1 - Additional Resources
Resource Description
Rockwell Automation Library of Process Objects: Restart Inhibit for Large Motor (P_ResInh) Reference Manual, publication SYSLIB-RM009
Rockwell Automation Library of Process Objects: Run Time and Starts (P_RunTime) Reference Manual, publication
SYSLIB-RM010
Explains how to protect a large motor from damage caused by repeated starts.
Explains how to accumulate the total run time and count of starts for a motor or other equipment.
6 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017

PowerFlex 6000 Drive (P_PF6000)

Add-On Instruction FaceplateGlobal Objects
IMPORTANT
The P_PF6000 (PowerFlex 6000 drive) object is used to operate one variable-speed motor by using a PowerFlex 6000 medium voltage variable frequency AC drive. The drive operates via an add-on EtherNet/IP interface.
The Add-On Instruction controls the drive in various modes and monitors fault conditions. The global objects and faceplate that is shown are examples of the graphical interface tools for this instruction.

Guidelines

This instruction operates a motor connected to a PowerFlex 6000 variable frequency AC drive, which is communicating with the controller over an EtherNet/IP network.
The PowerFlex 6000 drive has specific parameter read/write functionality. For details, see Knowledgebase Answer ID 1008677 at
https://www.rockwellautomation.custhelp.com
Do not use this instruction in these situations:
You need to operate a single-speed motor (running and stopped only). Use
You need to operate a two-speed motor (fast, slow, and stopped only). Use
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 7
The drive interface is designed to work with the Studio 5000 Logix Designer® application, Version 20 and later.
.
the P_Motor instruction instead.
the P_Motor2Spd instruction instead.
PowerFlex 6000 Drive (P_PF6000)
You need to operate a simple reversing motor (forward, reverse, and stopped only). Use the P_MotorRev instruction instead.
You need to operate a motor with multiple discrete speeds. You need specific logic for this motor. The P_PF6000 instruction is designed for motors with continuously variable (analog) speed, not multiple discrete speed selections. You can use the P_D4SD or P_nPos instruction for motors with multiple discrete speeds.
You are using a drive other than the PowerFlex 6000 drive. Instead, use these Add-On Instructions:
– P_PF52x for the PowerFlex 523 or PowerFlex 525 drive on an
EtherNet/IP network
– P_PF753 for the PowerFlex drive with 20-COMM-E EtherNet/IP
Interface
P_PF755 for the PowerFlex AC variable frequency driveP_PF7000 for the PowerFlex 7000 medium voltage AC variable
frequency drive with 20-COMM-E EtherNet/IP interface.
– P_VSD for third-party drives, drives on other networks, or via
hardwired I/O

Functional Description

The P_PF6000 instruction provides the following capabilities:
Ownership of the drive through the standard P_Mode Add-On Instruction and modes.
Ability to start and stop the drive and motor, control the drive speed (via speed reference), and monitor the drive run status and speed feedback to verify whether the drive is running or stopped. Provides alarms and drive shutdown for Fail to Start and Fail to Stop if the feedback does not follow the commanded state within a configured amount of time.
Reading from the drive, the instruction displays drive faults, general drive status data, and a number of operating parameters.
Ability to read fault data from the drive and provide descriptive text with fault codes.
Indication of Warning or Alarm status as received from the drive.
Input and alarm for a drive fault condition and an output to send a drive
fault reset to the drive. Provide a configurable time to pulse the drive fault reset output when a reset command is received.
Permissives (bypassable and non-bypassable) that are conditions that enable a drive start and Interlocks (bypassable and non-bypassable) that are conditions that stop the drive and help prevent starting. Provide an alarm when an Interlock stops the drive. Provide maintenance the capability to bypass the bypassable Permissives and Interlocks.
8 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
PowerFlex 6000 Drive (P_PF6000)
IMPORTANT
Maintenance personnel can disable (soft lock out) the drive. This capability is not a substitute for hard lockout/tagout (LOTO) procedures.
Monitor an I/O fault input and a communication watchdog timer, and alarm on an I/O or communication failure. The failure condition can optionally de-energize the outputs to the drive, requiring a reset.
In Override mode, provide an override state input that determines if the override is to run or stop the drive (default = stop), and, if the drive is to run, an override speed reference and direction.
The instruction provides simulation capability. Outputs to the drive are kept de-energized, but the object can be manipulated as if a working drive were present, including a basic ramp-up of speed feedback value on starting and ramp-down on stopping. The simulated ramp-up-to-speed time is configurable. This capability is often used for activities such as system testing and operator training.

Required Files

Add-On Instructions are reusable code objects that contain encapsulated logic that can streamline implementing your system. This functionality lets you create your own instruction set for programming logic as a supplement to the instruction set provided natively in the ControlLogix® firmware. An Add-On Instruction is defined once in each controller project, and can be instantiated multiple times in your application code as needed.
Controller File
The P_PF6000_3_5-00_RUNG.L5X rung import must be imported into the controller project to be used in the controller configuration. The service release number (boldfaced) can change as service revisions are created.
Visualization Files
This Add-On Instruction has associated visualization files that provide a common user interface. These files can be downloaded from the Product Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page
The visualization file dependencies require Process Library content imports to occur in a specific order as reflected in the following tables:
Images
Global Objects
Standard Displays
HMI Tags
Macros
.
Images are external graphic files that can be used in displays. They must be imported for FactoryTalk View software to make use of them.
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 9
PowerFlex 6000 Drive (P_PF6000)
When PNG files are imported, they are renamed by FactoryTalk View software with a .bmp file extension, but retain a .png format.
Table 2 - Visualization Files: Images (.png)
FactoryTalk View SE Software FactoryTalk View ME Software Description
All .png files in the images folder All .png files in the images folder These are the common icons that are used in the global
objects and standard displays for all Process Objects.
The Global Object files (.ggfx file type) in the following table are Process Library display elements that are created once and referenced multiple times on multiple displays in an application. When changes are made to a Global Object, all instances in the application are automatically updated.
Table 3 - Visualization Files: Global Objects (.ggfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates.
(RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build
(RA-BAS) Process Alarm Objects (RA-BAS-ME) Process Alarm Objects Global objects used for managing alarms on process
(RA-BAS) Process Diagnostic Objects (RA-BAS-ME) Process Diagnostic Objects Diagnostic global objects used on process
(RA-BAS) Process Faceplate Motor Objects (RA-BAS-ME) Process Faceplate Motor Objects Motor global objects used on process object faceplates.
(RA-BAS) Process Help Objects (RA-BAS-ME) Process Help Objects Global objects used for all process objects help displays.
(RA-BAS) Process Interlock Objects (RA-BAS-ME) Process Interlock Objects Global objects used for managing interlocks and
(RA-BAS) Process Mode Objects (RA-BAS-ME) Process Mode Objects Global objects used for managing modes on process
process graphics.
object faceplates.
object faceplates.
permissives on process object faceplates.
object faceplates.
The Standard Display files (.gfx file type) in the following table are the Process Library displays that you see at runtime.
Table 4 - Visualization Files: Standard Displays (.gfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) Common-AnalogEdit N/A Faceplate used for analog input data entry. The FactoryTalk
(RA-BAS) P_Alarm-Faceplate (RA-BAS-ME) P_Alarm-Faceplate The faceplate that is used for the object
(RA-BAS) P_Alarm-Help (RA-BAS-ME) P_Alarm-Help Alarm Help information that is accessed from the
(RA-BAS) P_Mode-Config (RA-BAS-ME) P_Mode-Config The Configuration Display used to configure the
(RA-BAS) P_Mode-Help (RA-BAS-ME) P_Mode-Help Mode Help information that is accessed from the
(RA-BAS) P_PF6000-Faceplate (RA-BAS-ME) P_PF6000-Faceplate The faceplate display that is used for the object
(RA-BAS) P_PF6000-Quick (RA-BAS-ME) P_PF6000-Quick The Quick display that is used for the object
(RA-BAS) Process Motor Family-Help (RA-BAS-ME) Process Motor Family-Help The Help display for Motor objects
View ME faceplates use the native analog input data entry so no file is required.
P_AIarm faceplate.
P_Mode object.
Help faceplate.
10 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
Table 4 - Visualization Files: Standard Displays (.gfx)
FactoryTalk View SE Software FactoryTalk View ME Software Description
(RA-BAS) P_Intlk-Faceplate (RA-BAS-ME) P_Intlk-Faceplate Optional
The interlock faceplate used for the object. Use this file if your Discrete Output has an associated
P_Intlk object and you enable navigation to its faceplate from the Discrete Output faceplate.
(RA-BAS) P_Perm-Faceplate (RA-BAS-ME) P_Perm-Faceplate Optional
Permissive faceplate that is used for the object Use this file if your object has an associated P_Perm object
and you enable navigation to the P_Perm faceplate from the object faceplate.
(RA-BAS) P_ResInh-Faceplate (RA-BAS-ME) P_ResInh-Faceplate Optional
Restart/inhibit faceplate display that is used for the object Use this file if your object has an associated P_ResInh
object and you enable navigation to the P_ResInh faceplate from the object faceplate.
(RA-BAS) P_RunTime-Faceplate (RA-BAS-ME) P_RunTime-Faceplate Optional
RunTime faceplate display that is used for the object Use this file if your object has an associated P_RunTime
object and you enable navigation to the P_RunTime faceplate from the object faceplate.
(RA-BAS) Process Interlock Family-Help (RA-BAS-ME) Process Interlock Family-Help Optional
Interlock/permissives help display that is used for the object
Use this file if you use the P_Intlk or P_Perm faceplate.
PowerFlex 6000 Drive (P_PF6000)
HMI Tags are created in a FactoryTalk View ME application to support tab switching on Process Library faceplates. The HMI tags can be imported via the comma-separated values file (.csv file type) in the following table.
Table 5 - Visualization Files: HMI Tags (.csv)
FactoryTalk View SE Software FactoryTalk View ME Software Description
N/A FTVME_PlantPAxLib_Tags_3_5_xx.csv
where xx = the service release number.
These tags must be imported into the FactoryTalk View ME project to support switching tabs on any Process Object faceplate.
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 11
PowerFlex 6000 Drive (P_PF6000)
TIP

Controller Code

This section describes the parameter references for this Add-On Instruction.
PowerFlex Drive InOut Structure
InOut parameters are used to link the Add-On Instruction to external tags that contain necessary data for the instruction to operate. These external tags must be of the data type shown.
Table 6 - P_PF6000 Drive InOut Parameters
Tag Name Data Type Description
Inp P_PF6000_Inp PowerFlex 6000 input assembly.
Out P_PF6000_Out PowerFlex 6000 output assembly.
Ref_FaultCodeList P_DescList Tag containing list of fault codes (DINT) and descriptions (STRING_40).
The user-defined data types (UDTs) and the Array tag containing the list of PowerFlex 6000 fault codes and descriptions are included in the RUNG import that brings in the P_PF6000 Add-On Instruction. See the programming example on page 28
for details.
The figure shows the drive fault table tags that are in each template.
Make sure the tag 'PF6000_FaultCodeList' is entered in the P_PF6000 Ref_FaultCodeList parameter.
12 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
PowerFlex 6000 Drive (P_PF6000)
Each fault code list provides pre-configured fault codes and descriptions for a given drive family.
For a complete list of fault codes, refer to the PowerFlex 6000 Medium Voltage Variable Frequency Drive Firmware, Parameters, and Troubleshooting Manual, publication 6000-TD004
.
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 13
PowerFlex 6000 Drive (P_PF6000)
Table 7 - P_PF6000 Drive Input Parameters
PowerFlex 6000 Drive Input Structure
Input parameters include the following:
Input data elements (Inp_) are typically used to connect field inputs from I/O modules or signals from other objects.
Configuration data elements (Cfg_) are used to set configurable capabilities and features of the instruction.
Command data elements (PCmd_, OCmd_, MCmd_) are used by program logic, operators, and maintenance personnel to request instruction actions.
Setting data elements (PSet_, OSet_, MSet_) are used by program logic, operators, and maintenance personnel to establish runtime setpoints, thresholds, and so forth. Set_ data elements (without a leading P, O, or M) establish runtime settings regardless of role or mode.
Input Parameter Data
Type
EnableIn BOOL 1 Ladder Diagram:
Inp_PermOK BOOL 1 1 = Permissives OK, drive can start.
Inp_NBPermOK BOOL 1 1 = Non-bypassable permissives OK, drive can start.
Inp_IntlkOK BOOL 1 1 = Interlocks OK, drive can start/run.
Inp_NBIntlkOK BOOL 1 1 = Non-bypassable interlocks OK, drive can start/run.
Inp_Sim BOOL 0 Simulation input. When set to 1, the instruction keeps outputs de-energized
Inp_Hand BOOL 0 1 = Request to acquire Hand mode.
Inp_Ovrd BOOL Mode.Inp_Ovrd 0 1 =Request to acquire Override mode.
Inp_OvrdCmd SINT 0 Override mode command:
Inp_OvrdSpeed REAL 0.0 Value to set speed reference in Override mode (SpeedRef engineering units).
Inp_Reset BOOL 0 1 = Reset drive fault conditions and latched alarms.
Cfg_AllowLocal BOOL 0 1 =Allow Local Star t/Stop without alarm.
Cfg_HasPermObj BOOL 0 1 = Tells HMI a P_Perm is connected to Inp_Perm.
Cfg_HasIntlkObj BOOL 0 1 =T ells HMI a P_Intlk is connected to Inp_Intlk.
Cfg_HasResInhObj BOOL 0 1 = Tells HMI a P_ResInh Restart Inhibit is connected.
Cfg_HasRunTimeObj BOOL 0 1 =T ells HMI a P_RunTime is connected.
Alias For Default Description
If the rung-in condition is true, the instruction’s Logic routine executes. If the rung-in condition is false, the instruction’s EnableInFalse routine executes.
Function Block Diagram:
If true, or not connected, the instruction’s Logic routine executes. If the parameter is exposed as a pin and wired, and the pin is false, the instruction’s EnableInFalse routine executes.
Structured Text:
No effect. The instruction’s Logic routine executes.
(zero) and simulates a working drive. When set to 0, the instruction operates the drive normally.
0 = Release Hand mode.
0 = Release Override mode.
0 = None 1 = Stop 2 = Start
0= Start/Stop from HMI/Program only.
14 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
Table 7 - P_PF6000 Drive Input Parameters
PowerFlex 6000 Drive (P_PF6000)
Input Parameter Data
Type
Cfg_SetTrack BOOL 1 1 = PSets track OSets in Operator, OSets track PSets in Program.
Cfg_SetTrackOvrdHand BOOL 0 1 = Program/Operator settings track Override/Hand speed reference.
Cfg_PCmdClear BOOL Mode.Cfg_PCmdClear 1 When this parameter is 1, program commands are cleared once they are acted
Cfg_ProgDefault BOOL Mode.Cfg_ProgDefault 0 This parameter defines the default mode. When this parameter is 1, the mode
Cfg_OperStopPrio BOOL 0 1 = OCmd_Stop available in any mode.
Cfg_OCmdResets BOOL 0 1 = New Operator drive command resets fault.
Cfg_OvrdPermIntlk BOOL 0 1 = Override ignores bypassable permissives/interlocks.
Cfg_ShedOnFailToStart BOOL 1 1 = Stop motor and alarm on Fail to Start.
Cfg_ShedOnIOFault BOOL 1 1 = Stop motor and alarm on I/O Fault.
Cfg_SimScaleEU BOOL 0 1 = In simulation, scale Speed Ref EU to Speed Fdbk EU.
Cfg_SimScaleRaw BOOL 0 1 = In simulation, scale Speed Ref EU to raw, then raw to Speed Fdbk EU.
Cfg_HasFailToStartAlm BOOL FailToStart.Cfg_Exists 0 These parameters determine whether the corresponding alarm exists and is
Cfg_HasFailToStopAlm FailToStop.Cfg_Exists
Cfg_HasIntlkTripAlm IntlkTrip.Cfg_Exists
Cfg_HasDriveFaultAlm DriveFault.Cfg_Exists
Cfg_HasIOFaultAlm IOFault.Cfg_Exists
Cfg_FailToStar tResetReqd BOOL FailToStart.Cfg_ResetReqd 0 These parameters determine whether a reset is required to clear the alarm status.
Cfg_FailToStopResetReqd FailToStop.Cfg_ResetReqd
Cfg_IntlkTripResetReqd IntlkTrip.Cfg_ResetReqd
Cfg_DriveFaultResetReqd DriveFault.Cfg_ResetReqd
Cfg_IOFaultResetReqd IOFault.Cfg_ResetReqd
Cfg_FailToStartAckReqd BOOL FailToStart.Cfg_AckReqd 1 These parameters determine whether an acknowledgement is required for an
Cfg_FailToStopAckReqd FailToStop.Cfg_AckReqd
Cfg_IntlkTripAckReqd IntlkTrip.Cfg_AckReqd
Cfg_DriveFaultAckReqd DriveFault.Cfg_AckReqd
Cfg_IOFaultAckReqd IOFault.Cfg_AckReqd
Alias For Default Description
0 = No tracking.
upon. When set to 0, program commands remain set until cleared by the application program logic.
IMPORTANT: Clearing this parameter online can cause unintended program command execution.
defaults to Program if no mode is being requested. When this parameter is 0, the mode defaults to Operator if no mode is being requested.
IMPORTANT: Changing this parameter online can cause unintended mode changes.
0 = OCmd_Stop only in Operator and Maintenance modes.
0 = Reset required to clear fault.
0 = Always use permissives/interlocks.
0 = Alarm only on Fail to Start. IMPORTANT: If a condition is configured to shed the device to the Off state on a
fault, a reset is required to clear the shed fault to command the drive to a state other than Off.
0 = Alarm only on I/O Fault. IMPORTANT: If a condition is configured to shed the device to the Off state on a
fault, a reset is required to clear the shed fault to command the drive to a state other than Off.
checked or if the alarm does not exist and is not used. When these parameter are 1, the corresponding alarm exists.
When these parameters are 1, the alarm is latched ON when the alarm occurs. After the alarm condition returns to normal, a reset is required to clear the alarm status (for example, PCmd_Reset, OCmd_Reset, or Inp_Reset are required to clear Alm_FailtoStart after the alarm is set and the value returns to normal). When these parameter are 0, no reset is required and the alarm status is cleared when the alarm condition returns to normal.
IMPORTANT: If the reset clears the alarm, it also acknowledges the alarm.
alarm. When these parameters are 1, the acknowledge (ack) bit is cleared when the alarm occurs. An acknowledge command (for example, PCmd_FailtoStartAck) are required to acknowledge the alarm. When set to 0, the Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm and no acknowledge command is required.
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 15
PowerFlex 6000 Drive (P_PF6000)
Table 7 - P_PF6000 Drive Input Parameters
Input Parameter Data
Cfg_FailToStar tSeverity INT FailToStart.Cfg_Severity 1000 These parameters determine the severity of each alarm that gauges the color and
Cfg_FailToStopSeverity FailToStop.Cfg_Severity 1000
Cfg_IntlkTripSeverity IntlkTrip.Cfg_Severity 500
Cfg_DriveFaultSeverity DriveFault.Cfg_Severity 1000
Cfg_IOFaultSeverity IOFault.Cfg_Severity 1000
Cfg_MinSpdRef REAL 0.0 Minimum speed reference in engineering units (for limiting).
Cfg_MaxSpdRef REAL 60.0 Maximum speed reference in engineering units (for limiting).
Cfg_SpeedRefEUMin REAL 0.0 Speed reference minimum in Engineering units (for scaling).
Cfg_SpeedRefEUMax REAL 60.0 Speed reference maximum in engineering units (for scaling).
Cfg_SpeedFdbkEUMin REAL 0.0 Speed feedback minimum in engineering units (for scaling).
Cfg_SpeedFdbkEUMax REAL 60.0 Speed feedback maximum in engineering units (for scaling).
Cfg_SimRampT DINT 10 Time to ramp speed feedback when in simulation (seconds).
Cfg_FailToStar tT DINT 15 Time after start to get run feedback before fault (seconds).
Cfg_FailToStopT DINT 15 Time after stop to drop run feedback before fault (seconds).
Cfg_ResetPulseT DINT 2 Time to pulse Out_Reset to clear drive fault.
Cfg_WatchdogT DINT 5 Communication Watchdog Timeout time (sec).
Cfg_OperKeep SINT 2#0000_0000 Operator keeps control in Program mode:
Cfg_ProgKeep SINT 2#0000_0000 Program keeps control in Operator mode:
PSet_SpeedRef REAL 0.0 Program setting of speed reference (engineering units).
PSet_Owner DINT 0 Program Owner Request ID (nonzero) or Release (zero).
OSet_SpeedRef REAL 0.0 Operator setting of speed reference (engineering units).
PCmd_Start PCmd_Stop PCmd_Fwd
PCmd_Acq BOOL Mode.PCmd_Acq 0 When Cfg_PCmdClear is 1:
PCmd_Rel Mode.PCmd_Rel
Type
BOOL 0 When Cfg_PCmdClear is 1:
Alias For Default Description
symbol that are used to indicate alarm status on the faceplate and global object. The following are valid values: 1…250 = Low 251…500 = Medium 501…750 = High 751…1000 = Urgent IMPORTANT: These severity priorities drive only the indication on the global
object and faceplate. The Alarm and Events definition severity drives the color and symbol that is used on the alarm banner. The definition severity also provides an alarm summary and the value returned by the FactoryTalk Alarm and Events software display commands.
Bit .0 = Reference Bit .1 = Start/stop
Bit .0 = Reference Bit .1 = Start/stop
Set PCmd_Start to 1 to start the Drive
Set PCmd_Stop to 1 to stop the motor
These parameters are reset automatically
When Cfg_PCmdClear is 0:
Set PCmd_Start to 1 to start the drive
Set PCmd_Start to 0 to stop the driver
PCmd_Stop is not used
These parameters do not reset automatically
Set PCmd_Acq to 1 to Acquire
Set PCmd_Rel to 1 to Re lease
These parameters reset automatically
When Cfg_PCmdClear is 0:
Set PCmd_Acq to 1 to Acquire
Set PCmd_Acq to 0 to Release
PCmd_Rel is not used
These parameters do not reset automatically
16 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
Table 7 - P_PF6000 Drive Input Parameters
PowerFlex 6000 Drive (P_PF6000)
Input Parameter Data
Type
PCmd_Lock BOOL Mode.PCmd_Lock 0 When Cfg_PCmdClear is 1:
PCmd_Unlock Mode.PCmd_Unlock
PCmd_Reset BOOL 0 Set PCmd_Reset to 1 to reset all alarms requiring reset
PCmd_FailToStar tAck BOOL FailToStart.PCmd_Ack 0 Set PCmd_<Alarm>Ack to 1 to Acknowledge alarm
PCmd_FailToStopAck FailToStop.PCmd_Ack
PCmd_IntlkTripAck IntlkTrip.PCmd_Ack
PCmd_DriveFaultAck DriveFault.PCmd_Ack
PCmd_IOFaultAck IOFault.PCmd_Ack
PCmd_FailToStar tSuppress BOOL FailToStart.PCmd_Suppress 0 When Cfg_PCmdClear is 1:
PCmd_FailToStopSuppress FailToStop.PCmd_Suppress
PCmd_IntlkTripSuppress IntlkTrip.PCmd_Suppress
PCmd_DriveFaultSuppress DriveFault.PCmd_Suppress
PCmd_IOFaultSuppress IOFault.PCmd_Suppress
PCmd_FailToStar tUnsuppress BOOL FailToStart.PCmd_Unsuppress 0
PCmd_FailToStopUnsuppress FailToStop.PCmd_Unsuppress
PCmd_IntlkTripUnsuppress IntlkTrip.PCmd_Unsuppress
PCmd_DriveFaultUnsuppress DriveFault.PCmd_Unsuppress
PCmd_IOFaultUnsuppress IOFault.PCmd_Unsuppress
PCmd_FailToStartUnshelve BOOL FailToStart.PCmd_Unshelve 0 Set PCmd_<Alarm>Unshelve to 1 to Unshelve alarm
PCmd_FailToStopUnshelve FailToStop.PCmd_Unshelve
PCmd_IntlkTripUnshelve IntlkTrip.PCmd_Unshelve
PCmd_DriveFaultUnshelve DriveFault.PCmd_Unshelve
PCmd_IOFaultUnshelve IOFault.PCmd_Unshelve
OCmd_Start BOOL 0 Operator command to start drive.
OCmd_Stop BOOL 0 Operator command to stop drive.
OCmd_Bypass BOOL 0 Operator command to bypass all bypassable interlocks and permissives.
OCmd_Check BOOL 0 Operator command to check (not bypass) all interlocks and permissives.
MCmd_Disable BOOL 0 Maintenance command to disable drive.
MCmd_Enable BOOL 0 Maintenance command to enable (permit to run) drive.
MCmd_Acq BOOL Mode.MCmd_Acq 0 Ma intenance Command to Acquire Ownership (Op erator/Program/Overload to
MCmd_Rel BOOL Mode.MCmd_Rel 0 Maintenance Command to Release Ownership (Maintenance to Operator/
OCmd_AcqLock BOOL Mode.OCmd_AcqLock 0 Operator Command to Acquire (Program to Operator)/Lock Ownership.
Alias For Default Description
Set PCmd_Lock to 1 to Lock
Set PCmd_Unlock to 1 to Unlock
These parameters are reset automatically
When Cfg_PCmdClear is 0:
Set PCmd_Lock to 1 to Lock
Set PCmd_Lock to 0 to Unlock
PCmd_Unlock is not used
These parameters do not reset automatically
This parameter is always reset automatically
These parameters are reset automatically
Set PCmd_<Alarm>Suppress to 1 to sup press alarm
Set PCmd_<Alarm>Unsuppress to 1 to unsuppress alarm
These parameters reset automatically
When Cfg_PCmdClear is 0:
Set PCmd_<Alarm>Suppress to 1 to sup press alarm
Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm
PCmd_<Alarm>Unsuppress is not used
These Parameters do not reset automatically
These parameters are reset automatically
Maintenance).
Program/Overload).
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 17
PowerFlex 6000 Drive (P_PF6000)
Table 7 - P_PF6000 Drive Input Parameters
Input Parameter Data
Type
OCmd_Unlock BOOL Mode.OCmd_UnlockRel 0 Operator Command to Unlock/Release (Operator to Program) Ownership
OCmd_Reset BOOL 0 Operator command to reset all alarms requiring reset.
OCmd_ResetAckAll BOOL 0 Operator command to acknowledge and reset all alarms and latched shed
Alias For Default Description
conditions.
18 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
Table 8 - P_PF6000 Drive Output Parameters
PowerFlex 6000 Drive (P_PF6000)
PowerFlex 6000 Drive Output Structure
Output parameters include the following:
Value data elements (Val_) are numeric outputs of the instruction for use by the HMI. Values can also be used by other application logic or software packages.
Source and Quality data elements (SrcQ_) are outputs of the instruction used by the HMI to indicate PV source and quality.
Status data elements (Sts_) are bit outputs of the instruction for use by the HMI. Status bits can also be used by other application logic.
Error data elements (Err_) are outputs of the instruction that indicate a particular configuration error. If any Err_ bit is set then the Sts_Err configuration error summary status is set and the Invalid Configuration indicator is displayed on the HMI.
Not Ready data elements (Nrdy_) are bit outputs of the instruction for use by the HMI for displaying the Device Not Ready indicator. Status bits can also be used by other application logic.
Alarm data elements (Alm_) are outputs of the instruction that indicate a particular alarm has occurred.
Acknowledge data elements (Ack_) are outputs of the instruction that indicate the corresponding alarm has been acknowledged.
Ready data elements (Rdy_) are bit outputs of the instruction used by the HMI to enable or disable Command buttons and Setting entry fields.
Output Parameter Data Type Alias For Description
EnableOut BOOL Enable output: The EnableOut signal is not manipulated by this instruction. Its output state
Val_SpeedRef REAL Speed reference (target, in engineering units) to drive.
Val_SpeedFdbk REAL Speed feedback (actual, in engineering units) from drive.
Val_SpeedRefRaw REAL Copy of speed reference output (in raw units) for faceplate.
Val_SpeedFdbkRaw REAL Copy of speed feedback input (in raw units) for faceplate.
Val_SpeedRefEUMin REAL Minimum of speed reference = MIN (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
Val_SpeedRefEUMax REAL Maximum of speed re ference = MAX (C fg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
Val_SpeedFdbkEUMin REAL Minimum of speed feedback = MIN (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
Val_SpeedFdbkEUMax REAL Maximum of speed feedback = MAX (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax).
Val_MotorCurrent REAL Drive output current (amps).
Val_MotorCurrentPct REAL Motor current (% full load amps).
Val_MotorVoltage REAL Motor voltage (volts).
Val_Outpu tPower REAL Drive output power (k W).
Val_MotorPowerPct REAL Motor power (% rated power).
always reflects EnableIn input state.
Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017 19
PowerFlex 6000 Drive (P_PF6000)
Table 8 - P_PF6000 Drive Output Parameters
Output Parameter Data Type Alias For Description
SrcQ_IO SINT I/O signal source and quality.
SrcQ Final drive source and quality.
GOOD 0 = I/O live and confirmed good quality
1 = I/O live and assumed good quality 2 = No feedback configured, assumed good quality
TEST 8 = Device simulated
9 = Device loopback simulation 10 = Manually entered value
UNCERTAIN 16 = Live input, off-specification
17 = Value substituted at device/bus 18 = Value substituted by maintenance (Has and not Use) 19 = Shed, using last good value 20 = Shed, using replacement value
BAD 32 = Signal failure (out-of-range, NaN, invalid combination)
33 = I/O channel fault 34 = I/O module fault 35 = Bad I/O configuration (for example, scaling parameters)
Val_Cmd SINT Device command:
Val_Fdbk SINT Device feedback:
Val_Sts SINT Device confirmed status:
Val_Fault SINT Device fault status:
Val_Mode SINT Mode.Val The current mode is shown with status bits and also as an enumeration ‘Val_Mode’ as follows:
Val_Owner DINT Current object owner ID (0 = not owned).
0 = None 1 = Stop 2 = Start
0 = Stopped 1 = Running
0 = None 1 = Stopped 2 = Running 6 = Stopping 7 = Starting 33 = Disabled
0 = None 16 = Fail to Start 17 = Fail to Stop 18 = Drive Fault 32 = I/O Fault 34 = Configuration error
0 = No mode 1 = Hand 2 = Maintenance 3 = Override 4 = Program (locked) 5 = Operator (locked) 6 = Program (unlocked, Operator is default) 7 = Operator (unlocked, Program is default) 8 = Program (unlocked, Program is default) 9 = Operator (unlocked, Operator is default)
20 Rockwell Automation Publication SYSLIB-RM057A-EN-P - January 2017
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