Rockwell Automation Allen-Bradley Kinetix 5700 Series, Allen-Bradley 2198-P070, Allen-Bradley 2198-P031, Allen-Bradley 2198-P208, Allen-Bradley 2198-P141 Installation Instructions Manual
Installation Instructions
Original Instructions
Kinetix 5700 DC-bus Power Supply
Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208
Topi c Pag e
Summary of Changes 1
About the DC-bus Power Supply 2
Catalog Number Explanation 2
Before You Begin 2
Remove the Ground Screw in Select Power Configurations 3
Install the DC-bus Power Supply 4
Drill Hole Patterns 5
Connector Data 8
Wiring Requirements 11
Circuit Breaker/Fuse Specifications 12
Specifications 14
Additional Resources 14
Summary of Changes
Topi c Page
Revised mounting guidelines for the DC-bus power supply and inverter modules. 5
• Removed inch conversions from hole spacing dimensions to avoid errors due to rounding.
• Added 2198-DCBUSCOND-RP312 DC-bus conditioner module to diagram.
Added 24V shared-bus input wiring connector to top view. 8
Corrected wire size specifications for 2198-P031 and 2198-P070 DC-bus power supplies. 11
Updated the UL/CSA and IEC circuit protection specifications. 13
6
Kinetix 5700 DC-bus Power Supply
About the DC-bus Power Supply
The Kinetix® 5700 DC-bus (converter) power supply with 400V-class three-phase AC input
provides continuous output power and current to servo drives for applications with requirements
in the range of 7…46 kW and 10.5…69.2 A, respectively. For additional output power (kW) you
can install two or three 2198-P208 DC-bus power supplies. You can also extend the DC-bus to
additional inverter clusters via accessory modules.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002
, for detailed
information on wiring, applying power, troubleshooting, and integration with ControlLogix®
EtherNet/IP communication modules or CompactLogix™ 5370 controllers.
Catalog Number Explanation
This publication applies to the following Kinetix 5700 DC-bus power supplies.
DC-bus Power Supply Catalog Numbers
DC-bus Power Supply
Cat. No.
2198-P031
2198-P070 17 25.5
2198-P141
2198-P208 46 69.2
Module
Width
mm
55
85
Input Voltage
324…528V rms,
three-phase
Continuous
Output Power
kW
710.5
31 46.9
Continuous
Output Current
rms
A
DC
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
Parts List
The DC-bus power supplies ship with the following:
•DC-bus end caps
• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),
digital inputs (IOD), shunt power (RC), and contactor enable (CED)
• Wiring plug connector for shunt power (RC) connections installed on the drive
• These installation instructions, publication 2198-IN009
TIP Replacement connector sets are also available. See the Kinetix Servo Drives Specifications
Technical Data, publication KNX-TD003, for more information.
2 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Ground screw installed
for grounded power configuration
(ground screw installed is default setting).
Remove screw for ungrounded, corner-grounded, and
impedance-grounded power configurations.
Ground Screw
Access Door
DC-bus Power Supply
(side view)
Ground Screw
Remove the Ground Screw in Select Power Configurations
Remove the ground screw when using ungrounded, corner-grounded, and impedance-grounded
power configurations.
IMPORTANT If you have grounded-wye power distribution, you do not need to remove the screw. Go to
Install the DC-bus Power Supply on page 4.
EMC performance can be affected if you remove the ground screw.
We recommend that you remove the ground screw before mounting the power supply to the
panel. Place the power supply on its side, on a solid surface equipped as a grounded static-safe
workstation.
ATTENTION: To avoid personal injury, the ground-screw access door must be kept closed when
power is applied. If power was present, and then removed, wait at least 5 minutes for the DC-bus
voltage to dissipate, and verify that no DC-bus voltage exists before accessing the ground screw.
To access the ground screw, open the small plastic door on the right side of the module.
Remove the Ground Screw
ATTENTION: Risk of equipment damage exists. The drive-module ground configuration must be
accurately determined. Leave the ground screw installed for grounded power configurations
(default). Remove the screw for ungrounded, corner-grounded, and impedance-grounded power.
Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 3
Kinetix 5700 DC-bus Power Supply
Ground Screw Settings
Ground Configuration
Grounded (wye) Ground screw installed (default setting)
• AC-fed ungrounded
• Corner grounded
• Impedance grounded
(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for example configurations.
(2) Ground screw is factory installed.
(1)
2198-Pxxx DC-bus Power Supply
(2)
Remove ground screw
Install the DC-bus Power Supply
These procedures assume that you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive prior to applying power. Once power is applied, connector terminals can have
voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can per form all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.
Mount the DC-bus Power Supply
Observe these clearance requirements when mounting the DC-bus power supply:
• Additional clearance is required for cables and wires or the shared-bus connection
system connected to the top of the drive module.
• Additional clearance is required if other devices are installed above and/or below the
drive and have clearance requirements of their own.
• Additional clearance left and right of the drive module is required when mounted
adjacent to noise sensitive equipment or clean wire ways.
• The recommended minimum cabinet depth is 300 mm (11.81 in.).
4 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Clearance right of the
drive is not required.
Clearance left of the
drive is not required.
Kinetix 5700 DC-bus
Power S upply
100 mm (3.94 in.) clearance below
drive for airflow and installation.
40 mm (1.57 in.) clearance above
drive for airflow and installation.
Refer to Product Dimensions
on page 7
for DC-bus power supply dimensions.
MOD
NET
MOD
NET
MOD
NET
Zero-st ack Tab and
Cutout Aligned
Shared-bus connection system is
not shown for clarity.
Minimum Clearance Requirements
MOD
NET
2
1
1
4
I/O
IMPORTANT Mount the drive module in an upright position as shown. Do not mount the drive module on
its side.
The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. For
mounting, sizing, and configuring shared-bus configurations, refer to the Kinetix 5700 Servo
Drives User Manual, publication 2198-UM002
Mount the Kinetix 5700 drive module to the cabinet subpanel with M5 (#10-32) steel bolts
torqued to 4.0 N•m (35.4 lb•in), max.
Drill Hole Patterns
.
This section provides hole patterns for Kinetix 5700 drive modules that are mounted in zerostack (shared-bus) configurations:
• Mount the DC-bus power supply anywhere within the cluster, whatever makes the best
use of panel space. If multiple 2198-P208 power supplies are mounted within the same
cluster, mount them adjacent to each other anywhere within the cluster.
Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 5
Loading...