Rockwell Automation Allen-Bradley 837T-D3 Series, Allen-Bradley 837T-D4 Series Original Instructions Manual

Page 1
Installation Instructions
837T
1
A
B
C
Original Instructions
Display Solid-state Temperature Switch
Catalog Numbers
Topi c Pa ge
Summary of Changes 1
Safety Considerations 1
Specifications 2
Approximate Dimensions [mm (in.)] 3
Wirin g Diagr ams 4
Commissioning 4
Programming 5
837T-D3x, 837T-D4x
Topi c Pa ge
Operating Pressure 2
High Temperature Model 3
Compression Fitting 4

Safety Considerations

• Read this document for information on installation, handling, mounting, general product specifications, and operation of this product. These installation instructions contain important information on handling the instrument.
• Working safety requires that all safety instructions and work instructions are observed.
• Observe the relevant local accident prevention regulations and general safety regulations for the range of use of the instrument.
• The installation instructions are part of the product and must be kept in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.
• Skilled personnel must have carefully read and understood the operating instructions before any work begins.
• The Bulletin 837T-D is a temperature switch that converts temperature into an electrical signal indoors and outdoors. The device has been safely built with state-of-the-art technology and meets the applicable requirements and EC directives. It can, however, be a source of danger if used incorrectly or for anything other than the designated use.
• Qualified individuals are required for installation and commissioning. Failure to comply results in personal injury or equipment damage.
• Before installation, commissioning and operation, be sure that the appropriate temperature switch has been selected in terms of range of measurement, design, and specific conditions of measurement.

Recommended Installation for Optimal Performance

a. Installation at angle pieces, against the direction of flow b. Installation in smaller pipes, which are inclined against the
direction of flow
c. Installation vertical to the direction of flow.
Page 2
Display Solid-state Temperature Switch

Specifications

Attribute 837T-D3, 837T-D4
Certifications CE conformity -EMC directive 2014/30/EU/,EN 61326 emission (group 1, class B), and interference immunity (industrial application). Roes conformity - 2011/65/EU
Environment: Operating Conditions
Ambient Temperature Range
Storage Temperature
Vibration Resistance Probe Length ≤150 mm (5.91 in.): 6 g (0.21 oz) (IEC 60068-2-6, under resonance); Probe Length ≥250 mm (9.84 in.): 2 g (0.07 oz) (IEC 60068-2-6, under resonance)
Operating Pressure 150 bar (2175 psi) maximum; With high temperature model (compression fitting is included) 50 bar (725 psi) at 120 °C (248 °F)
Shock Resistance 50 g (1.76 oz) (IEC 60068-2-27, mechanical)
Humidity 45…75 % r. h.
Ingress Protection IP65 and IP67. The stated ingress protection (per IEC 60529) only applies when plugged in with mating connectors that have the appropriate ingress protection.
Electrical
Power Supply 15…35 V DC
Current Consumpti on Switch ing outpu ts with: An alog signal 4…20 mA; 70 mA; without analog signal: 45 mA
Total Current Consumption Maximum 450 mA including switching current
Outputs
Output Type IO-Link™ - Version 1.1 (Pin 4). With the IO-Link option, switching output OUT 1 is always PNP.
Zero Offset Adjustment Maximum 3% of span
Output Thresholds OUT 1 and OUT 2 are individually adjustable
Output Modes Selectable - Normally open, normally closed,window, hysteresis
Output Voltage (Power Supply -1V)
Output Current OUT1 maximum 100 mA, OUT2 maximum 250 mA
Load Analog signal 4…20 mA: ≤ 0.5 kΩ
Service Life 100 million switching cycles
Response Time T05 < 5 s (per DIN EN 60751); T09 < 10 s (per DIN EN 60751)
Accurac y Data
Analog Signal ≤ ±0.5% of span ± temperature sensor error
Adjustment Accuracy Switching Points ≤ ±0.5% of span
Scaling Analog Signal 0…25% of span; Full scale: 75…100% of span
Switching Output ≤ ±0.8% of span ± temperature sensor error
Display ≤ ±0.8% of span ± temperature sensor error ± 1 digit
Temperature Error
Reference Operation Conditions
Temperature 15…25 °C (59…77 °F)
Atmospheric Pressure 950…1050 mbar (13.78…15.23 psi)
Humidity 45…75 % r. h.
Nominal Position Process connection lower mount (LM)
Power Supply 24V DC
Electrical S afety
Short-circuit protection 4…20 mA, Out 1/Out 2 vs. V-
Reverse polarity protection V+ vs. V-
Insulation voltage 500V DC
Overvoltage protection 40V DC
Material
Wette d Par ts
Temperature sensor Stainless Steel 316Ti
Non-wetted Par ts
Housing Stainless Steel 304
Keyboard TPE-E
Display Window Polycarbonate
Display Head Personal computer + ABS-blend
(1) At high medium or ambient temperature, helps confirm (by suitable measures) that the instrument case temperature does not exceed 80 °C (176 ° F) in continuous operation. The temperature is a measured hexagon of the
process connection. At medium temperatures (above 80 °C [176 °F]), the thread must not be immersed into the medium. The permissible ambient temperature is limited to -20…+40 °C (-4…+104 °F) at the high temperature
option. (2) High temperature models are only available in 100 mm (3.94 in.) or greater probe lengths. It includes compression fitting that is approximately 55 mm (2.16 in.). (3) The mounting situation (immersion depth, sensor length, operating conditions) determines the accuracy. This situation is especially the case for large temperature gradients between the environment and the mediu m. (4) Absolute value of temperature.
(1)
(1)
(3)
-20…+80 °C (-4…+176 °F)
-20…+80 °C (-4…+176 °F)
(4)
±0.15 K + 0.002 t
for celsius per EN 60751 (±1.8 * (0.15 + 0.002 (t - 32)/1.8) for fahrenheit
(2)
2 Rockwell Automation Publication 837T-IN001B-EN-P - January 2019
Page 3

Ranges of Measurement

1
Dimensions are for reference only and are variable depending on the proces s connection.
Figure 1 - Standard Model
27 (1.06)
G 1/2A
55
(2.16)
55
(2.16)
22
(0.87)
55
(2.16)
Temperature
Probe
Length
Temperature
Probe
Length
55
(2.16)
Temperature
Probe
Length
Temperature
Probe
Length
82
(3.23)
35
(1.37)
82
(3.23)
35
(1.37)
55
(2.16)
19 (0.75)
17
(0.67)
55
(2.16)
12
(0.47)
15.1
(0.59)
G1 1/4A
1/4NPT
Model Temperature
Standard -20…+80 °C (-4…+176 °F)
High temperature model 0…150 °C (32…302 °F)
Attribute Description
Element measurement Pt1000, 2-wire, DIN EN 60751/Class A
Application Measurement and monitoring of set temperatures
Process connection Thread
− 1/4 in. NPT male
− 1/2 in. NPT male
− G 1/2 in. BSPP male
− G 1/4 in. BSPP male
Figure 2 - High Temperature Model
Display Solid-state Temperature Switch

Approximate Dimensions [mm (in.)]

36
(1.42)
1
82
35
(1.37)
(3.23)
1
35
(1.37)
dia.
29.5 (1.17)
35
(1.37)
M12x1
1

Process Connection [mm (in.)]

G 1/2
12 (0.47)
29.5 (1.17) dia.
(0.24)
G 1/4
38
(1.50) dia.
dia.
6
13
(0.51)
1/4 NPT
29.5 (1.17)
1/2 NPT
G Male NPT Male High Temperature Process Connection
L1
L1
G 1/4 12 (0.47) 1/4 in. NPT 13 (0.51)
G 1/2 14 (0.55) 1/2 in. NPT 19 (0.75)
G
G L1 [mm (in.)] G L1 [mm (in.)]
G
Rockwell Automation Publication 837T-IN001B-EN-P - January 2019 3
Page 4
Display Solid-state Temperature Switch
OUT1
4…20 mA
15…35V DC
(+)
(-)
14
23
OUT1
OUT2
15…35V DC
(+)
(-)
14
23
per EN 837 per DIN 3852-E
NPT
Parallel Thread
Tapered
Thread
IMPORTANT For high temperature models, the real probe length, which is
inside the process, is shorter for the version with compression fitting (high temperature models). This difference is because 55 mm (2.16in.) of the compression fitting length is subtracted from the total probe length. For example, a probe length of 150 mm (5.91 in.): 150 mm minus 55 mm (compression fitting) > 95 mm (3.74 in.), which is inside the process.

Wiring Diagrams

1 PNP x 4…20 mA

2 PNP

Making the Mechanical Connection

• While mounting, make sure that the sealing faces at the instrument are clean and undamaged.
• Only screw in or unscrew the instrument via the wrench flats. Never use the case as a working surface.
• The correct torque depends on the dimensions of the process connection and the gasket used (form/material).
• When screwing in, be careful not to cross the threads.
Figure 3 - Types of Seals
A correct seal of the process connections with parallel threads at the face of the seal, must be made using suitable flat gaskets and sealing rings.
The seal of the tapered threads (for example, NPT thread) is made to provide the thread with additional sealing material such as, PTFE tape (EN 837-2).

Mating Cables

• 889D – F4AC-2 (M12x1 connector).
• 889D-R4AC-2 (M12x1 right angle connector).

Output Signals

Switching Output 1 Switching Output 2 Analog Signal
PNP 4…20 mA (3 wire)
PNP PNP

Commissioning

ATT EN TI ON : Only for use with the temperature switch if it is in
perfect condition concerning safety.
Check the following points before commissioning:
• Fluid leakage is indicative of damage.
• Since this switch is a safety-relevant component, check the diaphragm for any visible damage.
Required tool: Spanner size 27 open-ended spanner and screwdriver.

Compression Fitting

Follow these steps while mounting the high-temperature model with compression fittings.
1. Screw the compression fitting (Step 1 in Figure 4 process connection and tighten.
2. Insert the tapered side of the ferrule (Step 2 in Figure 4 fitting and screw the union nut (Step 3 in Figure 4) hand tight.
3. Insert the temperature switch into the fitting and maintain the required immersion depth. Tighten the union nut (Step 3 in
) with approximately 50 N•m (442.5 lb•in).
Figure 4
ATT EN TI ON : The temperature switch can be damaged at high temperatures. At medium temperatures above 80 °C (176 °F), be sure that the distance to the housing (55 mm [2.16 in.]) is maintained when you mount the compression fitting.
4. Optional: Check the assembly and loosen the union nut. The ferrule is firmly connected to the sensor tube.
) into the
) into the
Figure 4 - Compression Fitting Installation Steps
Step 1 Step 2 Step 3
55
(2.16)
4 Rockwell Automation Publication 837T-IN001B-EN-P - January 2019
Page 5
Display Solid-state Temperature Switch
Status switching output2 (optional)
Status switching output1
Display mode
•Short press Display of the unit
• Long press display of the set parameters
Programming mode
• Short step-wise value up (step-wise)
• Long press Menu up Parameter value up (fast)
Display mode
•Short press Display of the unit
• Long press Enter program mode
Programming mode
• Short press (equals three seconds) Menu up Parameter value up (step-wise)
• Long press (equals five seconds) Menu down Parameter value down (fast)
Display mode
•Short press Display of the unit
Four-digit status Indicator display
• Display temperature value
• Display menu item
• Display parameter
Programming mode
•Short press Select menu item Confirmation of the input
The temperature switch has two operating modes, the display mode and the programming mode. The function of the keys depends on the selected operating mode.
Enter key: In programming mode, press the enter key once to set the values for the selected parameters.
Note: Short press equals three seconds; long press equals five seconds.

Making the Electrical Connection

• The instrument must be grounded via the process connection.
• The power supply for the temperature switch must be made via an energy-limited electrical circuit in accordance with section
9.3 of UL/EN/IEC 61010-1 or an LPS to UL/EN/IEC 60950­1 or class 2 in accordance with UL1310/UL1585 (NEC or CEC). The power supply must be suitable for operation above 2000 m (6561.6 ft) in case the temperature switch is used at this altitude.
• For cable outlets, make sure that no moisture enters at the cable end.

Programming

Keys and Functions

Dismantle and Disposal

Let the instrument cool down sufficiently before dismantling.
ATT EN TI ON : Residual media in the dismantled temperature transmitter can result in a risk to persons, the environment, and equipment. Take sufficient precautionary measures.
BURN HAZARD: Let the instrument cool down sufficiently before the dismantle process. During the dismantle process, there is a risk of dangerously hot pressure media escaping.
Incorrect disposal can put the environment at risk.
Dispose of instrument and packaging materials in an environmentally compatible way and in accordance with the country-specific waste disposal regulations.
IMPORTANT Short press equals three seconds; long press equals five
seconds.
Rockwell Automation Publication 837T-IN001B-EN-P - January 2019 5
Page 6
Display Solid-state Temperature Switch
Keys (Simultaneously press the info and
Function
menu keys to exit the program mode and
return to display mode.)
Short Press:
• Display of the unit Long Pr ess:
• Display of set parameters
Short Press:
• Display of the unit Long Pr ess:
• Enters program mode
Display Mode Program Mode (Press the menu key for five seconds to enter programming mode.)
Short press: toggle parameter up (step-wise) Short press: toggle parameter up (fast scroll)
Short press: toggle parameter down (step-wise)

Parameters

Parameter Description Parameter Description
SP1/SP2 Hysteresis function: Switch point switching output (1 or 2) UNIT Unit switching
FH1/FH2 Window function: Window high switching output (1 or 2) 0SET Offset adjustment (3% of span)
RP1/RP2 Hysteresis function: reset point switching output (1 or 2) DISM Display value in display mode
FL1/FL2 Window function: Window low switch output (1 or 2)
EF Extended programming functions
RES Return the set parameter to the factory settings
DS1/DS2 Switch delay time, which must occur without interruption before any electrical
DR1/DR2 Switch delay time, which must occur without interruption before any electrical
OU1 Switch function switch output (1 or 2)
OU2 HNO = hysteresis function, normally open
signal change occurs (SP1 or SP2)
signal change occurs (RP1 or RP2)
HNC = hysteresis function, normally closed FNO = window function, normally open FNC = window function, normally closed
DISU Display update 1, 2, 5, 10 updates/second
DISR Rotate display indicator by 180°
RHL Clear the minimum and maximum value memories
PAS Password input, 0000= no password
TAG Input of a 16-figure alphanumeric measuring point number
CT= actual temperature value; LOW, HIGH = minimum, maximum temperature value OFF= display off; SP1/FH1 = function switch point 1, RP1/FL1 = function reset point 1, SP2/FH2= function switch point 2, RP2/FL2 = function reset point 2
Password input digit by digit
Long press: toggle parameter down (fast scroll)
6 Rockwell Automation Publication 837T-IN001B-EN-P - January 2019
Page 7

Menu (Program and Factory Settings)

Display Mode
▼▲
▼▲
SP1/FH1 Value
▼▲
RP1/FL1 Value
▼▲
SP2/FH2 Value
▼▲
RP2/FL2 Value
▼▲
EF RES Yes /No
Long press on menu key
Programming Mode
Enter
Enter
Enter
Enter
Enter Enter
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
▼ ▲
Enter
DS1 Value
Enter
DR1 Value
Enter
DS2 Value
Enter
DR2 Value
Enter
OU1 PAR A
Enter
OU2 PAR A
Enter
UNIT Unit
Enter
SETR 4 mA/0V Value
Enter
Enter
OFS Value
Enter
DISM PAR A
Enter
RHL Yes/N o
Enter
PAS Value
Enter
TAG Val ue
Display Solid-state Temperature Switch
Factory setting:
(Minimum: MBA +0.5% of span, Maximum: MBE) MBE
(Minimum: MBA, Maximum: SP1 -0.5% of span) MBE -10%
(Minimum: MBA +0.5%, Maximum: MBE) MBE
(Minimum: MBA, Maximum: SP2 -0.5% of span) MBE -10%
Reset to factory setting
0…50 s 0 s
0…50 s 0 s
0…50 s 0 s
0…50 s 0 s
HNO,HNC,FNO,FNC HNO
HNO,HNC,FNO,FNC HNO
°C, °F Order-related
MBA +25% of span MBA
20 mA/
10V
Offset setting 3% of span 0 s
ACT, HIGH, LOW, OFF, SP1/FH1,RP1/FL1, SP2/FH2, RP2/FL2 ACT
Reset HIGH, LOW
Password without
Measuring point number without
Value
MBA -25% of span
MBE
Rockwell Automation Publication 837T-IN001B-EN-P - January 2019 7
Page 8
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END END
Press the enter key to return to display
mode and exit program mode.
Display Mode
Legend:
MBA = Start of measuring range
MBE = End of measuring range

Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page
Allen-Bradley, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
.
Publication 837T-IN001B-EN-P - January 2019 10002082011 Ver 01
Supersedes Publication 837T-IN001A-EN-P - May 2016 14145134.02
Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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