Rockwell Automation 8000 User Manual

8000 SERIES TMR SYSTEM

OPERATOR AND

MAINTENANCE MANUAL

DOCUMENT NUMBER 552864

ISSUE 02 JUNE 2004

OPERATOR AND MAINTENANCE MANUAL

Printed in England

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Issue Record

Issue Revised by Checked by Authorised by

Number Date

Issue 1 May J Bourn

Issue 2 June N Owens

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NOTICE

The content of this document is confidential to ICS Triplex Technology Ltd. companies and their partners . It may not be given away, lent, resold, hired out or made available to a third party for any purpose without the written consent of ICS Triplex Technology Ltd.

This docum ent contains proprietary information that is protected by copyright. All rights are reserved.

Microsoft, W indows, W indows 95, W indows NT, W indows 2000, and W indows XP are registered trademarks of Microsoft Corporation.

The information contained in this document is subject to change without notice. The reader should, in all cases, consult ICS Triplex Technology Ltd. to determine whether any such changes have been made. From time to time, amendm ents to this document will be made as necessary and will be distributed by ICS Triplex Technology Ltd.

Information in this docum entation set may be subject to change without notice and does not represent a commitment on the part of ICS Triplex Technology Ltd.

The contents of this doc ument, which may also include the loan of software tools, are subject to the confidentiality and other clause(s) within the Integrator Agreement and Software License Agreement.

No part of this documentation m ay be reproduced or transmitted in any form or by any means, electronic or mechanic al, including photoc opying and recording, for any purpose, without the express written permission of ICS Triplex Technology Ltd.

DISCLAIMER

The illustrations, figures, char ts, and layout examples in this manual are intended solely to illustrate the text of this manual.

The user of, and those responsible for applying this equipment, must satisfy themselves as to the acceptability of each application and use of this equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency concerning installation, operation, or maintenance. Features may be described herein which are not present in all hardware or software systems. ICS Tr iplex T echnology Ltd. assumes no obligation of notice to holders of this document with respect to changes subsequently made.

ICS Triplex Technology Ltd. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

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REVISION AND UPDATING POLICY

All new and revised information pertinent to this docum ent shall be issued by ICS Triplex Technology Ltd. and shall be incorporated into this docum ent in accordance

ith the enclosed instructions. The change is to be recorded on the Amendment

w Record of this document.

PRECAUTIONARY INFORMATION

WARNING

Warning notices call attention to the use of materials, processes, methods, procedures or lim its which must be followed precisely to avoid personal injury or death.

CAUTION

Caution notices call attention to methods and procedures which must be followed to avoid damage to the equipment.

Notes: Notes highlight procedures and contain information to assist the user in the

understanding of the information contained in this document

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MAINTENANCE MUST BE PERFORMED ONLY BY Q UALIFIED PERSONNEL.

WARNING

RADIO FREQUENCY INTERFERENCE

MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAUTION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT AROUND SUCH EQUIPMENT. SIGNS SHOULD BE POSTED NEAR THE EQUIPMENT CAUTIONING AGAINST THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT.

MAINTENANCE

OTHERWISE PERSONAL INJURY OR DEATH, OR DAMAGE TO THE SYSTEM, MAY BE CAUSED.

CAUTION

STATIC SENSITIVE DEVICES

MODULES IN THE TMR SYSTEM MAY CONTAIN STATIC SENSITIVE DEVICES WHICH CAN BE DAMAGED BY INCORRECT HANDLING OF THE MODULE. THE PROCEDURE FOR MODULE REMOVAL IS DETAILED IN RELEVANT PRODUCT DESCRIPTIONS AND MUST BE FOLLOWED. ALL TMR SYSTEMS MUST HAVE LABELS FITTED TO THE EXTERIOR SURFACE OF ALL CABINET DOORS CAUTIONING PERSONNEL TO OBSERVE ANTISTATIC PRECAUTIONS WHEN TOUCHING MODULES.

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RECORD OF AMENDMENTS

Issue

Number

Issue

Changes

Initial Issue

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TABLE OF CONTENTS

1. INTRODUCTION ............................................................................................1

1.1 MAINTAINING SAFETY ............................................................................1

1.2 OPERATION AND MAINTENANCE PLAN................................................1

1.3 PLANNED MAINTENANCE.......................................................................1

.4 FIELD DEVICE MAINTENANCE...............................................................2

1.5 MODULE FAULT HANDLING....................................................................2

1.6 MONITORING............................................................................................3

1.7 DIAGNOSTIC ACCESS.............................................................................3

1.8 MODULE REPLACEMENT CONFIGURATION ........................................4

1.9 INPUT AND OUTPUT FORCING..............................................................5

1.10 MAINTENANCE OVERRIDES...................................................................6

2. OPERATION...................................................................................................7

3. MAINTENANCE..............................................................................................8

3.1 MODULE MAINTENANCE REQUIREMENTS ..........................................9

4. MODULE STATUS INDICATORS ................................................................10

4.1 8000 SERIES TMR PROCESSOR..........................................................10

4.2 8000 SERIES TMR INTERFACE.............................................................11

4.3 8000 SERIES TMR COMMUNICATIONS INTERFACE..........................11

4.4 8000 SERIES I/O MODULES ..................................................................12

5. FAULT FINDING...........................................................................................13

5.1 FAULT DETECTION....................................................................................14

5.2 FAULT ANNUNCIATION.........................................................................15

5.3 FAULT FINDING TECHNIQUES .............................................................15

5.4 CLEARING FAULTS................................................................................16

6. SYSTEM DIAGNOSTICS..............................................................................17

6.1 TEMPERATURE ALARMS......................................................................17

6.2 POWER SUPPLY UNIT...........................................................................17

6.3 FEED FAILURE.......................................................................................17

7. MODULE REPLACEMENT...........................................................................18

7.1 MODULE EJECTOR LEVERS AND KEY................................................18

7.2 MODULE RETURNS POLICY.................................................................18

7.3 TMR INTERFACE MODULE REPLACEMENT .......................................19

7.4 ACTIVE/STANDBY CHANGEOVER .......................................................19

7.5 COMPANION SLOT MODULE REPLACEMENT....................................20

7.6 SMARTSLOT (VERSION 2) REPLACEMENT ........................................21

8. RESTART PROCEDURE .............................................................................22

8.1 INTRODUCTION .....................................................................................22

8.2 POWER UP PROCEDURE .....................................................................22

8.3 8000 SERIES CABINET ..........................................................................22

8.4 FINAL.......................................................................................................23

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