Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
available from
) describes some
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.
Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Diagnostic Utility for Industrial
Computers, publication 6000-TG001
Provides information on how to create and restore a
back-up image of your computer’s hard disk drive.
Provides information on how to diagnose hardware
anomalies with industrial computers.
You can view or download publications at
http://www.rockwellautomation.com/literature
technical documentation, contact your local Rockwell Automation distributor or
sales representative.
Rockwell Automation Publication 6181X-UM001B-EN-P - May 20115
. To order paper copies of
Preface
Notes:
6Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
System Features
Chapter
1
Chapter Objectives
Computer Overview
Operating System
This chapter provides an overview of the computer:
• Operating systems
• Multilingual User-interface CD Pack
• Product options
• Parts list
• Hardware features
The integrated display computers combine a TFT flat-panel display with
industrial computing power for performing visual interface, maintenance, and
basic information applications. These panel mount devices offer 12-inch displays
with a resistive touch-screen and a CompactFlash solid-state drive.
By combining industrially hardened monitors and computers in a single machine,
these panel mounted computers provide an entire solution in one chassis and
catalog number. Because there are no external monitor cables or separate
component mounting requirements, system integration is simplified.
The computers are shipped with the Windows XP Professional SP3 operating
system for Embedded Systems installed and configured.
No operating system updates have been applied to the factory image beyond the
service packs.
You can use the supplied Industrial Computer System Cloning CD to create and
restore from a recovery image. Refer to the Cloning Utility Technical Data,
publication 6000-TD002
These computers contain solid state drives and have been customized to
accommodate the unique properties of the solid state drive, namely:
• No paging file
• System restore is disabled by default
• MUI languages are not pre-installed
These computers with solid state drives do not contain a recovery partition. If
additional drive space is required, copy the I386 directory to external media; then
delete the I386 directory from C:\I386, which is approximately 400 MB.
Rockwell Automation Publication 6181X-UM001B-EN-P - May 20117
, for instructions.
Chapter 1 System Features
To obtain the original factory image on bootable external-recovery media, which
also includes the I386 source directory, contact your local technical support
center.
Multilingual User Interface
CD Pack
Before You Begin
Product Options
The Microsoft Multilingual User-interface (MUI) CD Pack contains a collection
of different language sets that can be installed into the operating system. The
primary language is English.
MUI packs are available for all Windows XP operating systems and provide a
localized start menu and system icons support. The instructions for installing
MUI languages on your computer are supplied with the MUI CD Pack.
Before unpacking the product, inspect the shipping carton for damage. If damage
is visible, immediately contact the shipper and request assistance. Otherwise,
proceed with unpacking.
Keep the original packing material in case you need to return the product for
repair or transport it to another location. Use both the inner and outer packing
cartons to provide adequate protection for a unit returned for service.
This table summarizes the product options available for the industrial integrated
display computers.
8Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
System Features Chapter 1
Parts List
Required Tools
Your computer is shipped with these items:
• Mounting hardware
Cat. No.Qty.Description
6181X-NPXPDC4M4 panhead screws with isolator grommets
6181X-12TPXPDC10Panel mounting clips
• Panel cutout template, display computer only
• Installation instructions
• Production test report
• System CDs
– Accessory CD with Cloning Utility (red)
– System Support CD with Diagnostic Utility (green)
– Microsoft Multilingual User Interface (MUI) CD Pack (gray, five cd-
pack), where applicable
These tools are required for product installation:
• Panel cutout tools, display computer only
• #2 Phillips screwdriver
• Drill and M4 screw tap, non-display computer only
• Antistatic wrist strap (recommended)
Accessories and
Replacement Parts
You can view a current list of accessories at this Rockwell Automation website
http://www.ab.com/industrialcomputers
ATTENTION: Use only these specified catalog numbers in the 6181X
industrial computers for hazardous locations. Other replacements and
accessories are not acceptable for use in hazardous locations.
.
This table summarizes the product accessories options available for the industrial
integrated display computers.
Rockwell Automation Publication 6181X-UM001B-EN-P - May 20119
Chapter 1 System Features
CAT
6181X-12TPXPDC
SER
F
A196 I.T.E.
FOR USE IN
HAZARDOUS
LOCATIONS
18-32 VDC SELV 3.28 - 1.79A 60W
PN-91854
DIR 10000138178/01
FACGF MANUFACTURE DATE
PRODUCT OF CHINA yyyy/mm/dd
(Serial Number)
1
2
3
Product Information
Location
Your product catalog number, serial number, and date code are located on the
product nameplate.
Record the following information in this table for future reference.
1Catalog number
2WIN/serial number
3Date code
10Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
System Features Chapter 1
Hardware Features
The illustrations show the hardware features of the display industrial computers
for hazardous locations.
Figure 1 - Front and Side Views, Catalog Number 6181X-12TPXPDC
ItemComponent
1LCD panel, display model only
2Internal CompactFlash Type II solid-state drive bay
3Rear cover
Figure 2 - Bottom View, Catalog Number 6181X-12TPXPDC
ItemComponent
1Serial COM ports, 2
2Ethernet ports (RJ45), 2
3DVI-I port
4PCI riser slot cover
5Power switch
6DC input terminal block
7Functional ground screw
8Hinged door covering 4 USB ports
9External CompactFlash Type II card storage drive slot
(1) This bottom side external CF slot and USB ports are functionally hot-pluggable in an environment
known to be non-hazardous. For more information about proper use of these ports refer to
Hazardous Locations
Rockwell Automation Publication 6181X-UM001B-EN-P - May 201111
statements on page 14.
(1)
(1)
Chapter 1 System Features
Notes:
12Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
Installation
Chapter
2
Chapter Objectives
European Union Directive
Compliance
This chapter provides pre-installation information and procedures to mount the
computer and make connections:
• European Union compliance
• Environment and enclosure information
• Installation considerations
• Mounting clearances
• Product dimensions
• Mounting the display computer
• Mounting the non-display computer
• Connecting peripherals
• Applying power
• Functional ground screw
• Connecting to a network
This product meets the European Union Directive requirements when installed
within the European Union or EEA regions and have the CE mark. A copy of the
Declaration of Conformity is available at the Rockwell Automation website
http://www.ab.com
under Product Certification.
ATTENTION: To comply with EN 55022 and EN 55024, all I/O cables must
be less than 30 m (98.42 ft). These cables must not exit the building at any
point and shall not directly connect to cables outside the building.
To comply with EN 55022 and EN 55024, use the following shielded or
unshielded cable as specified in this table.
Table 1 - Shielded or Unshielded Cable
Cable TypeRequired Attribute
LANShielded or Unshielded
USBShielded
Serial RS-232Shielded
DVIShielded
VGAShielded
DC PowerUnshielded
Rockwell Automation Publication 6181X-UM001B-EN-P - May 201113
Chapter 2 Installation
Hazardous Locations
This equipment is suitable for these location categories.
(1) The entire 6181X-NPXPDC computer and the backside of the 6181X-12TPXPDC display are required to be mounted in a
restricted access location.
United
States
CanadaClass I Division 2, Groups A, B, C, D T4
Europe
United
States
CanadaClass I Division 2, Groups A, B, C, D T4
Europe
Class I Division 2, Groups A, B, C, D T4
Class I Zone 2, IIC, T4
Class I Zone 2, IIC, T4
ATEX II 3 GD, Ex nA IIC Gc, Ex tc IIIC Dc
Class I Division 2, Groups A, B, C, D T4
Class I Zone 2, IIC, T4
Class I Zone 2, IIC, T4
ATEX II 3 GD, Ex nA nC IIC T4 Gc,
Ex tc IIIC T135° Dc
(1)
-20 °C £ T
(-4 °F < Ta < 158 °F)
-20 °C £ T
(-4 °F < Ta < 131 °F) (Display side)
-20 °C £ T
(-4 °F < Ta < 158 °F) (Backside)
£ 70 °C
a
£ 55 °C
a
£ 70 °C
a
The following statement applies when the equipment is used in a hazardous
location.
WARNING: Explosion Hazard
•
Substitution of components may impair suitability for hazardous locations.
• Do not disconnect equipment unless power has been switched off and
area is known to be nonhazardous.
• Do not connect or disconnect components unless power has been
switched off.
• Peripheral equipment must be suitable for the location it is used in.
• In the U.S. all wiring must be in accordance with Class I, Division 2 wiring
methods of Article 501 of the National Electrical Code, and in accordance
with the authority having jurisdiction. Refer to control drawing
information in this document for allowable circuit parameters in Class I,
Division 2 applications.
• In Canada all wiring must be in accordance with Section 18-1J2 of the
Canadian Electrical Code, and in accordance with the authority having
jurisdiction.
• For European Zone 2 applications transient limiting shall be provided in
the application that limits transient overvoltages to not more than 40%
above the applied voltage.
• For European Zone 2 applications, non-display computers must be
mounted completely within an enclosure rated IP54 minimum.
•
For European Zone 2 (gases) applications computers with displays must be
mounted through the wall or door of an enclosure rated IP54 minimum. For
European Zone 22 (dusts) applications computers with displays must be
mounted through the wall or door of an enclosure rated IP6x minimum.
Computers with displays support enclosures rated up to IP66.
• For European Zone 2 applications do not use the USB ports unless the
area is known to be nonhazardous.
•
These devices shall be properly connected to ground in the final application
by using the ground terminal screw provided on the computer chassis.
(1)
14Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
Installation Chapter 2
Hot Surfaces
When used above 50 °C (122 °F) the backside of the 6181X-12TPXPDC
computer and the entire 6181X-NPXPDC computer must be installed in a
restricted access location.
Restricted Access Location
Restricted access locations for the equipment should meet these conditions:
• Access can be gained only by service personnel or by users who have been
instructed on the reasons for the restrictions applied to a location and
about any precautions that should be taken.
• Access is through the use of a tool or a lock and key, or other means of
security, and is controlled by the authority responsible for the location.
Rockwell Automation Publication 6181X-UM001B-EN-P - May 201115
Chapter 2 Installation
USB Port USB Peripheral Device
USB Port USB Peripheral Device
USB Port USB Peripheral Device
USB Port USB Peripheral Device
6181X Host Product
Associated Nonincendive
Field Wiring Apparatus
Nonincendive Field
Wiring Apparatus
Control Drawing - Class I Division 2 and Zone 2 Required Circuit
Parameters for USB Peripheral Devices
The following control drawing is provided in accordance with the National
Electrical Code, Article 500 (Class I, Zone 2, Group IIB and Class I, Division 2,
Groups A, B, C, and D).
ParameterValueParameter Definition
V
oc (USB)
I
sc (USB)
C
a (USB)
L
a (USB)
5.25V DCOpen circuit voltage of each host USB port.
The maximum applied voltage rating, V
peripheral device shall be greater than or equal to Voc
V
max (peripheral)
³ V
OC (USB), as appropriate
max (peripheral)
, of each
.
(USB)
950 mAMaximum output current of each host USB port.
The maximum current, I
device can be subjected shall be greater than or equal to Isc (USB) .
I
max (peripheral)
³ Isc
max (peripheral)
(USB)
, to which each USB peripheral
20 µFThis value is the maximum total capacitance that can be connected
to each USB port. The total capacitance of each USB peripheral and
its cable must not exceed the indicated value.
The maximum total capacitance, C
of each separate USB peripheral device shall be less than or equal
to C
C
a (USB)
i ( peripheral)
.
+ C
£ C
cable
i (peripheral),
a (USB)
and cable capacitance
3.11 µHThis value is the maximum total inductance that can be connected
to each USB port. The total inductance of each peripheral device
and its cable must not exceed the the indicated value.
The maximum total inductance, L
of each separate USB peripheral device shall be less than or equal
to L
a (USB).
L
i (peripheral)
+ L
cable
£ L
a (USB)
i (peripheral),
and cable inductance
Application Information
The circuit parameters of associated field-wired apparatus for use in hazardous
locations shall be coordinated with the host product such that their combination
remains nonincendive. The 6181X computers and the USB peripheral devices
shall be treated in this manner.
The circuit parameters of the 6181X computers’ USB ports are indicated in the
previous table. The 6181X computers provides four separately powered USB ports.
16Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
Installation Chapter 2
The USB peripheral devices and their associated cabling shall have circuit
parameters with the limits given in the Control Drawing - Class I Division 2 and
Zone 2 Required Circuit Parameters for USB Peripheral Devices section table for
them to remain nonincendive when used with the 6181X computers’ USB ports.
For the comparison of C
peripheral device, C
i(peripheral)
, use the capacitance of each individual connected USB
a(USB)
, and its associated cable, C
cable
.
If cable capacitance and inductance are not known, the following values may be
used:
= 197 µF/m (60 pF/ft)
C
cable
= 0.7 µH/m (0.20 µH/ft)
L
cable
Environment and Enclosure
Information
Review the information on enclosures and environments before installing the
product.
ATTENTION: This equipment is intended for use in a Pollution Degree 2
industrial environment, in overvoltage Category II applications (as defined
in IEC publication 60664-1), at altitudes up to 2000 m (6561 ft) without
derating.
This equipment is considered Group 1, Class A industrial equipment
according to IEC/CISPR Publication 11. Without appropriate precautions,
there may be potential difficulties ensuring electromagnetic compatibility in
other environments due to conducted as well as radiated disturbance.
This equipment is supplied as an open-type equipment. It must be mounted
within an enclosure that is suitably designed for those specific
environmental conditions that will be present and appropriately designed to
prevent personal injury resulting from accessibility to live parts. The interior
of the enclosure must be accessible only by the use of a tool. Subsequent
sections of this publication may contain additional information regarding
specific enclosure type ratings that are required to be complied with certain
product safety certifications.
All 6181X-12 display units are shipped with a gasketed bezel to meet
specified NEMA, UL Type, and IEC ratings only when mounted in a panel or
enclosure with an equivalent rating. Other sections of this publication
contain additional information regarding specific enclosure-type ratings
required to comply with certain product safety certifications.
See NEMA Standard publication 250, UL 50, and IEC publication 60529, as
applicable, for explanations of the degrees of protection provided by
different types of enclosure. Also, see the appropriate sections in this
publication, as well as the Allen-Bradley publication 1770-4.1
Automation Wiring and Grounding Guidelines, for additional installation
requirements pertaining to this equipment.
, Industrial
Rockwell Automation Publication 6181X-UM001B-EN-P - May 201117
Chapter 2 Installation
Environnements Dangereux
Cet équipement peut être utilisé dans les environnements suivants :
• Classe I, Division 2, Groupes A, B, C et D
• non dangereux
La mise en garde suivante s’applique à une utilisation en environnement
dangereux.
ATTENTION: Danger d'explosion
• La substitution de composants peut rendre cet équipement impropre à
une utilisation en environnement dangereux.
• Ne pas déconnecter l’équipement sans s’être assuré que l’alimentation
est coupée et que l’environnement est classé non dangereux.
• Ne pas connecter ou déconnecter des composants sans s’être assuré que
l’alimentation est coupée.
• L’ensemble du câblage doit être conforme à la réglementation en vigueur
dans le pays où cet équipement est installé.
• L’équipement périphérique doit être adapté à l’environnement dans
lequel il est utilisé.
• Tout équipement utilisé en environnement dangereux doit être monté
dans une armoire fournissant une protection adaptée aux conditions
d'utilisation ambiantes et suffisante pour éviter toute blessure corporelle
pouvant résulter d'un contact direct avec des composants sous tension.
Les ordinateurs ont un code de température T4 (135°C) lorsqu’ils fonctionnent
dans les températures ambiantes maximales suivantes. Voir également le
graphique Directives d’installationen page 19
de ce document.
• 6181X-12……55°C en face avant de l’écran et 70°C en face arrière, en cas
de montage comme prévu au travers de la paroi d’un coffret.
• 6181X-N……70°C au maximum, en cas de montage comme prévu à
l’intérieur d’un coffret.
N’installez pas l’ordinateur dans des environnements atmosphériques explosifs
(par ex. du gaz) dont la température d’inflammabilité est inférieure à 135°C.
18Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
Follow these guidelines to make sure your product provides safe and reliable
service:
• The installation site must have sufficient power.
• The enclosure must allow sufficient space around air inlets and outlets to
provide the circulation necessary for cooling. Never allow air passages to
become obstructed.
• The ambient air temperature must not exceed the maximum operating
temperature. Consider heat produced by other devices in the enclosure.
You may need a user-supplied fan, heat exchanger, or air conditioner to
meet this condition.
Hot air rises. The temperature at the top of the enclosure is often
higher than the temperature in other parts of the enclosure, especially
if air is not circulating.
The product can operate at a range of extremes. However, the life span
of any electronic device is shortened if you continuously operate the
product at its highest rated temperature.
• The humidity of the ambient air must not exceed specified limits. In very
dry environments, static charges build up readily. Proper grounding of the
equipment helps to reduce static discharges, which may cause shocks and
damage electronic components.
• The enclosure or cover must remain in place at all times during operation.
The cover provides protection against high voltages inside the product and
inhibits radio-frequency emissions that might interfere with other
equipment.
• The product cannot be tilted from vertical. Mount as shown below.
Rockwell Automation Publication 6181X-UM001B-EN-P - May 201119
Chapter 2 Installation
IMPORTANT
Mounting Clearances
When selecting an installation site for the computers, be sure to allow adequate
clearance on the sides and rear of the computer for proper ventilation, cable
connection, and hardware access. Sufficient airflow throughout the system unit is
required to maintain proper cooling. Clearance should be enough to allow
convenient installation or removal of peripheral components, such as the
CompactFlash card.
Use adequate ventilation or other cooling methods to maintain the
product temperature at its specified rating.
Because of self-heating, do not operate the computer in an enclosure by
using the minimum clearances unless adequate ventilation or other
cooling methods are used to lower the temperature within the enclosure.
The minimum required enclosure size (HxWxD) is 403 x 497 x 154 mm
(15.87 x 19.57 x 6.06 in.).
ItemDescriptionValue
1Top50 mm (2 in.)
2Back50 mm (2 in.)
3Left (for airflow)50 mm (2 in.)
4Right (for airflow and drive access)127 mm (5 in.)
5Bottom (for I/O port access and ventilation)102 mm (4 in.)
20Rockwell Automation Publication 6181X-UM001B-EN-P - May 2011
Installation Chapter 2
353.00 (13.90)
1.60 (0.06)
335.28 (13.20)
190.50 (7.5)
251.00 (9.88)
11.30 (0.44)
83.40 (3.28)
238.18 (9.37)
57.50 (2.26)
320.00 (12.60)
115.00 (4.53) 115.00 (4.53)
349.00 (13.74)
14.50 (0.57)
75.40 (2.97)
101.30 (3.99)
279.00 (10.98)
251.00 (9.88)
Product Dimensions
Product dimensions for the computers are given in mm (in.).
Figure 3 - Non-display Computer, Catalog Number 6181X-NPXPDC
Figure 4 - Integrated Display Computer, Catalog Number 6181X-12TPXPDC
Rockwell Automation Publication 6181X-UM001B-EN-P - May 201121
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