Rockwell Automation 6181 User Manual [en, de, es, fr, it]

Installation Instructions
6181 Industrial Computer
6181 Industrial Computer
6181 Industrial Computer6181 Industrial Computer
English ................................................................... Page 2
Ordinateur industriel 6181
Ordinateur industriel 6181
Ordinateur industriel 6181Ordinateur industriel 6181
Français ............................................................... Page 24
Industriecomputer 6181
Industriecomputer 6181
Deutsch ............................................................... Seite 46
Ordenador Industrial 6181
Ordenador Industrial 6181
Ordenador Industrial 6181Ordenador Industrial 6181
Español ............................................................ Página 68
Computer industriale 6181
Computer industriale 6181
Computer industriale 6181Computer industriale 6181
Italiano .............................................................. Pagina 90
Computador Industrial 6181
Computador Industrial 6181
Computador Industrial 6181Computador Industrial 6181
Português ........................................................ Página 112
Installation Instructions
6181 Industrial Computer
6181 Industrial Computer
6181 Industrial Computer6181 Industrial Computer

Chapter Objective

This chapter describes installation of the 6181 Industrial Computer including how to install the 6181 Computer in a panel using mounting studs or clips.

European Union Compliance

The 6181 Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation/Allen-Bradley Internet site: www.ab.com
ATTENTION: The 6181 Computer is intended to operate in an industrial or control room environment, which utilizes some form of power isolation from the public low voltage mains. Some configurations may not comply with the EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of the European Union. Obtain permission from the local power authority before connecting any configuration that draws more than 75 watts of AC power directly from the public mains.
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6181 Industrial Computer 3

Environmental Considerations

Mount the 6181 Computer in a panel or enclosure to protect the internal circuitry. Versions with a gasketed bezel meet NEMA Type 1, 12, 13 and 4 (Indoor use) and IEC IP54, IP65 only when mounted in a panel or enclosure having an equivalent rating. The non-display version does not have a gasket and has a NEMA Type 1 and IEC IP2X rating.
Allow enough room within the enclosure for adequate ventilation. Also consider heat produced by other devices in the enclosure. The ambient temperature around the 6181 Computer must be maintained between 5° and 50 °C (41° to 122 °F). The 6181 Computer is intended for use in Pollution Degree 2 environments.
Make sure you provide provisions for accessing the back and side panels of the 6181 Computer to install/remove components and to access the floppy disk drive.
ATTENTION: The 6181 Industrial Computer is designed for vertical panel-mount installation. Do not mount the 6181 Computer with DVD-ROM or CD-R/W option with an angle more than 5 degrees from vertical. This may cause operational problems with the DVD-ROM or CD­R/W drive, and may result in damage to your media.
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Mounting Hardware

The 6181 Computer is shipped with the following mounting hardware:
Table A Mounting Hardware
Item Description Quantity Use For
Self-locking nuts (#10-32)
Mounting clips 6 Panel or enclosure
10 (8 required)
Panel or enclosure mounting
mounting

Tools Required

In addition to the tools required to make the cutout, you will need the following tools:
For Mounting Studs:
3/8 inch socket
6 inch (15 cm) extension rod (minimum)
Socket driver (in/lb. torque wrench recommended)
Ruler
For Mounting Clips:
Flat blade screwdriver
Ruler
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6181 Industrial Computer 5

Mounting Clearances

Allow adequate space for mounting, air flow, and maintenance. The figure below shows recommended minimum clearances to other components within the rack or enclosure.
ATTENTION: The 6181 Computer should not be operated within a confined space of the dimensions shown below unless adequate ventilation or other cooling methods are used to lower the air temperature within the enclosure.
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Mounting Dimensions

The following figures show the mounting dimensions for the 6181 Computer.

10.4 in. Version with Display

2-Slot Version 4-Slot Version

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181.71 [7.154]
231.55 [9.116]

12.1 in. Version with Display

2-Slot Version (Side View) 4-Slot Version (Side View)

6181 Industrial Computer 7
189.64 [7.466]
231.55 [9.116]
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12.1 in. Version with Keypad and Display

2-Slot Version (Side View) 4-Slot Version

143.34 [5.643]
254.76 [10.030]
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Height: 254.76 [10.030] Depth: 173.02 [6.811]

Non-Display Version

6181 Industrial Computer 9

2-Slot Version 4-Slot Version

Height: 231.7 [9.125] Depth: 153.44 [6.041]
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Mounting Dimensions – with Expansion Bay Option

The following figures show the mounting dimensions for the 6181 Computer with expansion bay option installed. The expansion bay option is valid for any 6181 enclosure option.
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6181 Industrial Computer 11

10.4 in. Mounting Cutout

The following figure provides the dimensions for making the panel or enclosure cutout for the 10.4 in. 6181 Computer.
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12.1 in. Mounting Cutout

The following figure provides the dimensions for making the panel or enclosure cutout for the 12.1 in. 6181 Computer.
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6181 Industrial Computer 13

12.1 in. Keypad Mounting Cutout

The following figure provides the dimensions for making the panel or enclosure cutout for the 12.1 in. 6181 Computer with keypad.
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Panel Mounting with Mounting Studs

To install the 6181 Computer in a panel using 8 mounting studs:
ATTENTION: Disconnect all electrical power from the panel before making cutout.
Make sure the area around the panel cutout is clear. Take precautions so that metal cuttings do not enter any
components that are already installed in the panel. Failure to follow these warnings may result in personal
injury or damage to the panel components.
1. Cut an opening in the panel using the appropriate panel cutout dimensions provided on pages 11 or 12. Carefully drill eight 6.4 mm (0.25 in.) holes for the mounting studs as indicated.
2. Make sure the sealing gasket is properly positioned on the terminal. This gasket forms a compression type seal (NEMA Type 4). Do not
use sealing compounds.
3. Place the 6181 Computer in the panel cutout aligning the studs with the mounting holes.
4. Install the 8 self-locking nuts hand tight.
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5. Alternately tighten the self-locking nuts (use 3/8 inch socket) until the 6181 Computer is held firmly against the panel (see recommended tightening sequence below). The amount of torque required increases significantly as the gasket reaches the proper compression. Tighten nuts to a torque of 2.7 N-m (24 in-lbs).
ATTENTION: Tighten mounting nuts to a torque of
2.7 N-m (24 in-lbs) to provide a proper seal and prevent damage to the 6181 Computer. Rockwell Automation assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation.
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Panel Mounting with Mounting Clips

To install the 6181 Computer in a panel using mounting clips:
ATTENTION: Disconnect all electrical power from the panel before making cutout.
Make sure the area around the panel cutout is clear.
Take precautions so that metal cuttings do not enter any components that are already installed in the panel.
Failure to follow these warnings may result in personal injury or damage to the panel components.
1. Cut an opening in the panel using the appropriate panel cutout dimensions provided on page 13.
2. Make sure the 6181 Computer sealing gasket is properly positioned on the terminal. This gasket forms a compression type seal. Do not use sealing compounds.
3. Place the 6181 Computer in the panel cutout.
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4. Install the mounting clips. The mounting clips slide into the slots on the top and bottom of the 6181 Computer.
Mounting
Clip
5. Gradually tighten the clips one at a time around the bezel using the specified sequence. Repeat this process at least three times until the clips are hand-tight and the gasket is compressed uniformly against the panel.
6. Tighten mounting clips to a torque of 10 in–lbs (1.1 N•m) in the sequence shown above. Do not over–tighten.
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ATTENTION: Tighten mounting clips to a torque of 10 in–lbs (1.1 N•m) to provide a proper seal and prevent damage to the 6181 Computer. Rockwell Automation assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation.

Connecting Equipment in Hazardous Locations

Specific configurations of the are certified for Class I, Division 2, Groups A, B, C, D, T4A temperature code, hazardous areas. When installing the in a hazardous location, note the following safety considerations:

Installation Wiring

See the nameplate label on the computer for certifications on hazardous locations.
ATTENTION: In Class I, Div 2 hazardous locations, the 6181 Industrial Computer must be wired per the National Electric Code and/or Canadian Electric Code as it applies to hazardous locations.

Connecting and Disconnecting Equipment

When installing the 6181 Industrial Computer, note the following safety considerations:
ATTENTION: EXPLOSION HAZARD! Do not connect or disconnect equipment while circuit is live unless area is known to be non-hazardous.
Note:
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Do not connect or disconnect connections in the presence of possible hazardous materials. Making or breaking these connections may cause a spark.
6181 Industrial Computer 19

Peripheral Devices

ATTENTION: Peripheral devices attached to the should not be operated in the presence of possible hazardous materials, unless that specific device is rated for Class I, Div 2 environments. Example devices are external keyboard, external mouse products, and external removable media drives.

Connecting a Mouse & Keyboard (Side Panel)

The mouse and keyboard plug into the side panel mouse and keyboard ports as shown below.
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Connecting a Mouse & Keyboard (12.1 in. keypad version)

The 12.1 in. front keypad is jumpered to the CPU board keyboard port. An external keyboard can be connected and used as shown below. When connected as shown below, both the front keypad and the external keyboard can be used simultaneously. Make sure this does not cause any unsafe operating conditions.
6189-PS2JUMPER cable required to connect bezel keypad to the CPU board.
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AC Power Connections

A standard IEC 320 power cord provides power to the 6181 Computer AC version. The power supply input will accept 120/240 V AC. The power supply is autoswitching.
ATTENTION: The power cord must be connected to an outlet having an earth ground (three-prong outlet). Failure to follow this warning could result in severe electrical shock.
Use the power cord retainer to prevent accidental interruption of power to the 6181 Computer. Pull the cord retainer over the cord plug as shown below.
ATTENTION: EXPLOSION HAZARD! You must install the power cord retainer clip to ensure safety in hazardous locations.
Failure to secure the power cord with the retainer clip could result in hazardous conditions if the power cord is accidentally disconnected.
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DC Power Connections

A standard three position terminal block is provided for connecting power. Use 12 or 14 AWG stranded wire to connect these terminals to a stable source of 24 V DC power with 10 A minimum rating available. Observe proper polarity and keep the wiring as short as possible (recommend less than 3 meters). Ensure that the wires are connected correctly using standard wiring practices.
ATTENTION: The ground connection must be made to an adequate earth ground using as short a wire as possible to eliminate the possibility of radio frequency noise and interference.
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Network Connections

The 6181 Computer accommodates CAT5 twisted pair Ethernet cabling with RJ45 connectors to support 100 Mbps network data transfer.
Important:
Performance degradation of your Ethernet communications is likely to result if the unit or cables are subjected to extreme radiated or conducted high-frequency noise. It is the user’s responsibility to properly route cable and condition input power in order to improve communication reliability.
Proper cable routing and power conditioning is required to ensure reliable Ethernet communications in industrial environments. Rockwell Automation recommends that all Ethernet cabling be routed through dedicated metal conduits. Installing ferrite bead filters at cable ends may also improve reliability.

Replacing the Battery

The 6181 Computer contains a battery to maintain the CMOS settings and real-time clock. The battery is located in a battery holder on the 6181 Computer backplane. Replace this battery as needed with a Panasonic battery, part number CR2032, or Allen-Bradley part 6189-1BATT.
ATTENTION: There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions.
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Notice d’installation
Ordinateur industriel 6181
Ordinateur industriel 6181
Ordinateur industriel 6181Ordinateur industriel 6181

Objet du chapitre

Ce chapitre décrit l'installation de l'6181 Industrial Computer, ainsi que la fixation de l'6181 Computer sur un panneau à l'aide de goujons de montage ou de brides.

Conformité aux directives de l'Union européenne

Lorsqu'il porte le marquage CE, l'6181 Computer est conforme aux directives de l'Union européenne et peut être installé dans les pays de l'Union européenne et de l'Espace Economique Européen. Une copie de la Déclaration de conformité peut être consultée sur le site internet de Rockwell Automation/Allen-Bradley : www.ab.com
ATTENTION : L'6181 Computer est conçu pour être utilisé dans des environnements industriels, ou dans une salle de commande, dans lesquels l'alimentation est isolée des sources basse tension du secteur. Certaines installations peuvent ne pas être conformes à la norme EN 61000-3-2 – Rayonnement harmonique, telle que spécifiée par la directive CEM de l'Union européenne. Vous devez obtenir une autorisation de l'autorité locale responsable de l'électricité avant de connecter toute configuration qui consomme plus de 75 Watts c.a. directement à partir du secteur.
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Conditions environnementales

Montez l'6181 Computer sur un panneau ou dans une armoire pour protéger les circuits internes. Les versions avec un boîtier étanche sont conformes aux normes NEMA Type 1, 12, 13 et 4 (utilisation intérieure) et CEI IP54, IP65 uniquement lorsqu'elles sont montées sur un panneau ou dans une armoire qui ont une classification équivalente. La version sans afficheur ne possède pas de joint et est conforme aux normes NEMA Type 1 et CEI IP2X.
Laissez suffisamment d'espace dans l'armoire pour permettre une ventilation correcte. Prenez en compte la chaleur dégagée par les autres équipements présents dans l'armoire. La température ambiante autour de l'6181 Computer doit être maintenue entre 5 ° et 50 °C (41 ° à 122 °F). L'6181 Computer est destiné à une utilisation en environnement de pollution de degré 2.
Assurez-vous de laisser suffisamment d'espace à l'arrière et sur les côtés de l'6181 Computer pour l'installation et le retrait de composants et pour l'accès au lecteur de disquettes.
ATTENTION : L'6181 Industrial Computer est conçu pour être monté verticalement sur un panneau. Ne montez pas l'6181 Computer avec l'option lecteur de DVD ou graveur de CD-ROM à plus de 5 degrés de la verticale. Ceci peut entraîner un mauvais fonctionnement du lecteur de DVD ou du graveur de CD-ROM et peut endommager votre disque.
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Matériel de montage

L'6181 Computer est livré avec le matériel de montage suivant :
Tableau B Matériel de montage
Pièce Description Quantité Utilisation
Ecrou auto-bloquant (nº 10-32)
Bride de fixation 6 Montage sur panneau ou
10 (8 requis)
Montage sur panneau ou en armoire
en armoire

Outils requis

En plus des outils nécessaires pour effectuer la découpe, vous aurez besoin des outils suivants :
Pour les goujons de montage :
Douille de 0,95 mm (3/8 in)
Tige de 15 cm (6 in) minimum
Clé à douille (clé dynamométrique recommandée)
Règle
Pour les brides de fixation :
Tournevis plat
Règle
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r

Espace de dégagement

Laissez suffisamment d'espace pour permettre le montage, la ventilation et la maintenance. La figure ci-dessous indique les distances de dégagement minimum recommandées pour les autres composants sur le rack ou dans l'armoire.
ATTENTION : L'6181 Computer ne doit pas être utilisé dans un espace clos, aux dimensions indiquées ci-dessous, sans une ventilation correcte ou une autre méthode de refroidissement pour abaisser la température de l'air dans l'armoire.
Espace supérieur de 50 mm (2 in) pour la ventilation
L’espacement arrière peut être nul.
Espace inférieur de 50 mm (2 in) pour la ventilation
Espace à gaucche de 102 mm (4 in) pou la ventilation, l’accès au lecteur de disquette et les connexions des câbles
Espace à droite suffisant pour permettre l’accès lors du montage
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Dimensions de montage

Les figures suivantes indiquent les dimensions de montage de l'ordinateur 6181.

Version 10,4 pouces avec afficheur

295,0 [11,61]
Vue frontale
260,4 [10,25]
323,9 [12,75]

Version à 2 emplacements Version à 4 emplacements

139,7 [5,49]
Vue latérale
231,8 [9,125]
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231.55 [9.116]
231,55 [9,116]
181,71 [7,154]
181.71 [7.154]
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Version 12,1 pouces avec afficheur

Vue frontale
279,4 [11,00]
295,4 [11,61]
349,25 [13,75]

Version à 2 empl. (vue latérale) Version à 4 empl. (vue latérale)

Vue latérale
147,6 [5,81]
189,64 [7,466]
189.64 [7.466]
231,8 [9,125]
231,55 [9,116]
231.55 [9.116]
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Version 12,1 pouces avec clavier et afficheur

294,82 [11,607]
282,55 [11,124]
415,65 [16,364]

Version à 2 empl. (vue latérale) Version à 4 empl.

143,34 [5,643]
254,76 [10,030]
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Hauteur : 254,76 Profondeur : 173,02
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