Rockwell Automation 6180P-xxxx User Manual

User Manual

Integrated Display Industrial Computers with Keypad

Catalog Numbers 6180P-12KSXP, 6180P-12BSXP, 6180P-12BPXP, 6180P-12BPXPDC, 6180P-12KPXP, 6180P-15KSXP, 6180P-15BSXP, 6180P-15BPXP, 6180P-15KPXP, 6180P-15BPXPDC

Important User Information

IMPORTANT
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph.

New and Updated Information

This table contains the changes made to this revision.
Top ic Pag e
Added title and updated ‘Preface Objectives’ section 9
Added ‘Abbreviations’ section 10
Updated ‘Chapter Objectives’ section
Added link to Rockwell Automation Product Compatibility and Download Center (PCDC) website 11, 49, 57, 59
Removed ‘Multilingual User-interface CD Pack’ section 12
Reduced what compact discs (CDs) are shipped with computer in ‘Parts List’ section 12
Moved existing information into ‘Installation Precautions’ section 18
Revised title and added information to ‘Installation Guidelines’ section 19
Moved existing information into ‘Mounting Clearance Requirements’ section 20
Moved existing installation and mounting information into ‘Install the Computer’ section 22
Added steps in ‘Mount the Display Computer in a Panel’ section 23
Moved existing AC and DC power information into ‘Connect Power’ section 25
Added Attention table in ‘Connect Power’ section 25
Updated IEC number for power cord in ‘Connect AC Power’ section 26
Changed Attention table to Shock Hazard table in ‘Connect AC Power’ section 26
Revised and added steps in ‘Connect DC Power’ section 27
Added information in ‘Functional Ground Screw’ section 27
Moved ‘Operator Access’ s ection into ‘Operating Gui delines’ section 29
Added information in ‘Operating Guidelines’ section 29
Added information in ‘Start the Computer’ section 30
Added information in ‘Restart the Computer’ section 31
Added information in ‘Shut Down the Computer’ section 32
Updated link to Rockwell Automation Computers and Operators Interface website 33, 53
Updated step 4 in ‘Post-configuration’ section 35
Added step 4 in ‘Remove the Cover’ section 36
Added information in ‘Reinstall the Cover’ section 36
Added ‘Drive Precautions’ section 37
Added ‘Hardware Monitoring’ section 47
Added Tip table in ‘Troubleshooting’ section 48
Revised opening paragraph for ‘Troubleshooting Checklists’ section 48
Replaced ‘Diagnostic Utility’ section with ‘Load the System Defaults’ section 51
Added ‘Clear the CMOS’ section 51
Added ‘Ship or Transport the Computer’ section 52
Added Turkey RoHS statement in Certifications table 55
Revised information in ‘Upgrade the BIOS from the CD Drive’ section 59
Revised information in ‘Upgrade the BIOS from an External Floppy Disk Drive’ section 61
11, 17, 29, 33, 47
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 3
Summary of Changes
Notes:
4 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Table of Contents

Preface
Features
Installation
Preface Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Computer Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Computer Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Environment and Enclosure Information. . . . . . . . . . . . . . . . . . . . . . . 18
European Union Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Computer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Panel Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Panel Cutout Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mount the Display Computer in a Panel . . . . . . . . . . . . . . . . . . . . . . . 23
Connect Peripherals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connect AC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connect DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Functional Ground Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connect to a Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operation
Chapter 3
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Keypad Function Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Start the Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Restart the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shut Down the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 5
Table of Contents
Chapter 4
Component Replacement
System Troubleshooting
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pre-configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Post-configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Reinstall the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Drive Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Replace or Install a Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Replace the Existing HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Install a Second HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install an Add-in Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Replace or Add Memory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Memory Configuration Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Replace or Add a Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Replace the RTC Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Backlight Assembly Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Chapter 5
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Hardware Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Issues during Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Issues after Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Issues Running New Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Issues with the Add-in Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Issues with the Integrated Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Issues with an External Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Diagnostic Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Load the System Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Clear the CMOS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Ship or Transport the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Appendix A
Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Appendix B
Use a Touchscreen
6 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Touchscreen Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Driver Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Resistive Touchscreen Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Calibrate the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Appendix C
Table of Contents
Upgrade to a New BIOS
Index
BIOS Upgrade Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Upgrade the BIOS from the CD Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Upgrade the BIOS from an External Floppy Disk Drive . . . . . . . . . . . . . 61
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 7
Table of Contents
Notes:
8 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014

Preface

Preface Objectives

Purpose of This Manual

Additional Resources

This preface covers the following topics:
Purpose of This Manual
Additional Resources
Abbreviations
This manual is a user guide for integrated display industrial computers with keypad. It provides procedures to the following:
Install the computer.
Make computer connections.
Operate the computer.
Troubleshoot the computer.
These documents contain additional information to related products from Rockwell Automation.
Resource Description
Integrated Display Computer with Keypad Installation Instructions, publication
6180P-IN001
Cloning Utility for Rockwell Automation Industrial Computers Technical Data, publication 6000-TD002
Industrial Automation Wiring and Grounding Guidelines, publication
1770-4.1
Provides procedures on how to install the computer and make connections to the workstation.
Provides information on how to create and restore a back-up image of your computer’s hard disk drive.
Provides general guidelines for installing a Rockwell Automation® industrial system.
You can view or download publications at http://www.rockwellautomation.com/
literature. To order paper copies of
technical documentation, contact your local
Allen-Bradley distributor or Rockwell Automation sales representative.
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 9
Preface

Abbreviations

This publication can use the following abbreviations.
Abbr Meaning Abbr Meaning
ACPI Advanced configuration (and) power
interface
AHCI Advanced host controller interface PCDC Product Compatibility and Download Center
AMI American Megatrends, Inc. PCH Platform control hub
AMT Active management technology PCI Peripheral component interconnect
BIOS Basic input/output system PCIe Peripheral component interconnect express
CF CompactFlash PEG PCI express graphics
CPU Central processing unit PELV Protective extra-low voltage
CMOS Complementary metal oxide semiconductor PERR PCI parity error
COM Communication (serial port interface) POST Power on self test
CRC Cyclic redundancy c lock PSU Power suppl y unit
DDR Double data rate (RAM) PXE Pre-boot execution environment
DIMM Dual in-line memory module RAID Redundant array (of) independent disks
DVI Digital video interface RAM Random access memory
DVMT Dynamic video memory technology RIUP Remove or insert under power
ECC Error correcting code RMS Root-mean-square
EEA European Environment Agency RTC Real-time clock
EMC Electromagnetic compatibility SAS Serial attached SCSI
EOS Embedded operating system SATA Serial advanced technology attachment
ESD Electrostatic discharge SCSI Small computer system interface
EWF Enhanced write filter SELV Safety extra-low voltage
FAT File allocation table SERR PCI signal error
HDD Hard disk drive SPD Serial presence detect
HORM Hibernate once, resume many SSD Solid-state drive
IDE Integrated device electronics TFT Thin film transistor
IEC International Engineering Consortium UEFI Universal extensible firmware interface
IGD Intel graphics driver USB Universal serial bus
KVM Keyboard video mouse UPS Uninterruptible power source
LAN Local area network VBAT Voltage (battery)
NEMA
National Electrical Manufacturers Association
ODD
Optical disk drive
PCB Printed circuit board
VDDR Voltage (DDR RAM)
VGA Video graphics array
10 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Features
Chapter 1

Chapter Objectives

Computer Overview

This chapter provides information on the following topics:
Computer Overview
Operating Systems
Computer Options
Before You Begin
Parts List
Hardware Features
The integrated display computers with keypad feature an integrated 12- or 15­inch display panel. These panel mount devices feature 36 or 44 programmable function keys, a full alphanumeric keypad, and a resistive, anti-glare touch screen option. With these features, the computers can function as an industrial computer or an operator input station. It can be used to run visual interface, maintenance, control, and basic information applications from one machine. The absence of external display cables and separate component mounting requirements allows for simple integration.
These computers are available with standard and performance features. They come standard with a selection of I/O ports for peripheral connections; ISA and PCI slots for expansion options; and LAN ports for communication.

Operating Systems

The computers are shipped with Microsoft-licensed Windows XP Professional, Service Pack 3 operating system installed and configured. No operating system updates have been applied to the factory image beyond the service packs.
The I386 source directory for Microsoft Windows is on the system drive of your computer off the root directory, C:\I386. This allows for easy removal and addition of Windows components.
Computers with HDDs include a recovery partition with the original factory image. Refer to the Cloning Utility for Rockwell Automation Industrial Computers Technical Data, publication 6000-TD002
To obtain a copy of a factory system image, contact your local technical support center or access the Rockwell Automation Product Compatibility and Download Center (PCDC) at http://www.rockwellautomation.com/support/pcdc.page
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 11
, for instructions.
.
Chapter 1 Feat ures

Computer Options

Before You Begin

This table summarizes the options available for the integrated display industrial computers with keypad. A comparative summary of features for the computers is in Appendix A, Specifications on page 87
Cat. No. Display Size (in.) Touchscreen Power Package
6180P-12KSXP 12 Keypad AC Standard
6180P-12BSXP Keypad and Touchscreen
6180P-12BPXP Performance
6180P-12KPXP Keypad
6180P-12BPXPDC Keypad and Touchscreen DC
6180P-15KSXP 15 Keypad AC Standard
6180P-15BSXP Keypad and touchscreen
6180P-15BPXP Performance
6180P-15KPXP Keypad
6180P-15BPXPDC Keypad and touchscreen DC
.
Before unpacking the computer, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking.

Parts List

Keep the original packing material in case you need to return the computer for repair or transport it to another location. Use both inner and outer packing cartons to provide adequate protection for a computer returned for service.
The computers ship with the following items.
Item Description
Hardware Power cord for AC power models
Mounting clips
Keys for front access cover lock
Assembly screw bag
Industrial Computer System Cloning Utility CD (red)
CD with CD/DVD burning software
Documents Integrated Display Industri al Computers with Keypad Installation Instructions,
publication 6180P-IN001
Shipped Compact Discs (CDs) Update Release Note, publication 6000-RN009
China RoHS hazardous material table insert
Production test report
(1) Shipped only with Performance models; see the table in Computer Options on page 12 for more information.
(1)
12 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Featu res Chapter 1
1
2
3
4
5
6
7
8
9

Hardware Features

The illustrations in this section show the hardware features of each computer:
Exterior viewsFront panelSide panelRear panel
Interior view
Motherboard
Figure 1 - Front Panel
Item Icon Component
1LCD panel
2 Power/standby indicator shows the computer’s power status.
3 HDD/ODD activity indicator shows the drive’s status.
4 NumLock indicator lights up green when the NumLock function is enabled.
5 CapsLock indicator lights up green when the CapsLock function is enabled.
6Alphanumeric keypad
7 Brightness control keys / Display auto adjust
8 Front access cover - Protects the front USB ports and power switch from
9Function keys
Green: Powered on and running
Flashing orange: Standby mode
Off: Powered off
Flashing red: Ongoing drive activity
Off: No hard drive activity
unauthorized access.
1200P - 36 function keys
1500P - 44 function keys
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 13
Chapter 1 Feat ures
16
14
15
1
2
3
4
5
6
7
8
91011
12
13
Figure 2 - Side Panel
Item Component Item Component
1 Parallel port 9 Power switch
2 Microphone-in jack 10 LAN port 2
3 Line-out jack 11 LAN port 1
4 Line-in jack 12 Power supply fan
5 DVI port 13 Power input, AC
6 COM 2 14 Functional ground screw
7 COM 1 15 Ventilation slots
8 USB ports (4) 16 Expansion slot covers
14 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Featu res Chapter 1
1 2 3
4
6
7
5
1
2
3
4
6
5
7
Figure 3 - Rear Panel
Item Component Item Component
1 ODD eject button 5 HDD 1 bay
2 ODD mechanical eject hole 6 HDD 2 bay
3 ODD activity indicator 7 HDD 2 bay captive thumbscrews
4 HDD 1 captive thumbscrews
(1) HDD bay shipped empty for optional, second HDD.
(1)
Figure 4 - Interior View
Item Component Item Component
1 Expansion board hold-down clamps 5 Power supply unit
2 System board 6 Expansion board hold-down bar
3System fans 7Chassis center support bar
4System drive cage
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 15
Chapter 1 Feat ures
1
2
3
7
6
5
4
89
10
111213
14
15
16
17
18
19
20
Figure 5 - Motherboard
Item Component Item Component
1 LGA775 processor socket 11 Power switch cable connector
2 Reserved for USB port connector 12 DIMM 1 slot
3 ATX12V power connector 13 DIMM 2 slot
4 Heat sink fan connector 14 RTC battery socket
5 System fan connector 15 Clear CMOS jumper
6 ODD cable connector 16 Parallel port cable connector
7 Keypad cable connector 17 PCI 3 expansion slot
8 SATA 2 cable connector 18 PCI 2 expansion slot
9 SATA 1 cable connector 19 PCI 1 expansion slot
10 ATX power connector 20 ISA expansion slot
16 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Installation
Chapter 2

Chapter Objectives

This chapter provides information on the following topics:
Installation Precautions
Installation Guidelines
Mounting Clearance Requirements
Computer Dimensions
Required Tools
Install the Computer
Connect Peripherals
Connect Power
Functional Ground Screw
Connect to a Network
Review each mounting type and computer dimensions before installing.
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 17
Chapter 2 Installation

Installation Precautions

Read and follow these precautions before installing the computer.

Environment and Enclosure Information

ATT EN TI ON :
environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. The enclosure door must be closed.
This equipment is considered Group 1, Class A equipment according to IEC/CISPR 11. Without appropriate precautions, there can be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment can be mounted in an enclosure that is suitably designed to prevent personal injury resulting from accessibility to live parts. If not mounted inside another enclosure, the mounting method must limit the tilt of the computer to +/- 30° from vertical. Examples include articulated arm, table-top stand, wall mount, or other means having sufficient mechanical stability. The mounting means must be firmly attached to the supporting surface using screws bolts, or clamps so the computer cannot tip.
In addition to this publication, see the following:
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 for additional installation requirements
NEMA 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure
This equipment is intended for use in a Pollution Degree 2
,

European Union Compliance

This computer meets the European Union Directive requirements when installed within the European Union or EEA regions and have the CE mark. A copy of the declaration of the conformity is available at http://www.rockwellautomation.com/
certification
.
ATT EN TI ON : This computer is intended to operate in an industrial or control room environment, which uses some form of power isolation from the public low–voltage mains. Some computer configurations cannot comply with the EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of the European Union. Obtain permission from the local power authority before connecting any computer configuration that draws more than 75 W of AC power directly from the public mains.
To comply with EN 55024, the Ethernet port LAN cable 30 m (98.42 ft), only used indoors, and not exit the building at any point. All other I/O cables must be less than 3 m (9.84 ft) and only used indoors.
18 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Installation Chapter 2
TIP
IMPORTANT
Acceptable Unacceptable
30° from Vertical
30°
from Vertical

Installation Guidelines

Follow these guidelines to make sure your computer provides safe and reliable service:
The installation site must have sufficient power.
ATTENTION: To maintain an electrically safe installation, AC powered computers must be plugged into a grounded outlet.
In dry environments, static charges can build up easily. Proper grounding of the computer helps to reduce static discharges, which can cause shock and damage electronic components.
The enclosure must allow sufficient space around air inlets and outlets to provide the circulation necessary for cooling. See Mounting Clearance
Requirements on page 20 for further information. Never allow air passages
to become obstructed.
The ambient air temperature must not exceed the maximum operating temperature specified in Tab le 4 on p ag e 4 8
. Consider a user-supplied fan, heat exchanger, or air conditioner for heat generated by other devices in the enclosure.
Hot air rises. The temperature at the top of the enclosure is often higher than the temperature in other parts of the enclosure, especially if air is not circulating.
The computer can operate at a range of extremes. However, the life span of any electronic device is shortened if you continuously operate the computer at its highest rated temperature.
The humidity of the ambient air must not exceed limits specified in
Tab le 4 o n pa ge 4 8
The enclosure or cover must remain in place at all times during operation. The
and must avoid condensation.
cover provides protection against high voltages inside the computer and inhibits radio-frequency emissions that can interfere with other equipment.
When mounted, the computer cannot be tilted more than 30° from vertical.
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 19
Chapter 2 Installation
IMPORTANT
1
2
3
4
5
Item Description Value
1 Top 50 mm (2 in.)
2Left 50 mm (2 in.)
3Rear
Air flow ODD HDD access
25 mm (1 in.) 140 mm (5.5 in.) 178 mm (7 in.)
4Right
I/O port access and ventilation
76.2 mm (3 in.)
5 Bottom 102 mm (4 in.)
Right and left are based on facing the front of the computer.

Mounting Clearance Requirements

Because of self-heating, do not operate the computer in an enclosure with the minimum clearances unless adequate ventilation or other cooling methods are used to lower the temperature within the enclosure.
Allow enough clearance to easily install or remove peripheral as internal drives.
Figure 6 - Minimum Clearances
components, such
20 Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Installation Chapter 2
445 [17.5]
427 [16.8]
225 [8.9]
215 [8.5]
274[10.8]
311[12.2]
483 [19.0]
427 [16.8]
225 [8.9]
215 [8.5]
274 [10.8]
324 [12.8]
355 [14.0]
483 [19.0]

Computer Dimensions

Review computer dimensions to estimate the clearance necessary for computer installation. Dimensions are given in mm (in.).
Figure 7 - 1200P with Keypad
Figure 8 - 1500P with Keypad
Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014 21
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