Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information. Changes throughout this
revision are marked by change bars, as shown to the right of this paragraph.
New and Updated
Information
This table contains the changes made to this revision.
Top icPag e
Added title and updated ‘Preface Objectives’ section9
Added ‘Abbreviations’ section10
Updated ‘Chapter Objectives’ section
Added link to Rockwell Automation Product Compatibility and Download Center (PCDC) website11, 49, 57, 59
Removed ‘Multilingual User-interface CD Pack’ section12
Reduced what compact discs (CDs) are shipped with computer in ‘Parts List’ section12
Moved existing information into ‘Installation Precautions’ section18
Revised title and added information to ‘Installation Guidelines’ section19
Moved existing information into ‘Mounting Clearance Requirements’ section20
Moved existing installation and mounting information into ‘Install the Computer’ section22
Added steps in ‘Mount the Display Computer in a Panel’ section23
Moved existing AC and DC power information into ‘Connect Power’ section25
Added Attention table in ‘Connect Power’ section25
Updated IEC number for power cord in ‘Connect AC Power’ section26
Changed Attention table to Shock Hazard table in ‘Connect AC Power’ section26
Revised and added steps in ‘Connect DC Power’ section27
Added information in ‘Functional Ground Screw’ section27
Moved ‘Operator Access’ s ection into ‘Operating Gui delines’ section29
Added information in ‘Operating Guidelines’ section29
Added information in ‘Start the Computer’ section30
Added information in ‘Restart the Computer’ section31
Added information in ‘Shut Down the Computer’ section32
Updated link to Rockwell Automation Computers and Operators Interface website33, 53
Updated step 4 in ‘Post-configuration’ section35
Added step 4 in ‘Remove the Cover’ section36
Added information in ‘Reinstall the Cover’ section36
Added ‘Drive Precautions’ section37
Added ‘Hardware Monitoring’ section47
Added Tip table in ‘Troubleshooting’ section48
Revised opening paragraph for ‘Troubleshooting Checklists’ section48
Replaced ‘Diagnostic Utility’ section with ‘Load the System Defaults’ section51
Added ‘Clear the CMOS’ section51
Added ‘Ship or Transport the Computer’ section52
Added Turkey RoHS statement in Certifications table55
Revised information in ‘Upgrade the BIOS from the CD Drive’ section59
Revised information in ‘Upgrade the BIOS from an External Floppy Disk Drive’ section61
11, 17, 29, 33, 47
Rockwell Automation Publication 6180P-UM001C-EN-P - February 20143
Summary of Changes
Notes:
4Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
KVMKeyboard video mouseUPSUninterruptible power source
LANLocal area networkVBATVoltage (battery)
NEMA
National Electrical Manufacturers Association
ODD
Optical disk drive
PCBPrinted circuit board
VDDRVoltage (DDR RAM)
VGAVideo graphics array
10Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Features
Chapter 1
Chapter Objectives
Computer Overview
This chapter provides information on the following topics:
• Computer Overview
• Operating Systems
• Computer Options
• Before You Begin
• Parts List
• Hardware Features
The integrated display computers with keypad feature an integrated 12- or 15inch display panel. These panel mount devices feature 36 or 44 programmable
function keys, a full alphanumeric keypad, and a resistive, anti-glare touch screen
option. With these features, the computers can function as an industrial
computer or an operator input station. It can be used to run visual interface,
maintenance, control, and basic information applications from one machine. The
absence of external display cables and separate component mounting
requirements allows for simple integration.
These computers are available with standard and performance features. They
come standard with a selection of I/O ports for peripheral connections; ISA and
PCI slots for expansion options; and LAN ports for communication.
Operating Systems
The computers are shipped with Microsoft-licensed Windows XP Professional,
Service Pack 3 operating system installed and configured. No operating system
updates have been applied to the factory image beyond the service packs.
The I386 source directory for Microsoft Windows is on the system drive of your
computer off the root directory, C:\I386. This allows for easy removal and
addition of Windows components.
Computers with HDDs include a recovery partition with the original factory
image. Refer to the Cloning Utility for Rockwell Automation Industrial
Computers Technical Data, publication 6000-TD002
To obtain a copy of a factory system image, contact your local technical support
center or access the Rockwell Automation Product Compatibility and Download
Center (PCDC) at http://www.rockwellautomation.com/support/pcdc.page
Rockwell Automation Publication 6180P-UM001C-EN-P - February 201411
, for instructions.
.
Chapter 1Feat ures
Computer Options
Before You Begin
This table summarizes the options available for the integrated display industrial
computers with keypad. A comparative summary of features for the computers is
in Appendix A, Specifications on page 87
Cat. No.Display Size (in.)TouchscreenPowerPackage
6180P-12KSXP12KeypadACStandard
6180P-12BSXPKeypad and Touchscreen
6180P-12BPXPPerformance
6180P-12KPXPKeypad
6180P-12BPXPDCKeypad and TouchscreenDC
6180P-15KSXP15KeypadACStandard
6180P-15BSXPKeypad and touchscreen
6180P-15BPXPPerformance
6180P-15KPXPKeypad
6180P-15BPXPDCKeypad and touchscreenDC
.
Before unpacking the computer, inspect the shipping carton for damage. If
damage is visible, immediately contact the shipper and request assistance.
Otherwise, proceed with unpacking.
Parts List
Keep the original packing material in case you need to return the computer for
repair or transport it to another location. Use both inner and outer packing
cartons to provide adequate protection for a computer returned for service.
The computers ship with the following items.
ItemDescription
Hardware• Power cord for AC power models
• Mounting clips
• Keys for front access cover lock
• Assembly screw bag
• Industrial Computer System Cloning Utility CD (red)
• CD with CD/DVD burning software
Documents• Integrated Display Industri al Computers with Keypad Installation Instructions,
6ODD cable connector16Parallel port cable connector
7Keypad cable connector17PCI 3 expansion slot
8SATA 2 cable connector18PCI 2 expansion slot
9SATA 1 cable connector19PCI 1 expansion slot
10ATX power connector20ISA expansion slot
16Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
Installation
Chapter 2
Chapter Objectives
This chapter provides information on the following topics:
• Installation Precautions
• Installation Guidelines
• Mounting Clearance Requirements
• Computer Dimensions
• Required Tools
• Install the Computer
• Connect Peripherals
• Connect Power
• Functional Ground Screw
• Connect to a Network
Review each mounting type and computer dimensions before installing.
Rockwell Automation Publication 6180P-UM001C-EN-P - February 201417
Chapter 2Installation
Installation Precautions
Read and follow these precautions before installing the computer.
Environment and Enclosure Information
ATT EN TI ON :
environment, in overvoltage Category II applications (as defined in IEC 60664-1),
at altitudes up to 2000 m (6562 ft) without derating. The enclosure door must
be closed.
This equipment is considered Group 1, Class A equipment according to IEC/CISPR 11.
Without appropriate precautions, there can be potential difficulties ensuring
electromagnetic compatibility in other environments due to conducted as well as
radiated disturbance.
This equipment can be mounted in an enclosure that is suitably designed to
prevent personal injury resulting from accessibility to live parts. If not mounted
inside another enclosure, the mounting method must limit the tilt of the computer
to +/- 30° from vertical. Examples include articulated arm, table-top stand, wall
mount, or other means having sufficient mechanical stability. The mounting
means must be firmly attached to the supporting surface using screws bolts, or
clamps so the computer cannot tip.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
for additional installation requirements
• NEMA 250 and IEC 60529, as applicable, for explanations of the degrees of
protection provided by different types of enclosure
This equipment is intended for use in a Pollution Degree 2
,
European Union Compliance
This computer meets the European Union Directive requirements when installed
within the European Union or EEA regions and have the CE mark. A copy of the
declaration of the conformity is available at http://www.rockwellautomation.com/
certification
.
ATT EN TI ON : This computer is intended to operate in an industrial or control
room environment, which uses some form of power isolation from the public
low–voltage mains. Some computer configurations cannot comply with the
EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of
the European Union. Obtain permission from the local power authority before
connecting any computer configuration that draws more than 75 W of AC power
directly from the public mains.
To comply with EN 55024, the Ethernet port LAN cable 30 m (98.42 ft), only used
indoors, and not exit the building at any point. All other I/O cables must be less
than 3 m (9.84 ft) and only used indoors.
18Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
InstallationChapter 2
TIP
IMPORTANT
AcceptableUnacceptable
≤30°
from Vertical
≤30°
from Vertical
Installation Guidelines
Follow these guidelines to make sure your computer provides safe and reliable service:
• The installation site must have sufficient power.
ATTENTION: To maintain an electrically safe installation, AC powered
computers must be plugged into a grounded outlet.
• In dry environments, static charges can build up easily. Proper grounding
of the computer helps to reduce static discharges, which can cause shock
and damage electronic components.
• The enclosure must allow sufficient space around air inlets and outlets to
provide the circulation necessary for cooling. See Mounting Clearance
Requirements on page 20 for further information. Never allow air passages
to become obstructed.
• The ambient air temperature must not exceed the maximum operating
temperature specified in Tab le 4 on p ag e 4 8
. Consider a user-supplied fan,
heat exchanger, or air conditioner for heat generated by other devices in
the enclosure.
Hot air rises. The temperature at the top of the enclosure is often
higher than the temperature in other parts of the enclosure, especially
if air is not circulating.
The computer can operate at a range of extremes. However, the life
span of any electronic device is shortened if you continuously operate
the computer at its highest rated temperature.
• The humidity of the ambient air must not exceed limits specified in
Tab le 4 o n pa ge 4 8
The enclosure or cover must remain in place at all times during operation. The
•
and must avoid condensation.
cover provides protection against high voltages inside the computer and
inhibits radio-frequency emissions that can interfere with other equipment.
•
When mounted, the computer cannot be tilted more than 30° from vertical.
Rockwell Automation Publication 6180P-UM001C-EN-P - February 201419
Chapter 2Installation
IMPORTANT
1
2
3
4
5
ItemDescriptionValue
1Top50 mm (2 in.)
2Left50 mm (2 in.)
3Rear
Air flow
ODD
HDD access
25 mm (1 in.)
140 mm (5.5 in.)
178 mm (7 in.)
4Right
I/O port access and
ventilation
76.2 mm (3 in.)
5Bottom102 mm (4 in.)
Right and left are based on facing the front of the
computer.
Mounting Clearance
Requirements
Because of self-heating, do not operate the computer in an enclosure with the
minimum clearances unless adequate ventilation or other cooling methods are
used to lower the temperature within the enclosure.
Allow enough clearance to easily install or remove peripheral
as internal drives.
Figure 6 - Minimum Clearances
components, such
20Rockwell Automation Publication 6180P-UM001C-EN-P - February 2014
InstallationChapter 2
445 [17.5]
427 [16.8]
225 [8.9]
215 [8.5]
274[10.8]
311[12.2]
483 [19.0]
427 [16.8]
225 [8.9]
215 [8.5]
274 [10.8]
324 [12.8]
355 [14.0]
483 [19.0]
Computer Dimensions
Review computer dimensions to estimate the clearance necessary for computer
installation. Dimensions are given in mm (in.).
Figure 7 - 1200P with Keypad
Figure 8 - 1500P with Keypad
Rockwell Automation Publication 6180P-UM001C-EN-P - February 201421
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