Rockwell Automation 6159 User Manual

Industrial 17" CRT Monitor

(Bulletin 6159 - Series B)
Installation and User Manual

2 Table of Contents

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Industrial 17" CRT Monitor.............................................. 3
Description........................................................................... 3
Package Contents................................................................. 4
Installing the 6159 Industrial Monitor ................................... 5
Panel Mounting.................................................................... 6
Connecting the 6159 Industrial Monitor................................ 12
Operating the 6159 Industrial Monitor.................................. 16
Routine Maintenance............................................................ 27
Troubleshooting................................................................... 28
Appendix A: Touchscreen Serial Interface........................ 30
Description........................................................................... 30
Setting Up the Touchscreen Interface.................................... 30
Performing a Calibration...................................................... 32
Appendi x B : Video Ca bl es ................................................. 33
Specificat io ns...................................................................... 34
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Important U s er Info rmation
Solid state equipment has operational characteristics differing from those of electromechanical equipment. "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Controls" (Publication SGI-1.1) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation with respect to use of the informat ion, cir c uits, equipment, or s oftware described in this ma nual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation is prohibite d.
Throughout this manual, we use notes to make you aware of safety considerations.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.
Important:
application and understanding of the product.
Identifies informat ion that i s especi al ly important for succes sful
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Description

The Bulletin 6159 17" Industrial CRT Monitor is a general purpose monitor suitable for a wide range of industrial computing applications. It offers the following features:
Reliable and rugged industrial design
High-brightness
Durab le NEMA 4 sealed poly carbonate scr een overlay
Versatile multi-sync design (640 x 480 to 1280 x 1024 resolution)
Note:
This monitor can display resolutions up to 1280 x 1024. If you experience u n exp ected results opera t ing th e monitor at this resolution, verify that the monitor is oper ating at 60 Hz.
ATTENTION: The equipment described in this document generates, uses, and emits radio frequency energy. The equipment has been t ested and found to comply with FCC Rules, Part 15, subpart J, for Class A computing devices.
The use of non-shielded interface or power cords with All e n-Bradley indust rial monitors is prohibited.
ATTENTION: X-ray emissions from these monitors are typically about 0.05 mR/hr maximum, well below the 0.5 mR/hr maximum recommended by t he US. D ep art me nt of Heal th and Human R esources an d specified in "Federal Perf orman ce Standar ds for Television Receivers" , Section 10, Part 1020, Title 21, of the U. S. Code of Regulation (PL90-620), Vol. 38, No. 198.
These m onitors are equippe d wit h X-ray protect ion circuits which cause automatic shutdown of the equipment i n cas e its X-r ay emissions begin to ap pr oach Feder al limits .
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4 Industrial 17" CRT Monitor
Availab l e O pt ions
The following options are available to the 6159 Industrial Monitor:
Video interface options (HD-15)
Touchscreen options (r esist i v e, ca p acitive)
Touchscreen cable optio ns
Video ca ble options
Power cord options

Package Contents

The monitor shipping carton contains the following items:
Monitor
Pa cka g e of mou nt i ng ha r dwa r e
AC power cord (optional)
Video cable (optional)
This user manual
A 6159 Industrial Monitor with a touchscreen option is shipped with these additional items:
Supporting software and manuals
RS-232 serial extension cable (optional)
Un packing the Unit
Before unpacking a new monitor, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking.
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Note:
Make s ure you keep t he ori ginal packa ging f or the monitor in case you need to return the monitor for repair.
Industrial 17" CRT Monitor 5

Installing the 6159 Industrial Monitor

This section describes how to install the monitor.
Tools Needed
In addition to the tools required to make the cutout, you will need the following tools:
3/8” Deep Well Socket
1/4” Drive Extension - 12” or longer
1/4” Drive Ratchet or 1/4” Drive Torque Ratchet
Before Installation
When installing the unit, it is important to consider environmental factors at the site that could affect performance as well as possible effects from equipment operation on personnel and nearby equipment.
Following the guidelines will help ensure that the monitor will provide safe and reliable service.
Ensure that sufficient power is available from a single phase AC
outlet at the site. Ensure that sufficient space is available around air inlets and outlets
to provide the circulation necessary for cooling. Never allow air passages to become obstructed. The monitor is equipped with a fan to ensure proper cooling.
• Dust and smoke part icl es ca n ca us e pr obl ems , s ince they can collect
at ventilating holes in the enclosure and interfere with cooling. Accordingly, where d ust and smo ke are problems i t is especially important to keep air vents clean. Refer to the Routine Maintenance section (Page 27) for more information.
Ensure that the ambient air temperature will not exceed the
specified maximum temperature. A user supplied fan, heat exchanger or air conditioner may be required to meet this condition in some installations.
Leave the m onitor’s enclosure or cover in place at all times during
oper ation. The c over affords prote c tion against high volt ages inside the monitor and inhibits radio-frequency emissions that might interfere with other equipment.
The Federal Communicat ions C o mmissi on has p repared a pa mph let
that addresses the pr oblem of radio frequency interference to radio and television recep tion, whi ch should be cons ulted in case of problems with such interference. This publication, “How to Identify and Resolve Radio/TV Interference Problems” (Stock #004-000­00345-4) may be obtained from the US. Government Printing Office, Wa shington, DC 20402.
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Determine the mini mum and ma x imum ambient hu midi t y for the
monitor by consulting the specification sheets at the back of this manual. Ensure that the humidity of the ambient air will not exceed these limits. In very dry environments, static charges build up very rea dily. Proper gr oundi ng of the equ i pment through the AC p ower cord can help reduce the likelihood of static discharges, which may cau se shoc ks and damage electronic compone nts.

Panel Mounting

When properly installed, the 6159 Industrial Monitor is designed to provide p rotection agai nst wa ter a nd dust to NEM A 4 standards.
No slides or shelves are required because the 6159 Industrial Monitor is designed to be supported by the panels in which it is installed.
Figure 1 Generic Panel Mount Diagram
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Industrial 17" CRT Monitor 7
Panel Mounting Guidelines
Observe the following precautions before installing the unit in a panel:
Confirm that there is adequate space behind the panel . Remem ber to
allow extra space (63.5 mm (2.5 in) behind and25.4 mm (1 in) below and on each side) for a i r circ ulat ion and cabli ng. Allow 12.7 mm (0.5 in.) top clearance for mounting.
Confirm that the cabinet is deep enough to accommodate the
monitor's depth while providing rear clearance for airflow. A cabinet with depth of 449.3 mm (17.69 in.) is sufficient.
Take precautio ns so that metal cuttings do not e nter any comp onents
that are already installed in the panel. Supporting panels should be at least 14 gauge to ensure proper
sealing against water and dust and to provide proper support. The mounting hardware supplied accommodates panels up to 6.4 mm (0.25 in) thick.
Note:
Supporting panels must be cut and drilled to specifications prior to installation.
ATTENTION: Failure to follow these warnings may result in personal injury or damage to the panel components.
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Mounting the 6159 Industrial Monitor in a Rack
Due to the front panel size and stud pattern, the 6159 Industrial Monitor can be installed in an EIA 19” 9U panel standard rack. Refer to the following figure:
Figure 2 Generic Rack Mounting Diagram
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Important:
If you install the 6159 Industrial Monitor in a rack, you must ensure that the rack can support the weight of the monitor.
You might need to install a support or shelf under the rear of the monitor to support the weight.
Industrial 17" CRT Monitor 9
Dimensions
This section provides diagrams you need to follow to install the unit.
Figure 3 6159 Industrial Monitor Dimensions
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Panel Mounting Procedure
1. Confirm that the shipping carton contains a package of 20 10-32 lock nuts and 20 flat washers. You will ne e d 18 nut s and washers for installation.
2. Refer to th e physic al dimension dr awing (Figure 3) and co nfir m t hat th ere is adequate space b ehin d the p ane l. R emember to al low extra space for c i rculation and c abli ng.
3. Refer to the pa nel cutout drawing below for dimensions of the panel cutout and mounting hole locations. Cut and drill the panel.
Note:
Figure 4 Panel Mounting Cutout
Use #10-32 or M5 self-locking nuts for mounting.
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Industrial 17" CRT Monitor 11
4. Carefully remove the monitor from its packaging. Avoid damaging the monitor gasket.
Tip: It will be easier to install the monitor if you support it with a shelf or other support adjusted to the appropriate height.
5. Insert the monitor in the panel cutout from the front. Do not damage the threaded mounting studs as you position the monitor.
6. Secure the unit with the lock nuts and washers provided. Tighten evenly to 24 inch-pounds of torque.
Important:
To ensure a proper seal, be sure to install a washer and nut on each of the 18 mounting studs.
ATTENTION: Mounting nuts must be tightened to a torque of 24 inch-pounds to provide panel seal and avoid potential damage. Rockwell Automation assumes no responsibility for water or chemical damage to the monitor or other equipment within the enclosure due to improper installation.
7. Remove the protective adhesive sheet from the screen of the Industrial Monitor. The sheet is designed to prevent scratching of the polycarbonate screen protector or the optional touchscreen during shipping and installation. It should be removed before use.
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