Field Wire Conversion Module for Modicon B802-008 to 1756-OA8E
(Cat 1492-CM800-LD013)
10000021908 (Version 00)
Printed in Germany
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I. Module Description
The 1492-CM800-LD013 conversion module provides field wire signal conversion from a Modicon® B802-008, 80 to
130Vac , 8-pt output module to a ControLogix 1756-OA8E, 74 to 132Vac , 8-pt output module. The conversion
module provides the mating connections to the B802-008 swing-arm (terminal block) with the attached field wires. It
routes those signals, via its 20-pin connector and a 1492-CABLEU pre-wired cable to compatible terminals of the
1756-OA8E module. NOTE: The B802-008 was mechanically fused per group. The 1756-OA8E is electronically fused
per group. Refer to the 1756-OA8E Installation Manual and to the Wiring Diagram on page 2.
II. Module Installation
The 1492-CM800-LD013 conversion module must be installed in a 1492 conversion base-plate and cover-plate
assembly. The installation of the module into the assembly is explained in the Installation Manual that ships with the
conversion assembly. For a list of compatible assemblies refer to Appendix A.
III. Conversion Module Compatibility Matrix
This is the cable length in meters and tenths of meters (e.g. 015 = 1.5 meters). Recommended cable
length is 003 (00.3 meters).
20-Pin Connector for 1492-CABLE
U
Mating Connector for
B800 Terminal Block
Conversion Module Compatible 800
Output Module
Compatible 1756
Output Module
Required 1492 Cable
1492-CM800-LD0013 B802-008 1756-OA8E 1492-CABLE
U
1492-CM800-LD013 Conversion Module
De-energize and lockout any and all power to all I/O field devices connected to the Modicon 800 I/O
housing, and the power to the 800 I/O housing itself. Ensure all power is de-energized and locked out to
any device in the control cabinet where the conversion is to be performed. Ensure work is performed by
qualified personnel.
WARNING
Refer to conversion module Specifications Section: Maximum Operating Voltage
(2)
10000021908 (Version 00)
IV. Conversion Module Wiring Diagram
The following diagram shows the connections from the existing B802-008 swing-arm, through the conversion module, 1492
cable and to the 1756-OA8E output module. The diagram can be used as an aid in possible system troubleshooting.
1756-OA8E
1492-CABLE003U
1492-CM800-LD013
Conversion: B802-008 to 1756-OA8E 1492-CM800-LD013
B802-008 Swing Arm
Conversion Module Installation and Application Considerations
The B802-008 module output current limits versus 1756-OA8E limits are as follows:
B802-008 1756-OA8E w/ 1492-CABLE003U
a) Current/Point 2A 2A
b) Current/Module 12A 8A@30°C, 4A@60°C
c) Surge Current/Pt 50A for 1 cycle 20A for 43ms
The B802-008 has 4 groups (allowing 4 separate power supplies) and the 1756-OA8E has 2 groups. This module/cable
combination ties Groups 1 & 2 from the B802-008 to Group 0 on the 1756-OA8E and it ties Groups 3 & 4 from the B802-008 to
Group 1 on the 1756-OA8E. Field wiring modification must be made to accommodate this if multiple supplies were used. If 4
supplies were used, 2 must be removed.
The B802-008 provided a single fuse per group. The 1756-OA8E is electronically fused per point. Refer to the 1756-OA8E
Installation Manual for electronic fusing details.
The 1492-CABLE003U current is limited to 2A per pin.
Refer to your B802-008 and 1756-OA8E Installation Manual wiring schematics and diagrams for more details. Ensure 1756
output module ratings are not exceeded.
[Reference Doc: 41170-767 (Version 03)]
1
1
2
2
3
7
4
8
5
6
7
4 8
9
10 10
11
12
14 13
20
11 15
12 16
17 17
18 18
19
20
14
Output 1
Output 3
Output 2
Output 4
LOAD
L1
L2
Hot Grp 1
Hot Grp 2
Hot Grp 3
Hot Grp 4
Output 5
Output 7
Output 6
Output 8
3Neutral Grp 1
9Neutral Grp 2
13Neutral Grp 3
19Neutral Grp 4
5Not Used
6
15
16Not Used
Not Used
Not Used
Black
White
Red
Green
Orange
Blue
White/Black
Red/Black
Green/Black
Orange/Black
Blue/Black
Black/White
Red/White
Green/White
Blue/White
Black/Red
White/Red
Orange/Red
Blue/Red
Red/Green
2
L2-0
OUT-0
3
OUT-1
5
OUT-2
7
OUT-3
9
OUT-4
4
OUT-5
6
OUT-6
8
OUT-7
10
12
14
16
18
11
13
15
17
L2-1
19
1
Not Used
20
L1-1
L1-0
L1-0
L1-0
L1-0
L1-1
L1-1
L1-1
L1-1
There are several key application considerations and system specifications (bottom of drawing) when
using these components (conversion module, cable and output module). Read and understand these
considerations before installation. In addition, refer to the current draw requirements of the existing
loads for this configuration to ensure they are within the current ratings of the 1756 output module.
WARNING
(3)
10000021908 (Version 00)
V. 1492-CM800-LD013 Conversion Module Specifications
(Operating specifications are when installed in the Conversion System base / cover-plate assembly)
Specification Value
Dimensions 288.9 mm (height) x 139.7 mm (depth) x 44.5 mm (width)
11.37 in. (height) x 5.5 in. (depth) x 1.75 in. (width)
Approximate Shipping Weight 300g (0.66 lbs) (includes carton)
Storage Temperature -40 to +85°C (-40 to +185°F)
Operating Temperature 0 to 55°C (32 to 131°F)
Operating Humidity 5 to 95% at 55°C (non-condensing)
Shock
Non-operating
Operating
50g
30g
Operating Vibration 2g @ 10-500Hz
Maximum Operating Voltage 125 Vac, 47 to 63Hz
Max. Module Operating Current
Per Point:
Per Module:
2 Amps (1492-CABLE connection pins are limited to 2A per pin)
12 Amps
Agency Certifications
UL Classified: Under UL File Number E113724
CSA
CE: compliant for all applicable directives
Pollution Degree 2
Environmental Rating IP20
Refer to the Wiring Diagram(s) for
current limits for a specific configuration.
NOTICE
10000021908 (Version 00)
Printed in Germany
Article No. 4351970000
VI. Appendix A - 800 Housing to 1756 Chassis Conversion System Selection Process
1) Determine the number of 800 I/O modules actually used in the 800 I/O Housing to be converted to 1756 I/O.
2) Review the data in Column 5 from the below table, and select a 1756 I/O Chassis which meets your conversion
needs from Step 1. Ensure the information from the I/O Conversion module table is reviewed first since in some
cases, two 1756 modules are needed to replace one 800 I/O module.
3) Once the 1756 Chassis is selected, refer to Column 7 and select the Conversion Assembly.
One chassis slot required for the ControlLogix processor or a remote I/O adapter type module.
The footprint and mounting dimensions of the 1492 Conversion Assembly (base plate and cover plate) match those of the
Modicon I/O Housing.
Width dimension includes the 1756 Chassis power supply.
Surplus Chassis width as compared to the 800 I/O Housing is divided equally when mounting it on the Conversion Assembly.
Mounting holes for the 1756 I/O Chassis are pre-drilled and pre-tapped into the Conversion Assembly cover plate.
Modicon is a Registered Trademark of Group Schneider
AS-H810-xxx
AS-H819-103
AS-H819-209
AS-H819-100
AS-H827-103
AS-H827-209
AS-B827-100
Modicon 800 I/O
Housing Cat Number
1492-MUA4-MB3
1492-MUA7-A10-
MB4679
1492-MUA10-A13-
MB81011
Conversion Assembly
Catalog Number
3
4
6
7
8
10
11
10.25”
17.5”
17.5”
17.5”
27.1”
27.1”
27.1”
10.25”
A7 = 14.49”
A10 = 19.02”
A7 = 14.49”
A10 = 19.02”
A7 = 14.49”
A10 = 19.02”
A10 = 19.02”
A13 = 23.15”
A10 = 19.02”
A13 = 23.15”
A10 = 19.02”
A13 = 23.15”
1756 Chassis
Width
Dimension
3
A7 = 6, A10=9
A7 = 6, A10=9
A7 = 6, A10=9
A10 = 9, A13=12
A10 = 9, A13=12
A10 = 9, A13=12
1756 I/O Chassis
Catalog Number
1 72 3 654
1756-A4
1756-A7
or
1756-A10
1756-A10
or
1756-A13
Max. Number
of 800 Housing
Slots for I/O
800 Housing
Width
Dimension
Max. Number
of 1756 Chassis
Slots for I/O
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