Rockwell Automation 1492-CM1771-LD007 User Manual

Digital I/O Conversion Module
(Cat 1492-CM1771-LD008F)
I. Description
This Digital I/O Conversion system provides for the conversion of (1) 1771, 16 point I/O modules to be converted to (2) 1756, 8 point I/O module and consists of the following:
(1) 1771 Modules (16pt) to (2) 1756 Module (8pt)
(1) Conversion Modules: 1492-CM1771-LD008F (1) Cable: 1492-CONCAB005S1 (Table 2) (1) Conversion Mounting Assembly: 1492-MUA… (Table 1)
This conversion is accomplished without the removal of any field wires from the existing 1771 Swing Arm. The existing 1771 Swing Arm fits directly onto the edge connector of the 1492 Conversion Module. On one end of the 1492 Cable is (1) connector for the Conversion Module. On the other end are (2) Removable Terminal Blocks (RTBs) for the (2) 1756 I/O modules, as shown in the photo below. The I/O signals are routed through the 1492 Conversion Module and the 1492 Cable to the appropriate terminals on the (2) 1756 I/O modules per the Wiring Diagrams in Section VI. As standard, both portions of the 1492 Cables are 0.5M long, but we also offer a 1.0M cable length. Refer to the footnotes in Table 2, Section III for further details.
WARNING
Cable 1492-CONCAB005
S1
Conversion Compatibility and Product I.D. Label
37-Pin Connector for cable 1492-CONCAB005
S1
1492-CM1771-LD008F Conversion Module
De-energize and lockout any and all power to all I/O field devices connected to the A-B 1771 I/O chassis, and the power to the 1771 I/O chassis itself. Ensure all power is de-energized and locked out to any device in the control cabinet where the conversion is to be performed. Ensure work is performed by qualified personnel.
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II. Installation
:
The 1492 Conversion Modules must be installed in a 1492 Conversion Mounting Assembly (see Table 1 below). A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly.
1) Determine the quantity of each type of 1771 I/O modules used in the 1771 I/O Chassis to be converted.
2) Select the applicable 1492 Conversion Modules from Table 2, Section III.
3) Review the Max Slots for I/O and Chassis Width data from the Table 1 below.
4) Select a 1756 I/O Chassis which has enough I/O Slots. NOTE: (2) I/O slots are required in the 1756 Chassis for conversions where (1) 1771 I/O module converts to (2) 1756 I/O modules.
5) Select the 1492 Conversion Mounting Assembly which has enough Conversion Module slots. NOTE: (2) Conversion Module slots are required in the 1492 Conversion Mounting Assembly for conversions where (2) 1771 I/O module convert to (1) 1756 I/O modules. NOTE: The 1492 Conversion Mounting Assembly has the same Height & Width foot-print as the 1771 Chassis and is designed to use the same mounting hardware. The combined Depth of the 1492 Conversion Mounting Assembly with the 1756 Chassis mounted on top is 10.25 inches (Controller w/key) or 10.0 inches (Controller w/o key). Dimension drawings are included in the System Installation Manual that ships with the 1492 Conversion Mounting Assembly.
Table 1: Bulletin 1771 to 1756 Chassis Conversion
1771 Chassis 1756 Chassis Conversion Mounting Assembly
Max
Cat. No.
1771-A1B 4 9.01 12.61
1771-A2B 8 14.01 17.61
1771-A3B1
1771-A4B 16 24.01
Slots
for
I/O
12 19.01
Chassis Width
without
Power
Supply
with
Power
Supply
Cat. No.
1756-A4
1756-A7
1756-A7
1756-A10
1756-A10 1756-A13
1756-A13
1756-A17
Max
Slots
Chassis for I/O
12 23.15
12 23.15
16 29.06
Width
3 10.35
6 14.49
6 14.49 9 19.02
9 19.02
Max Slots
Cat. No.
1492-MUA1B-A4-A7 4 9.01
1492-MUA2B-A7-A10 8 14.01
1492-MUA3-A10-A13 12 19.01
1492-MUA4-A13-A17 16 24.01
for
Conversion
Modules
Chassis
Width
oot Notes
1771-A3B is not listed as it is used for 19 inch wide instrumentation panels.
Notice that the 1756 Chassis Width sometimes exceeds the 1771 Chassis Width, with or without the Power Supply. The
Cover-Plate of the 1492 Conversion Mounting Assembly allows the 1756 Chassis to be Left justified, Right justified or Centered. A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly.
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III. Compatibility
:
1771
Digital I/O Module
Digital I/O Module
1756
1771-OBD 1756-OC8 (Qty 2) 1492-CM1771-LD008F
oot Notes
To understand any issues concerning I/O module compatibility, refer to the Installation Manuals for the specific 1771
and 1756 I/O modules involved. The (2) 1756 modules must be located directly next to each other in the 1756 chassis.
The 3 numbers indicate the cable length of the 1492 Cable. Recommended cable length of 0.5M is shown.
Alternative cable lengths are as follows:
1.0M = 1492-CONCAB010S1
The "F" at the end of the 1492 I/O Conversion Module Catalog Number indicates it is fused to match the functionality
of the 1771 module being replaced.
IV. Conversion Module Specifications
1492
Conversion Module
1492-CONCAB005S1
1492
Cable
(Operating specifications are when installed in the Conversion System base / cover-plate assembly)
Specification
Dimensions
Approximate Shipping Weight
Storage Temperature -40 to +85°C (-40 to +185°F) Operating Temperature Operating Humidity
Shock Non-operating Operating
Operating Vibration Maximum Operating Voltage 60 Vdc Max. Module Operating Current
Per Point: Per Module:
Fusing
Agency Certifications
Pollution Degree
Environmental Rating
11.81 in. (height) x 4.38 in. (depth) x 1.5 in. (width) 300 mm. (height) x 111.25 mm (depth) x 38.1 mm (width)
265.4 g (0.58 lbs) (includes carton)
0 to 60°C (32 to 140°F) 5 to 95% at 60°C (non-condensing)
50g 30g
2g at 10 to 500Hz (Agrees with 1756 I/O module specifications)
2 Amps 8 Amps
NOTICE
One, 10 Amps (maximum current based on conversion components)
UL Classified: Under UL File Number E113724 CSA CE: compliant for all applicable directives
2
IP20
Value
Refer to the Wiring Diagram(s) for current limits for a specific configuration.
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V. Fuse Installation and Replacement
The 1492-CM1771-LD008F conversion module has one mechanical fuse holder with the fuse located on the circuit board inside the modules plastic case. The following explains how to replace the fuse:
1) Remove the 4 screws that hold both halves of the conversion module case together (refer to the following Figure A).
Figure A
2) Disassemble both case halves so you can access the module’s circuit board. Remove and replace the fuse (refer to the below Figure B).
Fuse holder and Fuse
Figure B
3) Reassemble the two case halves to the circuit board and replace the four screws that hold the case together (Do NOT over torque the screws (Maximum torque is 5.0 in-lbs.)
NOTES:
1) For module operation a fuse must be inserted into the fuse holder
2) Physical Fuse Size: 2AG
3) Possible Fuse Supplier: LittelFuse (Part Number: 225010P)
4) Maximum Fuse Current rating based on Conversion System Components: 10.0 Amps
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VI. Wiring Diagrams
Conversion: 1771-OBD (1) to 1756-OC8 (2)
WARNING
There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and input module). Read and understand these considerations before installation.
+
-
LOAD
1771-WH, WHF, WHFB Swing Arm From 1771-OBD
Output 00 Output 01 Output 02 Output 03 Output 04
Output 05 Output 06 Output 07 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15 Output 16 Output 17
DC(+) DC(+) DC(+) DC(+)
DC(-)
Conversion Module
1492-CM1771-LD008F
A B C D 00 01 02 03 04 05 06 07 10 11 12 13 14 15 16 17
E
1492-CONCAB005S1
1
2
3
4
5
6 7 8 9 10 11 12 13 14 15 16 17
18
19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37
Cable
Black
White
Red
Green
Orange
Blue
White/Black
Red/Black
Green/Black
Orange/Black
Blue/Black
Black/White
Red/White
Green/White
Blue/White
Black/Red
White/Red
Orange/Red
Blue/Red
Red/Green
Orange/Green
Black/White/Red
White/Black/Red
Red/Black/White
Green/Black/White
Orange/Black/White
Blue/Black/White
Black/Red/Green
White/Red/Green
Red/Black/Green
Green/Black/Orange
Orange/Black/Green
Blue/White/Orange
Black/White/Orange
White/Red/Orange
White/Red/Blue
1756-OC8
2
1
3
5
7
9 4
6 8 10 12 14 16 18 11 13 15 17 19 20
1756-OC8
2 1 3 5 7 9 4 6 8 10 12 14 16 18 11 13 15 17 19 20
DC-0(+)
OUT-0
OUT-1
OUT-2
OUT-3
RTN OUT-0 DC-0(+)
DC-0(+) DC-0(+) RTN OUT-0 DC-1(+) DC-1(+) DC-1(+) DC-1(+) OUT-4 OUT-5 OUT-6 OUT-7 RTN OUT-1 RTN OUT-1
DC-0(+) OUT-0 OUT-1 OUT-2 OUT-3 RTN OUT-0
DC-0(+) DC-0(+) DC-0(+) RTN OUT-0 DC-1(+) DC-1(+) DC-1(+) DC-1(+) OUT-4 OUT-5 OUT-6 OUT-7 RTN OUT-1 RTN OUT-1
MODULE A
MODULE B
Conversion Module Installation and Application Considerations
This Bul. 1492 cable consists of a cable wired to two 1756-OC8 RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M,
010=1.0M). See table 2 for other lengths.
The 1771-OBD module output current limits versus 1756-OC8 limits are as follows: 1771-OBD 1756-OC8 w/ 1492-CONCAB005S1 a) Current/Point 2A 2A b) Current /Module 8A 8A c) Surge Current /Point 4A for 10ms 4A for 10ms
The 1771-OBD has a single 10A, 250V rectifier fuse (1/4 x 1 1/4 inch ). The 1756-OC8 is NOT fused ,as such a
2AG fuse clip and 10A fuse is provided on the 1492-CM1771-LD008F conversion module.
The 1771-OBD is rated 10V to 60V DC. The 1756-OC8 is rated 30V to 60V DC. If the load source voltages is less
than 30V DC, then use 1756-OB16E with the 1492-CM1771-LD006 conversion module.
This configuration uses two(2) 1756-OC8 output modules to replace a single 1771-OBD output module. This may require
the use of a larger 1756 I/O chassis and conversion mounting assembly. Ensure there is sufficient panel space to allow for this possibility.
Refer to your 1771-OBD and 1756-OC8 Installation Manual wiring schematics and diagrams for more details. Ensure
1756 output module ratings are not exceeded. [Reference Doc: 41170-937 (Version 01)]
PN-114280 DIR 10000060091 (Version 01)
Publication 1492-IN038B-EN-E
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PN-114280 DIR 10000060091 (Version 01)
Publication 1492-IN038B-EN-E
Printed in U.S.A.
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