Rockwell Automation 1441-DYN25-Z User Manual

User Manual

Dynamix 2500 Data Collector

Catalog Numbers

1441-DYN25, 1441-DYN25-Z

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, Dynamix, Enpac, Emonitor, Datapac, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph.

New and Updated Information

This table contains the changes made to this revision.

Top ic Pag e

Calibrati on 27 Updating the Operating System 34

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 3

Summary of Changes

Notes:

4 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

Preface

The Dynamix 2500 Data Collector

Optional Extension Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Dynamix 2500 Data Collector and the Emonitor Software . . . . . . . . . . 10

Software Compatibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

USB Driver and Communication Software . . . . . . . . . . . . . . . . . . . . . 10

Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Using Online Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Help Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 1

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Optical Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Laser Radiation Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Dynamix 2500 Data Collector Kit Parts List . . . . . . . . . . . . . . . . . . . . . . . 15

Dynamix 2500 Data Collector Optional Parts List . . . . . . . . . . . . . . . . . . 16

Parts of the Dynamix 2500 Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . 17

External Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Connector A and Connector B Inputs . . . . . . . . . . . . . . . . . . . . . . . . . 19

POWER /USB/TRIGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Using the Headphones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connecting to the External Power Adapter . . . . . . . . . . . . . . . . . . . . . 21

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Strap Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Check the Battery Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Insert and Remove the Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Configuring the Dynamic 2500 Data Collector

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 5

Chapter 2

Apply Power to the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Installing the USB Drivers for the Data Collector. . . . . . . . . . . . . . . . . . . 30

Install ActiveSync or Mobile Device Center Software. . . . . . . . . . . . 30

Install USB Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Updating the Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Install the Dynamix 2500 OS Loader Application . . . . . . . . . . . . . . . 35

Install the Dynamix 2500 Data Collector Firmware . . . . . . . . . . . . . 37

Restarting the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Perform Soft Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Perform Hard Restart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

The Data Collector’s Engineer Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Dynamix 2500 Data Collector Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . 45

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Display the Operating System Version Number . . . . . . . . . . . . . . . . . 46

Table of Contents

Setting Up Measurements

Change the Display Backlight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Dynamix 2500 Data Collector Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . 48

Set the Date, Time and Date Format . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Dynamix 2500 Data Collector Data Collection Screen . . . . . . . . . . . . . . 51

View Settings for Current Measurement Definition . . . . . . . . . . . . . 54

Setting Up the Dynamix 2500 Data Collector . . . . . . . . . . . . . . . . . . . . . . 55

Configure the Data Collector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Configure the Data Collection Options . . . . . . . . . . . . . . . . . . . . . . . . 57

Using Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Insert and Remove a Storage Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Chapter 3

Measurement Definition Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Measurement Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Measurement Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Measurement Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Setting Up Collection Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Edit the Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Measurement Input Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Measurement Window Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Measurement Signal Detection Types . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Measurement Maximum Frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Measurement Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Number and Type of Averages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Order Normalization for Orders Track Spectrum . . . . . . . . . . . . . . . 81

Using Frequency Items for the Diagnostic Frequency Cursor . . . . . 82

Setting Up Speed References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Unsupported Measurement Selections. . . . . . . . . . . . . . . . . . . . . . . . . . 85

Setting Up Measurement Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Magnitude Measurement Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Magnitude and Phase Measurements at Orders. . . . . . . . . . . . . . . . . . 89

Numeric (Process) Measurement Definitions . . . . . . . . . . . . . . . . . . . 92

Spectrum Measurement Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Time Waveform Measurement Definitions . . . . . . . . . . . . . . . . . . . . . 98

Voltage Measurement Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Combine Measurement Definitions for a Location . . . . . . . . . . . . . 101

Set Up Tri-axial Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Setting Up Alarms, Lists, and Inspection Codes . . . . . . . . . . . . . . . . . . . . 104

Alarms and the Data Collector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Lists and the Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Inspection Codes and the Data Collector . . . . . . . . . . . . . . . . . . . . . . 105

Chapter 4

Loading and Unloading

6 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

Set Up Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Use the USB Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Install ActiveSync Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Table of Contents

Create the Connection from the

Data Collector to a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Set Up the Current Data Collector in the Emonitor software . . . 110

Loading Lists to the Data Collector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Prepare the Data Collector before Loading . . . . . . . . . . . . . . . . . . . . 113

Initialize the Data Collector before Loading . . . . . . . . . . . . . . . . . . . 114

Loading Inspection Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Load Frequency Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Override the Collect On Alarm Setting. . . . . . . . . . . . . . . . . . . . . . . . 117

Select the Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Load Selected Lists to the Data Collector. . . . . . . . . . . . . . . . . . . . . . 119

Display the Data Collector Driver Version Number . . . . . . . . . . . . 120

Unloading Lists from the Data Collector. . . . . . . . . . . . . . . . . . . . . . . . . . 121

Unload Lists in the Emonitor Software. . . . . . . . . . . . . . . . . . . . . . . . 122

Unload Multiple Measurements Points

in the Emonitor Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Unload Unscheduled (Offroute) Data from the

Dynamix 2500 Data Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Unload Measurements using Smart Unscheduled Mode . . . . . . . . 125

Automatically Print Reports after Unloading . . . . . . . . . . . . . . . . . . 126

Quickload Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Load a list to the Storage Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Collecting and Reviewing Data

Chapter 5

Preparing for Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Connect a Transducer to the Data Collector. . . . . . . . . . . . . . . . . . . 130

Select the Data Collection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Collecting Route Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Select a Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Move through a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Start Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Select Inspection Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Manually Enter a Numeric Measurement. . . . . . . . . . . . . . . . . . . . . . 138

Collect a Process DC Voltage Measurement . . . . . . . . . . . . . . . . . . . 139

Collect a Magnitude Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Collect a Spectrum Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Collect a Time Waveform Measurement . . . . . . . . . . . . . . . . . . . . . . 145

Collect Magnitude and Phase Measurements at Orders . . . . . . . . . 146

Collect Multiple Measurements for a Point . . . . . . . . . . . . . . . . . . . . 148

Collecting Offroute Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Methods for Collecting Offroute Data . . . . . . . . . . . . . . . . . . . . . . . . 149

Collect Offroute Data using a Pre-defined Measurement. . . . . . . . 150

Create and Collect a User-defined Point. . . . . . . . . . . . . . . . . . . . . . . 152

Storing Unscheduled Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Changing Display View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Reviewing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 7

Table of Contents

Review Route Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Review Offroute Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Review Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Use Diagnostic Frequency Cursors with a Spectrum . . . . . . . . . . . . 166

Review Waterfall Spectra Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Delete a Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Capturing Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Print Reports and Plots by Using the Emonitor Software. . . . . . . . 168

Chapter 6

Multi-channel Measurements

Two Channel Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Predictive Maintenance Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Orbit Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Understanding an Orbit Plot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Set Up Orbit Measurements Definitions

in the Emonitor Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Set Up Offroute Orbit Measurements . . . . . . . . . . . . . . . . . . . . . . . . . 176

Collect Orbit Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Review Orbit Data Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Cross Channel Phase Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Phase Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Multi-channel Cursor, Display Expand, and

Full Scale Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Set Up Cross Channel Phase Measurement Definitions in the

Emonitor Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Set Up an Offroute Cross Channel Phase Measurement. . . . . . . . . 185

Collect a Cross Channel Phase Measurement . . . . . . . . . . . . . . . . . . 188

Review Cross Channel Phase Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Dual Channel Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Set Up Dual Channel Measurement Definitions

in the Emonitor Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Collect an Offroute Dual Channel Measurement. . . . . . . . . . . . . . . 193

Magnitude and Phase Offroute Measurement. . . . . . . . . . . . . . . . . . . . . . 196

Multi-channel Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Collect a 4-channel Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Collect Multi-channel Measurements . . . . . . . . . . . . . . . . . . . . . . . . . 198

Collect a Tri-axial Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Chapter 7 Installing Optional Extension Modules

Install Optional Extension Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Uninstall an Extension Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Manage Extension Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Index

8 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

Preface

This manual covers the Dynamix™ 2500 data collector module which is used for predictive maintenance using noise and vibration analysis.

When using the Dynamix 2500 data collector, you can do the following:

• Create lists of measurement definitions.

• Load lists from Emonitor® into the Dynamix 2500 data collector.

• Use an 80 Khz fmax, Route and Offroute.

• Collect magnitude, process, spectrum, time, and phase data.

• View selected alarms.

• Select inspection codes to store with a measurement.

• Define and collect unscheduled measurements

• Unload the data from the Dynamix 2500 data collector directly into the

Emonitor database.

• View the high resolution, up to 25,600 lines on the data collector.

Optional Extension Modules

These are the optional extension modules for the Dynamix 2500 data collector:

• 1441-DYN25-4C, 4-Channel Activation

The 4-channel activation lets you take 3 and 4 channel magnitude, time waveform, spectra, and Offroute measurements.

• 1441-DYN25-MBMP Bump Test

A bump test (or hammer test) determines the natural frequencies of a machine or a structure.

• 1441-DYN25-MBAL Balancing

Balancing application resolves single-plane, two-plane, and static-couple balances with high precision.

• 1441-DYN25-MFRF Frequency Response Function

The FRF test lets you determine the natural frequencies of a machine as well as sophisticated information about the frequency response of the structure being tested.

• 1441-DYN25-MREC Time Recorder

The Time Recorder test uses a the instrument as a data recorder for realtime data acquisition and analysis.

• 1441-DYN25-MRUC Run Up Coast Down

The RUCD test records and analyzes data from intermittent events and transient vibration signals from non-steady state machines.

(1)

See Additional Resources on page 12

(1) This is an activation license for the Dynamix 2500 data collector.

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 9

for a listing of available publications.

Preface

Dynamix 2500 Data Collector and the Emonitor Software

Software Compatibilities

The terminology in the data collector and the software differ in several ways.

This table illustrates the differences.

Table 1 Terminology Differences

Dynamix 2500 Terminology Emonitor Terminology

Offroute Measurements that are taken but are not

downloaded on to the instrument from Emonitor. These measurements can be upload to Emonitor.

Route The Dynamix 2500 data collector uses the term route’ to refer to a list loaded in the data collector.

Unscheduled measurements Measurements that are not defined in the list of

measurements downloaded by Emonitor. These measurements are unscheduled.

List The Emonitor software uses the term ‘list’ for an

ordered set of measurement definitions.

The Dynamix 2500 data collector requires the following software versions.

USB Driver and Communication Software

• USB communication with Microsoft Windows 2000 and Windows XP is

supported using Microsoft ActiveSync software version 4.5 or greater

• USB communication with Microsoft Windows 7 is supported using

Microsoft Mobile Device Center

• Microsoft Windows 7 32 bit and/or Microsoft Windows 7 64 bit are

supported

Document Conventions

Operating System

• Microsoft Windows 2000 (SP4) with ActiveSync software

• Microsoft Windows XP (SP3) with ActiveSync software

• Microsoft Windows 7 with Mobile Device Center software installed

These are document conventions used in this manual.

• The Dynamix 2500 data collector is referred to as a data collector and an

instrument in this manual.

• The different versions of the Emonitor software are Enterprise, Factory,

and Workstation. These are all are referred to as the Emonitor software in this manual.

• The Emonitor software screen captures are from version 3.4 and reference

the Enpac 2500 data collector. The next version of the Emonitor software and this manual will reflect the name Dynamix 2500 data collector.

10 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

Preface

To highlight a topic, use the Up or Down arrows.

Using Online Help

The Emonitor software and the Dynamix 2500 data collector each include online help:

• Emonitor Online Help

The Emonitor online help is available from the Emonitor Help menu or by pressing F1.

• Dynamix 2500 Online Help

The Dynamix 2500 data collector online help is available from any screen where the Help function appears. Press F1 (Help) to access the online help.

On some screens that do not display the Help function, pressing Shift(0) provides access also to the Help.

Help Screen

Press F1 (Help) to access online help from any screen where the Help function is displayed on the screen.

1. Press F1 (Help) to access the online help.

The Help Contents screen appears.

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 11

2. Select the topic for which you want to view and press F1 (Goto).

3. When you are finished viewing the topic, press F1 (Contents) to return to

the Help Contents screen or press F4 (Esc) to exit the online help.

Preface

Additional Resources

These documents contain additional information concerning related products

from Rockwell Automation®.

Resource Description

Bump Test Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM002

Frequency Response Function Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM003

Balancing Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM004

Time Recorder Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM005

Run Up Coast Down Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM006

Emonitor User’s Guide, publication

EMONTR-UM001

Dynamix 2500 Data Collector Kit Release Notes, publication 1441-RN001

Dynamix 2500 Data Collector Optional Extension Modules Release Notes, publication 1441-RN002

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Product Certifications website, http://www.ab.com

Describes how determine natural (or resonant) frequencies of a machine or structure.

Describes how to determine the natural frequencies of a machine or structure using modal hammer.

Describes the direct method to balance your rotating machinery in one or two planes.

Describes how to use the data collector as a data recorder for real-time data acquisition, post processing, and analysis.

Describes how to record and analyze data from intermittent events and transient vibration signals from nonsteady state machines.

Describes data management for predictive maintenance services.

Provides important information on the latest updates, for example, firmware, certifications, warnings, and hardware changes for the data collector.

Provides important information on how to install the Optional Extension Modules onto the Dynamix 2500 data collector.

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at

http://www.rockwellautomation.com/literature

technical documentation, contact your local Allen-Bradley® distributor or

Rockwell Automation sales representative.

12 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

. To order paper copies of

Chapter

The Dynamix 2500 Data Collector

This chapter describes the Dynamix 2500 data collector and explains the instrument’s basic and configuration and operation.

Topic Page

Safety Information 15 Parts of the Dynamix 2500 Data Collector 17 External Connections 19 Connector A and Connector B Inputs 19 Using the Headphones 20 Connecting to the External Power Adapter 21 Dynamix 2500 Data Collector Kit Parts List 15 Status Indicators 22 Battery Pack 23

The Dynamix 2500 data collector is a real-time multi-channel Fast Fourier Transforms (FFT) analyzer and data collector for predictive maintenance and machinery vibration diagnostics. It is capable of measuring, processing, displaying and storing a wide range of analysis functions. It can operate as a stand alone instrument or you can download your measurements to your software application for program analysis.

The combination of the Dynamix 2500 data collector with the Emonitor software provides you with the tools for predictive maintenance using noise and vibration analysis. The data collector can be used for a variety of other applications also, such as balancing or bearing analysis.

A predictive maintenance program helps you decide when equipment needs to be serviced or replaced. Part of a complete predictive maintenance program includes vibration monitoring. The Emonitor software and the Dynamix 2500 data collector let you to perform vibration analysis by collecting data samples.

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 13

Chapter 1 The Dynamix 2500 Data Collector

With the combination of predictive maintenance software and the Dynamix

2500 data collector, you can do the following:

• Create lists of measurement definitions for data collection.

• Load lists from the Emonitor software into the Dynamix 2500 data

collector.

• Collect magnitude, process, spectrum, time, and phase data.

• View selected alarms with the data.

The Dynamix 2500 data collector alerts you when a measurement exceeds an alarm.

• Define and collect unscheduled measurements.

• Select inspection codes to store with a measurement, documenting the

condition of the machine.

• Unload the data from the Dynamix 2500 data collector directly into the Emonitor database, along with any inspection codes and unscheduled measurements.

In addition, the Emonitor software can optimize your data collection by combining measurement definitions at a location. For example, the software can combine magnitude and spectrum measurement definitions so that the list appears to contain only a single measurement. This lets you to collect all three measurements at one time, minimizing the time you spend collecting data.

14 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

The Dynamix 2500 Data Collector Chapter 1

IMPORTANT

Safety Information

Be aware of these safety precautions.

Avoid Water

The Dynamix 2500 data collector is splash and dust resistant. However, avoid direct contact with water, wet surfaces, or condensing humidity. Keep this instrument away from wet locations, for example, laundry, wet basements, swimming pools.

If the data collector subject to these conditions, adverse operation may result. Before you use it, let the instrument dry thoroughly before operating.

ATTENTION: To avoid damage or injury, place the Dynamix 2500 data collector on a solid stable surface when not in use and do not place any heavy objects on it. Use only the accessories recommended by Rockwell Automation. Keep liquids and foreign objects away from the instrument, and never operate it if any liquid or foreign object has entered it.

Optical Ports

ATTENTION: When the laser on the data collector is active, viewing the

laser beam can expose your eyes beyond the maximum permissible exposure recommendations and cause harm.

Dynamix 2500 Data Collector Kit Parts List

Laser Radiation Ports

ATTENTION: Class 1 laser product. Laser radiation is present when the

system is open and interlocks bypassed. Only trained and qualified personnel should be allowed to install, replace, or service the instrument.

This table list the parts list for the data collector kit.

Table 2 - Dynamix 2500 Data Collector Kit Parts List, 1441-DYN25-2C

Catalog No. Description

1441-DYN25-Z Dynamix 2500 data collector 1441-DYN25-CAP Dust Cap Set for Inputs 1441-DYN25-CD Operating System and Documentation CD 1441-DYN25-PS Global Power Supply 1441-PEN25-BAT Battery 1441-PEN25-CASE-T Transit Case 1441-PEN25-COMS-US Communication Cable USB Power Splitter 1441-PEN25-HS Hand Strap 1441-PEN25-RBS Rubber Bump Sleeve

The Dynamix 2500 data collector, catalog number, 1441-DYN25-Z-2C, is for ATEX Zone 2 and IECEx for hazardous environments. This kit contains the same parts as the Dynamix 2500 data collector, catalog number 1441-DYN25-2C except 1441-DYN25-Z replaces 1441DYN25.

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Chapter 1 The Dynamix 2500 Data Collector

Dynamix 2500 Data Collector Optional Parts List

This table list the optional hardware parts list for the data collector.

Table 3 - Dynamix 2500 Data Collector Optional Parts List

Cat. No. Description

1441-DYN25-CBL2CH 2 Channel Adapter Cable for Connectors A or B 1441-DYN25-CBLHS Headset Adapter Cable 1441-DYN25-CD Dynamix 2500 Operating System & Info CD 1441-DYN25-M4CH 4 Channel Activation 1441-DYN25-MBAL 2 Plane Balancing Extension Module 1441-DYN25-MBMP Bump Test Extension Module 1441-DYN25-MFRF Frequency Response Extension Module 1441-DYN25-MREC Time Recorder Extension Module 1441-DYN25-MRUC Run Up Coast Down Extension Module 1441-DYN25-PS Global Power Supply 1441-PEN25-BAT Spare Battery 1441-PEN25-CASE-T Transit Case 1441-PEN25-COMS-US Communication Cable USB Power Splitter 1441-PEN25-HS Hand Strap 1441-PEN25-NS Neck Strap 1441-PEN25-RBS Rubber Bump Sleeve 1441-PEN25-Z2-100 100 mV per G Zone II Accel Kit 1441-PEN25-Z2-50 50 mV per G Zone II Accel Kit

16 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

The Dynamix 2500 Data Collector Chapter 1

Enter

Arrow Keys

On/Off

Numeric Keys

+/-

Decimal

0 or Shift

Enter

Function Keys

Parts of the Dynamix 2500 Data Collector

This section describes the basic components of the Dynamix 2500 Data Collector including key definitions, hardware connections, and status indicators.

Figure 1 - The Dynamix 2500 Data Collector Keys

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Chapter 1 The Dynamix 2500 Data Collector

Table 4 - Dynamix 2500 Data Collector Key Definitions

Keys Definition

Enter The two Enter buttons are on either side of the LCD display. In any screen,

Function keys The four function keys used are F1, F2, F3, and F4. The functions change

Up arrow • Moves to the previous field or menu selection.

Down arrow • Moves to the next field or menu selection.

Left arrow • Displays the previous screen of information if there is more than one

Right arrow • Displays the next screen of information if there is more than one screen,

On/Off Turns the instrument on and off.

Numeric Enter alpha/numeric values. Decimal (.) Check the status of the battery, or type a decimal point in a numeric field.

+/- Expand or compress a signature plot on the data collector screen. 0 Acts as a `shift’ key that has multiple uses depending on the current data

pressing one of the Enter buttons selects the highlighted option, or progresses through data collection screens.

Either left/right Enter key does the following in different situations:

• Same as using the Apply function key.

• Starts collecting data for the current point or accepts the current

measurement.

• Accepts changes to parameter selections.

• May be referred also as the Fire, Read, and OK key.

• In many screens the Left arrow will take you back one screen as will F4

(Esc) and the Right arrow will act the same as Enter and go forward.

depending on the current state of the data collector. The data collector displays the current function of the keys in the data

collector screen. When no text appears above a function key, the key is inactive in the current window.

Many functions provide an additional row of function keys. By pressing the shift (0) key, the data collector provides another row of function keys, still referred to as F1…F4.

For example: When you go to the Setup menu, F1…F4 appear as Help, Cont.

- (less screen contrast), Cont. + (more screen contrast), and Apply. After pressing the shift (0) key, the functions change to Extn Mngr (Extension Manager) and Calib (Calibration).

You will notice that if you don’t hold down the shift (0) key for a longer period of time the first set of functions reappear.

• Decreases the Y-axis scaling in a signature plot.

• Increases the Y-axis scaling in a signature plot.

screen, for example, selecting a point in the Data Collection screen.

• Closes the menu selection on the Setup and Instrument Configuration

screens.

• Moves the signature cursor to the left.

for example, selecting a point in the Data Collection screen.

• Opens the menu selection on the Setup and Instrument Configuration

screens.

• Moves the signature cursor to the right.

To turn the instrument off, press and hold the On/Off key for one second.

See Check the Battery Level on page 23

collector operation:

• In a Setup screen numeric input field, the key acts as a zero.

• In all other screens, pressing and holding the key displays alternate

functions for the function keys.

for more information.

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The Dynamix 2500 Data Collector Chapter 1

POWER/USB/

TRIGGER

LASER

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156

TIP

External Connections

The external hardware connections for communication and data collection are located on the top panel of the Dynamix 2500 data collector.

Figure 2 - External Hardware Connections

Connector A and Connector B Inputs

The data collector has two signal inputs (LEMO connectors), connector A and B. Headphone access is supported on Connectors A and B.

Table 5 - Dynamix 2500 Data Collector Pin Assignments

Pin Connector A Connector B POWER/USB/TRIG

1 Audio Output Audio Output USBV 2 Channel X Channel Y USB+ 3 Channel Z N/C USB4 Strobe Out Strobe Out DIGITAL GND 5 ANALOG GND ANALOG GND EXT-DC-IN 6 Channel Y N/C

7 Channel R Channel Z +5V DC TACHO SUPPLY

± 25 V EXT-TRIG-IN

The measurement Input signal range is ±25 V maximum. Input over voltage protection is AC ± 50 V peak, DC ± 50 V. The inputs are protected ±50 V AC or DC sustained against high-voltage transients, but trigger range over-voltage input levels must be avoided.

Voltage can be DC or AC coupled, while the third option, Accel (ICP) 24 V DC @ 2.4mA, is available for direct connection of integrated circuit piezoelectric transducers. These settings are specified in the Emonitor software.

In some circumstances you may find a reference to channel numbers instead of X, Y, Z or R. Channel numbers can be cross referenced to

See Setting Up Measurements on page 65

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 19

X= Ch(1), Y = Ch(2), Z= Ch(3), R = Ch(4).

for more information.

Chapter 1 The Dynamix 2500 Data Collector

POWER /USB/TRIGGER

This socket connects the Dynamix 2500 data collector to either an external trigger, power adapter, or a USB interface. The external trigger enables the synchronization of the data acquisition process to external events, such as tachometer inputs for rotational synchronization for balancing applications, or for order normalization of frequency spectrum. You can use the trigger pulse also to collect running speeds of machinery. The pin assignment for the trigger is shown in Dynamix 2500 Data Collector Pin Assignments on page 19

Using the Headphones

The Dynamix 2500 data collector lets you listen to the vibration signal as measurements are being recorded. You need to have the optional part, the headset adapter cable.

You can use either Connector A, or Connector B to listen to any data being collected. The accelerometer would be connected to the opposite connector. When collecting data, the headphone output is switched to listen to another input channel (X, Y, Z, and R) by using the shift + left and right arrows.

The headphone output always cycles through X, Y, Z, and R, but only outputs sound when set to a channel that is currently measuring data. The channels that are collecting data are controlled by which connector (A, or B) that the accelerometer is connected to.

See Dynamix 2500 Data Collector Optional Parts List on page 16

You can control the volume using the keypad on the data collector. You can listen to any channel.

The status bar on the top of the screen indicates the monitored channel and the headphone volume. You can listen to the following:

• Connector A: Channels X, Y, Z, and R

• Connector B: Channels Y and Z

Table 6 - Headphone Controls

Keys Description

6(M) Toggles mute on and off for current channel Shift, up arrow or shift, down arrow Adjusts the volume 0…10 Shift, left arrow or shift, right arrow Cycle through channels you are monitoring

20 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

The Dynamix 2500 Data Collector Chapter 1

External power adapter

USB cable

In-line socket

Line red dots up to insert

Connecting to the External Power Adapter

The external power adapter can be used to charge the internal battery and the battery pack.

WARNING: When you are powering or charging the data collector, place the power adapter in a well ventilated area. The data collector may overheat and cause a fire.

WARNING: Only the provided power supply may be used. Any other supply may cause permanent damage to the data collector.

WARNING: Connect the power supply only in a safe nonhazardous area.

1. Connect the data collector to the DC output of the power supply to

the in-line socket of the USB power splitter cable.

2. Connect the Fischer plug into the POWER/USB/TRIGGER socket on

top of the instrument.

3. When needed, use the USB splitter cable to connect to a computer.

The interface is configured as a Client to provide an automatic connection to a computer through the Microsoft ActiveSync software. This interface lets you to copy files and transfer data from the data collector to your computer.

See Install ActiveSync Software on page 108

Figure 3 - The Dynamix 2500 Data Collector Connections for the

USB/Power Splitter Cable

for more information.

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 21

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Chapter 1 The Dynamix 2500 Data Collector

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Dual Status: Red and Blue

Green

Amber

Status Indicators

The Dynamix 2500 data collector has four status indicators located in the

upper-right side of the instrument nameplate.

Figure 4 - Status Indicators

Table 7 - Status Indicators

Status Indicator

Dual State Status

Red

Blue Communication Solid • Communicating to Emonitor through the USB

Amber Data Collection Solid Acquisition sub-system is settling. Green Data Collection Solid Input signal is stable and data is ready to be stored.

Operation State Definition

Charging Battery Flashing When first connected to the power adapter, the

Solid The battery pack is OK. The power adapter is

Data Collection Solid • An alarm condition has been set.

Dynamix 2500 Data Collector tests the condition of the battery pack. Within 30 seconds, the status indicators should go to a solid state.

If the status indicator continues to flash, the instrument has diagnosed a fault in the battery pack and it will not charge the battery. The anomaly may be that the cell temperature is too high or there is a fault with the battery pack.

connected to the instrument and charging. The battery pack is maintained by a trickle charge from the power adapter for as long as it remains attached to the instrument.

• Input signal is out of range.

• ICP check has failed and there is an ICP fault

condition.

• The power adapter is connected to the

instrument.

connection.

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The Dynamix 2500 Data Collector Chapter 1

Strap Attachment

The strap can be fitted to either the left or right side of the Dynamix 2500 data collector.

1. Feed the ends of the strap through the top and bottom corner pillars.

2. Loop the ends of the strap through the buckles and adjust the tightness to

suit.

Battery Pack

The Dynamix 2500 data collector can be powered either from the battery pack or the external power supply. The internal back-up battery maintains the system settings is used while replacing the battery pack. This internal battery keeps the data collector on for a very short period of time.

WARNING: To make sure proper and safe Dynamix 2500 data collector operation, only use the supplied battery pack.

If you do not replace the battery pack quickly the data collector will shut down resulting in a hard restart. If this occurs, the following happens:

• Data you have not saved will be lost.

• Last system settings will be reset to defaults.

• You will not be taken back to your last the location when the restart occurs.

The most efficient way to replace the battery pack is to do one of the following:

• Connect to a power source then remove the battery.

• Save your data and turn off the data collector to remove the battery.

Check the Battery Level

You can check the level of the data collector’s battery at any time by looking at the top status bar on the screen.

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Chapter 1 The Dynamix 2500 Data Collector

IMPORTANT

Battery pack indicator

Indicates that the data collector is operating with the battery pack. When using a power supply, this changes to a plug and indicates that the battery pack is charging.

Battery pack status indicator

This table shows the typical battery life for a fully charged battery pack

Table 8 - Battery Capacity

Mode State Typical Battery Life

On Performing typical data collection 8 hours minimum

Idle mode 14 hours minimum

Off Main battery & back-up battery 14 days minimum

Main Battery Charge Tim e

Main battery removed & instrument running on back-up battery

100% 5 hours 70% 3 hours

2 days minimum

If you let the main battery discharge completely, the instrument will behave as if it has experienced a hardware reset. On restart the current date, time and status information will be lost.

You can check the status of the battery also in the instrument by pressing the decimal (.) key. This function is available on most screens.

The Battery status display reports the status of the internal battery and the condition of the instrument’s back-up battery. The back-up battery charges while the instrument is connected to the external DC power adapter or when the instrument is powered on using the internal battery.

Figure 5 - Battery Status Display

The battery status appears in the upper-right corner of the caption bar, as illustrated below.

Figure 6 - Battery Pack Status Indicator

24 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

The Dynamix 2500 Data Collector Chapter 1

IMPORTANT

The battery status icons show the strength of the battery.

Table 9 - Battery Status Icons

Battery Icon Meaning

Battery status is good: >30% life remaining.

Battery status is low: >10% life remaining.

Battery status is very low: <10% life remaining.

Battery is charging.

The Dynamix 2500 data collector automatically notifies you when the battery status is at 30% or lower. To clear the notification, press the decimal (.) key. The notification periodically appears until the battery is recharged or the power adapter is attached.

To prevent any loss of data, we do not recommend that you use USB communication when the battery status is at 10% or lower.

Table 10 - Dynamix 2500 Extension Module Battery Icon Descriptions

Battery Icon Meaning

Battery status is good: >30% life remaining.

Battery status is low: >10% life remaining.

Battery status is very low: <10% life remaining.

Battery is charging.

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Chapter 1 The Dynamix 2500 Data Collector

Release screws to access battery pack.

Once battery cover is removed, slide the battery to the left and lift out.

Reset switch

Insert and Remove the Battery Pack

WARNING: To make sure proper and safe Dynamix 2500 data collector operation, only use the supplied battery pack.

1. On the back of the instrument, use a flat head screwdriver to unlatch the

release screws.

Figure 7 - Rear View of the Dynamix 2500 Data Collector

2. Remove the battery cover.

WARNING: Only remove the battery in a nonhazardous environment:

• Avoid Battery Compartment Exposure.

• Do not open the battery compartment in a hazardous area, or in locations

where contact with water or other contaminants may occur.

WARNING: To minimize the risk of serious injury or damage do the following:

• Do not expose the battery pack to temperatures in

excess of 60 °C (140 °F).

• Do not disassemble, incinerate, or short-circuit the battery pack.

• Danger of explosion if battery is incorrectly replaced.

• Replace the battery only with the same or equivalent type recommended

by the manufacturer.

• Dispose of used batteries according to the manufacturer’s instructions.

• Do not open battery compartment in a hazardous / explosive area.

3. Slide the battery pack to the left and lift it out.

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The Dynamix 2500 Data Collector Chapter 1

Battery Maintenance

These are recommendations to extend the life of the battery pack:

• If the data collector is not in use and/or not regularly charged, it should be recharged at least every 25 days to prevent damage to the battery cells.

• If the battery pack is not installed recharge the battery pack every 12 months to prevent damage to the battery cells.

• Recalibrate the electronic state of charge meter around every 30th recharge. This prevents the state of charge from showing an incorrect battery charge percentage. To do this, fully discharge the battery pack and then fully charge it without any interruptions, ideally with the data collector off. It will take longer to charge the battery if the data collector is on while charging.

• The battery capacity is reduced at temperature extremes, high and low.

Calibration

After a 12-month period, you may notice that a calibration reminder message appears at the bottom of the Main Menu screen. This is just a reminder to get your instrument calibrated. To hide the reminder message, select Calib (F4) and the message will be hidden until the following month.

We recommend that you return the Dynamix 2500 data collector annually to Allen-Bradley for calibration. For more information, see Rockwell Automation

Support on the back cover.

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Chapter 1 The Dynamix 2500 Data Collector

Notes:

28 Rockwell Automation Publication 1441-UM001B-EN-P - September 2012

Chapter

TIP

Configuring the Dynamic 2500 Data Collector

This chapter describes what you need to do to configure the data collector.

Topic Page

Apply Power to the Data Collector 29 Installing the USB Drivers for the Data Collector 30 Updating the Operating System 34 Restarting the Data Collector 42 Dynamix 2500 Data Collector Main Menu 45 Dynamix 2500 Data Collector Setup Screen 48 Dynamix 2500 Data Collector Data Collection Screen 51 Setting Up the Dynamix 2500 Data Collector 55 Using Memory Cards 64

Apply Power to the Data Collector

After connecting the data collector to AC power or installing the battery, a single press of the On/Off key applies power to the instrument. However, to power off the instrument you need to press On/Off for a period of one second. The instrument resumes operation at the last screen you viewed when you powered off the data collector.

The first time you turn on the Dynamix 2500 Data Collector or following a reset, the Instrument Setup screen automatically appears.

See Set the Date, Time and Date Format on page 50 for more information.

Rockwell Automation Publication 1441-UM001B-EN-P - September 2012 29

Chapter 2 Configuring the Dynamic 2500 Data Collector

TIP

Installing the USB Drivers for the Data Collector

You can communicate between the Dynamix 2500 data collector and your computer by installing specific USB driver files and communication software. If you want to load and unload routes to your data collector you must install Microsoft ActiveSync software and the USB drivers.

Install ActiveSync or Mobile Device Center Software

When using Microsoft Windows 2000 or Windows XP, use the ActiveSync software to communicate through the USB connection. You can download the ActiveSync software from

http://www.microsoft.com/downloads

to download and install ActiveSync software.

We recommend that you use ActiveSync software version 4.5 or later when using the Dynamix 2500 data collector.

When using Microsoft Windows 7, use the Mobile Device Center software. You can download the Mobile Device Center software from

http://www.microsoft.com/downloads

Follow the instructions on the website to download and install the Mobile Device Center software.

. Follow the instructions on the website

Microsoft ActiveSync software automatically launches and asks to Set Up a Partnership. Select No and click Next. ActiveSync software then displays its Connected dialog.

See Install ActiveSync or Mobile Device Center Software on page 30 more information.

for

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+ 188 hidden pages