Rockwell Automation 1441-DYN25-MBMP User Manual

User Manual

Bump Test Extension Module for the Dynamix 2500 Data Collector

Catalog Number

1441-DYN25-MBMP

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

available from

) describes some

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, Dynamix, Enpac, Emonitor, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Preface

Installing Optional Extension Modules

Bump Test Extension Module

Index

Optional Extension Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1

Install Extension Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Uninstall Extension Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Manage Extension Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Extension Module Battery Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2

Set Up Bump Test Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Collect Bump Test Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Save a Bump Test Setup and Measurement . . . . . . . . . . . . . . . . . . . . . . . . . 20

Recall a Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Review Bump Test Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Save Files to Your Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Back Up Your files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Delete Bump Test Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Rockwell Automation Publication 1441-UM002A-EN-P - May 2011 3

Table of Contents

Notes:

4 Rockwell Automation Publication 1441-UM002A-EN-P - May 2011

Preface

This manual describes the Bump Test and how to apply it using the Dynamix 2500 data collector. You install the extension module with the Bump Test Secure Digital (SD) card.

Optional Extension Modules

See Installing Optional Extension Modules instructions.

When using the Dynamix 2500 data collector and the Bump Test extension module, you can do the following:

• Determine natural (or resonant) frequencies of a machine or structure.

• Identify a structure’s resonant modes.

• Change the resonance frequency to reduce or eliminate damaging

vibration levels.

These are the optional extension modules for the Dynamix 2500 data collector:

• 1441-DYN25-4C, 4-channel Activation The 4-channel activation lets you take 3 and 4 channel magnitude, time

waveform, spectra, and Offroute measurements.

• 1441-DYN25-MBMP Bump Test The bump test (or hammer test) determines the natural frequencies of a

machine or a structure.

• 1441-DYN25-MBAL Balancing The balancing test resolves single-plane, two-plane, and static-couple

balances with high precision.

• 1441-DYN25-MFRF Frequency Response Function

on page 7 for installation

(1)

The FRF test lets you determine the natural frequencies of a machine as well as sophisticated information about the frequency response of the structure being tested.

• 1441-DYN25-MREC Time Recorder The Time Recorder test uses a the instrument as a data recorder for real-

time data acquisition and analysis.

• 1441-DYN25-MRUC Run Up Coast Down The RUCD test records and analyzes data from intermittent events and

transient vibration signals from non-steady state machines.

See Additional Resources

(1) This is an activation license for the Dynamix 2500 data collector.

Rockwell Automation Publication 1441-UM002A-EN-P - May 2011 5

on page 6 for a listing of available publications.

Preface

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

Dynamix 2500 Data Collector User Manual, publication 1441-UM001

Frequency Response Function Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM003

Balancing Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM004

Time Recorder Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM005

Run Up Coast Down Extension Module for the Dynamix 2500 Data Collector User Manual, publication 1441-UM006

Emonitor User’s Guide, publication

EMONTR-UM001

Dynamix 2500 Data Collector Kit Release Notes, publication 1441-RN001

Dynamix 2500 Data Collector Optional Extension Modules Release Notes, publication 1441-RN002

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Product Certifications website,

http://www.ab.com

Describes the Dynamix 2500 data collector, which provides predictive maintenance by using noise and vibration analysis.

Describes how to determine the natural frequencies of a machine or structure using modal hammer.

Describes the direct method to balance your rotating machinery in one or two planes.

Describes how to use the data collector as a data recorder for real-time data acquisition, for post processing, and analysis.

Describes how to record and analyze data from intermittent events and transient vibration signals from non-steady state machines.

Describes data management for predictive maintenance services.

Provides important information on the latest updates, for example, firmware, certifications, warnings, and hardware changes for the data collector.

Provides important information on how to install the optional extension modules on to the Dynamix 2500 data collector.

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at

http://www.rockwellautomation.com/literature

technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

6 Rockwell Automation Publication 1441-UM002A-EN-P - May 2011

. To order paper copies of

Chapter

IMPORTANT

Installing Optional Extension Modules

The data collector uses the Extension Manager to install and uninstall extension modules. These extension modules are licensed and ordered separately from the basic entry-level product.

Topic Page

Install Extension Modules 7 Uninstall Extension Modules 10 Manage Extension Modules 12 Extension Module Battery Status Indicators 13

Install Extension Modules

The installation Secure Digital (SD) cards that you receive work with any Dynamix 2500 data collector. Once you have installed an extension module on the data collector, the card is locked so that it can be used with only that instrument.

One installation SD card is required for each instrument that needs to be upgraded.

You can uninstall extension modules, if required. When uninstalling an extension module, you have the option to free up the license so you can install the extension module on another data collector. This makes the extension module available to be transferred between units.

When ever you re-run the OS Loader software, you will re-load only the main OS firmware. The OS loader will backup licence files and data, but not the optional extension modules. Once you have updated the OS firmware, install the latest version of your optional extension modules.

See the Dynamix 2500 Data Collector User Manual, 1441-UM001 more information.

Follow these instructions to install an extension module.

, for

1. Open the base cover at the bottom of the Dynamix 2500 data collector.

2. Place the extension module Secure Digital (SD) card contact-side-up into

the unit until it is firmly seated in place.

3. Close the base cover.

Rockwell Automation Publication 1441-UM002A-EN-P - May 2011 7

Chapter 1 Installing Optional Extension Modules

Extension Manager

4. Apply power to the data collector.

5. From the Main menu, choose Setup Utility and press Enter.

6. Press 0 (Shift) to display the second set of functions.

The Extension Manager function remains on the screen for about three seconds after releasing the 0 (Shift).

7. Press F1 (Extn Mgr).

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Installing Optional Extension Modules Chapter 1

The Extension Manager screen appears, showing the current extension module installations.

8. Press 0 (Shift) to display the Install Extension function.

9. Press F2 (Install) to install the new extension module.

When the installation is complete, a confirmation prompt appears.

10. Press F4 (OK).

The new extension module appears in the list.

11. Press F4 (Esc) to exit the Extension Manager screen.

Rockwell Automation Publication 1441-UM002A-EN-P - May 2011 9

Chapter 1 Installing Optional Extension Modules

Extension Manager

This screen lists the extension modules currently installed and the on the unit.

Uninstall Extension Modules

Follow these instructions to uninstall an extension module.

1. Press 0 (Shift) from the Setup Utility screen to display the Extension

Manager function.

The Extension Manager function remains on the screen for about three seconds after releasing the 0 (Shift).

2. Press F1 (Extn Mgr).

The Extension Manager screen appears.

3. Select the extension module you want to uninstall and press F3 (Select).

F3 (Select) toggles the selection on and off.

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Installing Optional Extension Modules Chapter 1

IMPORTANT

A checkmark appears next to that extension module.

4. Press F1 (Uninstall).

A confirmation message appears.

5. Make sure your installation card is inserted into the instrument.

The extension module is uninstalled and the license on the card is released so that the card can be used to install the extension module on another Dynamix 2500 data collector.

If the installation card is not inserted in the data collector and no card is found or the card does not have the extension module license for the unit, you are prompted to insert the correct installation card or continue without freeing the license.

6. Press F2 (Yes) to uninstall the extension module.

7. Press F4 (Esc) to exit the Extension Manager screen.

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+ 23 hidden pages