Rockwell Automation 1426-M6EDNT, 1426-COMM-DNT, 1426-M6E, 1426-M6E-CNT, 1426-M8E User Manual

...
Page 1
User Manual
Original Instructions
PowerMonitor 5000 Unit
Catalog Numbers 1426-M5E, 1426-M5E-DNT, 1426-M5E-CNT, 1426-COMM-DNT, 1426-COMM-CNT, 1426-M6E, 1426-M6E­DNT, 1426-M6E-CNT, 1426-M8E, 1426-M8E-DNT, 1426-M8E-CNT
Page 2
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Page 3
PowerMonitor 5000 Unit Overview
Install the PowerMonitor 5000 Unit

Table of Contents

Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PowerMonitor 5000 Unit Features and Functions . . . . . . . . . . . . . . . 10
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wire the PowerMonitor 5000 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 3
Setup and Commands Setup Using the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Setup Using Custom Add-on Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Setup Using Optional Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Setup Using Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 4
Metering Basic Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Wiring Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Metering Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Energy Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Demand Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Power Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Voltage, Current, Frequency Metering . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 5
Power Quality Monitoring Harmonic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Sag and Swell Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Waveform Recording (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . 104
Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 3
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Table of Contents
Chapter 6
Logging Logging Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Waveform Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Energy Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Data Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Min/Max Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Load Factor Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Time-of-use (TOU) Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Setpoint Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Alarm Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Power Quality Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . 171
Trigger Data Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . 176
Snapshot Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
EN 50160 Weekly and Yearly Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Chapter 7
Logic Functions Relay and KYZ Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Status Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Chapter 8
Other Functions Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Date and Time Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Network Time Synchronization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
System Error Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Miscellaneous Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Chapter 9
Communication Native Ethernet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Optional DeviceNet Communication . . . . . . . . . . . . . . . . . . . . . . . . . 221
Optional ControlNet Communication . . . . . . . . . . . . . . . . . . . . . . . . 221
Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
PowerMonitor 5000 Unit Memory Organization . . . . . . . . . . . . . . . 223
Communication Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . 224
EtherNet/IP Object Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
DeviceNet and ControlNet Object Model . . . . . . . . . . . . . . . . . . . . . 227
Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Examples: Explicit Message Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
SCADA Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Controller Applications: Class 1 Connection. . . . . . . . . . . . . . . . . . . 242
CIP Energy Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Chapter 10
Maintenance Update the PowerMonitor 5000 Unit Firmware. . . . . . . . . . . . . . . . 265
4 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Page 5
Table of Contents
Upgrading the PowerMonitor 5000 Model and Communication 267
Use the ControlFLASH Utility to Update Firmware. . . . . . . . . . . . 267
Appendix A PowerMonitor 5000 Unit Data Tables
Summary of Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Information Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
Appendix B
Technical Specifications Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
Appendix C PowerMonitor 5000 Display Module, Series B Application
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Summary
Appendix D PowerMonitor 5000 Display Module, Series A Application
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Summary
Appendix E PowerMonitor 5000 Waveform
Compression Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Capture and Compression
Appendix F
IEEE 519 Pass/Fail and TDD IEEE 519 Pass/Fail Capability (M6 and M8 models) . . . . . . . . . . . . 459
IEEE 519 Pass/Fail Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
IEEE 519 Short-Term and Long-Term Harmonic Results . . . . . . . 461
IEEE 1159 Power Quality Event Classification
Appendix G
Power Quality Event Classification per
IEEE 1159-2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
Transients (Category 1.1.3, 1.2.1)(M8 model) . . . . . . . . . . . . . . . . . . 464
Short Duration RMS Variations (Category 2.0 - Sags, Swells, and
Interruptions) (M6 and M8 model). . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
Long Duration RMS Variations (Category 3.0 - Undervoltage,
Overvoltage, Sustained Interruptions) (M6 and M8 model). . . . . . 466
Voltage and Current Imbalance (Category 4.0) . . . . . . . . . . . . . . . . . 467
Waveform Distortion (Categories 5.1 - DC Offset,
5.2 - Harmonics, and 5.3 - Interharmonics). . . . . . . . . . . . . . . . . . . . . 468
Flicker (Voltage Fluctuations, Category 6.0). . . . . . . . . . . . . . . . . . . . 469
Power Frequency Variations (Category 7.0) . . . . . . . . . . . . . . . . . . . . 470
Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 5
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Table of Contents
Appendix H EN 50160 Conformance Tracking
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
Appendix I EN 61000-4-30 Metering and Aggregation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
Power Quality Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
Appendix J
Installing the Add-on Profile Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
Download the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
Install the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
Glossary
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .499
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .507
6 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Page 7

Preface

Summary of Changes

About This Manual

This manual contains new and updated information as indicated in the following
table.
Top ic Pag e
Added information regarding the incompatibility of the open delta metering mode with a 132-phase rotation system to Figure 9.
Added information regarding the incompatibility of the open delta metering mode with a 132-phase rotation system to Figure 12.
Clarified the operation of the Giga field of the Set kXh Register Command. 82
Added a procedure for waveform data table retrieval. 118
Added a procedure to create a program string. 121
Added a procedure for Common Industrial Protocol method to retrieve waveforms.
Added a procedure for the PCCC method to retrieve waveforms. 127
Added a procedure to drive the main program. 130
23
25
123
This manual contains detailed information on the topics in this list:
•Mounting and wiring of the unit
• Wiring to native and optional communication port
• Setup and use of the display module
• Information on metering functionality and measurements
• Use of the display module for configuration, monitoring, and commands
• Discussion of communication options, functionality, configuration, and operation
• Setpoint configuration and operation
• Digital I/O configuration and operation
• Data logging, which includes Waveform Log, Event Log, Min/Max Log, Power Quality Log, and Load Factor Log
• Advanced features including Power Quality and Harmonic Analysis
• PowerMonitor™ 5000 data tables

Intended Audience

Download firmware, associated files (such as AOP, DTM, and EDS), and access product release notes from the Product Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page
This manual is intended for qualified personnel with a basic understanding of electric power, energy theory, energy terminology, and alternating-current (AC) metering principles.
Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 7
.
Page 8
Preface
1426
-M5 E -CNT
Bulletin Number
1426 - PowerMonitor™ 5000
M5 - Base Power Monitor
M6 - Basic Power Quality Monitor M8 - Advanced Power Quality Monitor
Native Comms
E - EtherNet/IP™
Optional Comms
-CNT - ControlNet® Port
-DNT - DeviceNet® Port
[Blank] - No Optional Port
Model

Catalog Number Explanation

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
PowerMonitor 5000 USB Driver Installation and Configuration, publication 1426-IN001
FactoryTalk® EnergyMetrix™ User Manual, publication
FTEM-UM003
PanelView™ 800 HMI Terminals User Manual, publication
2711R-UM001
PanelView Component HMI Terminals User Manual, publication 2711C-UM001
PanelView™ Plus Terminal User Manual, publication 2711P-UM001
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Product Certifications website: rok.auto/certifications
Provides instructions for installing and configuring the USB driver.
Provides information on the use of FactoryTalk EnergyMetrix software.
Provides instructions for setup and operation of the PanelView 800 terminal.
Provides instructions for setup and operation of the PanelView Component terminal.
Provides instructions for setup and operation of the PanelView Plus terminal.
Provides general guidelines for installing a Rockwell Automation industrial system.
Provides declarations of conformity, certificates, and other certification details.
You can view or download publications at
http://www.rockwellautomation.com/global/literature-library/overview.page
.
8 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Page 9

Safety

Chapter 1
PowerMonitor 5000 Unit Overview
ATT EN TI ON : Only qualified personnel, following accepted safety
procedures, can install, wire, and service the PowerMonitor™ 5000 unit and its associated components. Before beginning any work, disconnect all sources of power and verify that they are de-energized and locked out. Failure to follow these instructions can result in personal injury or death, property damage, or economic loss.
ATT EN TI ON : Never open a current transformer (CT) secondary circuit with primary current applied. Wiring between the CTs and the PowerMonitor 5000 unit must include a shorting terminal block in the CT secondary circuit. The shorting of the secondary with primary current present allows other connections to be removed if needed. An open CT secondary with primary current applied produces a hazardous voltage, which can lead to personal injury, death, property damage, or economic loss.

Product Description

IMPORTANT The PowerMonitor 5000 unit is not designed for nor intended for use as a
circuit protective device. Do not use this equipment in place of a motor overload relay or circuit protective relay.
The PowerMonitor 5000 unit is the next generation of high-end electric metering products from Rockwell Automation. This new family of meters provides advanced technology, new functionality, faster response, and excellent accuracy. The M5 model is the base version and provides an extensive range of metering functionality. The M6 model expands the metering capabilities of the M5 with basic power quality monitoring functionality, including harmonics up to the 63rd, waveforms and logging, and classification of power quality events. The M8 model adds advanced power quality monitoring functions, including flicker that is caused by voltage fluctuations, subcycle transient capture, harmonics up to the 127th order, and interharmonic groups up to the 50th order. The PowerMonitor 5000 unit communicates power and energy parameters to controllers, HMI software, and applications such as FactoryTalk® EnergyMetrix™ software over the Ethernet network or other optional networks.
The PowerMonitor 5000 unit works with controllers or software applications to address key customer applications including the following:
Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 9
Page 10
Chapter 1 PowerMonitor 5000 Unit Overview
• Load profiling – logging power parameters such as real power, apparent power, and demand, for analysis of power usage by loads over time
• Cost allocation – reports actual energy cost by department or process to integrate energy information into management decisions
• Billing and subbilling – the ability to charge users of energy the actual usage cost rather than allocating by square footage or other arbitrary methods
• Power system monitoring and control – display and control power flow and energy utilization
• Demand management – monitor power usage and controlling loads to reduce demand costs
• Demand response – the controlling and monitoring of usage in response to an instruction to reduce demand from an energy provider
• Power quality - monitors, measures, records, and logs power system irregularities that can result in malfunctions or damage to equipment

PowerMonitor 5000 Unit Features and Functions

The PowerMonitor 5000 unit connects to your three-phase or split-phase AC power system directly or through instrument transformers (PTs and CTs). The unit converts instantaneous voltage and current values to digital values, and uses the resulting digital values in calculations of parameters such as voltage, current, power, and energy.
Features
The PowerMonitor 5000 unit includes a number of hardware features that are common to all models.
10 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Page 11
Figure 1 - Hardware Features
Virtual Wiring Correction
---- S1 S2
---- S3 S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
---- R3 com R3 C
Module status Network status
Cong Lock
EtherNet √IP
PowerMonitor 5000
Power
USB Device
USB Host
LNK
ACT
I 1
I 2
I 3
I 4
L1
L2
GND
24V
com
V1
V2
V3
VN
VG
1
DS NS
2345
DeviceNet
2
1
3
4
5
6
7
8
9
10
12
11
Y
Rx O
Internal 24 VDC
K
Rx com Rx C
S n
PowerMonitor 5000 Unit Overview Chapter 1
Z
Scom
Table 1 - Hardware Features
Feature Description
1. Ethernet port – standard RJ45 jack with status indicators
2. Optional communication port DeviceNet® and ControlNet® networks
3. USB host port USB standard A receptacle. Not used in this model.
4. USB device port The USB device port is a USB Mini-B receptacle that accepts standard USB Mini-B plugs, for connection to a host device,
5. Configuration Lock switch When enabled, this switch helps prevent changes in configuration that can affect revenue accuracy.
Ethernet port hardware is included on all models. These protocols and functions are supported:
• EtherNet/IP™ network
• HTML web page for configuration and data access Ethernet indicators
•LNK indicator – Solid GREEN: IP link established – Off: No link established
• ACT indicator – Flashing YELLOW: Data present on Ethernet port – Off: No data activity present
•Module Status – OFF: No control power – Flashing GREEN/RED: Self-test – Flashing GREEN: Power monitor has not been configured – GREEN: Power monitor is running – Flashing RED: Power monitor has detected a recoverable minor fault – RED: Power monitor has detected a non-recoverable major fault
•Network Status – OFF: No control power – Flashing GREEN/RED: Self-test – Flashing GREEN: No CIP™ connection – Solid GREEN: CIP connection established – Flashing RED: CIP connec tion timed out – Solid RED: Duplicate address detected
such as a notebook computer.
Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 11
Page 12
Chapter 1 PowerMonitor 5000 Unit Overview
Table 1 - Hardware Features (continued)
Feature Description
6. Device and Network status indicators • Device status
7. Power • Power status
8. Status input, KYZ output, and control relay wiring terminals
9. Control power and ground wiring terminals • 120…240V AC, 50/60 Hz, or 120…240V DC
10.Voltage sensing wiring terminals • Direct connect to up to 690V AC 3-phase line to line
11.Current sensing wiring openings • Nominal input current 5 A
12.Virtual wiring correction indicator Indicates that a virtual wiring correction command has been applied to resolve wiring errors without rewiring.
– OFF: No control power – Flashing GREEN/RED: Self-test – Flashing GREEN: Power monitor has not been configured – GREEN: Power monitor is running – Flashing RED: Power monitor has detected a recoverable minor fault – RED: Power monitor has detected a non-recoverable major fault
• Network status (Native Ethernet port) – OFF: No control power – Flashing GREEN/RED: Self-test – Flashing GREEN: No CIP connection – Solid GREEN: CIP connection established – Flashing RED: CIP connec tion timed out – Solid RED: Duplicate IP address detected
– OFF: No control power – GREEN: Control power is present
• Four internally powered (24V DC) status inputs
• Status input 2 can be used for demand period synchronization
• KYZ DPDT solid-state relay for signaling use
• Three DPDT control relays
•24V DC
• Maximum nominal line to ground voltage 690
• Use potential transformers (PTs) for higher voltages
• Neutral voltage and ground voltage connections
• Use current transformers (CTs) to connect to power system
See
Wiring Correction on page 78.
12 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
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Functionality
Table 2 - PowerMonitor 5000 Unit Functions
Measured Parameters 1426-M5 1426-M6 1426-M8
Voltage, L-L and L-N
Current, per phase and total
Frequency, last cycle and average
Voltage unbalance
Current un balance
Real power, kW
Symmetrical Component Analysis
Reactive power, kVAR
Apparent power, kVA
True power factor, per phase and total
Displacement power factor, per phase and total
Reactive energy, kVARh
Real energy, kWh
Apparent energy, kVAh
Real power demand, kW
Reactive power demand, kVAR
Apparent power demand, kVA
Projected kW demand
Projected kVAR demand
Projected kVA demand
Demand power factor
Crest factor, V-V, V-N, and I, per phase
EN 61000-4-30 10/12 cycle metering
PowerMonitor 5000 Unit Overview Chapter 1
\
Table 3 - Logging Functions
Logging Function 1426-M5 1426-M6 1428-M8
Energy log •••
Data log •••
Min/max log
Load factor log •••
Time of use log •••
Event log •••
Setpoint log •••
Alarm log •••
Power Quality log
Waveform log
Trigger Data log
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Chapter 1 PowerMonitor 5000 Unit Overview
Table 3 - Logging Functions
Logging Function 1426-M5 1426-M6 1428-M8
Snapshot log
EN 50160 weekly log
EN 50160 yearly log
Table 4 - Other Functions
Function 1426-M5 1426-M6 1426-M8
Security
Wiring diagnostics
Wiring correction
Network time synchronization
Network demand synchronization
Configuration lock
IEEE 1588 Precision Time Protocol
Waveform synchronization broadcast (WSB)
Relay (3) and KYZ (1) outputs
Status inputs (4)
Setpoint programming
Sag and swell detection
Logical setpoint programming
Web page
CIP Energy™ object

Before You Begin

Product Disposal

See Power Quality Monitoring on page 93 for a listing of power quality functions.
Use this document as a guide for installing, wiring, connecting, applying power, and configuring your power monitor to provide electric power, energy, and power quality information through your web browser, FactoryTalk EnergyMetrix software, or other applications. You must already be familiar with AC power and power metering.
At the end of its life, this equipment must be collected separately from any unsorted municipal waste.
14 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
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Chapter 2
Install the PowerMonitor 5000 Unit
Only qualified personnel can install, wire, service, and maintain this equipment. Refer to and follow the safety guidelines and pay attention to all warnings and notices in these instructions.
ATT EN TI ON : Electrostatic discharge can damage integrated circuits or semiconductors. Follow these guidelines when you handle the module:
• Touch a grounded object to discharge static potential.
• Wear an approved wriststrap grounding device.
• Do not open the module or attempt to service internal components.
• Use a static safe workstation, if available.
• Keep the module in its static shield bag when not in use.

Mounting Considerations

Mount the PowerMonitor™ 5000 unit in a suitable protective enclosure. Select an enclosure that helps protect the unit from atmospheric contaminants, such as oil, water, moisture, dust, corrosive vapors, and other harmful airborne substances. Make sure that the enclosure protects against personal contact with energized circuits.
The ambient temperature within the enclosure must remain within the limits that are listed in Appendix B provides adequate clearance for ventilation and wiring for the power monitor and other equipment to be installed within the enclosure.
See
PowerMonitor 5000 Unit Dimensions on page 16 for dimensions and space
guidelines for the power monitor.
When installed within a substation or switchgear lineup, we recommend that the power monitor is mounted within a low-voltage cubicle, which is isolated from medium and high-voltage circuits. Be sure that the mounting panel is properly connected to a low-impedance earth ground.
Mount the enclosure in a position that allows full access to the unit. Install the unit with the ventilation slots in the bottom and top of the unit unobstructed to assure adequate free convection air flow to cool the internal electronic components.
, Technical Specifications. Select an enclosure that
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Chapter 2 Install the PowerMonitor 5000 Unit
C O M M U N I C A T I O N P O R T
Mounting Hole Tolerance: ±0.4 mm (0.016 in.) Dimensions are in mm/in. Depth: 178/7.0
IMPORTANT Use caution not to block the ventilation slots of the power monitor. All
wiring, wireways, enclosure components, and other obstructions must be a minimum of 50 mm (2.0 in.) from the top and bottom of the unit to provide ventilation and electrical isolation. Units can be mounted side by side.
Access to the USB device port is required for initial configuration of the power monitor and can be required for eventual administration and maintenance. Consider safe and convenient access to the power monitor front panel when planning the installation location.
PowerMonitor 5000 Unit Dimensions
185
25
1.00
7.29 132
5.23
132
5.20
124
4.88
3.3
0.13
118
4.65
Cong Lock
LNK
ACT
USB Device
USB Host
Module status Network status
EtherNet/IP
Power
---- S1 S2
---- S3 S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
---- R3 com R3 C
Rx O
Internal 24 VDC
Y
PowerMonitor 5000
K
Rx com Rx C
S n
Scom
L1
L2
GND
24V
com
Virtual Wiring Correction
Z
V1
V2
V3
VN
VG
I 1
I 2
I 3
I 4
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Install the PowerMonitor 5000 Unit Chapter 2
Mounting Orientation Options
We recommend that you mount the power monitor to a vertical panel with the ventilation slots at the top and bottom. You can also mount the unit on a horizontal surface, however, the maximum ambient operating temperature in this orientation is 60 °C (140 °F). Do not mount the unit with the ventilation slots at the side. See Figure 2
Figure 2 - Mounting Orientation
.
Panel Mounting
Follow these steps for panel mounting a PowerMonitor 5000 unit.
1. Use the power monitor as a template and mark pilot holes on your panel.
2. Drill pilot holes for M4 or #8 screws.
ATT EN TI ON : During mounting of all devices, make sure that all debris (such as metal chips or wire strands) is kept from falling into the power monitor. Debris, which falls into the module, can cause damage when the device is energized.
3. Use M4 or #8 screws to mount the power monitor to your panel and tighten to 1.16 N•m (10 lb•in).
4. Ground the power monitor on a ground bus with a low-impedance earth ground connection.
5. Connect the ground bus to a functional earth ground on the panel.
IMPORTANT The upper mounting slots are equipped with protective conductor terminals
that must make metal-to-metal contact with the grounded mounting panel.
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Chapter 2 Install the PowerMonitor 5000 Unit
L1
L2
GND
24V
com
V1
V2
V3
VN
VG
---- S1 S2
---- S3 S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
---- R3 com R3 C

Wire the PowerMonitor 5000 Unit

The PowerMonitor 5000 unit is equipped with screw terminals with pressure plates and finger protection for the control power, I/O wiring, and voltage connections. The I/O wiring block is removable.
Current sensing conductors are routed through openings in the power monitor housing.
Figure 3 - Terminal Block Layout
Wire Requirements
Wiring Category Wire Type Wire Size Range Wires Per Terminal Recommended Torque
Control Power Cu - 75 °C (167 °F) 0.25…2.5 mm2 (22…14 AWG) 2 Max 1.27 N•m (11.24 lb•in)
2
Input/output (I/O) 0.5…0.8 mm
Voltage Sensing 0.75…2.5 mm
Current Sensing 4 mm
Grounding
18 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
This product is intended to be mounted to a well-grounded mounting surface, such as a metal panel. The upper mounting slots are equipped with protective conductor terminals, which must make metal-to-metal contact with the mounting panel. In solid-state systems, grounding helps limit the effects of noise due to electromagnetic interference (EMI).
Connect a 2.5 mm PowerMonitor 5000 unit to the ground bus or other low-impedance earth ground before you connect the control power or any other connections.
(20…18 AWG) 0.68 N•m (6 lb•in)
2
(18…14 AWG) 1.50 N•m (13.3 lb•in)
2
Max (12 AWG Max) 1 Max
2
(14 AWG) wire from the GND terminal of the
Page 19
Install the PowerMonitor 5000 Unit Chapter 2
You must ground voltage and current sensing circuits to limit the maximum voltage to ground for safety. Ground CT secondary circuits at either the CT or the shorting terminal block. All grounds must be made to a common ground bus or terminal.
See the Industrial Automation Wiring and Grounding Guidelines, publication
1770-4.1
, for additional information.
Wiring Accessory Kit
The power monitor accessory kit simplifies the installation of a PowerMonitor 5000 unit by making all required installation accessories available in one catalog number, 1400-PM-ACC. The accessory kit includes the following items:
• Three10 A fuses and blocks voltage sensing wiring protection
• One 1 A fuse and block for control wiring protection
• One 8-pole shorting terminal block for CT wiring
Contact your local Allen-Bradley distributor or Rockwell Automation sales representative for more information.
Voltage and Current Sensing Connections
The PowerMonitor 5000 unit can monitor various three-phase, single-phase, and split-phase circuits. Select the voltage sensing connections, current sensing wiring, and metering mode to match the configuration of the circuit being monitored.
Ta b l e 5
Table 5 - Selecting Wiring Diagrams and Metering Modes
Circuit Type Line - Line Voltage No. of CTs No. of PTs Voltage Sensing Current Sensing Metering_Mode
3-phase, 4-wire wye 690V 3 - Diagram V1 Diagram I3 Wye
> 690V 3 Diagram V3
3-phase, 3-wire grounded wye
3-phase, 4-wire impedance grounded wye
3-phase, 3-wire Delta, or ungrounded wye
690V - Diagram V2
> 690V 3 Diagram V5 690V - Diagram V1
> 690V 3 L-N Diagram V3
690V 2 - Diagram V2 Diagram I2 Delta 2 CT
3 Diagram I3 Delta 3 CT
> 690V 2 2
3 Diagram I3 Open delta 3 CT
provides a key to select the proper wiring diagrams and metering modes.
3 L-N, 1 N-G Diagram V4
(2)
Diagram V6 Diagram I2 Open delta 2 CT
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Chapter 2 Install the PowerMonitor 5000 Unit
Table 5 - Selecting Wiring Diagrams and Metering Modes (continued)
Circuit Type Line - Line Voltage No. of CTs No. of PTs Voltage Sensing Current Sensing Metering_Mode
Split-phase 690V 2/1 - Diagram V7 Diagram I1 Split-phase
> 690V 2/1 2/1 Diagram V8
3-phase, 3-wire delta, Grounded B Phase
3-phase, 4-wire high
(1)
leg
(wildcat)
Single phase 690V 1 - Diagram V11 Diagram I4 Single phase
For demo use-----Demo
(1) Delta Grounded B Phase and delta high leg are not supported above 690V L-L. Use the 3-phase, 3-wire delta circuit type. (2) 2 PTs used in open-delta configuration.
690V 2 - Diagram V9 Diagram I2 Delta Grd B Ph 2 CT
(1)
3 - Diagram I3 Delta Grd B Ph 3 CT
690V 3 - Diagram V10 Diagram I3 Delta high leg
> 690V 1 1 Diagram V12
Voltage Sensing
Circuits that are rated up to 690V AC line-to-line can be connected directly. Higher voltages require potential transformers (PTs), also known as voltage transformers (VTs), to step the voltage down.
Wiring must conform to all applicable codes and standards. In particular, you provide suitable overcurrent protection, with current and interrupting ratings that are selected to help protect the wiring.
Pay particular attention to correct phasing and polarity of voltage connections. The diagrams use the ‘dot’ convention to indicate transformer polarity. The dot indicates the H1 and X1 terminals on the high side and low side of the transformer respectively.
When wiring a PowerMonitor 5000 unit to existing PTs and metering devices, connect the voltage sensing terminals of the PowerMonitor 5000 unit in parallel with the voltage sensing terminals of the existing metering devices.
The following wiring diagrams indicate typical voltage sensing connections to various types of power systems.
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Install the PowerMonitor 5000 Unit Chapter 2
Metering_Mode = Wye
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user)
L1 L2 L3 N
Line
Load
Ground
(1) Fuse in neutral connection is required for impedance grounded systems.
(1)
Figure 4 - Diagram V1 - 3-phase, 4-wire Wye (690V AC Line-to-line Maximum)
Figure 5 - Diagram V2 - 3-phase, 3-wire Grounded Wye, or 3-phase, 3-wire Delta (690V AC Line-to­line Maximum)
Line
L1 L2 L3
Metering_Mode = Wye,
Delta 2 CT or Delta 3 CT,
as applicable
PowerMonitor 5000
Fuses (by user)
V1
Load
V2
V3
VN
VG
Ground
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Chapter 2 Install the PowerMonitor 5000 Unit
Metering_Mode = Wye
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user)
PTs (by user)
L1 L2 L3 N
Line
Ground
Ground
Load
(1) Fuse in neutral connection is required for impedance grounded systems.
(1)
Metering_Mode = Wye
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user) PTs (by user)
L1 L2 L3 N
Line
Load
Ground
Ground
Ground
Figure 6 - Diagram V3 - 3-phase, 4-wire Wye, or Impedance Grounded Wye with PTs (No Neutral PT)
Figure 7 - Diagram V4 - 3-phase, 4-wire Impedance Grounded Wye with Line and Neutral PTs
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Install the PowerMonitor 5000 Unit Chapter 2
Metering_Mode = Open Delta 2 CT or Open Delta 3 CT, as applicable
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user) PTs (by user)
L1 L2 L3
Line
Ground
Ground
Load
Figure 8 - Diagram V5 -3-phase, 3-wire Grounded Wye with PTs
Line
L1 L2 L3
Metering_Mode = Wye
Fuses (by user) PTs (by user)
Ground GroundLoad
Figure 9 - Diagram V6 - 3-phase, 3-wire Open Delta with Two PTs
PowerMonitor 5000
V1
V2
V3
VN
VG
Ground
IMPORTANT Open Delta metering mode is incompatible with 132-phase rotation systems.
Wiring diagnostics may not accurately detect the wiring issues in Open Delta metering mode when the voltage rotation is 132. If the voltage rotation is reported as 132, it is recommended to swap V1 and V3. Then, rerun wiring diagnostics to determine if additional changes are necessary.
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Chapter 2 Install the PowerMonitor 5000 Unit
Metering_Mode = Split-phase
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user)
L1 L2 L3 N
Line
Ground
Load
Metering_Mode = Split-phase
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user)
PTs (by user)
L1 L2 N
Line
Ground
Ground
Load
Figure 10 - Diagram V7 - Split-phase (690V AC Line-to-line Maximum)
Figure 11 - Diagram V8 - Split-phase with PTs
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Install the PowerMonitor 5000 Unit Chapter 2
(1)
Figure 12 - Diagram V9 - 3-phase, 3-wire Grounded B-phase (690V AC Line-to-line Maximum)
Metering_Mode = Delta Grd B Ph 2 CT
Line
L1 L2 L3
Distribution
Ground
or Delta Grd B Ph 3 CT, as applicable
Fuses (by user)
PowerMonitor 5000
V1
V2
V3
VN
Load
(1) You can also connect V2 to L2. In this case, omit the connection from V2 to VN.
VG
Ground
IMPORTANT Open Delta metering mode is incompatible with 132-phase rotation systems.
Wiring diagnostics may not accurately detect the wiring issues in Open Delta metering mode when the voltage rotation is 132. If the voltage rotation is reported as 132, it is recommended to swap V1 and V3. Then, rerun wiring diagnostics to determine if additional changes are necessary.
Figure 13 - Diagram V10 - 3-phase, 4-wire High Leg Delta (690V AC Line-to-line Maximum)
B
N
A
L1 L2 L3 N
C
High-leg
Transformer
(by user)
Metering_Mode = Delta High-leg
Fuses (by user)
PowerMonitor 5000
V1
V2
V3
VN
VG
Load
Ground
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Chapter 2 Install the PowerMonitor 5000 Unit
Voltage Mode = Single-phase
V1
V2
VG
V3
VN
PowerMonitor 5000
Fuses (by user)
PTs (by user)
L1 L2
Line
Ground
Load
Figure 14 - Diagram V11 - Single-phase (690V AC Line-to-line Maximum)
Line
L1 L2
Voltage Mode = Single-phase
PowerMonitor 5000
Fuses (by user)
Load
Figure 15 - Diagram V12 - Single-phase with PTs
V1
V2
V3
VN
VG
Ground
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Install the PowerMonitor 5000 Unit Chapter 2
To s horti ng te rmi na l bl ock and current transformer (CT).
X1
X2
I1
I2
I3
I4
Current Sensing
Route the CT secondary wiring through the openings in the PowerMonitor 5000 unit as shown.
Use a shorting terminal block (included in the 1400-PM-ACC accessory kit), test block, or shorting switch (you provide) for CT wiring to permit safely servicing connected equipment such as the PowerMonitor 5000 unit without de­energizing the power system.
Use 2.5 mm PowerMonitor 5000 unit and the shorting block. Use 2.5 mm
2
(14 AWG) or 3.3 mm2 (12 AWG) (maximum) wiring between the
2
(14 AWG) or larger wire between the shorting block and the CTs, depending on the length of the circuit. Longer circuits require larger wire so that the wiring burden does not exceed the CT burden rating and reduce system accuracy. The diameter of the current sensing wiring openings is 7 mm (0.27 in.).
IMPORTANT Ring lugs are recommended for making CT secondary connections. Standard
ring lugs do not pass through the current sensing openings of the PowerMonitor 5000 unit. We recommend that the installer route the wire from the shorting terminal block through the current sensing opening before crimping on ring lugs.
When wiring a PowerMonitor 5000 unit to existing CTs and metering devices, wire the current sensing circuits of the PowerMonitor 5000 unit in series with the CT secondary and current sensing circuits of the existing metering devices.
Do not install overcurrent protection or non-shorting disconnecting means in CT secondary wiring. Connect the current sensing circuit to a low-impedance earth ground at only one point.
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Chapter 2 Install the PowerMonitor 5000 Unit
L1 L2
N
(if used)
Line
CTs (by user)
CT1
CT2
CTN
(if used)
Load
Ground
Shorting Terminal
Block (by user)
Metering_Mode = Split-phase
PowerMonitor 5000
I1
I2
I3
I4
X1
X1
X1
X1
Pay particular attention to the correct phasing and polarity of current sensing connections. The diagrams use the ‘dot’ convention to indicate transformer polarity. The dot indicates the H1 and X1 terminals on the primary and secondary of the CT respectively. Phasing of the CTs must correspond to the phasing of the voltage sensing connections.
The following wiring diagrams indicate typical current sensing connections to various types of power systems.
Figure 16 - Diagram I1 - Split-phase, 2 CTs
Figure 17 - Diagram I2 - 3-phase, 3-wire, 2 CTs
Line
L1 L2 L3
CTs (by user)
CT1
CT3
Load
28 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Metering_Mode = Delta 2 CT, Open Delta 2 CT,
Shorting Terminal
Block (by user)
or Delta Grd B Ph 2 CT, as applicable
2 CTs Can Be Used Only
On 3-wire Systems
Ground
PowerMonitor 5000
I1
X1
I2
X1
I3
X1
I4
X1
Page 29
Figure 18 - Diagram I3 - 3-phase, 3-, or 4-wire, 3 CTs
L1 L2
Line
CT (by user)
CT1
Load
Ground
Shorting Terminal
Block (by user)
Voltage Mode = Single-phase
PowerMonitor 5000
I1
X1
Metering_Mode = Wye, Delta 3 CT, Open Delta 3 CT,
Delta Grd B Ph 3 CT, or Delta High-leg, as applicable
N
Shorting Terminal
Block (by user)
CTs (by user)
CT1
Line
L1 L2 L3
(if used)
Install the PowerMonitor 5000 Unit Chapter 2
PowerMonitor 5000
I1
X1
CT2
CT3
CT4
(if
used)
Load
Ground
Figure 19 - Diagram I4 - Single Phase, 1 CT
I2
X1
I3
X1
I4
X1
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Chapter 2 Install the PowerMonitor 5000 Unit
S1
S2
S3
S4
Scom
Scom
Ground
Ground
Contact 1
Contact 2
Contact 3
Contact 4
PowerMonitor 5000
(COM)
( + ) ( - )
( + ) ( - )
(N.C.)
(N.C.)
(N.O.)
(N.O.)
(COM)
Z
K
Y
Rn C
Rn com
Rn O
PowerMonitor 5000
(equivalent circuit)
PowerMonitor 5000
(typical for R1, R2, and R3)
Wetting Power
Supply
Max 240V AC/DC
(by user)
Wetting Power
Supply
Max 240V AC/DC
(by user)
Pulse Accumulator
or Controller
(by user)
Controlled Load
(by user)
IN 1
COM
T1
T2
Status Inputs
Up to four dry (non-powered) contacts can be connected to the PowerMonitor 5000 unit status inputs. The status input derives 24V DC power from its internal power supply.
Connect status inputs by using shielded, twisted-pair cable with the shield connected to the ground bus or other low-impedance earth ground at the contact end only. The diagram indicates typical status input wiring.
Figure 20 - Status Inputs
KYZ and Relay Outputs
The KYZ solid-state relay output can be connected to an external pulse accumulator or controller. Relay outputs can be used for control of loads, switching of circuit breakers, signaling, and other applications. The external device or circuit must provide wetting voltage. The KYZ output is designed for low-current switching. The diagram indicates typical KYZ and relay output wiring.
Figure 21 - KYZ and Relay Outputs
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Install the PowerMonitor 5000 Unit Chapter 2
* Provided by user.
Control Power
Connect the PowerMonitor 5000 unit to a source of 120/240V AC, 120/240V DC, or 24V DC (shown with dashed lines) control power through a user-provided disconnecting means, such as a switch or circuit breaker close to the power monitor. Provide overcurrent protection that is sized to help protect the wiring, for example, a 5 A rated fuse. Overcurrent protection is included in the 1400-PM-ACC accessory kit. The PowerMonitor 5000 unit is internally protected. Apply control power only after all wiring connections are made to the unit.
Figure 22 - Control Power
**
L1
L2
GND
**
24V
com
120/240V AC 50/60 Hz, or 120/ 240V DC
24V DC

Connect Communication

Ground
This section describes how to connect communication networks.
USB Communication
The USB Device port can be used to create a temporary, point-to-point connection between a personal computer and the PowerMonitor 5000 unit. This connection is used for configuration, data monitoring, diagnostics, and maintenance by using the built-in web pages of the unit. The USB Device port is a standard USB Mini-B receptacle. Install drivers to enable USB communication.
To connect your personal computer to the PowerMonitor 5000 unit, use a standard USB cable with a Type-A and Mini-B male plugs, Allen-Bradley® catalog number 2711C-CBL-UU02 or equivalent.
TIP You can also display the PowerMonitor 5000 web interface by using a
PanelView™ Plus 6 terminal with a 2711P-RP9_ logic module with extended features. USB communication drivers are already installed in the logic module.
See Configure the Connection
on page 41 to continue the setup.
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Chapter 2 Install the PowerMonitor 5000 Unit
Download the USB Driver
To download the USB driver, follow these steps.
1. Navigate to http://compatibility.rockwellautomation.com/Pages/
MultiProductDownload.aspx?crumb=112 and click sign in.
2. Enter your Email Address, Password, and click Sign In.
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Install the PowerMonitor 5000 Unit Chapter 2
3. Enter 1426 in the Product Search window.
4. Select PowerMonitor 5000 USB Driver and Installation Instructions and
then click Downloads.
5. Click Select Files.
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Chapter 2 Install the PowerMonitor 5000 Unit
6. Select PowerMonitor 5000 USB driver/instruct (a) and click Download Cart (b).
7. Click Download Now.
8. Read the End-User Software Agreement and click Accept.
9. Click Managed Download.
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Install the PowerMonitor 5000 Unit Chapter 2
10. Click Run.
11. When download is complete, click Open under the green status bar.
12. In the Windows Explorer window that opens, navigate to 1426-Products >
RAFirmware > 1426-Products > Test > 1426-M5E-xxx­PM5000_USB_Driver_Install.
The full path to access the file is: Downloads > RA > 1426-Products > RAFirmware >
TIP
1426-Products > Test > 1426-M5E-xxx-PM5000_USB_Driver_Install.
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Chapter 2 Install the PowerMonitor 5000 Unit
13. Right-click on the zipped folder and extract the files.
14. Right-click on zipped folder RNDIS_01.zip and extract files.
15. Close the Rockwell Automation® Download Manager and sign out of
RockwellAutomation.com.
Install Drivers
To install the USB driver, follow these steps.
The following procedure applies to the Windows 7 operating system. Installation and connection configuration steps vary with different operating systems.
1. Connect the PowerMonitor 5000 unit to your computer by using a USB cable and apply power to the power monitor.
If the device does not automatically install or fails to install, follow these steps.
2. Open the Start menu and search for Device Manager.
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3. Click Device Manager to open.
4. In Device Manager, open Other devices.
Install the PowerMonitor 5000 Unit Chapter 2
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Chapter 2 Install the PowerMonitor 5000 Unit
5. Right-click RNDIS Serial and select Update Driver Software.
6. Select Browse my computer for driver software.
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7. Click Browse and navigate to the RNDIS Driver INF folder and click OK.
The full path to access the file is: Downloads > RA > 1426-Products > RAFirmware >
TIP
1426-Products > Test > 1426-M5E-xxx-PM5000_USB_Driver_Install > RNDIS > RNDIS Driver INF.
8. Click Next.
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Chapter 2 Install the PowerMonitor 5000 Unit
9. If a windows security window pops up, click ‘Install this driver software anyway’.
10. When the driver successfully installs, click Close.
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Configure the Connection
To configure the connection, follow these steps.
1. From the Start menu on your computer, right-click Network, and select Properties.
2. Click Change adapter settings.
3. Verify that the PowerMonitor 5000 unit is connected to the personal
computer by using the USB cable.
4. Double-click Local Area Connection that is associated with the Remote NDIS-based Device.
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5. Click Properties.
6. Select Internet Protocol Version 4 (TCP/IPv4) and click Properties.
7. Select Use the following IP address, enter the IP address: 192.168.169.1.
The default subnet mask 255.255.255.0 is correct. Note: The default IP address of the PowerMonitor 5000 unit is 192.168.169.3.
8. Then, click OK.
Your connection has now been configured and you can browse the PowerMonitor 5000 web page by using the USB connection.
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Browse the PowerMonitor 5000 Web Page by Using the USB Connection
Follow these steps to browse the PowerMonitor 5000 unit.
1. Open the Internet Explorer web browser on the computer and browse to the url http://192.168.169.3.
The PowerMonitor 5000 web page displays in your browser.
IMPORTANT
Your browser must have Allow Scriptlets set to Enable for the applicable security zone for configuration changes to be made to the power monitor by using the web page.
By default the security setting of the power monitor web page is disabled.
2. To enable security, see Configure Initial Security on page 56
for more
information.
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C O M M U N I C A T I O N P O R T
C O M M U N I C A T I O N P O R T
Ethernet Switch Uplink to LAN
PowerMonitor 5000 Unit PowerMonitor 5000 Unit
Native Ethernet Communication
The PowerMonitor 5000 unit connects easily to industry-standard Ethernet hubs and switches by using standard CAT-5 UTP (unshielded twisted-pair) cables with RJ45 connectors. Ta b l e 6
Table 6 - Cable and Connector Pin Assignments
Terminal Signal Function
1TX+TX+
2TX-TX-
3RX+RX+
4
5
6RX-RX-
7
8
shows the cable and connector pin assignments.
Typical Ethernet connections are shown in Figure 23
Figure 23 - Typical Ethernet Connections
Module
Power
status
Cong Lock
Network
status USB Device
USB Host
LNK
EtherNet √IP
ACT
C
Y
---- S1
Rx com Rx C
Rx O
S2
---- S3
Internal 24VDC
S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
---- R3 com R3 C
PowerMonitor 5000
K
S n
L1
L2
GND
24V
com
Virtual Wiring Correction
Z
Scom
I 1
V1
I 2
V2
V3
I 3
VN
VG
I 4
Cong Lock
LNK
ACT
.
Module
Power status Network status
USB Device
USB Host
EtherNet √IP
PowerMonitor 5000
---- S1
Rx com Rx C
Rx O
S2
---- S3
Internal 24VDC
S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
24V
---- R3 com R3 C
com
KYZ
S n
L1
L2
GND
Virtual Wiring Correction
I 1
V1
Scom
I 2
V2
V3
I 3
VN
VG
I 4
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Optional DeviceNet Network Communication
An optional DeviceNet® port can be factory-installed in PowerMonitor 5000 units with a catalog number that end in -DNT, and can also be purchased from Rockwell Automation and installed by you.
ATT EN TI ON : Power must be removed from the power monitor before inserting or removing an optional communication card. Inserting or removing an optional communication card under power can damage the card or the power monitor.
For information on the installing of the optional communication card, see the PowerMonitor 5000 Optional Communication Modules Installation Instructions, publication 1426-IN002
For detailed DeviceNet system installation information, including cable lengths, the placement of terminating resistors, power supplies, and other media components, see the DeviceNet Cable System Planning and Installation Manual, publication DNET-UM072
.
.
Install suitable terminating resistors at the ends of the DeviceNet cable.
IMPORTANT You must install and wire a suitable 24V DC power supply to the V+ and V-
conductors in the DeviceNet cable. The power monitor consumes less than 50 mA from the DeviceNet 24V DC supply.
Configuration options for optional DeviceNet communication include the node address (MAC ID) and data rate. Defaults are node 63 Kbps and 125 Kbps.
Table 7 - DeviceNet Terminal Block Wiring Connections
Terminal Signal Function Color
5 VDC+ (V+) Power Supply Red
4 CAN_H Signal High White
3 SHIELD Shield Uninsulated
2 CAN_L Signal Low Blue
1 COM (V-) Common Black
IMPORTANT Terminal numbers are listed as they appear on the connector.
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Chapter 2 Install the PowerMonitor 5000 Unit
121 Ω
Terminating
Resistor
(See Note 2)
121
Terminating
Resistor
(see Note 2)
Personal Computer With
1784-PCDPCMCIA Interface Card
Or
1770-KFD Interface Box
Or
SLC™ Controller With
1747-SDN Scanner
1) Example network protrayed. For detailed DeviceNet installations, including cable requirements, refer to the DeviceNet Cable System Planning and Installation Manual, publication DNET-UM072.
2) Terminating resistors must be connected to each end of the DeviceNet network. Omit the terminating resistors if the devices are already equipped with internal terminating resistors.
V+ - Red
V- - Black
CAN_H - White
SHLD - Bare
CAN_L - Blue
V+
V-
CAN_H
SHLD
CAN_L
V+
V-
CAN_H
SHLD
CAN_L
V+
V-
CAN_H
SHLD
CAN_L
-
+
DeviceNet
24V DC
Power Supply
Or Other DeviceNet
Scanner Devices
Or
ControlLogix® Controller
With 1756-DNB Scanner
Virtual Wiring Correction
---- S1 S2
---- S3 S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
---- R3 com R3 C
Module status Network status
Config Lock
EtherNet √IP
PowerMonitor 5000
Power
USB Device
USB Host
LNK
ACT
I 1
I 2
I 3
I 4
L1
L2
GND
24V
com
V1
V2
V3
VN
VG
1
DS NS
2345
DeviceNet
12345
K
Y
Rx com Rx C
Rx O
Internal
S n
24VDC
Figure 24 - Connecting a PowerMonitor 5000 Unit to Other DeviceNet Devices
Z
Scom
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Virtual Wiring Correction
---- S1 S2
---- S3 S4
---- S com S com
---- K Y
---- Z R1 O
---- R1 com R1 C
---- R2 O R2 com
---- R2 C R3 O
---- R3 com R3 C
Module status Network status
Cong Lock
EtherNet √IP
PowerMonitor 5000
Power
USB Device
USB Host
LNK
ACT
I 1
I 2
I 3
I 4
L1
L2
GND
24V
com
V1
V2
V3
VN
VG
AB
ControlNet
MS
Optional ControlNet Communication
An optional ControlNet® port can be factory-installed in PowerMonitor 5000 units with a catalog number that ends in -CNT, and can also be purchased from Rockwell Automation and installed by you.
ATT EN TI ON : Power must be removed from the power monitor before inserting or removing an optional communication card. Inserting or removing an optional communication card under power can damage the card or the power monitor.
For information on installing the optional communication card, see the PowerMonitor 5000 Optional Communication Modules Installation Instructions, publication 1426-IN002
A ControlNet media installation includes trunk cable, taps and terminators, and can include optional redundant media. For detailed ControlNet system installation information, see the ControlNet Coax Media Planning and Installation Guide, publication CNET-IN002 Configuration User Manual, publication CNET-UM001
.
, and the ControlNet Network
.
Figure 25
shows a simple ControlNet network installation that uses redundant
media.
Figure 25 - ControlNet Network
Z
K
Y
Rx com Rx C
Rx O
Internal
S n
24VDC
Scom
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Notes:
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Chapter 3
Setup and Commands
Although the PowerMonitor™ 5000 unit ships from the factory with default settings, you can configure the unit for your particular requirements. The PowerMonitor 5000 unit provides a built-in web interface for monitoring, configuration, and commands through its native Ethernet communication port and its USB device port. You perform initial configuration by using the power monitor built-in USB web interface. Once initial setup is complete, you can continue configuring the PowerMonitor 5000 unit by using its USB or network web interface, by using optional software, or by communicating with the power monitor data table.
This section describes how to use the USB and Ethernet Web interface for setup. You can find information on the configuration of various functions of the PowerMonitor 5000 unit in the following chapters:
Chapter 4
Chapter 5
Chapter 6 Logging
Chapter 7 Logic Functions
Chapter 8 Other Functions
, Metering. Power Quality Monitoring

Setup Using the Web Interface

If you are using optional software, such as FactoryTalk® EnergyMetrix™ software, see publication FTEM-UM003, communication for setup, see Communication
For initial setup, connect a personal computer to the PowerMonitor 5000 unit by using a USB cable. See USB Communication
Initial setup is performed by using the USB web interface and initial security setup can be performed only by using the USB web interface.
for information. If you are using data
on page 219 for information.
on page 31.
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Open the Internet Explorer browser and browse to http://192.168.169.3. The PowerMonitor 5000 home page displays in your browser as shown in Figure 26
. The home page displays general information about the PowerMonitor 5000 unit. You can navigate by clicking folders and pages from the tree on the left.
Figure 26 - PowerMonitor 5000 Home Page
Initial setup by using the USB web interface includes at least the following configuration steps:
• Basic Metering - this feature aligns the power monitor metering functionality with the properties of the circuit to which the unit connects
• Wiring Diagnostics and Wiring Correction (if needed) - this feature assesses the wiring of the unit and makes corrections without changing the wiring
• Native Ethernet Network Communication - this feature permits access to the unit for data monitoring and setup through an Ethernet network
• Optional Communication - this feature permits access to the unit for data monitoring and setup through an optional communication card
• Date and Time - this feature sets the unit internal clock so that time stamps in logged data are correct
• Security (if desired) - enable and configure security to guard against unauthorized changes to the power monitor configuration
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Once initial setup has been completed, including configuration of the IP address, you can also access the web interface from a computer that is connected through a network to the PowerMonitor 5000 unit native Ethernet port. Open the Internet Explorer browser and browse to the IP address of the unit.
How to Obtain Access to the Configuration Pages
The PowerMonitor 5000 unit initially has security that is disabled by default. If your power monitor security is disabled, you can continue configuring the unit without logging in.
If Security Is Enabled
If security is enabled, the web page header displays ‘Logged in as:’ and a Log in link.
If security is enabled, log in as an administrator to configure setup parameters. If not logged in as an administrator, you can view, but not change, configuration parameters. If login is required, click the Log in link.
The USB connection has a special administrator account. Follow these steps to log in with this account.
1. Type in the user name usbadmin.
2. Type in the password usbadmin.
3. Click Log In.
A dialog box reports the result.
To log in from the network web interface, select a previously configured administrator account user name and password. The PowerMonitor 5000 unit does not permit logging in with the USB administrator login from the network.
You remain logged in until you log out or until 30 minutes have passed since configuration changes have been applied.
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How to Configure the PowerMonitor 5000 Unit
From any power monitor web page, click the Configuration folder. A list of available configuration pages is displayed in the tree. The steps to enter, edit, and apply configuration parameters are similar for each configuration page. The configuration parameters and their properties are described in the following chapters:
Chapter 4
Chapter 5
Chapter 6 Logging
Chapter 7 Logic Functions
Chapter 8 Other Functions
The configuration pages contain text boxes to enter parameter values, pull-down menus for selecting enumerated parameter values, and an Apply Changes button to apply changes to the power monitor. The power monitor checks that parameter values are within their valid range before applying them. A dialog box appears to report the success or reason for failure of an attempt to apply new parameters.
, Metering. Power Quality Monitoring
Basic Metering Setup
Follow these steps to configure the basic metering parameters.
1. Click the Metering_Basic page under the open Configuration folder.
This page displays the existing basic metering configuration of the power monitor, including the metering mode, PT (VT), and CT ratios, nominal voltage and frequency, and demand.
You can select other configuration pages by clicking the desired page in the tree, or by clicking the corresponding tab in the page.
2. To change the basic metering setup, enter the desired values into the text boxes, scroll down, and click Apply Changes.
A dialog box appears to report the result of the setup change.
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EXAMPLE This Metering_Basic page illustrates the setup for a 480V, 3-phase system with 1000:5 current transformer
(CT) ratios on all phases and the neutral.
Native Ethernet Communication Setup
Choose the Configuration folder and choose the CommunicationsNative page. The PowerMonitor 5000 unit is designed by default to obtain an IP address automatically from a DHCP (Dynamic Host Configuration Protocol) server. If your power monitor is on a network that is served by a DHCP server, and the power monitor is connected to the network, the power monitor has probably already been assigned an IP address.
We recommend that each power monitor is assigned a static, or fixed, IP address, because DHCP addresses can change from time to time, which results in loss of communication with client applications. Obtain a fixed IP address, subnet mask, default gateway, and other network setup parameters from your network administrator. Another option can be to configure the power monitor as a reserved client in the DHCP server.
Refer to setup parameters.
Communication on page 219 for more information on communication
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EXAMPLE This example explains how to change from a DHCP-assigned to a static IP address.
The initial network configuration is shown in Figure 27
. The IP address that is assigned is 192.168.200.8. The
network administrator has provided a range of static IP addresses in the same subnet, which begin with
192.168.200.100. In this case, the default gateway and DNS servers remain the same for static or DHCP­obtained addresses (verify if this method is true in your case with your network administrator).
Figure 27 - Initial Network Configuration
To change the new address, from the IP_Address_Obtain pull-down menu choose Static, type in the new IP address, and click Apply Changes.
Figure 28 - Changed Network Configuration
IMPORTANT You can change the network configuration from the USB or network web
pages. If you change the IP address from the network web interface, browse to the new IP address to re-establish communication.
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Optional DeviceNet Communication Setup
Choose the Configuration folder and choose the OptionalComm page, which lets you set the address and communication rate to operate in your system. The range for DeviceNet_Address is 0…63 (default). The selections for DeviceNet_Baudrate are the following:
• 0 = 125 Kbps (default)
• 1 = 250 Kbps
• 2 = 500 Kbps
•3 = Autobaud
Refer to
Optional DeviceNet Communication on page 221 for more
information on optional DeviceNet® communication parameters.
IMPORTANT You can also configure or change the DeviceNet port parameters by using
RSNetWorx™ for DeviceNet software or similar utilities.
Optional ControlNet Communication Setup
Choose the Configuration folder and then choose the OptionalComm page. The ControlNet® address is the only configurable parameter. The default is 255.
Configure Date and Time
Follow these steps to set the date and time.
1. Choose the Configuration folder and choose the DateTime page.
2. Enter the year, month, day, hour, and minute into the corresponding input
fields and click Apply Changes.
If your power monitor is configured for time synchronization with either an SNTP or IEEE 1588 PTP server, the time is already set.
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Configure Initial Security
If you choose to enable security on the power monitor, you must perform the initial security configuration by using the USB web interface.
1. In the USB web page, choose the Security folder and then the Security page.
2. From the Security Defaults pull-down menu, choose Enable Security.
3. Accept the prompt regarding whether to enable security and accept the
prompt to reload the web pages.
4. Log in with user name usbadmin and password usbadmin.
5. Accept the prompt that the login was successful.
6. To add a network administrator, click AddNew.
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7. Enter a username and password for a network administrator.
The username and password can be any string up to 32 characters in length. This example sets a username of admin with a password of admin. Make a note of the new network administrator login for future use and keep that note in a secure location.
Now that the network administrator user has been created, you can continue configuring the PowerMonitor 5000 unit by using the USB web page or by connecting through the native EtherNet/IP™ port and by using the network web interface. This configuration includes the ability to configure additional users, administrators, and application security accounts. Only one administrator class user can be logged in at a time. Be sure to log out when finished editing the unit configuration.
To use security with optional communication, create an application class account by using the USB or Ethernet web page. Security cannot be configured by using optional communication. DeviceNet communication uses application class security, which requires a client application to write the username and password by using Explicit Messaging before writing configuration and commands or reading logged data.
Test Security
To test the network administrator login, follow these steps.
1. Browse to the network address of the PowerMonitor 5000 unit.
2. Click Log in from the page header and enter the user name and password
that is created and click Log In.
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Only the USB web interface can be used to enable, disable, or reset security. If security accounts are lost or forgotten, connect to the USB web interface and log in with the usbadmin account to create network security accounts.
Configuring the Remaining Functions of the PowerMonitor 5000 Unit
The remaining functions are configured in the same way as the examples discussed in this section. This manual lists configuration parameters and options for basic metering, communication, and other functions and features of the PowerMonitor 5000 unit in these chapters:
Metering
Power Quality Monitoring on page 93
Logging on page 111
Logic Functions on page 183
Other Functions on page 209
on page 71

Commands

Commands let you instruct the power monitor to take various pre-defined actions. Two specialized classes of commands are the following:
• Controller interface command, which allows a controller to provide a demand end-of-interval signal. The use of this command is described in
Demand Metering
• Wiring corrections commands, which allow you to correct wiring errors virtually. Wiring corrections commands are described in Wiring
Correction on page 78
A third, more general class of commands, is composed of system register commands. These commands can clear or set energy and status counters, force outputs, clear logs, reset the unit, and restore defaults. They can be initiated by using the web page, optional software, or communication. If security is enabled, a logged-in Administrator class user can initiate commands by using the web page; or a logged-in Application class user can initiate commands by using optional software or communication.
on page 83
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The Command.System_Registers data table, on page 368, is the command interface. The value that is written into Command Word One or Command Word Two identifies the command to be executed. The commands in Command Word One are disabled if Configuration Lock is active. Some commands require additional values to be written to specified elements of the
Command.System_Registers
Setpoint Logic Gate Accumulators, uses the value of Command.System_Register data table element 3 to determine which logic gate accumulator to clear. The power monitor ignores data table element values that are not associated with a command. The power monitor rejects any attempt to select commands from both Command Word One and Two simultaneously.
IMPORTANT The commands in Command Word One are disabled if an I/O connection is
active and the configuration instance exists in the Studio 5000 Logix Designer application.
data table. For example, a value of 18, Clear

Setup Using Custom Add-on Profile

Chapters 4 monitor functions.
The Studio 5000® environment is used to configure I/O messaging between a Logix controller and a PowerMonitor 5000 unit. An Add-on Profile is available for the PowerMonitor 5000 unit and can be used with Studio 5000 software, version 20 and later. The PowerMonitor 5000 unit Add-on Profile provides a graphical user interface to modify configuration parameters, create intuitive input and output tag names, and enables Automatic Device Configuration.
Automatic Device Configuration automatically allows the Logix controller to manage device configuration data. Each time the Logix controller establishes a connection with a device, the Logix controller downloads that configuration data to the device. This download lets you save commissioning time by preprogramming a device offline by using RSLogix 5000® or Studio 5000 software. Automatic Device Configuration is enabled by default in the PowerMonitor 5000 Add-on Profile.
If you have a preconfigured PowerMonitor 5000 unit, or if you wish to configure your unit by using the web interface, software, or Explicit Messaging, the AOP gives you the option to disable Automatic Device Configuration. In the module definition, the configuration method can be set to one of the following options:
• This Controller - Configure the unit by using the Module Properties
• External Means - Configure the unit by using the web interface, software,
8 provide additional detail on commands associated with power
dialog box in RSLogix 5000 software. This option is the default setting.
Explicit Messaging, or other means. The Module Properties dialog box does NOT display subcategories specific to the device configuration. Additionally, the connection type does not contain a configuration instance. This option effectively disables Automatic Device Configuration.
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See Controller Applications: Class 1 Connection on page 242 for more information regarding the AOP connection types.
You can download the PowerMonitor 5000 Add-on Profile from:
http://compatibility.rockwellautomation.com/Pages/ MultiProductDownload.aspx?crumb=112
See Appendix J for download and install instructions.
IMPORTANT The PowerMonitor 5000 unit must have firmware revision 4.010 or later to
support the use of the Custom Add-on Profile in Studio 5000 environment. Firmware downloads can be found at
http://compatibility.rockwellautomation.com/Pages/ MultiProductDownload.aspx?crumb=112.
After you install the PowerMonitor 5000 Add-on Profile, you must configure the Add-on Profile. The Logix Designer application can be online or offline when you create a PowerMonitor 5000 module.
ATT EN TI ON : The PowerMonitor 5000 Add-on Profile for Studio 5000 environment enables Automatic Device Configuration by default. When Automatic Device Configuration is enabled, the Logix controller overwrites any existing PowerMonitor 5000 configuration data when the Logix controller establishes a connection to the PowerMonitor 5000 unit.
PowerMonitor 5000 Unit Integration with Add-on Profile
The following is an example of how to add and configure the PowerMonitor 5000 unit in a new Logix project offline. An offline configured PowerMonitor 5000 unit can be quickly copied and pasted to configure multiple PowerMonitor 5000 units.
1. Open the Logix Designer application.
2. From the File menu, choose New.
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3. Select the controller type and set the project name and location.
4. Click Next.
5. Select the controller information and click Finish.
6. Under the I/O Configuration tree, right-click the 1756 Backplane, and
choose New Module.
The Select Module Type dialog box appears.
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7. Choose the EtherNet/IP communication module that is correct for your controller and click Create.
The New Module configuration dialog box appears.
8. Configure the Ethernet communication module, and click OK.
9. In the I/O Configuration folder, right-click Ethernet and choose New
Module.
The Select Module Type dialog box appears.
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10. Select the PowerMonitor 5000 module that corresponds to the catalog number of your PowerMonitor 5000 unit, then click Create.
In this example, the module is created for a 1426-M8E device.
11. Enter a name and the IP address for the PowerMonitor 5000 module.
The name creates tags in RSLogix 5000 or Studio 5000 software that can be used to read and write data from the PowerMonitor 5000 module.
12. In the Module Definition section, click Change.
The Module Definition dialog box appears.
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13. Set the Connection and Configured By selections to the appropriate settings for your application.
IMPORTANT The default module definition settings for 1426-MxE catalog numbers
automatically enables Automatic Device Configuration. When a connection is established, the controller overwrites any existing configuration settings of the PowerMonitor 5000 unit. If you do not wish to allow automatic delivery of the configuration instance by the controller, set the Connection to Data and Configured By to External Means.
IMPORTANT Catalog numbers that end in -CNT or -DNT are only permitted to have an
Input Only connection type.
See
Controller Applications: Class 1 Connection on page 242 for more
information.
In this example, the Connection and Configured By fields are left at the default selections of Data and This Controller.
14. To save and close the Module Definition dialog box, click OK.
15. If prompted, click Yes to change the module definition.
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16. To create the module, click OK.
The PowerMonitor 5000 module has been created and added to the I/O tree of the Studio 5000 project and the three controller tags have been added: the input instance, the output instance, and the configuration instance.
Device Setup
You must configure the PowerMonitor 5000 unit for the unit to meter and function properly. Configuration pages in the module set-up dialog box divide the required information into subcategories. Evaluate the system and application and determine the appropriate configuration settings, select the applicable configuration page from the navigation tree, and use the configuration pages to enter the settings.
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Applying the Configuration to the PowerMonitor 5000 Unit
The Module Properties configuration pages provide a simple way for you to enter and edit PowerMonitor 5000 unit configuration parameters. Changes that you make to the configuration are not always immediately sent to the unit. The configuration data is stored in the configuration controller tag, [ModuleName]:C.
Configuration data from the Configuration tag is written automatically to the PowerMonitor 5000 unit when one of the two conditions occurs:
• A connection is first established to the PowerMonitor 5000 unit
• Changes are made in the configuration pages and applied when Online with the Logix Designer application
Configuration Pages
Enter the initial settings (parameters) to match your system application for each of the configuration tabs as shown in the following paragraphs. Review the settings and click Apply when complete.
Descriptions for the configuration pages that are labeled General, Connection, Module Info, Internet Protocol, and Port Configuration are provided in the EDS
AOP Guidelines for Logix Designer publication and EtherNet/IP Network
Configuration, publication ENET-UM001
.
Each page contains four action buttons at the bottom of the tab. These buttons function as follows:
• OK - Accepts the entered values for each screen and closes the Module Properties dialog box.
• Cancel - Exits the screen without saving any changes.
• Apply - Applies the current settings without leaving the screen.
• Help - Accesses the help menu.
The Logix Designer application performs configuration data checks as specified by the limits that are shown in the data tables. The data checks verify that the entry is within range for the device; however, the check does not verify that the entry is reasonable for the application. You must be sure that the entry is reasonable for the specific application. If you enter an out-of-range parameter in a Configuration tab, a message box reports the error and the appropriate limits.
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See Appendix A for information on the limits that the data tables specify.
ATT EN TI ON : Data limit checks do not confirm values that are appropriate for the application.
• Fault Action Page - The Fault Action page is used to configure the output state of the relays if the power monitor experiences a loss of communication and the unit action when an internal error occurs.
• Metering Configuration Page - The Metering Configuration page is used to configure the parameters that are related to metering and demand.
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• System Configuration Page - The System Configuration page is used to configure the parameters that are related to the system operation of the power monitor such as the date and time and energy log configuration parameters.
• Input Configuration Page - The Input Configuration page is used to configure the parameters that are related to the operation of the status inputs, KYZ output, and relay outputs.
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Setup Using Optional Software

Setup Using Communication

FactoryTalk® EnergyMetrix™ software, with the RT option, provides a configuration interface for the PowerMonitor 5000 unit, including the ability to upload, edit, download, and back up the unit configuration on a server. See the FactoryTalk EnergyMetrix User Manual, publication
FTEM-UM003
PowerMonitor 5000 unit by using FactoryTalk EnergyMetrix software. Contact your local Rockwell Automation sales office or Allen-Bradley distributor, or visit
http://www.software.rockwell.com
packages.
Refer to Communication on page 219 for detailed information on unit setup by using communication with a programmable controller or custom software application.
, or online help topics for information on configuring the
for more information on available software
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Notes:
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Chapter 4
Metering
Top ic Pag e
Basic Metering 71
Wiring Diagnostics 73
Wiring Correction 78
Metering Overview 80
Energy Metering 81
Demand Metering 83
Power Metering 87
Voltage, Current, Frequency Metering 89
Configuration Lock 91
This section describes the functions of the PowerMonitor™ 5000 unit. Most functions require you to configure set-up parameters to align the unit with your installation and your application requirements. The set-up parameters are listed by name and described in this section. You can view set-up parameters by using the PowerMonitor 5000 web page, and when logged in to an Admin account, you can change the setup. Set-up parameters are also accessible by using communication.

Basic Metering

See the PowerMonitor 5000 Unit Data Tables
, in Appendix A, for additional
information on setup parameters including the following:
• Range of valid values
• Default values
•Data type
Set-up parameters can be found in data tables with names beginning with ‘Configuration’, for instance Configuration.Metering_Basic.
The PowerMonitor 5000 unit calculates metering results that are based on the values of a number of set-up parameters. These basic metering parameters are listed in the table that follows. The basic metering setup is necessary to obtain accurate, properly scaled metering results.
Basic metering applies to all models of the PowerMonitor 5000 unit.
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Set-up Parameters
The following set-up parameters specify the configuration of the voltage and current sensing circuit, how the metered values are scaled, nominal values, update rate, and averaging. These parameters are found in the power monitor Configuration > Metering_Basic web page.
Metering_Mode
Metering_Mode must match the external electrical system and how the system is wired to the PowerMonitor voltage and current input terminals. See the wiring diagrams in Chapter 2
0 = Demo 1 = Split-phase 2 = Wye (default) 3 = Delta, 2 CT 4 = Delta, 3 CT 5 = Open Delta, 2 CT 6 = Open Delta, 3 CT 7 = Delta, Grounded B Phase, 2 CT 8 = Delta, Grounded B Phase, 3 CT 9 = Delta, High Leg 10 = Single Phase
. The following are the selections for the Metering_Mode:
V1_V2_V3_PT_Primary V1_V2_V3_PT_Secondary VN_PT_Primary VN_PT_Secondary
These parameters define the transformation ratios of the potential (voltage) transformers (PTs or VTs) used to connect the power monitor to the measured power circuit. When the power monitor is directly connected to the measured circuit (up to 690V L-L), you can specify any 1:1 ratio.
I1_I2_I3_CT_Primary I1_I2_I3_CT_Secondary I4_CT_Primary
These parameters define the transformation ratios of the current transformers (CTs) used to connect the power monitor to the measured power circuit. The secondary value is permitted to be only 5 A.
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Nominal_System_LL_Voltage Nominal_System_Frequency
These parameters specify the nominal system (line-to-line) voltage and frequency. The power monitor uses these values to optimize metering accuracy, and the M6 and M8 models use these values to set thresholds for detection of power quality events.
Realtime_Update_Rate
This parameter specifies the averaging used and the update rate of metering results to the data tables and setpoint calculations. You can select from the following:
0 = Single cycle averaged over 8 cycles 1 = Single cycle averaged over 4 cycles 2 = 1 cycle with no averaging

Wiring Diagnostics

Related Functions
• Voltage and Current Metering
•Power Metering
• Energy Metering
•Demand Metering
• Configuration Lock
•Data Logging
• Power Quality monitoring
The PowerMonitor 5000 unit provides a means for you to verify proper power monitor connections and diagnose wiring errors. To meter power and energy correctly, voltage and current inputs must be connected to the power circuit with the correct phase rotation and polarity. Indications of wiring errors include the following:
• Indication of negative real power (kW) on a load, or indication of positive power on a generator
• Power factor outside the range of 45% lagging to 80% leading
• Very different power and/or power factor values on different phases
Wiring diagnostics operate on command in any wiring mode, and require a level of measured current at least 5% of the nominal metering scale, or 250 mA of CT secondary current. For example, a power monitor with 600:5 CT ratios that are configured for I1, I2, and I3 requires 30 amps of load current for wiring diagnostics to operate.
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IMPORTANT If insufficient current is available, the wiring diagnostics status shows input
level low.
The PowerMonitor 5000 unit calculates phase angles of voltage and current, and checks the phase angles against three distinct ranges of system power factor:
• Range 1: lagging 97% to leading 89%. This range is for very high lagging or significantly leading power factors. Examples of loads in this range include data centers, over-excited synchronous motors, and circuits with power factor correction.
• Range 2: lagging 85% to leading 98%. This range includes most industrial circuits that range from lagging to slightly leading power factors, including circuits feeding AC variable-frequency drives.
• Range 3: lagging 52% to lagging 95%. This range exhibits lower lagging power factors. Examples include lightly loaded motor circuits and DC SCR drives.
The power monitor displays wiring diagnostic status results for all three power factor ranges when a command is issued. You decide which power factor range applies based on your knowledge of the circuit and its load characteristics. You can expect more reliable wiring diagnostic results when the circuit is operating in a normal condition, that is, not especially lightly loaded.
Figure 29
illustrates the part power factor plays in wiring diagnostics. The PF ranges show the I1 phase angle limits for each range. The phasor diagram shows the fundamental voltage and currents in a three-phase, 4-wire system operating with a lagging power factor of roughly 85%. In this example, ranges 2 and 3 wiring diagnostic can return good results, but range 1 can incorrectly indicate that all currents are inverted and displaced by a phase, as shown by the –I1, -I2, and –I3 phasors.
Figure 29 - Power Factors and Wiring Diagnostics
In addition to wiring diagnostics on command, the PowerMonitor 5000 unit updates voltage and current magnitude and phase angle data continually. These values are used by FactoryTalk® EnergyMetrix™ RT software to display a system phasor diagram.
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Wiring diagnostic results can also be used for automatic virtual wiring correction, as described in the next section.
Applications
Wiring diagnostics applies to all models.
Setup
Only basic metering setup is required.
Command
Command Word 2
Set this command word value to 11 (decimal) or make selection in web page to initiate wiring diagnostics.
Wiring Diagnostic Results
The PowerMonitor 5000 unit returns the following wiring diagnostic results for all three power factor ranges. Results are available for about 30 minutes after the command is received.
Command_Status Values
0 = Command Active 1 = Input Level Low 2 = Disabled 3 = Waiting Command
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RangeN_Voltage_Input_Missing RangeN_Current_Input_Missing
These values are for these parameters:
-1 = Test not run 0 = Test passed 1 = Phase 1 missing 2 = Phase 2 missing 3 = Phase 3 missing 12 = Phase 1 and 2 missing 13 = Phase 1 and 3 missing 23 = Phase 2 and 3 missing 123 = All phases missing
Range1_L97_C89_Status Range2_L85_C98_Status Range3_L52_L95_Status
0 = pass 1 = fail
RangeN_Voltage_Input_Inverted RangeN_Current_Input_Inverted
-1 = Test not run 0 = Test passed 1 = Phase 1 inverted 2 = Phase 2 inverted 3 = Phase 3 inverted 12 = Phase 1 and 2 inverted 13 = Phase 1 and 3 inverted 23 = Phase 2 and 3 inverted 123 = All phases inverted
Voltage_Rotation Current_Rotation
123…321 designating phase and rotation. Example: 213 = Phase 2 then phase 1 then phase 3
-1 = Test not run 4 = Invalid Rotation 5 = Out of range
Phasor Magnitudes and Angles
The PowerMonitor 5000 unit updates these values continually.
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Voltage_Phase_1_Angle (always zero) Voltage_Phase_1_Magnitude Voltage_Phase_2_Angle Voltage_Phase_2_Magnitude Voltage_Phase_3_Angle Voltage_Phase_3_Magnitude Current_Phase_1_Angle Current_Phase_1_Magnitude Current_Phase_2_Angle Current_Phase_2_Magnitude Current_Phase_3_Angle Current_Phase_3_Magnitude
The semantics for these parameters:
Magnitudes are the scaled RMS value of the voltage or current. In Wye and split­phase modes, voltages are reported as line-to-neutral. In Delta modes, voltage is reported as line-to-line. Phase angles are referenced to Phase 1 Voltage, which is defined as zero, consistent with the 4-quadrant metering diagram included in
Power Metering
on page 87.
Current angles in Delta modes include a 30° offset due to the phase angle difference between Wye and Delta modes as shown in the following diagram.
Related Functions
• Voltage and Current Metering
•Power Metering
• Energy Metering
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Wiring Correction

The PowerMonitor 5000 unit can correct for wiring errors by logically mapping physical voltage and current inputs to voltage and current metering channels. You determine if and when wiring correction occurs by issuing a Wiring Corrections Command.
The wiring corrections command offers a number of options:
• Automatically correct the wiring according to the wiring diagnostics results for the power factor range 1, 2, or 3 that you select.
• Manually apply wiring correction.
• Remove previously applied wiring corrections.
The ‘Virtual Wiring Correction’ status indicator next to the voltage terminal blocks indicates when wiring corrections are in effect.
IMPORTANT Only one wiring correction command can be applied (one command can
correct for multiple errors). If a change is needed, first remove the previous wiring correction, and then apply the new wiring correction.
Applications
Wiring correction applies to all models.
Setup
Only basic metering setup is required.
Command
The Command.Wiring_Corrections table, on page 371, comprises the following parameters.
Wiring_Correction_Commands
Wiring_Correction_Commands determines the type of wiring correction to be performed when the command executes.
0 = No command 1 = Correct wiring automatically by using Power Factor Range 1 results 2 = Correct wiring automatically by using Power Factor Range 2 results 3 = Correct wiring automatically by using Power Factor Range 3 results 4 = Correct wiring by using manual input-mapping parameters 5 = Remove all wiring corrections.
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Input_V1_Mapping Input_V2_Mapping Input_V3_Mapping Input_I1_Mapping Input_I2_Mapping Input_I3_Mapping
This collection of parameters determines the mapping of physical voltage inputs to logical voltage channels and physical current inputs to logical current channels. The following are the permitted values:
1 = Map the physical input to logical channel 1 2 = Map the physical input to logical channel 2 3 = Map the physical input to logical channel 3
-1 = Map the physical input to logical channel 1 and invert its polarity
-2 = Map the physical input to logical channel 2 and invert its polarity
-3 = Map the physical input to logical channel 3 and invert its polarity
For example, an Input_I1_Mapping value of -1 inverts the polarity of the secondary connection to the CT on phase 1. The values of these parameters are ignored if automatic wiring correction is selected in the command. If manual input mapping is selected, all mapping parameters are required and the combination is checked for validity (mapping of two physical inputs to the same metering channel is not permitted).
Status
The Status.Wiring_Corrections table, on page 358, mirrors the parameters of the most recent wiring correction command. In addition, the following parameters report the status of the most recent command.
Last_Cmd_Rejection_Status
0 = No rejection 1 = Rejected; see rejection information
Rejection_Information
0 = No information 1 = Selected range is incomplete 2 = Command is already active. Use command 5 (remove all wiring corrections) to start over 3 = Two like inputs that are wired to one terminal 4 = Invalid Input parameter
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Related Functions
• Voltage and Current Metering
•Power Metering
• Energy Metering
• Configuration Lock

Metering Overview

The PowerMonitor 5000 unit performs calculations on scaled, digital voltage, and current values. Signals that are connected to the voltage and current inputs are sampled and their instantaneous values are converted to digital values in an analog-to-digital (A/D) converter section. These values are scaled according to configured PT Primary, PT Secondary, CT Primary, and CT Secondary parameters, and evaluated according to the configured Wiring Mode parameter. All metering results can be viewed by using the Web interface, FactoryTalk EnergyMetrix software, version 2.00.00 or later, or standard CIP™ communication.
Summary of Measurements
• Current: Average Current, Positive/Negative/Zero Sequence, Percent Unbalance
• Voltage: Line-Line, Line-Neutral, Average, Positive/Negative/Zero Sequence, Percent Unbalance
• Frequency, Average Frequency
• Power: Real (W), Reactive (VARs), Apparent (VA), Total
• Power Factor: True (Full Bandwidth), Displacement (Fundamental), Lead, Lag, Demand
• Real Energy Consumption (kWh, GWH), Forward, Reverse, Net
• Reactive Energy Consumption (kVARh, GVARh) Forward, Reverse, Net
• Apparent Energy Consumption (kVAh, GVAh) Net
• Current Consumption (Amp-h)
• Demand and Projected Demand (kA, kW, kVAR, kVA)
• IEEE Percent Total Harmonic Distortion
• IEC Percent Total Harmonic Distortion
•Crest Factor
•K-Factor
• Phase Rotation (ABC, ACB)
•Time of Use
Metering Accuracy Class
ANSI C12.20 -2010 (clause 8) Class 0.2 and EN 62053-22 - 2003 (clause 5.5.4) Class 0.2
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Energy Metering

The power monitor meters the following energy consumption parameters:
• Real Energy Consumption (kWh, GWH), Forward, Reverse, Net
• Reactive Energy Consumption (kVARh, GVARh) Forward, Reverse, Net
• Apparent Energy Consumption (kVAh, GVAh) Net
• Current Consumption (Amp-h)
Applications
This function applies to all PowerMonitor 5000 models.
Table 8 - Energy Metering Metered Parameters
Parameter Description Range Units
GWh_Fwd Total real energy consumed 0…9,999,999 GWh
kWh_Fwd Total real energy consumed 0.000…999,999 kWh
GWh_Rev Total real energy produced 0…9,999,999 GWh
kWh_Rev Total real energy produced 0.000…999,999 kWh
GWh_Net The sum of forward and reverse real energy ± 0…9,999,999 GWh
kWh_Net The sum of forward and reverse real energy ± 0.000…999,999 kWh
GVARh_Fwd Total reactive energy consumed 0…9,999,999 GVARh
kVARh_Fwd Total reactive energy consumed 0.000…999,999 kVARh
GVARh_Rev Total reactive energy produced 0…9,999,999 GVARh
kVARh_Rev Total reactive energy produced 0.000…999,999 kVARh
GVARh_Net Total sum of forward and reverse reactive energy ±0…9,999,999 GVARh
kVARh_Net Total sum of forward and reverse reactive energy ±0.000…999,999 kVARh
GVAh Total apparent energy consumed 0…9,999,999 GVAh
kVAh Total apparent energy consumed 0.000…999,999 kVAh
GAh Accumulated amp-hours consumed 0…9,999,999 GAh
kAh Accumulated amp-hours consumed 0.000…999,999 kAh
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Example
A large energy value could be displayed as 123,456,789,234.567 kWh where 123,456 is the GWh metering result and 789,234.567 is the kWh metering result.
Energy results (kWh, kVARh, and kVAh) roll over to 0 after the value of
13
9,999,999,999,999 or 10
-1 is reached.
Setup
Only basic metering setup is required for energy metering.
Commands
The power monitor supports the following commands:
• Set GWh/kWh register
• Set GVARh/kVARh register
• Set GVAh/kVAh register
• Set GAh/kAh register
• Clear all energy registers
IMPORTANT A Giga counter can be entered that includes digits to the right of the decimal
(such as, 345.456) and applied. When the Giga counter is checked, the digits to the right of the decimal (.456) are not seen. This behavior is normal for a Giga counter because any value to the right of the decimal is in the Kilo counter. If the desired consumption value is 345.456 GWh, the correct entry is GWh = 345 and KWh = 456. This applies to all consumption counters.
Related Functions
•KYZ output
•Energy log
• Configuration lock
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kWDemand
kVADemand
----------------------------------
Demand
1 T
---
Pt()td
t
tT+()
×=

Demand Metering

Demand is an electric power term that expresses the average energy usage over a predefined period. Your electrical energy provider specifies how demand is determined in the rate tariff or schedule that is used to calculate your electric bill. The power monitor can be configured to align with how your electric-energy provider measures demand by using a fixed demand period or a sliding time window. The demand period can be configured to be timed internally, synchronized to an external demand end-of-interval contact connected to the S2 status input, or synchronized by using communication. The PowerMonitor 5000 unit, by default, calculates demand on a fixed 15-minute demand period, which is synchronized to the power monitor internal clock.
Table 9 - De mand Mete ring Metered Parameters
Parameter Description Range Units
kW_Demand The average total real power during the last demand period. ± 0.000…9,999,999 kW
kVAR_Demand The average total reactive power during the last demand period. ±0.000…9,999,999 kVAR
kVA_Demand The average total apparent power during the last demand period. 0.000…9,999,999 kVA
Demand_PF The average PF during the last demand period. -100.0…100.0 PF
Demand_Amperes The average demand for amperes during the last demand period. 0.000…9,999,999 A
Projected_kW_Demand The projected total real power for the current demand period. ± 0.000…9,999,999 kW
Projected_kVAR_Demand The projected total reactive power for the current demand period. ±0.000…9,999,999 kVAR
Projected_kVA_Demand The projected total apparent power for the current demand period. 0.000…9,999,999 kVA
Projected_Ampere_Demand The projected average amperes for the current demand period. 0.000…9,999,999 A
Projected demand calculates an instantaneous or linear projection of demand at the end of a demand interval.
Demand power factor is calculated by using the following formula.
Demand Calculation
Demand is equal to the average power level during a predefined time interval. This interval continuously repeats and is typically 15 minutes but can be 5...30 minutes in length. The power monitor computes demand levels for watts, VA, amps, and VARs, and provides two different methods for projecting demand. The formula for real power (kW) demand is the following.
T = Demand interval duration T = Time at beginning of interval P(t) = Power as a function of time
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If your electric utility provides a pulse that indicates the end of each demand interval, the power monitor can be configured to determine its demand interval from the utility pulse.
Some electric service providers use the sliding window method. This method breaks the demand interval into many subintervals and updates the demand value at the end of each subinterval.
For example, a 15 minute interval can be divided into 15 one-minute subintervals. Each minute, the following occurs:
• The demand for the subinterval is calculated and stored.
• The average value of the most recent 15 subintervals is computed to obtain a demand value.
• Subinterval values older than 15 minutes are discarded.
Projected Demand Calculation
Projected demand calculates an instantaneous (default) or first-order projection of demand at the end of a demand interval. Select the best projection method for your system by comparing the projected values from each method with the actual demand at the end of the interval. The following sections describe the methods of projecting demand.
Instantaneous
The power monitor computes instantaneous demand by substituting the elapsed interval duration for the total interval duration (T) in the demand equation. The power monitor computation is therefore identical to the standard computation. The one exception is that the power monitor integrates the power only over the elapsed interval duration and calculates the average value over the elapsed duration. The modified equation thus becomes:
(t2 - t1) = Elapsed interval duration and is less than T
First Order Projection
The first order demand projection does the following:
• Uses the instantaneous demand as a starting point
• Computes the trend of the instantaneous demand
• Computes the time remaining in the interval
• Performs a first order projection of what the final demand is at the end of the interval
This method can be useful where your system has a significant base load with additional loads that are switched in and out during the interval.
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Setup
Basic Metering and Date and Time setup are required. If the default demand configuration (15-minute fixed interval based on internal clock) satisfies your demand metering requirements, you do not need to change any demand setup parameters.
If you want to customize the demand calculation to match that of your electric service provider, or to satisfy other application requirements, then there are two groups of setup parameters you can change.
Basic demand set-up parameters are found in the Metering_Basic tab under the Configuration tab.
Demand_Source
Selects the source of the demand end-of-interval (EOI) signal.
0 = Internal Timer (default) 1 = Status Input 2 2 = Controller Command (Unit must be configured as a demand sync master) 3 = Ethernet Demand Broadcast
The following are the semantics:
• If Demand_Broadcast_Mode_Select is set to master, then a Demand Source value of 0…2 selects the EOI source that is used to trigger the demand-sync master broadcast.
• If Demand_Broadcast_Mode_Select is set to slave, then a Demand Source value of 0…3 selects the EOI source.
Demand_Period_Length (Minutes)
Specifies the desired period for demand calculations. These values are for this parameter:
0 = See semantics 1…99 = Length of time of each demand period in minutes
The following are the semantics:
• When set to 0 there are no projected demand calculations.
• If the internal timer is selected, a setting of 0 turns off the demand function.
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Number_Demand_Periods
Specifies the number of demand periods to average for demand measurement. These values are for this parameter:
1 = Used for fixed demand period 2…15 = Used for sliding window demand period
Forced_Demand_Sync_Delay
When configured for an external demand source, this parameter defines how long the unit waits for the expected control input (for example, EOI pulse or network demand broadcast), before the unit starts a new demand period. If this delay occurs, an entry is made in the Event Log. These values are for this parameter:
0 = Wait forever 1…900 = Wait this many seconds before starting a new demand period
Network demand synchronization is available on units that are connected to an Ethernet network. Network-demand synchronization parameters are found in the Communications_Native tab under Configuration tab.
Demand_Broadcast_Mode_Select
Demand Ethernet broadcast selection. These values are for this parameter:
0 = Slave (default) 1 = Master
IMPORTANT There must be only one master per demand network.
Demand_Broadcast_Port
The common port for demand broadcast messages. These values are for this parameter:
300 (default)…400
Commands
Controller command (EOI signal)
Related Functions
• Status inputs
• Time of use log
• Configuration lock
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Power Metering

This function applies to all PowerMonitor 5000 models.
Table 10 - Power Metering Metered Parameters
Parameter Description Range Units
L1_kW Power of individual phase or sum of phases; signed to show direction -9.999E15…9.999E15 kW
L2_kW
L3_kW
Tot a l_ k W
L1_kVAR Reactive power of individual phase or sum of all phases; signed to show direction -9.999E15…9.999E15 kVAR
L2_kVAR
L3_kVAR
Total_kVAR
L1_kVA Apparent power of individual phase or sum of all phases 0…9.999E15 kVA
L2_kVA
L3_kVA
Tot a l_ k VA
L1_True_PF_% The ratio between power and apparent power for individual phase or all phases 0.00…100.00 %
L2_True_PF_%
L3_True_PF_%
Avg_True _PF
L1_Disp_PF The cosine of the phase angle between the fundamental voltage and current for an individual
L2_Disp_PF
L3_Disp_PF
Avg_Disp_PF
L1_PF_Lead_Lag_Indicator Lead or lag indicator for power factor
L2_PF_Lead_Lag_Indicator
L3_PF_Lead_Lag_Indicator
Total_PF_Lead_Lag_Indicator
phase or all phases
1 = leading
-1 = lagging
0.00…100.00 %
-1…+1 -
Only total three-phase power results are provided when Direct Delta or Open Delta wiring modes are selected.
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I
IV
II
III
90°
270°
180°
Pf = 0 +kVAR (Import) kVARHR-F (Forward)
Pf = 0
-kVAR (Export) kVARHR-R (Reverse)
Pf = 100% +kW (Import) kWH-F (Forward)
Pf = 100%
-kW (Export) kWH-R (Reverse)
(Power Factor Lagging) (-)
(Power Factor Leadin g) (+)
(Power Factor Lagging) (-)
(Power Factor Leading) (+)
The Magnitude and Direction of Power Quantities chart indicates the relationship between the magnitude and direction of the power quantities and the numeric signs that are used by the power monitor.
Figure 30 - Magnitude and Direction of Power Quantities
Setup
Only basic metering setup is required for power metering.
Related Functions
• Metering result averaging
• Configuration lock
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Negative Sequence
Positive Sequence
--------------------------------------------- -
100×
Voltage, Current,
This function applies to all PowerMonitor 5000 models.
Frequency Metering
Table 11 - Voltage, Current, and Frequency Metering Metered Parameters
Parameter Description Range Units
V1_N_Volts RMS line to neutral voltage of individual phase or average of V1, V2, V3 0…9.999E15 V
V2_N_Volts
V3_N_Volts
Avg_V_ N_Volts
VN_G_Volts RMS ground to neutral voltage 0…9.999E15 V
V1_V2_Volts RMS line to line voltage of individual phase or average of V1_V2, V2_V3 and V3_V1 0…9.999E15 V
V2_V3_Volts
V3_V1_Volts
Avg_VL_VL_Volts
I1_Amps RMS line current of individual phase or average of I1, I2, and I3 amps. 0…9.999E15 A
I2_Amps
I3_Amps
Avg_Amps
I4_Amps RMS current of phase 4, also known as the neutral or zero-sequence current 0…9.999E15 A
Frequency_Hz The frequency of the voltage 40.00…70.00 Hz
Avg_Frequency_Hz Average Frequency over 6 cycles 40.00…70.00 Hz
Voltage Rotation Voltage rotation has the following designations:
0 = Not metering 123 = ABC rotation 132 = ACB rotation 4 = No rotation
Pos_Seq_Volts Positive Sequence Voltage 0…9.999E15 V
Neg_Seq_Volts Negative Sequence Voltage 0…9.999E15 V
Zero_Seq_Volts Zero Sequence Voltage 0…9.999E1 5 V
Pos_Seq_Amps Positive Sequence Amps 0…9.999E15 A
Neg_Seq_Amps Negative Sequence Amps 0…9.999E15 A
Zero_Seq_Amps Zero Sequence Amps 0…9.999E15 A
Voltage_Unbalance_% Voltage percent unbalance 0.00…100.00 %
Current_Unbalance_% Current percent unbalance 0.00…100.00 %
0…132
Line-to-neutral voltage results are provided in Wye, split-phase, and high-leg Delta metering modes. Line-to-neutral voltage results are not provided in Delta (other than high-leg Delta) and Open Delta metering modes.
Voltage and current unbalance are calculated by using the following formula.
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Chapter 4 Metering
Symmetrical Component Analysis Results
The power monitor calculates sequence voltages and currents for use in symmetrical component analysis, which transforms a set of unbalanced three­phase vectors into three sets of balanced vectors. The positive sequence components are a set of vectors that rotate the same direction as the original power vectors, and represent that portion of the applied voltage or current capable of doing work. Negative sequence components rotate opposite to the original vectors, and represent the portion of the applied power that results in losses due to unbalance. The percent unbalance value is the ratio between the negative and positive current sequence in a three-phase system. This ratio is the most accurate measurement of current unbalance because the measurement accounts for the magnitude of the individual currents and the relative phase displacement. The zero sequence component is a vector that does not rotate, and represents ground or neutral current (I4) or voltage. The component analysis results are included in Ta b l e 1 1
.
Setup
Only basic metering input setup is required for voltage and current metering.
Related Functions
• Metering result averaging
• Configuration lock
Viewing Metering Results by Using Web Page
You can view voltage, current, frequency, energy, and power metering results from the PowerMonitor 5000 web page. Browse to the network address of the power monitor. From the home page, choose the MeteringResults folder and then the desired metering results page.
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Metering Chapter 4
You can use the Web interface to view power quality results, power monitor status and statistics, and configuration. CalibrationData links to a printable calibration certificate for the power monitor. Configuration lets you review the configuration parameters, and, if logged in as an administrator, change them. While logged in as an administrator, you can also issue commands to the power monitor from the Command link.
Viewing Metering Results with a Door-Mounted Display
The PowerMonitor 5000 Display Module (catalog number 1426-DM, purchased separately) can be applied as a panel display for one, two, or three PowerMonitor 5000 units.

Configuration Lock

Appendix D
Module for a PowerMonitor 5000 unit.
Unauthorized changes to the PowerMonitor 5000 unit setup are prevented when the configuration lock switch is placed in the lock position.
provides further information on configuring and using a Display
Applications
Configuration lock applies to all models.
Operation
The following setup parameters and commands are locked when the configuration lock is applied.
Configuration.Metering_Basic
All parameters.
Configuration.SystemGeneral
• KYZ and Relay Outputs setup
• Status inputs scale
Configuration.CommunicationsNative
•Network demand setup
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Chapter 4 Metering
Command.System_Registers
• Clear all energy registers
• Set status input count
• Force relay or KYZ output on, off, or clear force
• Restore factory defaults
• Reset power monitor
Setup
No setup is needed.
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Chapter 5
Power Quality Monitoring
Top ic Pag e
Harmonic Analysis 96
Sag and Swell Detection 102
Waveform Recording (M6 and M8 model) 104
This section describes the basic Power Quality functions of the PowerMonitor™ 5000 unit. Most functions require you to configure set-up parameters to align the unit with your installation and your application requirements. The set-up parameters are listed by name and described in this section. You can view set-up parameters by using the PowerMonitor 5000 web page, and when logged in to an Admin account, make changes to the setup. Set­up parameters are also accessible by using communication.
See the PowerMonitor 5000 Unit Data Tables information on setup parameters including the following:
• Range of valid values
• Default values
•Data type
Set-up parameters can be found in data tables with names beginning with ‘Configuration’, for instance Configuration.Metering_Basic.
, in Appendix A, for additional
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Chapter 5 Power Quality Monitoring
The term ‘power quality’ is associated with electromagnetic irregularities in voltage and current in a power circuit that can interfere with or cause failures of electronic equipment. The purpose of these functions is to assist users to determine and correct the causes of poor power quality, resulting in more reliable operation and reduced cost.
A number of national and international standards have been developed that define and classify power quality events and issues, and provide guidelines for detecting and reporting these events and issues. The design of the power quality functions in the PowerMonitor 5000 unit has been aligned with these standards. See the following Appendices for further information:
Appendix F
Appendix G
Appendix H
Appendix I
- IEEE 519
- IEEE 1159
- EN 50160
- EN 61000-4-30
Power quality functions are classified into three broad categories:
• Measurement and reporting the value of power circuit attributes that comprise power quality
• Classification of power quality events according to applicable standards and annunciation of such events
• Recording power quality events and their metadata for statistical and diagnostic purposes
The PowerMonitor 5000 unit provides a range of power quality monitoring functions. The basic M5 model detects sags and swells, and measures THD, crest factor, and K-factor. The M6 model builds upon the M5 functionality, adding IEEE 519 THD/TDD pass/fail reporting, user configurable voltage sag/swell settings, power quality logging, waveform recording, harmonic analysis, and synchronized event recording among multiple power monitors. The M8 model is an advanced power quality meter that expands upon the M6 with subcycle transient detection and capture, flicker monitoring, expanded harmonic analysis, EN 61000-4-30 metering, and EN50160 conformance tracking.
FactoryTalk® EnergyMetrix™ software and its RealTime (RT) option provide comprehensive, web-based software tools for presenting the power quality monitoring data produced by the PowerMonitor 5000.
Ta b l e 1 2
compares the power quality capabilities of the PowerMonitor 5000
models.
Table 12 - Power Quality Capabilities
Power Quality Attributes 1426-M5 1426-M6 1426-M8 Per phase Average / Total
IEEE Voltage THD % •••••
IEEE Current THD % •••••
IEC Voltage THD % •••••
IEC Current THD % •••••
Crest Factor, Voltage, and Current ••••
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Power Quality Monitoring Chapter 5
Table 12 - Power Quality Capabilities (continued)
Power Quality Attributes 1426-M5 1426-M6 1426-M8 Per phase Average / Total
K-factor, Current ••••
Harmonic voltages DC … 63rd, magnitude and angle
Harmonic voltages 64th … 127th, magnitude and angle
Harmonic currents DC … 63rd, magnitude and angle
Harmonic currents 64th … 127th, magnitude and angle
Harmonic kW, kVAR, kVA, DC 63rd ••••
Harmonic kW, kVAR, kVA, 64th … 127th
Sag and swell detection •••••
Classification of Power Quality Events Per IEEE 1159 ••••
IEEE 1159 imbalance and frequency variation
IEEE 1159 DC offset and THD rolling average, V and I
IEEE 1159 TID rolling average, V and I
IEEE 1159 Flicker Pst, V
IEEE 519 pass/fail and TDD % (2nd through 40th) ••••
IEEE 519 short and long-term harmonic %, Ch1, 2, 3
Waveform recording
Network synchronized waveform recording
Power quality logging
EN61000-4-30 10/12 cycle harmonic subgroups V-N, V-V, I, DC-50th
EN61000-4-30 10/12 cycle interharmonic subgroups V-N, V-V, I, DC­50th
EN61000-4-30 3 second harmonic subgroups V-N, V-V, DC-50th
EN61000-4-30 3 second interharmonic subgroups V-N, V-V, DC-50th
EN61000-4-30 10 minute harmonic subgroups V-N, V-V, DC-50th
EN61000-4-30 10 minute interharmonic subgroups V-N, V-V, DC­50th
EN61000-4-30 2-hour harmonic subgroups V-N, V-V, DC-50th
EN61000-4-30 2-hour interharmonic subgroups V-N, V-V, DC-50th
EN61000-4-30 interharmonic mag 5 Hz bins, V-N, V-V, I, DC-50th
EN61000-4-30 interharmonic angle 5 Hz bins, V-N, V-V, I, DC-50th
EN61000-4-30 power frequency variation
EN61000-4-30 supply voltage measurement
EN61000-4-30 flicker measurement
EN61000-4-30 voltage dips and swells
EN61000-4-30 voltage interruptions
EN61000-4-30 data flagging
EN61000-4-30 supply voltage inbalance
EN61000-4-30 time aggregation
EN61000-4-30 Mains signaling voltage on the supply voltage
EN61000-4-30 rapid voltage changes
••
••
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Chapter 5 Power Quality Monitoring
THD
Σ
n2=
Hn()
2
H
1
-------------------------
=
Where:
•H
n
= magnitude of the nth harmonic
•H
1
= magnitude of fundamental
DIN
Σ
n2=
Hn()
2
Σ
n1=
Hn()
2
---------------------
=
Where:
•H
n
= magnitude of the nth harmonic
• DIN is equivalent to IEC THD
Crest Factor Peak Value RMS Value=
2

Harmonic Analysis

The PowerMonitor 5000 provides harmonic data to help you understand this important element of power quality in your facility. When calculating harmonic analysis results, the M5 and M6 models use DC to the 63rd harmonics, and the M8 model uses DC to 127th. Individual harmonic results are not provided in the M5 model.
For additional harmonic analysis, including interharmonics, see EN 50160
Conformance Tracking on page 473.
Setup
Only basic metering setup is required.
Operation
This section describes the methods for measuring harmonics.
IEEE and IEC Total Harmonic Distortion
These total harmonic distortion calculation methods provide a summary indication of the amount of distortion due to harmonics present in a system.
The standard IEEE definition of harmonic distortion is ‘Total Harmonic Distortion (THD)’ and is computed for each voltage (V1, V2, V3, VN) and current (I1, I2, I3, I4) channel as follows:
The standard IEC definition of harmonic distortion is the Distortion Index (DIN) and is computed for each channel as follows:
Crest Factor
Crest Factor is another measure of the amount of distortion present in a waveform. This measurement can also be used to express the dynamic range of a measurement device. Crest Factor is the ratio of the peak to the RMS.
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A pure sinusoid Crest Factor equals .
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Power Quality Monitoring Chapter 5
K-Factor
Σ
n1=
H
n
2n2


Σ
n1=
Hn()
2
----------------------------------------
=
Where:
•H
n
= magnitude of the nth harmonic
K-fac tor
K-factor measures additional heating in a power transformer due to harmonics in the power signal. These harmonics cause additional heating due to increased core losses that occur at higher frequencies.
The increased losses are related to the square of the harmonic frequency. Therefore, a slight harmonic content can significantly increase the heat rise in a power transformer. The additional harmonic heating can cause a transformer to exceed designed temperature limits even though the RMS current is less than the transformer rating. The K-factor is used as justification to oversize a power transformer to allow extra margin for harmonic losses or to select an appropriate K-factor rated transformer. A K-factor rated transformer is the preferred choice because this type of transformer has known performance in the presence of harmonics.
The formula for K-factor is as follows:
Harmonic Analysis Results
The power monitor returns results for IEEE and IEC THD, crest factor and K­factor in the PowerQuality.RealTime_PowerQuality tab.
Table 13 - Harmonic Analysis Results
Tag Name Units Range
V1_Crest_Factor 0
V2_Crest_Factor 0
V3_Crest_Factor 0
V1_V2_Crest_Factor 0
V2_V3_Crest_Factor 0
V3_V1_Crest_Factor 09.999E15
I1_Crest_Factor 0
I2_Crest_Factor 09.999E15
I3_Crest_Factor 0
I4_Crest_Factor 0
V1_IEEE_THD_% % 0.00100.00
V2_IEEE_THD_% % 0.00100.00
V3_IEEE_THD_% % 0.00
VN_G_IEEE_THD_% % 0.00
Avg_IEEE_THD_V_% % 0.00
V1_V2_IEEE_THD_% % 0.00
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9.999E15
9.999E15
9.999E15
9.999E15
9.999E15
9.999E15
9.999E15
9.999E15
100.00
100.00
100.00
100.00
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Chapter 5 Power Quality Monitoring
Table 13 - Harmonic Analysis Results (continued)
Tag Name Units Range
V2_V3_IEEE_THD_% % 0.00100.00
V3_V1_IEEE_THD_% % 0.00
Avg_IEEE_THD_V_V_% % 0.00100.00
I1_IEEE_THD_% % 0.00100.00
I2_IEEE_THD_% % 0.00100.00
I3_IEEE_THD_% % 0.00
I4_IEEE_THD_% % 0.00100.00
Avg_IEEE_THD_I_% % 0.00100.00
V1_IEC_THD_% % 0.00
V2_IEC_THD_% % 0.00100.00
V3_IEC_THD_% % 0.00100.00
VN_G_IEC_THD_% % 0.00
Avg_IEC_THD_V_% % 0.00100.00
V1_V2_IEC_THD_% % 0.00100.00
V2_V3_IEC_THD_% % 0.00
V3_V1_IEC_THD_% % 0.00100.00
Avg_IEC_THD_V_V_% % 0.00100.00
I1_IEC_THD_% % 0.00
I2_IEC_THD_% % 0.00100.00
I3_IEC_THD_% % 0.00100.00
I4_IEC_THD_% % 0.00
Avg_IEC_THD_I_% % 0.00100.00
I1_K_Factor 1.0025000.00
I2_K_Factor 1.00
I3_K_Factor 1.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
25000.00
25000.00
Harmonic Magnitude and Angle
The power monitor calculates the RMS magnitude and angle of each individual harmonic. Results are calculated for harmonics DC to 63 (DC to 127th for the M8 model) for all voltage and current channels. Each magnitude is expressed in rms volts or rms amps. DC offset is always zero for current channels. Only directly connected voltage channels return non-zero DC offset values.
Angles are expressed in degrees, with zero degrees corresponding to the time stamp of the metering results.
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Power Quality Monitoring Chapter 5
Harmonic Power
The power monitor calculates the magnitudes of real, reactive, and apparent power of each individual harmonic. Results are calculated for harmonics DC to 63 (127 for the M8 model). L1, L2, L3, and total power values are returned for Wye and split-phase wiring modes. Delta wiring modes return only total power values. Each magnitude is expressed in kW, kVAR, or kVA.
Individual Harmonics Results
Individual harmonic results are returned in an array of data tables. You can view any harmonic results table by selecting the table from the PowerQuality > Harmonics_Results tab in the PowerMonitor 5000 web page. The available harmonic results data tables are listed.
• PowerQuality.Total_kW_H1_RMS (DC…31)
• PowerQuality.Total_kW_H2_RMS (32…63)
• PowerQuality.Total_kW_H3_RMS (64…95, M8 model)
• PowerQuality.Total_kW_H4_RMS (96…127, M8 model)
• PowerQuality.Total_kVAR_H1_RMS (DC…31)
• PowerQuality.Total_kVAR_H2_RMS (32…63)
• PowerQuality.Total_kVAR_H3_RMS (64…95, M8 model)
• PowerQuality.Total_kVAR_H4_RMS (96…127, M8 model)
• PowerQuality.Total_kVA_H1_RMS (DC…31)
• PowerQuality.Total_kVA_H2_RMS (32…63)
• PowerQuality.Total_kVA_H3_RMS (64…95, M8 model)
• PowerQuality.Total_kVA_H4_RMS (96…127, M8 model)
• PowerQuality.V1_N_Volts_H1_RMS (DC…31)
• PowerQuality.V1_N_Volts_H2_RMS (32…63)
• PowerQuality.V1_N_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.V1_N_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.V2_N_Volts_H1_RMS (DC…31)
• PowerQuality.V2_N_Volts_H2_RMS (32…63)
• PowerQuality.V2_N_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.V2_N_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.V3_N_Volts_H1_RMS (DC…31)
• PowerQuality.V3_N_Volts_H2_RMS (32…63)
• PowerQuality.V3_N_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.V3_N_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.VN_G_Volts_H1_RMS (DC…31)
• PowerQuality.VN_G_Volts_H2_RMS (32…63)
• PowerQuality.VN_G_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.VN_G_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.V1_V2_Volts_H1_RMS (DC…31)
• PowerQuality.V1_V2_Volts_H2_RMS (32…63)
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Chapter 5 Power Quality Monitoring
• PowerQuality.V1_V2_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.V1_V2_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.V2_V3_Volts_H1_RMS (DC…31)
• PowerQuality.V2_V3_Volts_H2_RMS (32…63)
• PowerQuality.V2_V3_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.V2_V3_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.V3_V1_Volts_H1_RMS (DC…31)
• PowerQuality.V3_V1_Volts_H2_RMS (32…63)
• PowerQuality.V3_V1_Volts_H3_RMS (64…95, M8 model)
• PowerQuality.V3_V1_Volts_H4_RMS (96…127, M8 model)
• PowerQuality.I1_Amps_H1_RMS (DC…31)
• PowerQuality.I1_Amps_H2_RMS (32…63)
• PowerQuality.I1_Amps_H3_RMS (64…95, M8 model)
• PowerQuality.I1_Amps_H4_RMS (96…127, M8 model)
• PowerQuality.I2_Amps_H1_RMS (DC…31)
• PowerQuality.I2_Amps_H2_RMS (32…63)
• PowerQuality.I2_Amps_H3_RMS (64…95, M8 model)
• PowerQuality.I2_Amps_H4_RMS (96…127, M8 model)
• PowerQuality.I3_Amps_H1_RMS (DC…31)
• PowerQuality.I3_Amps_H2_RMS (32…63)
• PowerQuality.I3_Amps_H3_RMS (64…95, M8 model)
• PowerQuality.I3_Amps_H4_RMS (96…127, M8 model)
• PowerQuality.I4_Amps_H1_RMS (DC…31)
• PowerQuality.I4_Amps_H2_RMS (32…63)
• PowerQuality.I4_Amps_H3_RMS (64…95, M8 model)
• PowerQuality.I4_Amps_H4_RMS (96…127, M8 model)
• PowerQuality.L1_kW_H1_RMS (DC…31)
• PowerQuality.L1_kW_H2_RMS (32…63)
• PowerQuality.L1_kW_H3_RMS (64…95, M8 model)
• PowerQuality.L1_kW_H4_RMS (96…127, M8 model)
• PowerQuality.L2_kW_H1_RMS (DC…31)
• PowerQuality.L2_kW_H2_RMS (32…63)
• PowerQuality.L2_kW_H3_RMS (64…95, M8 model)
• PowerQuality.L2_kW_H4_RMS (96…127, M8 model)
• PowerQuality.L3_kW_H1_RMS (DC…31)
• PowerQuality.L3_kW_H2_RMS (32…63)
• PowerQuality.L3_kW_H3_RMS (64…95, M8 model)
• PowerQuality.L3_kW_H4_RMS (96…127, M8 model)
• PowerQuality.L1_kVAR_H1_RMS (DC…31)
• PowerQuality.L1_kVAR_H2_RMS (32…63)
• PowerQuality.L1_kVAR_H3_RMS (64…95, M8 model)
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