Rockwell Automation 1413-CAP-ME-PE User Manual

User Manual
Capacitor Bank Controller
Catalog Number
1413-CAP

Important User Information

IMPORTANT
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
available from
) describes some
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, PanelView, PanelView Component, Powermonitor, Powermonitor 1000, MicroLogix, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table of Contents

Preface
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 1
General Information
Installation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description of the Capacitor Bank Controller . . . . . . . . . . . . . . . . . . . . . . . . 7
Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 2
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Optional Additional PowerMonitor 1000 Meters . . . . . . . . . . . . . . . 10
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mount and Connect Your Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mount the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Using the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wire the MicroLogix 1400 Controller . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install the PanelView Component C600 Touch Terminal . . . . . . . . . . . 18
Minimum Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting Angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Panel Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Panel Cutout Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mount the PanelView Component C600 Terminal . . . . . . . . . . . . . 20
Connect Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mount the PowerMonitor 1000 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DIN-rail Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connect the Controller, PanelView Component Terminal,
and the PowerMonitor 1000 Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Configuration
Chapter 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Communication Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ethernet HMI Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MicroLogix 1400 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operating Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using Menus to Choose Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Selecting Between Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cursor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Setting Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
View MicroLogix 1400 Controller Ethernet Status . . . . . . . . . . . . . . 39
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 3
Table of Contents
Operation
SCADA Interface
PowerMonitor 1000 Meter Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 42
Parameter Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Set Parameters with the PowerMonitor 1000 Unit . . . . . . . . . . . . . . 43
Configuration with the PanelView Component C600
Terminal (optional HMI only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Capacitor Bank Commissioning Checklist. . . . . . . . . . . . . . . . . . . . . . 53
Chapter 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Fault Relay Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Edit and View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
MicroLogix 1400 Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Optional PanelView Component C600 HMI . . . . . . . . . . . . . . . . . . . 59
Chapter 5
Power-circuit Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Catalog Number Explanation
Appendix A
Base Unit with Ethernet 1413-CAP-ME
PowerMonitor Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Ethernet Base Unit with 1413-CAP-ME-PE
Ethernet HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Glossary
Index
4 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
Read this to familiarize yourself with the rest of the manual. It provides information concerning the following:
Who should use this manual
Where to go for more information

Preface

Who Should Use This Manual

Additional Resources

Use this manual if you are responsible for designing, installing, programming, or troubleshooting the Capacitor Bank Controller system.
You should have a basic understanding of electrical circuitry and familiarity with relay logic. If you do not, obtain the proper training before using this product.
Please refer to the following publications for additional information on how to assemble, install, connect, operate, and maintain your capacitor bank controller.
Resource Description
MicroLogix 1400 Programmable Controllers Installation Instructions, publication 1766-IN001
MicroLogix 1400 Programmable Controllers User Manual, publication 1766-UM001
PowerMonitor 1000 Installation Manual, publication 1408-IN001
PowerMonitor 1000 User Manual, publication
1408-UM001
PanelView Component Installation Instructions, publication 2711C-IN001
PanelView Component User Manual, publication
2711C-UM001
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Product Certifications website,
http://www.ab.com
Provides procedures you use to install and wire your controller.
Provides procedures you use to install, wire, and troubleshoot your controller.
Provides product description and functionality.
Provides a guide to set up communication with the 1408 PowerMonitor 1000 unit by using other applications and controllers.
Provides instructions for installing a PanelView Component terminal.
Provides information for configuring a PanelView Component terminal.
Provides general guidelines for installing a Rockwell Automation industrial system.
Provides declarations of conformity, certificates, and other certification details.
You can view or download publications at http://www.rockwellautomation.com/
literature/. To order paper copies of technical documentation, contact your local
Rockwell Automation distributor or sales representative.
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 5
Preface
Notes:
6 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
General Information
Chapter
1

Introduction

Description of the Capacitor Bank Controller

The capacitor bank controller is intended for standard, fixed-function capacitor banks. The controller consists of standard, off-the-shelf, Allen-Bradley hardware with the application ladder code necessary to perform power factor correction. The controller is designed to provide the same base functionality as a fixed­function capacitor bank controller.
The capacitor bank controller is a pre-engineered control system containing a MicroLogix 1400 controller, one or more PowerMonitor 1000 modules, and an optional human-machine interface (HMI). Pre-engineered ladder logic code in the controller gathers real and reactive power data from up to four power feeds (utility feeds and/or generators). The logic operates on the data in standard engineering units of kVAR and kW and minimizes imported and exported reactive power by switching up to 10 steps of capacitance. This strategy controls power factor while reducing the likelihood of voltage surge caused by excessive kVAR expor t.

Functions

Auto configure
Manual configure
Discharge timer on each step
Selectable operating modesManual operation First In, Last Out (FILO)Balanced, level-out usage of capacitor stepsBest fit, finds best match of capacitor step to system kVAR needs
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 7
Chapter 1 General Information
AlarmsBad step, indicates blown fuse, capacitor failureTarget power factor not achievedHigh / Low voltageMeteringCommunication loss
PowerMonitor data concentrated into the MicroLogix 1400 controller
Phase current, line voltage, frequency, real and reactive power, and power
factor

Options

Up to three additional PowerMonitor 1000 meters to aggregate up to four total feeds
The PanelView Component C600 Touch HMI terminal with Ethernet communication provides ease of navigation, viewing, and configuration of the capacitor bank controller application
8 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
Chapter
IMPORTANT
IMPORTANT
2
Installation
The capacitor bank controller system is supplied as a number of components that you assemble, install, and connect in a suitable enclosure.

System Components

Table 1 - Base Configurations
Key Quantity Cat. No. Description
1 1 1408-EM3-ENT-A PowerMonitor 1000 unit 2 1 1766-L32BWA MicroLogix 1400 controller 3 Ethernet cable (customer supplied)
Table 2 - Optional Components
Key Quantity Cat. No. Description
4 1 2711C-T6M PanelView Component C600 Touch Terminal
The key number in the component lists are referenced in the illustrations that follow.
The PanelView Component terminal can be powered through a 24V DC, 10 W (minimum) power supply that you provide. We recommend an Allen-Bradley Bulletin 1606 power supply.
Table 3 - Customer Supplied Components (optional)
Quantity Cat. No. Description
1 - Ethernet cable 3.05 m (10 ft) 1 - Ethernet switch
Use standard Ethernet cable (Cat 5 10Base-T) with the Ethernet switch.
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 9
Chapter 2 Installation
1
2
3
4
MicroLogix 1400 Controller
Optional Ethernet HMI
PowerMonitor 1000 Meter Optional PowerMonitor 1000 Meters (up to 3)
Ethernet Local Area Network

Optional Additional PowerMonitor 1000 Meters

The controller is designed to operate with up to three additional PowerMonitor 1000 meters. Additional PowerMonitor 1000 meters must be ordered separately. Please contact your local Rockwell Automation distributor for information.

System Architecture

This section illustrates the base system with Ethernet communication.
Figure 1 - Local Area Network Connection
ESC
OK
RS-485
EtherNet/IP
RS-485 STATUS
Powermonitor 1000
RX TX Mod Net
+ - SHLD
ACT LNK
RS-485
EtherNet/IP
RS-485 STATUS
Powermonitor 1000
RX TX Mod Net
+ - SHLD
ACT LNK
RS-485
EtherNet/IP
RS-485 STATUS
Powermonitor 1000
RX TX Mod Net
+ - SHLD
ACT LNK
RS-485
EtherNet/IP
RS-485 STATUS
Powermonitor 1000
RX TX Mod Net
+ - SHLD
ACT LNK
10 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
Installation Chapter 2
1
Left Side View Top View

Mount and Connect Your Controller

This section describes how to mount the MicroLogix 1400 controller and connect it to a PanelView Component module for use with the capacitor bank controller.
Figure 2 - Controller Description
1
256 7
Description
1 Comm port 2 - 9-pin D-Shell RS-232C connector 2 Memory module (refer to MicroLogix 1400 Memory Module Installation Instructions,
publication 1766-IN010 3 Output ±24V DC, 240 mA 4 Input terminal block 5 LCD display keypad (ESC, OK, Up, Down, Left, Right) 6 Battery compartment 7 1762 expansion bus connector 8 Battery connector 9 Output terminal block 10 LCD display 11 Indicator status indicator panel 12 Comm port 1 - RJ45 connector 13 Comm port 0 - 8-pin mini DIN RS-232C/RS-485 connector
, for instructions on installing the memory module).
43
ESC
OK
9101113 12
8
Table 4 - Controller Input and Output Description
Cat. No. Description
Input Power
1766-L32BWA 100/240V AC 24V DC,
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 11
User Power
240 mA
Embedded Discrete I/O
12 Fast 24V DC Inputs 8 Normal 24V DC Inputs 12 Relay Outputs
Embedded Analog I/O
None 1 RS232/RS485
Comm. Ports
1 Ethernet/IP 1 RS232
Chapter 2 Installation

Mount the Controller

Most applications require installation in an industrial enclosure to reduce the effects of electrical interference and environmental exposure. Locate your controller as far as possible from power lines, load lines, and other sources of electrical noise such as hard-contact switches, relays, and AC motor drives. For more information on proper grounding guidelines, see the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
ATTENTION: Mount the controller horizontally only. Vertical mounting is not supported due to thermal considerations.
ATTENTION: Be careful of metal chips when drilling mounting holes for your controller or other equipment within the enclosure or panel. Drilled fragments that fall into the controller could cause damage. Do not drill holes above a mounted controller if the protective debris strips have been removed.
.
WARNING: Do not place the MicroLogix 1400 Programmable Controller in direct sunlight. Prolonged exposure to direct sunlight could degrade the LCD display.
WARNING: The local programming terminal port is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous.
12 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
Mounting Dimensions
1766-L32BWA, 1766-L32AWA, 1766-L32BXB, 1766-L32BWAA, 1766-L32AWAA, 1766-L32BXBA
ESC
OK
To p
Bottom
Side
C
Installation Chapter 2
A
B
Dimension Height
A 90 mm (3.5 in.) B 180 mm (7.087 in.) C 87 mm (3.43 in.)
Controller Spacing
The controller mounts horizontally, with the expansion I/O extending to the right of the controller. Allow 50 mm (2 in.) of space on all but the right side for adequate ventilation, as shown below.
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 13
Chapter 2 Installation
DIN Rail Mounting
The maximum extension of the latch is 14 mm (0.55 in.) in the open position. A screwdriver is required for removal of the controller. The controller can be mounted to EN50022-35x7.5 or EN50022-35x15 DIN rails. DIN rail mounting dimensions are shown below.
B
A
C
Dimension Height
A 90 mm (3.5 in.) B 27.5 mm (1.08 in.) C 27.5 mm (1.08 in.)
Follow these steps to install your controller on the DIN rail.
1. Mount your DIN rail. Make sure that the placement of the controller on the DIN rail meets the recommended spacing requirements
Controller Spacing on page 13 for more information).
(see
Refer to the mounting template inside the back cover of this document.
2. If it is open, close the DIN latch.
3. Hook the top slot over the DIN rail.
4. While pressing the controller down against the top of the rail, snap the
bottom of the controller into position.
5. Leave the protective debris strip attached until you are finished wiring the controller and any other devices.
Follow these steps to remove your controller from the DIN rail.
1. Place a screwdriver in the DIN rail latch at the bottom of the controller.
2. Holding the controller, pry downward on the latch until the latch locks in
the open position.
3. Repeat steps 1 and 2 for the second DIN rail latch.
14 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
Installation Chapter 2
Open Closed
ESC
OK
Mounting Template
4. Unhook the top of the DIN rail slot from the rail.
ESC
OK
Panel Mounting
Mount to panel by using #8 screws. Follow these steps to install your controller with mounting screws.
1. Remove the mounting template from inside the back cover of this document.
2. Secure the template to the mounting surface, making sure your controller is spaced properly (see information).
Controller Spacing on page 13 for more
3. Drill holes through the template.
4. Remove the mounting
template.
5. Mount the controller.
6. Leave the protective debris
strip in place until you are finished wiring the controller and any other devices

Using the Battery

The MicroLogix 1400 controller is equipped with a replaceable battery (catalog number 1747-BA). The Battery Low indicator on the LCD display of the controller shows the status of the replaceable battery. When the battery is low, the indicator is set (displayed as a solid rectangle). This means that either the battery wire connector is disconnected, or the battery may fail within 2 days if it is connected.
This product contains a sealed lithium battery which may need to be replaced during the life of the product.
At the end of its life, the battery contained in this product should be collected separately from any unsorted municipal waste.
The collection and recycling of batteries helps protect the environment and contributes to the conservation of natural resources as valuable materials are recovered.
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 15
Chapter 2 Installation
IMPORTANT
1762 I/O Expansion Bus Connector
Battery Wires Twist ed Pair
Battery
Battery Wire Connector
Battery Connector
Battery Compartment
The MicroLogix 1400 controller ships with the battery wire connector connected.
Be sure that the battery wire connector is inserted into the connector port if your application needs battery power. For example, when using a real­time clock (RTC).
Replacing the battery when the controller is powered down will lose all user application memory. Replace the battery when the controller is powered on.
Refer to the SLC 500 Lithium Battery Installation Instructions, publication
1747-IN515
, for more information on installation, handling, usage,
storage, and disposal of the battery.
WARNING: When you connect or disconnect the battery an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that the area is nonhazardous before proceeding.
For Safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries, publication AG-5.4
.
Follow these steps to connect the replaceable battery.
1. Insert the replaceable battery wire connector into the controller’s battery connector.
2. Secure the battery connector wires so that it does not block the 1762 expansion bus connector as shown below.
16 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010

Wire the MicroLogix 1400 Controller

Ground
3
3
Capacitor Step Contactors or Interposing Relays
Capacitor Step Contactors or Interposing Relays
2
4
5
6
7
8
9
10
1
Spare Output
120V AC Control Power
Fault Relay 1
Fault Relay 2
Fault Relay 3
Fault Relay 4
Fault Relay 5
Fault Relay 6
Fault Relay 7
Fault Relay 8
Fault Relay 9
Fault Relay 10
Reset
Master Fault Relay
Inputs
Outputs
Isolated Alarm Output
Capacitor Step Control Power
COM 1
IV1(+)
IV3(+)
IN5 IN7
IN4
IN6
COM 2
IN8
IN10
IN9 IN11
COM 3
IN13
IN15
IN17
IN19
IN12 IN14 IN16 IN18
COM ANA
L1 OV1
OUT0
OUT1 OUT2 OUT3 OUT4
OUT5
OUT7 OUT8 OUT10
OUT6 OUT9 OUT11
OV0
VAC
L2/N
VAC
DC1 VAC
DC2
VAC
DC3 VAC
DC4
VAC
DC6 VAC
COM ANA
DC5
VAC
Group 0 Group 1 Group 2 Group 3 Group 5Group 4 Group 6
COM 0
IN1 IN3
IN0
IN2
IV0(+)
IV2(+)
DC0 VAC
Follow the diagram to wire the MicroLogix 1400 controller to the capacitor bank controller.
Installation Chapter 2
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 17
Chapter 2 Installation
IMPORTANT
234 6 7
8
1
11
10
9
FAULT
B
61
T T- R R- S
5
PanelView C600
(C600 Series C terminal shown)

Install the PanelView Component C600 Touch Terminal

Before installing the terminal in a panel, review minimum clearances, panel guidelines, panel cutout dimensions, and product dimensions.
The capacitor bank controller is compatible with the PanelView Component C600 terminal firmware revision 1.3 or later.
Figure 3 - PanelView Component C600 Terminal
Item Description Item Description
1 Touch display 7 USB device port 2 24V DC power input 8 Diagnostic status indicator 3 10/100 MBit Ethernet port 9 Replaceable real-time clock battery 4 RS-422 or RS-485 port 10 USB host port 5 Mounting slots
(for 2711C-T6M, -T6C Series C or later, 2711C-T6T Series A or later only)
6 RS-232 serial port
11 Secure digital (SD) card slot
Parts List
PanelView Component terminals ship with these items:
Power terminal block
RS-422/RS-485 5-pin terminal block
Panel cutout template
Accessory CD
A pair of mounting levers (for PanelView Component C600 terminals —
2711C-T6M, 2711C-T6C Series C or later, 2711C-T6T Series A or later)
18 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
Installation Chapter 2
TIP

Minimum Spacing

Plan for adequate space around the terminal, inside the enclosure, for ventilation and cabling. Consider heat produced by other devices in the enclosure. The ambient temperature around the terminal must be 0…50 °C (32…122 °F).
PanelView Component
C200 and C300 Keypad C600 Touch
Top Bottom Sides Back
51 mm (2 in.) 51 mm (2 in.) 25 mm (1 in.) 13 mm (0.5 in.)
The minimum spacing requirements are sufficient for connecting cables and inserting or removing a memory card. Plan for additional clearance if using the USB host port on the back of the unit.

Mounting Angle

You can mount the terminal vertically against the panel, or tilted forward or backwards, up to a 45° angle. For mounting angles greater than 45°, the operating temperature is restricted to 40 °C (104 °F).

Panel Guidelines

Supporting panels must be at least 16 gauge to provide proper sealing against water and dust and to provide proper support. The panel surface must be flat and free of imperfections to maintain an adequate seal and NEMA Type ratings.

Panel Cutout Dimensions

Use the template shipped with your terminal to mark the cutout dimensions.
PanelView Component Terminal Height, Approx., mm (in.) Width, Approx., mm (in.)
C600 Touch 135.0 ± 1.0 (5.31 ± 0.04) 189.0 ± 1.0 (7.44 ±0.04)
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 19
Chapter 2 Installation
IMPORTANT
IMPORTANT
PanelView C600
PanelView C600
PanelView C600

Mount the PanelView Component C600 Terminal

PanelView Component C600 terminals install easily in a panel without any tools or hardware. The terminals have panel clamps that automatically latch when the terminal is pushed into the panel opening.
ATTENTION:
Disconnect all electrical power from the panel before making the panel
cutout.
Make sure the area around the panel cutout is clear.
Take precautions so metal cuttings do not enter any components already
installed in the panel.
Failure to follow these instructions may result in personal injury or damage to
panel components.
Follow these steps to mount the terminal in a panel.
1. Cut an opening in the panel by using the template shipped with the terminal.
2. Make sure the sealing gasket is properly positioned on the terminal.
This gasket forms a compression type seal. Do not use sealing compounds.
3. Place the terminal in the panel cutout.
The terminal temperature must be greater than 0 °C (32 °F) during panel installation.
4. Push the terminal firmly into the cutout on all sides and corners until the plastic bezel contacts the enclosure and the gasket is fully compressed.
You will hear a series of clicks as the clamps self-adjust to the panel thickness.
Do not push on the display when pushing the terminal into the panel or
20 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
you may damage the display.
Installation Chapter 2
Fully extended panel clamps
Mounting Slot
Short, Flat Side of Mounting Lever
6
Rotate until the short, flat side of the lever aligns with an alignment mark on the terminal.
Six Alignment Marks
These views show the panel clamps fully extended to secure the terminal against the rear of the panel.
6
1
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ATTENTION: Follow the instructions to provide a proper seal and to prevent potential damage to the terminal. Allen-Bradley assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation.
5. Insert a mounting lever into each mounting slot on the terminal, sliding each lever until the short, flat side of the lever touches the surface of the panel.
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61
6. When both levers are in place, slide each lever an additional notch or two until you hear a click.
7. Rotate each lever in the direction indicated until it is in the final latch position.
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 21
Chapter 2 Installation
61
Use this table as a guide to provide an adequate gasket seal between the terminal and the panel.
Terminal Markings for Alignment
Lever Position
1 1.52…2.01 mm (0.060…0.079 in.) 16 2 2.03…2.64 mm (0.08…0.104 in.) 14 3 2.67…3.15 mm (0.105…0.124 in.) 12 4 3.17…3.66 mm (0.125…0.144 in.) 10 5 3.68…4.16 mm (0.145…0.164 in.) 8/9 6 4.19…4.75 mm (0.165…0.187 in.) 7
Panel Thickness Range Typical
Gauge
Remove the PanelView Component C600 Terminal from the Panel
Follow these steps to remove the terminal from the panel.
1. Disconnect power to the terminal.
2. Release the mounting lever by rotating it in the direction indicated, slide it
to the bottom of the mounting slot, and remove it.
6
3. Push each panel clamp in until it is fully depressed and locked.
Depressed and locked, the panel clamps provide adequate clearance to remove the terminal.
6
1
4. Grip the sides of the bezel and gently pull the terminal out of the panel opening.
22 Rockwell Automation Publication 1413-UM001D-EN-P - November 2010
61
Installation Chapter 2
IMPORTANT
Other Incorrect Locations for Inserting The Screwdriver
Incorrect Side of Clamp
Arrow Icon
Insert screwdriver here.
Before reinstalling the terminal in the panel opening, you must release each panel clamp from its locked position. Do this as soon as possible after the removing the terminal from the panel.
Follow these steps to unlock each panel clamp.
1. Insert the tip of a #3 - #6, screwdriver, approximately 5 mm (0.20 in.), into the location shown on each clamp, next to the arrow
icon , and pull the screwdriver straight out.
Take care to insert the screwdriver in the correct orientation and on the correct side of each clamp, as indicated by the arrow icon. Do not pry the plastic with the screwdriver or you may damage the clamp.
The panel clamp will release and return to its unlocked position.
2. Reinstall the terminal in the panel after unlocking all the panel clamps.
Rockwell Automation Publication 1413-UM001D-EN-P - November 2010 23
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