Rockford EPX2 Owner's Manual

INSTALLATION & OPERATION
MANUAL
®®
Dear Customer, Congratulations on your purchase of America’s finest brand of car audio compo-
nents. At Rockford Fosgate we are committed to musical reproduction at its best, and we are pleased you chose our product. Through years of engineering expertise, hand craftsmanship and critical testing procedures we have created a wide range of products that reproduce music with all the clarity and richness you deserve.
For maximum performance we recommend you have your new Rockford Fosgate product installed by an Authorized Rockford Fosgate Dealer, as we provide specialized training through Rockford Technical Training Institute (RTTI). Please read your warranty and retain your receipt and original carton for possible future use.
To add the finishing touch to your new Rockford Fosgate image order your Rockford accessories, which include everything from T-shirts and jackets to hats and sunglasses.
To get a free brochure on Rockford Fosgate products and Rockford accessories, please call 1-800-669-9899 or FAX 1-602-966-3983 in the U.S. For Canada, call Korbon Trading at 905-567-1920. For international orders FAX 001-1-602-967­8132 or call 001-1-602-967-3565.
PRACTICE SAFE SOUND™
CONTINUOUS EXPOSURE TO SOUND PRESSURE LEVELS OVER 100dB MAY CAUSE PERMANENT HEARING LOSS. HIGH POW­ERED AUTO SOUND SYSTEMS MAY PRODUCE SOUND PRES­SURE LEVELS WELL OVER 130dB. USE COMMON SENSE AND PRACTICE SAFE SOUND.
If, after reading your manual, you still have questions regarding this prod­uct, we recommend that you see your Rockford Fosgate dealer . If you need futher assistance, you can call us direct at 1-800-795-2385. Be sure to have your serial number, model number and date of purchase available when you call.
Serial Number: _________________________________________ Model Number:___________________________________
TABLE OF CONTENTS
Getting Started ..................................................................................1
EPX2 Accessory Pack.........................................................................1
Introduction ......................................................................................2
EPX2 Block Diagram....................................................................2
Technical Design Features ................................................................3
Power Supply ..............................................................................3
Preamplifier.................................................................................4
Equalizer (optional) .....................................................................5
Electronic Crossover....................................................................6
Remote Data Access Terminal (RDAT) ........................................7
Communications Interface...........................................................8
Global & VDISC Features ............................................................8
EPX2 Design Features ........................................................................9
Installation Considerations ..............................................................11
Mounting Locations ........................................................................12
Wiring the System ...........................................................................12
EPX2 Basic Connections ..................................................................14
Basic Operation ..............................................................................17
Preamp Operation...........................................................................18
Equalizer Operation (optional accessory) ........................................20
Crossover Operation .......................................................................23
Global Operation............................................................................26
Lock Operation...............................................................................30
Setup Operation..............................................................................31
About Operation .............................................................................36
Rockford Fosgate Accessories..........................................................37
Installing the Optional SYM-E14 .....................................................38
Installing the Optional SYM-E28 .....................................................39
Installing the Optional FG-BLT........................................................41
System Diagrams.............................................................................42
Troubleshooting ..............................................................................47
Specifications..................................................................................50
Warranty Information......................................................................52
GETTING STARTED
Welcome to Rockford Fosgate! This manual is designed to provide information for the owner, salesperson and installer. For those of you who want quick information on how to install this product, please refer to the Basic Connections section of the manual. Other information can be located by using the Table of Contents. We, at Rockford Fosgate, have worked very hard to make sure all the information in this manual is current. But, as we are constantly finding new ways to improve our product, this information is subject to change without notice.
EPX2 ACCESSORY PACK
(1) Power Connector (1) 18' Modular Cable (1) Velcro Fastener (4) Mounting Screws (1) Allen Wrench 3/32"
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INTRODUCTION
The Symmetry EPX2 is a technological derivative of Rockford Fosgate's Symmetry system. It offers you a product that is both rich in features and affordable.
The EPX2 has many features including a 4-way Preamplifier, fadable 3-way Crossover, and connections for an optional 14-band or 28-
band Equalizer. To fully appreciate the benefits offered by the EPX2, it is necessary to examine each of its key components in detail.
SYMMETRY EPX2 BLOCK DIAGRAM
OUT
EQUALIZER
(optional)
IN
CROSSOVER
PREAMP
POWER SUPPLY AND COMMUNICATIONS
RDAT
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OUT
TECHNICAL DESIGN FEATURES
Power Supply
The power supply provides the fundamental voltages required for circuit operation. In simplest terms, a power supply converts the standard automotive 12 volts DC into the bipolar voltages required for audio applications.
What makes the EPX2 Power Supply unique is that it utilizes a Self­Oscillating High Voltage Switching topology. This type of design provides a full 1,000,000 ohms of “Power Ground / Signal Ground” isolation. Input ground isolation is the single most effective way to prevent alternator whine from entering an autosound installation.
CONVENTIONAL SWITCHING SUPPLY
B+ IN
RAIL + RAIL –
ISOLATED SWITCHING SUPPLY
B+ IN
In a self-oscillating power supply, power ground and audio ground are completely isolated.
Reduced Radio Frequency Interference (RFI) radiation is another benefit provided by self-oscillating power supplies. RFI “desensi­tizes” the tuner section of your radio resulting in poor radio reception. Self-oscillating power supplies generate significantly less RFI than other switching power supply designs.
In addition to performance, reliability was another objective during the design process. The EPX2 also incorporates Electrostatic Dis­charge Protection and Reverse-Polarity Protection.
– 3 –
RAIL + RAIL –
Preamplifier
The preamplifier section is the heart of all EPX2 signal processing activity. It provides source selection from one of two separate input sources, volume control covering an 80dB range, independent bass and treble controls with ±12dB of boost or cut, and balance and fade capabilities.
The EPX2 preamplifier has “differential inputs” to help prevent noise problems from creeping into the audio system. A circuit that incorpo­rates differential inputs will only amplify the difference between two conductors or wires. In car audio, most components are connected together with RCA patch cables. Under ideal circumstances, the difference between the hot center conductor and the outer shields is the musical signal. Cars are anything but ideal, however. Electrical noise is generated by the alternator, fan motors, windshield wipers, brake lights, etc. These noises can be inductively coupled into the RCA patch cables. When this occurs, the noise spikes appear on both the center conductor and its outer shield. Since differential input circuitry amplifies only the difference between the two conductors, the noise spikes are NOT amplified, and they are consequently eliminated from the system.
RCA INPUT
CENTER CONDUCTOR
OUTER SHIELD
Differential inputs only amplify the difference between two conductors. Note: the noise spikes appear on both the center conductor and the outer shield and therefore are not amplified.
DIFFERENTIAL
OUTPUT
To further reduce the possibility of noise, each set of RCA inputs has its own independent audio ground. This is critically important when dealing with systems that contain multiple source units. In every system there should be one, and only one, point where audio ground
– 4 –
and power ground are common. This point should be established by the source unit. When multiple source units are used, each will establish its own common ground point, with the result being the dreaded “ground loop.” (Ground loops are the primary cause of engine noise in a system.) By utilizing independent input grounds, the EPX2 preamplifier avoids ground loops.
COMMON GROUNDS
The preamp also has individual solid-state input sensitivity controls on the input circuitry. This, in conjunction with our unique on-line level setting procedure, allows the installer to perfectly integrate the EPX2 with the rest of the sound system. This on-line level setting process is an industry first. The EPX2 system actually steps the installer through the level setting procedure via the RDAT (Remote Data Access Terminal). This process is more than just a series of instruc­tions. The EPX2 actually adjusts itself during this maneuver to ensure the best possible signal-to-noise ratio, while still maintaining ad­equate signal headroom. Finally, the EPX2 is capable of producing 10 Volts RMS of output signal. This results in reduced system noise (hiss) and maximum dynamic range.
INDEPENDENT
GROUNDS
Equalizer (optional)
Equalizers (EQs) are signal processors that are used to correct or compensate for the acoustical deficiencies inherent in most auto sound installations. EQs are also commonly used to “tailor” the sound of a system to the listener's own personal listening preference. The EPX2 has the ability to integrate a 14-band or 28-band equalizer through the use of a plug-in module.
– 5 –
Equalizer operation is exceptionally user-friendly. All adjustments are
made from the multi-function RDAT in real-time. This means that the
user can actually hear changes as they are being made. Also, all
equalizer settings are displayed both graphically and numerically on
the system's large, easy to read RDAT display. This allows the user to
instantly see exactly how much boost or cut is being applied to any
particular band.
In the past, potentiometers have been used as the control elements for
equalizers. Being the electro-mechanical devices they are, it was only
a matter of time before they became dirty or just wore out. The EPX's
equalizer utilizes state-of-the-art solid state devices as the control
elements. They don't wear out, they don't get dirty, and they'll be just
as accurate tomorrow as they are today.
The optional EQ modules feature 14 or 28 bands of adjustments to
satisfy even the most discriminating of listeners. The 14-band equal-
izer module adjusts 1/2 octave centers in the region below 1kHz, and
octave centers at 1kHz and above. The 28-band equalizer module,
commonly used in competition, allows for adjustment at 1/3 octave
centers. Left and Right channels may be calibrated independently or
simultaneously. Additionally, each band may be adjusted over a
±12dB range in exact 1dB increments.
Electronic Crossover
The EPX2's active electronic crossover is, arguably, the unit's most outstanding feature. Its primary purpose is to do to sound what a prism does to light. That is, it splits the composite musical signal into discrete frequency “bands.” Most loudspeakers are not capable of efficiently reproducing the entire musical spectrum. By splitting the music into discrete bands, individual components of the musical signal can be routed to loudspeakers that are specifically designed to reproduce that part of the musical spectrum.
The EPX2 features a teen discrete outputs are provided.
Front Left and Right All Pass (passes all frequencies) Front Left and Right High-Pass (passes high frequencies) Front Left and Right Bandpass (passes midrange frequencies) Back Left and Right All Pass (passes all frequencies) Back Left and Right High-Pass (passes high frequencies) Back Left and Right Bandpass (passes midrange frequencies) Constant Bass Left and Right Low-Pass (passes low frequencies)
fadable
, 3-way active crossover network. Four-
– 6 –
The crossover points for high-pass, bandpass, and low-pass may be adjusted independently. (All pass outputs do not have crossover points.) The most flexible feature is that crossover point adjustments may be made in real time. With the EPX2, crossover points can be dynamically adjusted while listening. In addition, the user is not limited to the handful of crossover points offered by most crossover manufacturers. Each filter in the EPX2 can be set to 1 of 256 possible frequencies, for a total of 72,057,594,000,000,000 (72 quadrillion) unique crossover combinations.
All crossover points are represented both graphically and numerically on the LCD display of the RDAT. High-Pass, Bandpass, and Low-Pass transfer functions are realistically simulated on a calibrated logarith­mic frequency scale. The exact crossover frequency is displayed numerically.
The EPX2 features a outputs. It has outputs for both the Front and Rear of the system. Front and Rear crossover settings for these outputs can be adjusted indepen­dently. A fadable crossover allows the user to fade the system from front to back for just the right amount of front stage / rear fill. The constant bass low-pass outputs provide low-pass information regard­less of the position of the fader.
fadable
crossover with constant bass low-pass
Remote Data Access Terminal (RDAT)
The RDAT makes the EPX2 a unique and powerful signal processor. The RDAT is, in reality, a very powerful computer. It coordinates the operation of the power supply, preamp, equalizer, and crossover sections of the EPX2, so that they all work together in perfect harmony.
The RDAT also provides the all-important link with the user. To ensure ease of operation, a menu driven software architecture was selected for the user interface. In this type of system, options are presented to the user on the RDAT's large 40 character by 2 line display. To select a particular option, the user simply presses the function key that corresponds to the desired menu selection.
The RDAT contains a 16 bit microcontroller that runs at 20mHz. It has a program capacity of 32k bytes and an 8k byte bank of nonvolatile storage (saves settings when disconnected from the battery). Since all software is written in assembly language, program coding is tight and performance is optimal.
– 7 –
Communications Interface
The communications interface provides the communications link between the RDAT and the EPX2 unit. It accomplishes this task by using RS-232 serial interface circuitry on all lines carrying data. Furthermore, to maintain ground isolation, all data lines are optically isolated from the EPX2's audio circuitry.
Global and VDISC Features
The first goal of Symmetry EPX2 was to offer a great equalizer, crossover and preamplifier all contained in one unit controlled by the RDAT. With that goal achieved, the second goal was to make the unit software driven allowing each of those components to interact with one another.
After achieving the second goal the Rockford Fosgate design team gave the EPX2 Global and VDISC features. These features work together and are very simple to operate. The global feature allows you to save all equalizer-crossover-preamp settings to one preset. There are four global presets. The VDISC feature, which stands for Volume Dependent Interactive System Control, allows you to toggle between different global presets based on the user specified volume thresh­olds.
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EPX2 DESIGN FEATURES
Remote Data Access Terminal
PREAMP EQ GLOBAL LOCKXOVER
LCD Display:
Function Keys:
Escape Key:
ESC
Enter KeyVolume Keys
Escape Key
<
<
<
<
Multipurpose
MUTE
Function KeysLCD Display
*SYMMETRY*
<
<
123 456 7890
Numeric Keys
Keys
Menu selections and other vital system information are displayed in this area.
The function keys are used to select options displayed on the LCD display.
The ESC key is used to cancel a function or return to the previous menu.
Volume Keys:
Numeric Keys:
Multipurpose Keys:
Enter Key:
These keys are used to control the system volume level and mute.
These keys are used for entering numeric data. These keys are used for various operations. See Basic
Operation for additional information. This key is reserved for future applications.
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EPX2 Input Section
POWER
Power LED:
Balanced
The LED gives a visual indication of the status of the EPX2, lighting when the unit is turned on.
RCA Input Jacks:
The industry standard RCA jack provides an easy connection for signal level input. They are gold-plated to resist the signal degradation caused by corrosion.
Balanced Line
Connector:
This input will allow the optional Balanced Line Trans­mitter to be used in conjunction with the EPX2 to provide better noise rejection. The Balanced Line Transmitter converts standard RCA signals to balanced line inputs.
RDAT Interface:
The RJ11 connector is used to provide an easy 1 cable hook-up for the Remote Data Access Terminals.
EPX2 Output Section
BACK FRONT
LEFT
INPUT A INPUT B
Balanced
RDAT
GND B+ REM
LEFT
RIGHT
BP Output:
HP Output:
AP Output:
LP Output:
RIGHT
BP HP AP LP BP HP AP
The crossover signals from these outputs are Bandpass frequencies. The crossover frequency is adjustable through the RDAT.
The crossover signals from these outputs are High-Pass frequencies. The crossover frequency is adjustable through the RDAT.
The signals from these outputs bypass the internal crossover and are All-Pass (Full Range) frequencies.
The crossover signals from these outputs are constant Low-Pass frequencies. The crossover frequency is ad­justable through the RDAT.
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INSTALLATION CONSIDERATIONS
Tools Needed
The following is a list of tools you will need for installing the EPX2. Allen wrench 3/32" (included) Voltmeter
Wire strippers Battery post wrench Electric hand drill w/assorted bits Wire cutters 1kHz tone recorded at “all bits high” (opt.)
This section focuses on some of the vehicle considerations for installing your new EPX2. Checking your battery and present sound system, as well as pre-planning your system layout and best wiring routes will save installation time. When deciding how to lay out your new system, be sure that each component will be easily accessible for making adjustments.
Before beginning any installation, be sure to follow these simple rules:
1. Be sure to carefully read and understand the instructions before attempting to install the EPX2.
2. For safety, disconnect the negative lead from the battery prior to beginning the installation.
3. For easier assembly, we suggest you run all wires prior to mounting your EPX2 in place.
4. Route all of the RCA cables close together and away from any high current wires.
5. Use high quality connectors for a reliable installation and to minimize signal or power loss.
6. Think before you drill! Be careful not to cut or drill into gas tanks, fuel lines, brake or hydraulic lines, vacuum lines or electrical wiring when working on any vehicle.
7. Never run wires underneath the vehicle. Running the wires inside the vehicle provides the best protection.
8. Avoid running wires over or through sharp edges. Use rubber or plastic grommets to protect any wires routed through metal, especially the firewall.
9. ALWAYS protect the battery and electrical system from damage with proper fusing. Install a fuseholder and fuse on the +12V power wire within 18” (45.7 cm) of the battery terminal.
10. When grounding to the chassis of the vehicle, scrape all paint from the metal to ensure a good, clean ground connection. Grounding connections should be as short as possible and always be connected to metal that is welded to the main body, or chassis, of the vehicle.
-11 -
MOUNTING LOCATIONS
The mounting location of your EPX2 main housing and RDAT will have a great effect on the performance of your system. To provide proper ventilation the EPX2 should be mounted vertically whenever possible.
Trunk Mounting
Mounting the EPX2 main housing in the trunk is sufficient. Leave adequate room for the connection of cables and be careful not to mount the unit near any vehicle computers or sources of high voltage. Mounting the RDAT in the trunk does not allow for convenient access and is not recommended.
Passenger Compartment Mounting
Mounting the EPX2 main housing in the passenger compartment is an adequate location. Leave sufficient room for the connection of cables and be careful not to mount the unit near any vehicle computers or sources of high voltage. Mount the RDAT in a location that provides the user with easy access. Do not expose the RDAT to water, extreme heat, or direct sunlight.
Engine Compartment Mounting
The Rockford Fosgate EPX2 main housing and RDAT should never be mounted in the engine compartment. Not only will this void your warranty but could create an embarrassing situation caused by the ridicule from your friends.
WIRING THE SYSTEM
1. Connect the EPX2 power cable
The B+ lead should be connected to a source of non-switched 12 volts DC. Prepare the length of cable from the constant +12V by stripping 3/8" of insulation from the end of the wire. Insert the bared wire into the B+ terminal of the power connector and fasten the screw. The total current consumption through this lead is approximately 2 amps.
NOTE: The B+ cable MUST be fused 18" or less from the vehicle's battery. Install a fuse holder, along with a 3 amp fuse, under the hood and prepare the cable ends as stated above. Connections should be water tight.
-12 -
The REM input lead should be connected to the remote turn-on or power antenna output from the source unit. Prepare the length of cable from the source of switched voltage by stripping 3/8" of insulation from the end of the wire. Insert the bared wire into the REM terminal of the power connector and fasten the screw. Total current consumption through this lead is negligible.
The GND lead should be connected to the chassis ground of the vehicle. Prepare a length of cable (approximately 12" long) to be used for the ground lead by stripping 3/8" of insulation from each end. Insert one end of bared wire into the GND terminal of the power connector and fasten the screw. Prepare the chassis ground by scraping any paint from the metal surface and thoroughly clean the area of all dirt and grease. Strip the other end of the wire and attach a ring connector. Fasten the cable to the chassis using a screw.
After all three wires are securely fastened, insert the power connector into the EPX2 power socket.
2. Connect the RDAT to the EPX2 with the modular cable
Important!
is a 6 conductor non-flipped cable as opposed to the 4 conductor flipped cable used for telephone applications.
The modular cable is NOT a standard phone cable. It
Using a standard phone cable with the EPX2 will damage the unit and void your warranty.
3. Connect the source inputs
Connect the front RCA outputs from the source unit to the desired source input on the EPX2. Since fade functions take place in the EPX2, only front outputs from the source unit are required.
If using the optional Balanced Line Transmitter, remove the cover from the main housing with the supplied Allen wrench. Locate and configure the signal input jumpers (J1, J2, J4, J5) to accept a balanced line input. Replace the cover on the main housing and connect the RCAs from the source unit to the BLT input. Attach the mini-DIN cable to the BLT and to the desired source input on the EPX2. For more detailed instructions refer to Page 41 of this manual.
4. Connect the outputs
Connect the appropriate outputs from the EPX2 to the appropriate inputs on the amplifiers.
-13 -
5. Verify operation
Power the system up by turning on the source unit. After a few seconds, the RDAT should display the Main Menu. Keep the volume low until the correct crossover points are set.
6. Adjust EPX2 crossover settings
Adjust the EPX2 crossover points to the desired crossover frequen­cies. To access the crossover functions, select XOVER from the Main Menu. Then select the crossover section you wish to set up.
7. Adjust system levels
Go through the EPX2 level setting procedure. Select Setup from the Main Menu and then select Levels. Follow the instructions given on the screen.
EPX2 BASIC CONNECTIONS
Power Connections
PREAMP EQ GLOBAL LOCKXOVER
<
MUTE
<
POWER
*SYMMETRY*
123 456 7890
INPUT A INPUT B
BALANCED
ESC
<
BALANCED
BA
Connect to B+
of battery with a
3 Amp fuse.
+ –
<
<
<
Modular
RDAT
Connect to chassis ground of vehicle.
Less than 18"
Cable
Connect to remote
turn-on lead of
source unit.
GND B+ REM
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