Robin EH025, EH035, EH035V Instructions For Use Manual

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2ZZ9990121

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MANUFACTURER’S DECLARATION FOR MACHINERY PARTS IN ACCORDANCE WITH 98/37/EC 1998

Manufacturer of machinery parts :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Description of the machinery parts :

“Robin” EC, EY, EH, DY and EX series spark ignition Engines.

Engine Models :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25

15, 20, 28, 35, 40

EY08, EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

DY23, 27, 30, 35, 41, 42

17, 21, 27

EX13,

Declaration :

The above designated engines are intended for installation in a machine as set out in the EC machines guideline.

Note :

This machinery part must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the appropriate machinery directive.

Signed : Signé :

K. Ohno Department Manager, Customer Service

Dated :

July 2004

HERSTELLERERKLÄRUNG FÜR MASCHINENTEILE ENTSPRECHEND 98/37/EG 1998

Hersteller von Maschinenteilen :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Beschreibung der Maschinenteile :

"Robin" Funkenzündungsmotoren der Baureihen EC, EY, EH, DY und EX.

Motorenmodelle :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25

15, 20, 28, 35, 40

EY08, EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

DY23, 27, 30, 35, 41, 42

17, 21, 27

EX13,

Erklärung :

Die oben aufgeführten Motoren sind zum Einbau in einer Maschine wie in den EG-Maschinenrichtlinien festgelegt gedacht.

Hinweis :

Dieses maschinenteil darf nicht in betrieb genommen werden, bevor die maschine, in der es zum einsatz kommen soll, mit den bestimmungen der entsprechenden maschinenrichtlinie konform bzw. Diesen entsprechend erklärt wurde.

Unterzeichnet :

K. Ohno Abteilungsleiter, Kundendienst

Datum :

Juli 2004

DÉCLARATION DU FABRICANT POUR DES PIÈCES DE MACHINES SELON LA NORME 98/37/CE 1998

Fabricant des pièces de machines:

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Description des composants de machines :

Moteurs à allumage par étincelle série “Robin” EC, EY, EH, DY et EX:

Modèles de moteur :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08, EH025, DY23, 27, 30, 35, 41, 42 EX13,

Déclaration :

Les moteurs indiqués ci-dessus sont prévus pour l'installation dans une machine comme spécifié dans la directive des machines CE.

Remarque :

Ce composant de machine ne doit pas etre mis en service tant que la machine dans laquelle il est integre, N’A pas ete declaree conforme aux directives machines appropriees.

K. Ohno Directeur de Dept., Service de la clientèle

VERKLARING VAN DE FABRIKANT VOOR MACHINE ONDERDELEN VOLGENS 98/37/EG 1998

Fabrikant van machine onderdelen :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Beschrijving van de machine onderdelen :

“Robin” EC, EY, EH, DY en EX series interne verbrandingsmotoren.

Motormodellen :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08, EH025, DY23, 27, 30, 35, 41, 42 EX13,

Verklaring :

De hierboven aangegeven motoren zijn bedoeld voor installatie in een machine als beschreven in de EG machinerichtlijn.

Opmerking :

Deze machine onderdelen mogen niet in werking worden gesteld alvorens zeker is dat de applicatie waarvoor deze onderdelen worden gebruikt geheel volgens figerende richtlijnen zijn.

Ondertekend :

K. Ohno Afdelingshoofd Klantenservice

15, 20, 28, 35, 40

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

17, 21, 27

15, 20, 28, 35, 40

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

17, 21, 27

Daté :

Datum :

Juillet 2004

Juli 2004

DECLARACIÓN DEL FABRICANTE DE CONFORMIDAD DE LAS PARTES DE LA MAQUINARIA CON LA DIRECTIVA 98/37/CE 1998

Fabricante de las partes de la maquinaria :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Descripción de las partes de la maquinaria :

Motores de encendido por chispa “Robin” de las series EC, EY, EH. DY y EX.

Modelos de motores :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25

15, 20, 28, 35, 40

EY08, EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

DY23, 27, 30, 35, 41, 42

17, 21, 27

EX13,

Declaración :

Los motores arriba designados están hechos para su instalación en una máquina según lo estipulado en la normativa de máquinas de la CE.

Nota :

Esta pieza no debe ser puesta en funcionamiento hasta que la maquina a la cual se incorpore haya sido declarada conforme con las disposiciones de las correspondientes directivas sobre maquinaria.

Firmado :

K. Ohno Jefe del departamento, Servicio de clientes

Fecha :

Julio de 2004

DICHIARAZIONE DEL COSTRUTTORE RELATIVA AI COMPONENTI PER MACCHINE IN ACCORDO ALLA DIRETTIVA 98/37/CE 1998

Costruttore dei componenti per macchine :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Descrizione del componente della macchina :

Motori a candela “Robin” delle serie EC, EY, EH, DY ed EX.

Modelli di motore :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25

15, 20, 28, 35, 40

EY08, EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

DY23, 27, 30, 35, 41, 42

17, 21, 27

EX13,

Dichiarazione :

I motori sopra specificati sono destinati all’installazione a bordo di macchine secondo quanto disposto dalle direttive macchine CE.

Nota :

Questo componente non puo’ essere messo in servizio se la macchina della quale fa parte non e’ stata dichiarata conforme alle prescrizioni della vigente direttiva macchine.

Firma :

K. Ohno Direttore di dipartimento, Servizio dei clienti

Data :

Luglio 2004

1985

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DECLARAÇÃO DO FABRICANTE SOBRE COMPONENTES DE MÁQUINAS EM CONFORMIDADE COM 98/37/CE 1998

Fabricante de componentes de máquinas :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Descrição dos componentes da máquina :

Motores de explosão Robin das séries EC, EY, EH, DY e EX.

Modelos de motores :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08,

15, 20, 28, 35, 40

EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72 DY23, 27, 30, 35, 41, 42 EX13,

17, 21, 27

Declaração :

Os motores mencionados acima destinam-se à instalação em máquinas conforme as disposições da diretriz CE sobre motores.

Nota :

Estes componentes não deverão ser incorporados nas mãquinas sem que estas tenham sido declaradas em comformidade com a respectiva directiva máquinas.

Assinado :

K. Ohno Gerente do Depart. Setor de Atendimento ao Cliente

Data :

Julho de 2004

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08,

15, 20, 28, 35, 40

EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72 DY23, 27, 30, 35, 41, 42 EX13,

17, 21, 27

K. Ohno

PRODUSENTDEKLARASJON FOR MASKINDELER I HENHOLD TIL 98/37/EF 1998

Maskindelprodusent :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Beskrivelse av maskindelen :

“Robin” EC, EY, EH, DY og EX-serie tennpluggmotorer.

Motormodeller :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08,

15, 20, 28, 35, 40

EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

DY23, 27, 30, 35, 41, 42

17, 21, 27

EX13,

Deklarasjon :

De ovenfor nevnte motorene er beregnet til installering i en maskin i overensstemmelse med retningslinjene for EF-maskiner.

Merk :

Denne maskindelen må ikke settes i drift inntil maskinen den skal være en del av / monteres inn i har blitt erklært å være i samsvar med betingelsene i gjeldende maskindirektiv.

Underskrift :

K. Ohno Avdelingsleder for Kundeservice

Dato :

Juli, 2004

VALMISTAJAN ILMOITUS KONEOSIEN YHDENMUKAISUUDESTA 98/37/EY 1998

Koneosien valmistaja :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Koneen nimitys :

”Robin” EC-, EY-, EH-, DY- ja EX-sarjan kipinäsytytysmoottorit.

Moottorimallit :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08,

15, 20, 28, 35, 40

EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72 DY23, 27, 30, 35, 41, 42 EX13,

17, 21, 27

Ilmoitus :

Yllä mainitut moottorit on tarkoitettu asennettaviksi koneisiin kuten on viitoitettu EY:n koneita koskevissa suosituksissa.

Huomio :

Tätä komponenttia ei voida ottaa käyttöön ennenkuin laite johon se liitetään on todettu täyttävän konedirektiivien normit.

TILLVERKARENS FÖRSÄKRAN OM MASKINDELARS ÖVERENSTÄMMELSE MED 98/37/EG 1998

Tillverkare av maskindelar :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Beskrivning av maskindelar :

“Robin” EC, EY, EH, DY och EX-serien förgasarmotorer.

Motormodeller :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08,

15, 20, 28, 35, 40

EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72

DY23, 27, 30, 35, 41, 42

17, 21, 27

EX13,

Deklaration :

De ovan benämnda motorerna är avsedda för montering i en maskin enligt EG:s riktlinjer för maskiner.

Observera :

Denna maskindel får inte tas i drift förrän maskinen som den skall monteras i är i överenstämmelse med gällande maskindirekiv.

Undertecknat :

K. Ohno Avdelningschef, kundtjänst

Datum :

Juli 2004

PRODUCENT DEKLARATION FOR MASKINDELE I HENHOLD TIL 98/37/EF 1998

Producent af maskindele :

FUJI HEAVY INDUSTRIES LTD. Industrial Products Company Saitama Plant 4-410 Asahi, Kitamoto City, Saitama 364-8511, Japan

Beskrivelse af maskinedelen :

“Robin” EC, EY, EH, DY og EX serie motorer med gnisttænding.

Motormodeller :

EC01, 02, 03, 04, 06, 08, 10, 12, 17, 25 EY08,

15, 20, 28, 35, 40

EH025,

035, 09, 12, 17, 25, 30, 34, 36, 41, 63, 64, 65, 72 DY23, 27, 30, 35, 41, 42 EX13,

17, 21, 27

Deklaration :

De ovennævnte angivne motorer er beregnet til installation i en maskine, som beskrevet i EF vejledningen for maskiner.

Bemærk :

Denne motor må ikke tages i brug uden at maskinen, som den indbygges i, er i overensstemmelse med gældende maskindirektiv.

Allekirjoitus :

K. Ohno Departementti Emäntä , Asiakas Asepalvelus

Päivämäärä :

Heinäkuu 2004

Underskrift :

K. Ohno Afdelingsdirektør, kundeservice

Dato :

Juli 2004

1985

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NOTICE

FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A.

AIR INDEX

To show compliance with California emission regulations, a hangtag has been provided displaying the Air Index level and durability period of this engine.

The Air Index level defines how clean an engine’s exhaust is over a period of time. A bar graph scaled from “0” (most clean) to “10” (least clean) is used to show an engine’s Air Index level. A lower Air Index level represents cleaner exhaust from an engine.

The period of time (in hours) that the Air Index level is measured is known as the durability period. Depending on the size of the engine, a selection of time periods can be used to measure the Air Index level (see below).

Descriptive Term Applicable to Emissions Durability Period

Moderate - 50 hours (engine from 0 to 80 cc)

125 hours (engine greater than 80 cc)

Intermediate - 125 hours (engine from 0 to 80 cc)

250 hours (engine greater than 80 cc)

Extended - 300 hours (engine from 0 to 80 cc)

500 hours (engine greater than 80 cc)

Notice : This hangtag must remain on this engine or piece of equipment, and only be removed by the ultimate purchaser before operation.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING :

NOTICE

To the engines exported to and used in the countries other than the U.S.A., warranty service shall be performed by the distributor in each country in accordance with the standard Robin engine warranty policy as applicable.

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FEDERAL EMISSION COMPONENT DEFECT WARRANTY

EMISSION COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is

applicable in all States, except the State of California

Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein "ROBIN AMERICA

") warrant to the initial retail purchaser and each subsequent owner, that this utility equipment engine (herein "engine") was designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fall to conform with EPA regulations during its warranty period.

For the components listed under PARTS COVERED, the dealer or service center authorized by ROBIN AMERICA will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.

EMISSION COMPONENT DEFECT WARRANTY PERIOD

The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of 2 years.

PARTS COVERED

Listed below are the parts covered by the Emission Component Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part.

1) Fuel Metering System

(i) Carburetor and internal parts

(ii) Fuel filter, if applicable

(iii) Throttle stopper, if applicable

(iv) Choke System, if applicable

2) Air Induction System

(i) Air cleaner plate

(ii) Air cleaner case

(iii) Air cleaner element

3) Ignition System

(i) Spark plug

(ii) Flywheel Magneto

(iii) Ignition Coil

4) Miscellaneous Items Used in Above Systems

(i) Fuel hoses, clamps and sealing gaskets

OBTAINING WARRANTY SERVICE

To obtain warranty service, take your engine to the nearest authorized ROBIN AMERICA, distributor or dealer. Bring your sales receipts indicating date of purchase for this engine. The dealer or service center authorized by ROBIN AMERICA will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order. All parts and accessories replaced under this warranty become the property of ROBIN AMERICA.

WHAT IS NOT COVERED

*Conditions resulting from tampering, misuse, improper adjustment (unless they were made by the

dealer or service center authorized by ROBIN AMERICA during a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.

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*The replacement parts used for required maintenance services.

*Consequential damages such as loss of time, inconvenience, loss of use of the engine of

equipment, etc.

*Diagnosis and inspection charges that do not result in warranty-eligible service being performed.

*Any non-authorized replacement part, or malfunction of authorized parts due to use of non-

authorized parts.

OWNER'S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual, ROBIN AMERICA recommends that you retain all receipts covering maintenance on your engine, but ROBIN AMERICA can not deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the engine owner, you should however be aware that the

ROBIN AMERICA may deny your

warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your engine to the nearest dealer or service center authorized

ROBIN AMERICA when a problem exists.

If you have any questions regarding your warranty rights and responsibilities, you should contact

the

Robin America customer service department at 1-630-350-8200 for the information.

THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS

You are responsible for the proper use and maintenance of the engine. You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner of the engine. ROBIN AMERICA reserves the rights to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER , WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY

ROBIN AMERICA. THE USE OF PARTS THAT ARE NOT

EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.

If other than the parts authorized by

ROBIN AMERICA are used for maintenance replacements or

for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by

ROBIN AMERICA

in their performance and durability.

HOW TO MAKE A CLAIM

All repairs qualifying under this limited warranty must be performed by a dealer or service center authorized by ROBIN AMERICA. In the event that any emission-related part is found to be defective during the warranty period, you shall notify Robin America customer service department at 1-630-350-8200 and you will be given the appropriate warranty service facilities where the warranty repair can be performed.

WS2302

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CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and FUJI HEAVY INDUSTRIES LTD. are pleased to explain the emissions control system’s warranty on your 2007 and later small off-road engine. In California, new equipment that use small off-engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. FUJI HEAVY INDUSTRIES LTD. must warrant the emissions control system on your small off-road engine for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment.

Your emissions control system may include parts such as: carburetors or fuel injection system, ignition system, catalytic converters, fuel tanks, valves, filters, clamps, connectors, and other associated components. Also, included may be hoses, belts, connectors, sensors, and other emission-related assemblies.

Where a warrantable condition exists, FUJI HEAVY INDUSTRIES LTD. will repair your small offroad engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

This emissions control system is warranted for two years. If any emissions-related part on your equipment is defective, the part will be repaired or replaced by FUJI HEAVY INDUSTRIES LTD..

OWNER’S WARRANTY RESPONSIBILITIES:

- As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. FUJI HEAVY INDUSTRIES LTD. recommends that you retain all receipts covering maintenance on your small off-road engine, but FUJI HEAVY INDUSTRIES LTD. cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.

- As the small off-road engine owner, you should however be aware that FUJI HEAVY INDUSTRIES LTD. may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.

- You are responsible for presenting your small off-road engine to a dealer, distributor or warranty station authorized by Robin America, Inc. as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact Robin America, Inc. 940 Lively Blvd., Wood Dale, Il 60191 at 1-630-350-8200.

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DEFECTS WARRANTY REQUIREMENTS:

(a) The warranty period begins on the date the engine or equipment is delivered to an ultimate

purchaser.

(b) General Emissions Warranty Coverage. FUJI HEAVY INDUSTRIES LTD. must warrant to

the ultimate purchaser and each subsequent owner that the engine or equipment is:

(1) Designed, built, and equipped so as to conform with all applicable regulations adopted

by the Air Resources Board; and

(2) Free from defects in materials and workmanship that causes the failure of a warranted

part for a period of two years.

(1) Any warranted part that is not scheduled for replacement as required maintenance in

the written instructions required by subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by the manufacturer according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period.

(2) Any warranted part that is scheduled only for regular inspection in the written

instructions required by subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.

(3) Any warranted part that is scheduled for replacement as required maintenance in the

written instructions required by subsection (d) must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by the engine manufacturer according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

(4) Repair or replacement of any warranted part under the warranty must be performed at

no charge to the owner at a warranty station.

(5) Notwithstanding the provisions of Subsection (4) above, warranty services or repairs

must be provided at all manufacturer distribution centers that are franchised to service the subject engines.

(6) The owner must not be charged for diagnostic labor that leads to the determination that

a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station.

(7) The manufacturer is liable for damages to other engine components proximately

caused by a failure under warranty of any warranted part.

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(8) Throughout the emissions warranty period defined in Subsection (b)(2), the

manufacturer must maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

(9) Any replacement part may be used in the performance of any warranty maintenance or

repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of the manufacturer.

(10)

Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

(11)

The manufacturer issuing the warranty shall provide any documents that describe that manufacturer's warranty procedures or policies within five working days of request by the Air Resources Board.

(d) Emission Warranty Parts List.

(1) Fuel Metering System

(i) Carburetor and internal parts (ii) Air cleaner plate (including choke system) (iii) Air cleaner cover (iv) Air cleaner element (v) Fuel Filter (vi) Fuel Tank.

(2) Air Induction System

(i) Air filter.

(3) Ignition System

(i) Spark Plugs. (ii) Magneto or electronic ignition system. (iii) Spark advance/retard system.

(4) Miscellaneous Items Used in Above Systems

(i) Hoses, Sealing gaskets, belts, connectors, and assemblies.

FUJI HEAVY INDUSTRIES LTD. will furnish with each new engine written instructions for the maintenance and use of the engine by the owner.

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(e) MAINTENANCE STATEMENTS

It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2007 and later Owner's Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. FUJI HEAVY INDUSTRIES LTD. will not deny a warranty claim solely because you have no record of maintenance; however, FUJI HEAVY INDUSTRIES LTD. may deny a warranty claim if your failure to perform required maintenance resulted in the failure of warranted part. The proof, which you maintain, should be given to each subsequent owner of the engine. You are responsible for performing the scheduled maintenance described below based on the procedures specified in the 2007 and later Owner's Manual. The scheduled maintenance below is based on the normal engineoperating schedule.

PROCEDURE INTERVAL

1) Clean engine and check bolts and nuts. :Every 8 hours(daily) Retighten if necessary.

2) Check and refill engine oil :Every 8 hours (4stroke engine only) (refill daily up to upper limit)

3) Change engine oil :Initial 20 hours and every (4stroke engine only) 50 hours afterward

4) Check clogging of cooling air passage and :Every 8 hours (daily) cylinder fins. Remove and clean if necessary.

5) Clean air cleaner. :Every 8 hours (daily)

6) Check spark plug. :Every 8 hours (daily) Clean and adjust if necessary.

7) Check muffler exhaust outlet(or port). :Every 50 hours (monthly) Clean if necessary.

8) Check fuel filter. If clogged, replace with :Every 50 hours (monthly) new one.

9) Adjust valve clearance, if applicable :Every 200 hours (yearly) (4stroke engine only).

10) Replace fuel lines. :Every 200 hours (yearly)

11) Clean and inspect the complete engine. :Every 200 hours

Replace any damaged or worn out parts.

12) Replace packings and gaskets with new ones. :Every reassembling

WS2301

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FOREWORD

Thank you very much for purchasing a ROBIN ENGINE.

Your ROBIN ENGINE can supply the power to operate various sorts of machines and equipment. Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product. Due to constant efforts to improve our products, certain procedures and specifications are subjected to change without notice. When ordering spare parts, always give us the MODEL, SPECIFICATION and SERIAL NUMBER of your engine. Please fill in the following blanks after checking the specification number on your engine.

SPEC NO.

SERIAL NO.

E H

Page 12

CONTENTS

1.SAFETY PRECAUTIONS

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2. COMPONENTS

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

3. PRE

-OPERATION CHECKS

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

4. OPERATING YOUR ENGINE

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

5. EASY TROUBLESHOOTING

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

6. MAINTENANCE SCHEDULE

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

7. "HOW

-TO" MAINTENANCE

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

8. PREPARATIONS FOR STORAGE

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

9. SPECIFICATIONS

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

Page 13

ENGLISH

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SYMBOLS

Read the owner's manual.

Stay clear of the hot surface.

Exhaust gas is poisonous. Do not operate in an unventilated area.

Stop the engine before refueling.

Fire, open flame and smoking prohibited.

Plus ;

On (Run)

positive polarity

Off (Stop) Battery

Engine oil

Add oil

Engine start (Electric start)

Page 14

-1-

1. SAFETY PRECAUTIONS

■

Never inhale exhaust gasses.

They contain carbon monoxide, a colorless, odorless and extremely

dangerous gas which can cause unconsciousness or death.

■

Never operate the engine indoors or in a poorly ventilated area, such as

tunnel, cave, etc.

■

Exercise extreme care when operating the engine near people or animals.

■

Keep the exhaust pipe free of foreign objects.

■

Gasoline is extremely flammable and its vapors can explode if ignited.

■

Do not refuel indoors or in a poorly ventilated area.

■

Be sure to stop the engine prior to refueling.

■

Do not remove fuel tank cap nor fill fuel tank while engine is hot or running.

Allow engine to cool at least 2 minutes before refueling.

■

Do not overfill the fuel tank.

■

If fuel is spilt, wipe it away carefully and wait until the fuel has dried before

starting the engine.

■

After refueling, make sure that the fuel cap is secured to prevent spillage.

Please make sure you review each precaution carefully.

Pay special attention to statement preceded by the following words.

“WARNING” indicates a strong possibility of severe personal injury or loss of life if instructions are not followed.

“CAUTION” indicates a possibility of personal injury or equipment damage if instructions are not followed.

WARNING

CAUTION

WARNING

: EXHAUST PRECAUTIONS

WARNING

: REFUELING PRECAUTIONS

■

Do not operate the engine while smoking or near an open flame.

■

Do not use around dry brush, twigs, cloth rags, or other flammable materials.

■

Keep cooling air intake (recoil starter area) and muffler side of the engine at least

1 meter (3 feet) away from buildings, obstructions and other burnable

objects.

■

Keep the engine away from flammables and other hazardous materials

(trash, rags, lubricants, explosives).

WARNING

: FIRE PREVENTION

Page 15

ENGLISH

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-2-

NOTE

Operating the engine at a steep incline may cause seizure due to improper lubrication even with a maximum oil level.

■

Place the protective covers over the rotating parts.

If rotating parts such as the drive shaft, pulley, belt, etc. are left exposed,

they are potentially hazardous. To prevent injury, equip them with protective

covers or shrouds.

■

Be careful of hot parts.

The muffler and other engine parts become very hot while the engine is

running or just after it has stopped. Operate the engine in a safe area and

keep children away from the running engine.

■

Do not touch the spark plug and ignition cable when starting and operating

the engine.

■

Never make adjustments on the machinery while it is connected to the

engine, without first removing the ignition cable from the spark plug.

Turning the crankshaft by hand during adjusting or cleaning might start the

engine, and cause serious injury to the operator.

■

Operate the engine on a stable, level surface.

If the engine is tilted, fuel spillage may result.

■

Do not transport the engine with fuel in tank or with fuel strainer cock open.

■

Do not move the engine while in operation when it has been removed from

the equipment.

■

Keep the unit dry (do not operate it in rainy conditions).

WARNING

: OTHER SAFETY PRECAUTIONS

Page 16

-3-

■

Carefully check fuel hoses and joints for looseness and fuel leakage.

Leaked fuel creates a potentially dangerous situation.

■

Check bolts and nuts for looseness. A loose bolt or nut may cause serious

engine trouble.

■

Check the engine oil and refill if necessary.

■

Check the fuel level and refill if necessary. Take care not to overfill the tank.

■

Keep cylinder fins and recoil starter free of dirt, grass and other debris.

■

Wear snug fitting working clothes when operating the engine.

Loose aprons, towels, belt, etc., may be caught in the engine or drive train,

causing a dangerous situation.

CAUTION

: PRE-OPERATION CHECKS

Page 17

2. COMPONENTS

-4-

ENGLISH

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EH025

Plug cover

Stop switch

Clutch

Fuel tank

Choke lever

A Type

Air cleaner

Fuel tank cap

P.T.O. Shaft

P Type (Pump)

Carburetor

Primer pump

Starter handle

Engine serial No.

Muffler

Oil gauge

(

Oil filler

Recoil starter

)

Page 18

-5-

EH035

Fuel tank

Plug cover

Air cleaner

Clutch

Fuel tank cap

P.T.O. Shaft

Carburetor

Choke lever

Primer pump

Starter handle

A Type

P Type (Pump)

Muffler

Oil gauge (Oil filler)

Recoil starter

Page 19

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ENGLISH

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EH035V

Fuel tank cap

Fuel upper level

Oil upper level

Fuel tank

Oil drain screw

Carburetor

Choke lever

Primer pump

Starter handle

Spark plug (Plug cap)

Muffler

Clutch

Fuel tank

Air cleaner

Fuel tank cap

Oil gauge (Oil filler)

Recoil starter

Page 20

3. PRE-OPERATION CHECKS

-7-

CHECK ENGINE OIL

Before checking or refilling engine oil, be sure the engine is located on a stable, level surface and stopped.

■

Do not thread the gauge into oil filler to check oil level.

■

If the oil level is below the lower level line on the dipstick, refill with the proper oil (see table) up to the upper level (up to the point of overflowing the filler neck).

■

(EH035V) Before filling oil, make sure that the oil drain screw is secured thoroughly.

■

Change oil if it is contaminated. (See page 11 Maintenance Schedule.)

■

Use class SF (API classification) or higher grade oil.

■

If multi-grade oil is employed, oil consumption tends to increase when the ambient temperature is high.

■

Wipe off any spilled oil before starting the engine.

■

Stop the engine and open the cap.

■

Incline the engine as fuel inlet upward, then refill fuel to the upper level. Do not fill fuel too much.

■

Use automotive unleaded gasoline only. This engine is 4-stroke gasoline engine.

■

When filling the fuel tank, always use the fuel filter.

■

Wipe off any spilled fuel before starting the engine.

CHECK FUEL

CAUTION

Do not refuel while smoking, near an

open flame or other

potential hazards.

NOTE : THIS ENGINE IS CERTIFIED TO OPERATE ON AUTOMOTIVE UNLEADED GASOLINE.

Oil gauge

Upper level

Lower level

10W

Single grade

Multi grade

Ambient temperature

-20 -10 0 10 20 30

-4 14 32 50 68 86

20W

#20

#30

10W-30

10W-40

#40

104

Oil capacity (Upper level) : (mL)

EH025 . . . . . . . . . . . . . . . . . . 80

EH035/035V. . . . . . . . . . . . . . 100

Page 21

4. OPERATING YOUR ENGINE

-8-

ENGLISH

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■

Pull the starter handle slowly, until resistance is felt. This is the "compression" point. Return the handle to its original position and pull swiftly.

■

Do not pull out the rope all the way.

■

After starting the engine, allow the starter handle to return to its original position while still holding the handle.

RECOIL STARTER

STARTING

■

Set the throttle lever to the idling position.

■

If the stop switch is installed on the engine.Set the stop switch to the position "ON or I ".

■

If the stop switch is installed on a machine side.Set the stop switch to the position "ON or I ".

Close the choke lever.

■

If the engine is cold or the ambient temperature is low, close the

choke

lever

fully.

■

If the engine is warm or the ambient temperature is high, open the

choke lever half-way, or keep it

fully open.

STOP SWITCH

CHOKE LEVER

Push the primer pump 7 to 10 times to feed the fuel to the carburetor.

PRIMER PUMP

OFF

Page 22

-9-

STOPPING

■

Set the throttle lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping.

■

If the stop switch is installed on the engine.Set the stop switch to the position "OFF or O ".

■

If the stop switch is installed on a machine side.Set the stop switch to the position "OFF or O ".

STOP SWITCH

■

Pull the starter handle slowly and return the handle to its original position when resistance is felt.

NOTE :

The above operation is necessary to prevent outside moist air from intruding into the combustion

RECOIL STARTER

■

After starting the engine, gradually open choke by turning the choke lever and finally keep it fully opened.

■

Do not fully open the choke lever immediately when the engine is cold or the ambient temperature is low, because the engine may stop.

CHOKE LEVER

Allow the engine to warm up without load for a few minutes. Gradually move the throttle lever toward the high speed position and set it at the required engine speed.

NOTE :

If the engine is operated at upside down, white smoke may be exhausted from the muffler.

RUNNING

OFF

Page 23

5. EASY TROUBLESHOOTING

ENGLISH

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WHEN ENGINE DOES NOT START:

■

Perform the following checks before you take the engine to your Robin dealer.

■

If you still have trouble after completing the checks, take the engine to your nearest Robin dealer.

Is there enough compression?

1. Pull the starter handle slowly and check if resistance is felt.

If little force is required to pull the starter handle, check if the spark plug is tightened firmly.

3. If the spark plug is loose, tighten it.

Is the spark plug wet with gasoline?

1. Choke (close choke lever) and pull the starter handle five or six times. Remove the plug and check if its electrode is wet. If the electrode is wet, fuel is well supplied to your engine.

When the electrode is dry, check where the fuel stops. (Check the fuel intake of the carburetor and fuel strainer intake.)

3. In case the engine does not start with well supplied fuel, try using fresh fuel.

Is the engine switch set ON?

WARNING

Wipe out spilled fuel carefully before checking. Place spark plug as far away from spark plug hole as possible. Do not hold spark plug by hand while checking.

Remove the spark plug and connect it to the plug cap. Pull the starter handle while grounding spark plug against engine body using an insulated pliers.

2. Try with a new spark plug if the spark is weak or there is no spark.

3. The ignition system is faulty if there is no spark with a new spark plug. Take your engine to your nearest Robin dealer.

Is there a strong spark across the electrode?

Page 24

6. MAINTENANCE SCHEDULE

DAILY INSPECTION

Before running the engine, check the following service items.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL.

Excessive vibration,noise

Clean air cleaner element

Safe surroundings

Enough clean engine oil

Leakage of gasoline and engine oil

Loose or broken bolts and nuts

Enough gasoline

PERIODIC MAINTENANCE

Periodic maintenance is vital to safe and efficient operation of your engine. Check the table below for periodic maintenance intervals.

IT IS ALSO NECESSARY FOR THE USER OF THIS ENGINE TO CONDUCT THE MAINTENANCE AND ADJUSTMENTS ON THE EMISSION-RELATED PARTS LISTED BELOW TO KEEP THE EMISSION CONTROL SYSTEM EFFECTIVE.

The emission control system consists of the following parts:

The maintenance schedule indicated in the following table is based on the normal engine operation. Should the engine be operated in extremely dusty condition or in heavier loading condition, the maintenance intervals must be shortened depending on the contamination of oil, clogging of filter elements, wear of parts, and so on.

(1) Carburetor and internal

parts

(2) Air cleaner plate

(including choke sysyem)

(3) Air cleaner cover

(4) Air cleaner element

(5) Fuel Filter

(6) Spark plug

(7) Flywheel magneto

(8) Ignition coil

(9) Hoses and sealing

gaskets, belts, connectors, and assemblies

Page 25

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NOTE : Replace rubber hoses for passage every one year. If and when fuel leakage is

found, replace hose at once.

Periodic Maintenance Schedule table

*Note 1 : Initial oil change should be performed after first twenty (20) hours of operation.

Thereafter change oil every fifty (50) hours. Before changing oil, check for a suitable way to dispose of old oil. Do not pour it down into sewage drains, onto garden soil or into open streams. Your local zoning or environmental regulations will give you more detailed instructions on proper disposal.

*Note 2 : As to the procedures for these items, please refer to the SERVICE MANUAL or

consult your nearest Robin service dealer.

Maintenance Items

Every 8 hours

(daily)

Every

50 hours

Every

200 hours

Clean engine and check bolts and nuts

● (Daily)

Check and refill engine oil

● (Refill daily

up to upper level)

Change engine oil (*Note 1)

(Initial 20 hours)

●

Clean spark plug

●

Clean air cleaner

●

Clean fuel filter

●

Clean and adjust spark plug and electrodes

●

Clean and adjust carburetor

●

Check and adjust valve clearance (*Note 2)

●

Clean fuel tank

●

Overhaul engine if necessary (*Note 2)

●

Page 26

7. "HOW-TO" MAINTENANCE

INSPECTING THE SPARK PLUG

■

Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush.

■

Check electrode gap. Adjust gap 0.7 mm to 0.8 mm

(0.03 inches)

■

Use a proper spark plug :

NGK CMR6A

ENGINE OIL CHANGE

■

Initial oil change

After 20 hours of operation

■

Thereafter

Every 50 hours of operation

■

Refer to the recommended oil table on page 7.

■

Always use the best grade and clean oil. Contaminated oil, poor quality oil and shortage of oil cause damage to engine or shorten the engine life.

1) Remove the oil gauge. Be cautious to place the oil gauge in a place where it will not gather dirt, dust or other foreign matter.

2) Place a cloth or paper towel to the area around the oil filler hole.

CAUTION

Make sure the fuel cap is tightly secured to avoid spillage.

0.7 to 0.8 mm (0.03 in.)

Oil capacity (Upper level) : (mL)

EH025 . . . . . . . . . . . . . . . . . . 80

EH035/035V. . . . . . . . . . . . . . 100

Page 27

ENGLISH

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3) Remove the oil gauge, then tilt the engine and drain the oil into a pan or other receptacle. (EH035V) Remove the oil drain screw and drain the oil.

4) Put the engine on a level surface, then fill with the oil up to the point of overflowing the filler neck. Pour the oil in from a squeeze bottle or other appropriate.

5) After filling the engine with oil, reinsert the oil gauge. Ensure that the oil gauge is tight, as if it loosens later oil will leak out.

ADJUSTING CARBURETOR

Adjusting idling rpm

When adjust screw is turned right, engine rpm increases, and when it is turned left, rpm decreases. (Refer to illustration.)

Normal idling rpm

3000±100rpm

NOTE:

The carburetor greatly affects the performance of the engine. Since it has been adjusted carefully at our factory before shipment, avoid adjusting unless absolutely necessary. If adjustments are needed, contact your nearest dealer.

Page 28

CLEANING FUEL FILTER

Remove the hose clamp and pull out the fuel filter from fuel pipe. Wash the fuel filter with kerosene. After washing, reassemble it. If the fuel filter is heavy dirty, replace it with new one.

CLEANING AIR CLEANER

Dirty air cleaner element will cause starting difficulty, power loss, engine malfunctions, and shorten engine life extremely. Keep the air cleaner element clean.

■

Remove the fixing bolt of air cleaner cover.

■

Pull out the lower edge of the cover to remove the air cleaner cover.

■

Place the choke lever to the fully closed position, taking care to ensure that dust and dirt are not allowed to enter the carburetor.

■

Remove the element, then clean it with a solution of warm water and a mild detergent, thoroughly drying it afterward. Install it in alignment with the lines as shown in illustration.

■

Wipe off any oil adhering to the area around the air cleaner cover and breather with a cloth.

■

After cleaning, reassemble the cleaner cover (insert the tab at the top first, then insert the bottom tab) and tighten the fixing bolt.

EH025

EH035

Place so that the cutout is here (top left)

Element

Air cleaner cover

Fixing bolt

Line (the slash mark

Choke lever

Breather

)

Element (the dotted line

Element

Fixing bolt

Choke lever

Breather

Air cleaner cover

)

Page 29

ENGLISH

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FUEL PIPE REPLACEMENT

Replace the fuel pipe every 1 year. If the fuel leakage is found on the fuel pipe, replace it immediately.

CHECKING BOLTS, NUTS AND SCREWS

Retighten loose bolts and nuts. Check for fuel and oil leaks. Replace damaged parts with new ones. Keep safety in your mind.

Page 30

8. PREPARATIONS FOR STORAGE

ENGINE OIL

■

Change the engine oil with fresh oil.

■

Remove the spark plug, pour about 2 cc engine oil into the cylinder, slowly pull the starter handle of the recoil starter 2 or 3 times, and tighten the spark plug.

CLEAN AND STORE

■

Slowly pull the recoil starter handle until resistance is felt and leave it in that position.

■

Clean the engine thoroughly with an oiled cloth, put the cover on and store the engine indoors in a wellventilated, low humidity area.

DISCHARGE FUEL (NO SMOKING !)

In case the engine is not going to be used for more than one month, discharge fuel thoroughly from fuel tank and carburetor in order to prevent from hard starting and/or poor engine operation due to deteriorated fuel when you use the engine next time.

■

Pour out the fuel in the tank from its filler neck.

■

Push the primer pump of the carburetor until the fuel in it is thoroughly discharged.

Page 31

300 hours

9. SPECIFICATIONS

ENGLISH

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MODEL EH025A

Starting System

Recoil starter

Type

Air-Cooled, 4-Stroke, Single Cylinder, Overhead valve,

Gasoline Engine

Fuel Tank Capacity L

0.5

Bore x Stroke in.(mm)

1.34 x 1.06 (34 x 27)

Carburetor

Diaphragm type

Displacement cu. in. (cm3)

1.49 (24.5)

Valve Clearance (Intake & Exhaust)

0.0059 in. (0.15 mm)

Note : Adjust the valve clearance while the engine is cold.

Emissions Durability Period (California only)

300 hours

Maximum Output

kW (HP) / rpm

0.81 (1.1) / 7000

Maximum Torque

N・m (kgf・m)/ rpm

1.18 (0.12)/ 5000

Direction of Rotation

Counterclockwise as viewed from P.T.O. shaft side

Lubricant

Automobile Engine Oil SAE #20, #30 or 10W-30 ;

Class SF or higher grade

Capacity of Lubricant mL

Fuel

Automotive unleaded gasoline

Spark plug

NGK CMR6A (M10 xP1.0)

Dry Weight lb. (kg)

6.17 (2.8)

Dimension (L x W x H)

in.(mm)

6.50 x 8.39 x 8.86 (165 x 213 x 225)

EH035A

1.54 x 1.10 (39 x 28)

2.04 (33.5)

1.18 (1.6) / 7000

1.76 (0.18)/ 5000

100

Fuel Consumption Ratio At Continuous Rated Output

g/kw・h (g/HP・h)

408 (300) 340 (250)

0.65

7.72 (3.5)

7.52 x 9.21 x 9.72 (191 x 234 x 247)

Emissions Compliance Period (Except the State of California)

For handheld engines : The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requiremants. Category C=50 hours, B=125 hours, and A=300 hours.

EH025P

6.61 (3.0)

8.62 x 8.39 x 8.86 (219 x 213 x 225)

EH035P

8.48 (3.85)

9.96 x 9.21 x 9.72 (253 x 234 x 247)

EH035V

0.75

7.50 (3.4)

7.52 x 8.67 x 10.28 (191 x 220 x 261)

Page 32

ISSUE EMD-EU2308

PRINTED IN JAPAN December 2006