Robin DY35 User Manual

ROBIN

AMERICA, INC.

ROBIN

TO

WISCONSIN

ROBIN

ENGINE

MODEL

CROSS REFERENCE

LIST

ROBIN

EY08

EY15 EY 15V EY20 EY2OV EY23

EY28

EY3

5

EY40

-

EY45V EY2

1

EY44 EY 18-3 EY25 EY27

EH11 EH12

EH15

EH17 EH21

EH25

EH30 EH30V EH34 EH34V EH43V

EC13V

DY23 DY27 DY30 DY3

5

DY4 1

WISCONSIN

ROBIN

SIDE

VALVE

W

1-080

W1-145 W1-145V W1-185 W1-185V W1-230 W 1-280

W

1-340 W 1-390 Wl-45OV EY21W EY44W EY18-3W EY25W EY27W

OVERHEAD

VALVE

WO1-115 wo1-120 WO1-150 WO1-170 wo1-210 WOl-250 WO 1-300 WO1-300V WO1-340

WO

1

-340V

WO 1-43 OV

TWO CYCLE

WT1-125V

DIESEL

WRD

1-230

WRD

1-270

-1-300 WRD1-350 WRD1-410

0

HOW

TO

USE

THIS

PARTS

CATALOG

All

Robin Industrial Engines have a Production number to identi@ their specification.

The Production number

is

a

15

digit, alphanumeric number. The first 1 1

digits are

classified as

the

specification number

of

the

engine.

The last 4 digits are the

manufacturing

code.

An

example

is

shown below:

(PRODUCTION

NCT~\/LBER)

-

xxxx

(SPECIFICATION

#)

(CODE)

All

15

digit production numbers

will

be

located

in

one

of

the

following

locations

depending

upon

the engine model.

The

number

will

either be stamped onto a cylinder

baffle

or

attached to one

of

the other locations by an easily visible

label.

MARKING

LOCATIONS

OF

PRODUCTION

NUMBER

Check

PROD.

No.

as

illustralcd

bclow.

INC

LOCAl

IONS

OF

PROD.

NO.)

PROD.No.(#;.tff%)l

5hitf.

V!JY~~"-/~Y~IV-L~Z~T&J.

Xt3-/o7---/\332Ytc'b:!,,!,4A~

~/k~~i.f72~.

k\-j'hzl~-e:-FitSh-CIr~%-if.

PROD-No.

with

15

characters

is

marked

either

by

stamping

on

the cylinder

bufflc

or

by

stick

to

casily

visible

locations

such

as

on

the

blower

housing.

r

I

PROD.No.OOAA~000000XXXX

J

PROD-No-(B%

SZfPl

f

3

Marking

example

P

R 0 D. N

o.OOAAAOOOOOO

xxxx

L

2

How

to

find

the

part

of

your

need

0

\

COOLING,

STARTING

0

GROUP

/

NOTE:

Some

of'the

parts

shown

may

be

intmded

to

assist

in

orderingthc

[TERMS]

(1)

Group.. .

(2)

Fig.

(3)

Ref.

Example

Example B......Parts C and D are available either as an assemble, Ref.

(4)

Subdivided Ref.

No.

. . . . . ..

.

Parts are classified into functional groups. Refer to the group index for specific groups.

........

Indcates illustration number and corresponds

.......

Corresponds to Ref.

A,...

The

part

in

the form

available as a part

unit, (CP). Both

No..

Part.

somewhat

mmct

part(s).

indicated

of

an assembly, Ref.

...

Refers to a separate

dittkent

No.

in

by

Ref.

No.

by

itself.

parts

are available as a

from

their

actual

shape

and

to

parts

list.

10

consists of

No.

IO(AY),

part

within a group that is available as an independent

part

or as a complete unit,

part

by

itself.

location.

the

FIG.

A

and

The

illustrations ofthis

NO.

in

B.

Part A

No.

SO(AY) or

the

list.

is

available either

A

(CP). Part B is

as

a complete

catalog

are

0,

'10

234-51201-01

20 \234-91701-03

70

1234-91802-03

I

234-52701-13

234-52701-03

234-52700-13

--2

1207-50122-11

(5)

Part

No.

......

Part

number

assigned

to

part

used in the applicable product.

Is

the number

to

be

ordered.

(6)

Part Name. .Brief description

of

part number..

(7)

Quanti

ty....

Number of

parts

required for particular

part

number in applicable product.

(8)

Remarks....Additional information

(if

applicable) required for applicable product.

(9) Code No

...

Indcates modification records and provides identification of the

part

used in the items

with

Production

No.

by

refemng to the Code

No.

Example

(C)

I

-

]

The

part

has been continuously used in the applicable product regardless of Code No.

Example

@)

009

1-

]

Part used in the products with code number after 009

i.

[

0001-

00911

Part

used

in

the

products with code number between

000

1

-

0091.

[

-

OOOO]

Part used in the products with

code

number before

0000.

(10)

Unit Price..Refer to Robin America published

Parts

Price Catalog for pricing.

[Note] Information on

parts

for

Engines

with a Code Number before

000

1

and without a Production No.

stamped

on

the

engines

are available

by

providing the

engme

serial number found

stamped

on the

crankcase

of

the engine.

GROUP

INDEX

GROUP NAME FIG

.

NO

.

PAGE

1

.

CRANKCASE

...................................................................................

100

2 . CRANK. PISTON

..............................................................................

200

OPTIONAL EQUIPMENT

...............................................................

201

3

.

INTAKE. EXHAUST

..........................................................................

300

MUFFLER

&

AIR CLEANER

..........................................................

300

4 . GOVERNOR. OPERATE

.................................................................

41

0

5

.

COOLING. STARTING

.....................................................................

500

6

.

FUEL. LUBRICANT

..........................................................................

600

9

.

ACCESSORIES. LABEL

..................................................................

900

2

6

8

10 12 14 16

18

22

CRANKCASE

GROUP

FIG.

1

0

195

0

I

3;

180

Y35

-2-

'\

75

DS,

BSa]

k-20

9-200

"-1

60

5

CRANKCASE

REF,

10 229-10111-01 20 228-14202-03

50 228-15003-13

1

60

I

70

80 212-15008-13

85

PART NUMBER PART

001-32083-51

005-19250-60 SPRING PIN 2

228-25002-03

GROUP

NAME

CRANKCASE

VALVE

PIPE

STUD

BLIND

SLEEVE

CP

GUIDE 2

KNOCK

PLUG

(BALANCER)

QTY REMARKS

1

3

1

CODE

NO.

FROM-TO PART NUMBER PRICE

-

INTERCHANGEABLE UNIT

FIG.

100 100

100

90 228-15002-03 I100 I 228-11501-11 ~110 005-26081-80

115

~120 228-15004-03

1

125 228-15014-03

130

140

1160

170 001-13082-00 180 228-26001-01

I190 228-25004-03

195 I 980-05060-10

200

044-04000-20

I

228-15005-03

I

228-15006-03

228-16001-11

I

228-16002-11

I

980-05060-10

I

228-11601-03

THRUST

I

BEARING

DOWEL OIL GASKET

I

GASKET

1

GASKET

0

TENSION

I

TENSION

I

BOLT & WASHER

BOLT

BALANCER

GASKET

I

BOLT

I

OIL

BEARING

HOUSING

PIN 4

SEAL

(BEAR. (BEAR.

(BEAR.

RING(BEAR.

BOLT

&

WASHER

COVER

(BALANCER

&

WASHER

PAN

1

CP

I

11

1

HOUSING)

H0USING)I

HOUS1NG)I

HOUSING)

1

2

AY

CP

COV)

AY

I

1

11 11

1

2 21

101

6

1

31

T=O.

1

SELECTIVE

T=O.

2 SELECTIVE

T=O.

3

SELECTIVE

-

1-1

-

AY AY

AY

I

-

I

-

I

-

1-1

-

/-I

1-1

I

100

I

100 100

I

100

I

100

100 100

I

100

I

100

I

100

I

100

-3-

DY350YD0000

EX,

93/09/24

R/A”STD ( RE

)

610

510

640

I

-4-

CRANKCASE GROUP

REF.

PART

NUMBER

228-15803-03 320

040-11200-30 325 330 340

003-70120-00

228-64301-00 345 980-05060-10

024-03000-10 350

370

014-90600-70

002-18060-00 375 380

041-12200-10 400 228-92104-03

229-12401-12 510

520 229-15011-03

610

620 228-15010-03 630

650 001-31062-51

670 001-37082-01 STUD

700

780 024-01300-10 860

228-17001-03

229-15012-13 640

229-15013-13

980-30110-70 651 018-01000-11 652 010-50601-50 660

001-13064-00

228-15009-23

228-15301-01 870

PART

MAIN

PLUG

GASKET,

OIL

BOLT

0

RING

OIL

ADJUSTING

NUT

BLIND

LABEL

CYLINDER

0

RING(CYL1NDER)

CYLINDER

GASKET

ROCKER SPACER, SPACER,

STUD

WASHER

STUD

BOLT

0

RING

GASKET

BREATHER

GASKET

NAME

BEARING

0.50"

ALUMINUM

FILTER

&

GAUGE

AY

WASHER

CP 228-63610-01 360

AY

SCREW

PLUG

(OPERATION)

UN

HEAD

CP 229-13110-11

(ROCKER

COVER)

COVER

CYLINDER

(1

1.5X23X4)

NUT

AND

WASHER

(BREATHER)

PLATE CP

SET 228-99001-07 960

0.1

0.2

AY

QTY

1

1 2

1

1 1

1

1 1

1

2 4 4 FLANGE 2

6

3

1

REMARKS

UNDER

SIZE

T=O.

1

SELECTIVE

T=O.

2 SELECTIVE

0.50

AY

(',ODE

NO.

FROM-TO

-

INTERCHANGEABLE

PART

NUMBER

UNIT

PRICE

803011070

FIG-

100

100 100 100

100

100 100

100

100 100

100

100 100

I I I

-5-

I

1

93/09/24

DY350YD0000

E

X,

R/A-

S

TD

(

RE

)

230

I

/"-

200

25

CRANKSHAFT,

L

PI

STON

8

240 228-24101-03 250 003-14150-00 SNAPRING 310 228-22501-00

BALANCER

SHAFT

(INNER)

CONNECTING

320 228-23001-03 CONNECTING 350 228-23301-03 PISTON 360 229-23401-53

PISTON

229-23402-53 PISTON 229-23403-53

370 229-23501-17 PISTON

229-23502-17 PISTON

PISTON

RING

ROD

AY

ROD

BOLT

SET

STC

SET 0.25

1

2

1 1

STD

1

OVER

1

OVER

1

STD

1

OVER

SIZE

0.25

SIZE

0.50

SIZE 0.25

-

228-22501-10 200

-

200

200 200 200 200 200 200 200

690

228-25501-11 FLYWHEEL

700 001-13081-60

7

10

228-24407-03

720 228-24408-03

800

810

228-17911-23

001-13086-00

BOLT

&

WASHER

DRIVING

DWING ADAPTER

BOLT

&

WASHER

COVER

CP

AY

SHAFT

AY

1

4

1

FORGENERATOR

I

FORPUMP

1

4

DY350YD0000

-7-

-

EX,

R/A-STD

93/09/24

(

RE

)

200 200

20

1

71

640

0

-8-

CRANKSHAFT,

720 228-24408-03 DRIVING SHAFT

BOO

810 001-13086-00

228-1791 1-23

PI

STON

ADAPTER

BOLT

&

WASHER AY

1

FORPUMP

1

4

-

FIG.

-

200

-

200

__

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

__

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

200

-

20

1

-

20

1

-

20

1

-

20

-

I

-

93/09/24

-9-

DY350YD0000

EX,

R/A--STD

(RE

)

-

10-

e

INTAKE,

REF.

PART

228-31604-00

10

EXHAUST

NUMBER

CAMSHAFT

PART

NAME

AY

QTY

1

REMARKS

CODE

NO.

FROM-TO

-

INTERCHANGEABLE

UNIT

PRICE PART NUMBER

300

0

I

90 1 228-33501-03

I

100

1

023-02000-20 023-02000-30

023-02000-40 160 170

228-35005-03

228-33801-03

228-35003-03 180 190

200

228-35004-03

228-36201-01

014-90600-80 210

220 017-00600-80

I

230 240 250

228-36401-01

014-90600-80

017-00600-80

I

310 I 228-30105-01 320 340 350 355 360 380

228-35006-03 002-18080-00 002-19080-00 011-00600-10 003-20080-00

I

1

EXHAUST

I I

I

SPACER

VALVE

SPACER SPACER

PUSH

ROD

RETAINER

VALVE

ROCKER EXHAUST

ADJUSTING

NUT

INTAKE

ADJUSTING NUT

I

1

MUFFLER CP MUFFLER

LOCK

STEM SEAL

SHAFT

ROCKERARM

SCREW

ROCKER

ARM

SCREW

COVER

CP 228-34201-11

CP

GASKET (MUFFLER)

NUT

BOLT

SPRING WASHER

I

I I I

1

1)

1

I

11

T=O.

T=l.

1

T=l.

1

8

SELECTIVE

0

SELECTIVE

2 SELECTIVE

AY

I

2

4

1

I

I I

I

11 1

2 2 2 4 FLANGE

4

-

I

-

I

-

I I

I

~~

I

300

I

300

300 300 300 300 300 300 300 300 300 228-36301-01

300

I

1

300

300 300 300

300

~~

300-

300

1510

520 530 550

I

228-32801-00

-

7

228-32805-08 228-32803-08 228-32802-08 228-92306-03 228-35603-11 710

I

AIR

CLEANER

PACKING ELEMENT

ELEMENT

LABEL

(AIR

PUSH

ROD

AY

CLEANER)

SLEEVE

1

1)

1

1 1

1

-

11

DY350YD0000

-

1-1

-

228-32801-07

-

I

300 300 300 300

300

93/09/24

EX,

R/A-S

TD

(

RE

)

Fig.

360

300

320

I

51

0

-

12-

INTAKE, EXHAUST

780

790 800

r

t

93/09/24

DY350YD0000

-

13-

EX,

R/A-STD

(RE

)

Fig.

400

I

-

14-

GOVERNOR,

OPERATION

RETURN

SPRING

CP

-15-

DY350YD0000

EX, R/A-STD

93/09/24

(RE

)

COOL

I

NG,

START

I

NG

GROUP

FIG.

,

~

5

0 0

-

lor

RECO

I

L

YPC

DY35

I

210

-

16-

COOLING,

STARTING

-

FIG.

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

500

-

-17-

DY350YD0000

EX,

R/A-STD

93/09/24

(

RE

)

-

U-"400

\

w

70

400

-

18-

FUEL,

REF.

20 229-91714-03 25 228-91908-03

-30 043-04300-15 40 064-13600-10 70 228-61601-11

80

PART NUMBER PART NAME

10 I 228-60102-41

I

228-61701-11

90 228-65510-01

LUBR

I

CANT

I

FUEL TANK CP LABEL (TRADE

MARK)

I

LABEL(INSTRUCTI0N) FUEL TANK CAP CP rmEL FILTER TANK BRACKET 1 CP

I

TANK BRACKET 2 CP

I

TANK BAND CP

QTY

11

1

1 1

1

11

2

REMARKS

CODE NO.

FROM-TO PART NUMBER

1-1

-

1-1

-

INTERCHANGEABLE UNIT

I

PRICE

I

600 600 600 600600 600

I

600 600

I

95 001-13082-00

I

100 I 228-65601-11 110 228-65001-13 120 228-65002-03 131 085-14500-00

150 085-00500-00

160 056-10800-10

180 I 002-18060-00 190 002-38060-00

200 056-10800-10 220 I 003-10080-00

300 I 228-63101-00

-

1

228-63102-08

-

2 228-63103-08

-

3

222-63104-08

-

4 222-63105-08

-

5 228-63105-08

-

25 228-63112-08

-

26 222-63116-08

-

27 228-63113-08

-

28 211-63212-08

310

320 228-63201-10

330 228-65004-03

228-65017-03 228-65018-03 228-65022-03

-

1

228-63211-08

BOLT & WASHER

I

PIN CP, TANK BAND

AY

BAND GUIDE FELT RUBBER PIPE VINYL PIPE

HOSE

CLAMP

I

NUT

FLANGE NUT

HOSE

CLAMP

I

WASHER

I

INJECTION PUMP PLUNGER

AY

DELIVERY VALVE SPRING DELIVERY VALV GASKET

0

RING BOLT GASKET BOLT GASKET GASKET GASKET GASKET NOZZLE

50623-180

(INJ.

PUMP)

(INJ.

PUMP)

(INJ.

PUMP)

AY

NOZZLE GASKET (NOZZLE)

2

I I I

I

21

2 2

1

4.5X9XM

1

5X8XM

2

I

21 2 4

I

21

I

11

1 1

1

2

1

T=O.

1

SELECTIVE

1

T=O.

3

SELECTIVE

1

T=O. 2 SELECTIVE

1

AY

-

I

-

1-1

-

I

'I I

1-1

-

I

93/09/24

600

I

600

600 600

I

600

I

600

I

600 600 600 600 600

-

600

-

600

-

600

-

600

-

600

-

600

-

600

-

600

-

600

-

600

-

600

I

I I

-

-19-

DY350YD0000

EX,

R/A-STD

(

RE

)

u-"400

\

400

-

20-

FUEL,

LUBRICANT

-21

DY350YD0000

-

EX.

R/A-S

TD

93/09/24

(

RE

)

ACCESSORIESJABEL

GROUP

FIG.

9

0

r35

-

22

-

ACCESSORIES, LABEL

93/09/24

DY350YD0000

-

23

-

EX,

R/A-STD ( RE

)

-

NOTES

-

NOTES

-

NOTES

-

Industrial

Engines