Robertshaw RS332NE Installation And Operation Instructions For

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Installation and Operation
Instructions for
RS332NE
3-Heat / 2-Cool
Non-Programmable
with Economizer Control
with the Industry’s Most
Advanced Remote Sensor Bus
for Gas, Electric, & Heat Pump Systems
www.robertshawclimate.com
TABLE OF CONTENTS
Introduction……………………………………… …………
2
Standard Features………………………………………...
2
Button Operations…………………………………………
3
Thermostat Locations……………………………………..
3
Removing The Thermostat From The Backplate………
4
Description Of The Dip Switch Functions………………
5
Features And Settings……………………………………
6-7
Cover Lock…………………………………………………
7
Replacing The Thermostat On The Backplate…………
7
Button Press Combinations………………………………
8
Keypad Lockout………………………..………………….
9
Temporary Override………………………………………
9
Setback Input Terminals – Special Functions..………..
9
Changing Fahrenheit (°F) To Celsius (°C)……………..
10
Power Failures…………………………………………….
10
Remote Sensors (Optional)………………………………
10
Setup Menu………………………………………………..
10-11
Wiring Diagrams…………………………………………..
11-20
Specifications………………………………………………
21
Sensor Faults……………………………………………...
21
Description Of Icons………………………………………
22-23
Display………………………………………………………
23
Warranty…………………………………………………....
23-24
INTRODUCTION
The RS332NE Non-Programmable Setback Thermostat with Economizer Controls represents advanced solid-state, microcomputer temperature controls. The thermostat incorporates state-of-the-art technology packaged in an extremely low profile designer series case. They are a direct replacement for 300 series and DSL series non-programmable units. The Ultra-Touch push-buttons and easy-to-read, blue backlit LCD display provide the ultimate in user friendly operation of the heating and air conditioning, including gas, electric, oil and heat pump systems.
STANDARD FEATURES
No batteries required – always remembers setpoints
Integrated electronic heat anticipation and cooling droop with
built-in short cycle equipment protection
Intelligent Fuzzy Logic staging for
ef
ficient operation of
equipment, including auxiliary heat
Tamper proof electronic keyboard lockout with
programmable override ranges and time
Automatic, Manual and Recirculation Fan operation
Adjustable Fan Purge after Heating or Cooling Call
Automatic Heat/Cool Changeover, Cooling Only, or Heating
Only Mode Control
Adjustable Deadband between Heat & Cool Setpoints in Auto
Dual Heating and Cooling Setpoints for Day (Occupied) and
Night (Unoccupied) operation
Adjustable Min/Max Setpoints for Heating and Cooling
Keypad Lockout with restricted +/-3°F(2°C) or +/-5°F(3°C)
setpoint adjustment & 0 min to 24 Hr override timer
Selectable Fahrenheit or Celsius temperatur
e
display
Adjustable Backlight Brightness
Integrated Installer Setup Menu
Economizer option utilizes outdoor air before engaging
compressor for cooling (requires an outdoor sensor)
Adjustable outside temperature threshold setpoint for
engaging Economizer, and adjustable delay before a
compressor call.
Up to 10 Remote Sensors can be added:
Surface Mount:
10-528 or RS300-528 (indoor) (up to 6)
10-529 or RS300-529 (outdoor)
Single Gang Box Mount :
RS300-530 (Aux 1 – Aux 3)
AVAILABLE PROBES FOR RS300-530
RS300-531 (6” stainless steel w/box)
RS300-532 (direct in-pipe water)
Occupancy Sensor Inputs (use RS-OSC or RS-OSW)
Two (2) Digital Inputs with LED Indicators
BUTTON OPERATION
THERMOSTAT LOCATION
To ensure proper operation, the thermostat should be mounted on an inside wall in a frequently occupied area of the space. In addition, its position must be at least 18” (46 cm) from any outside wall, and approximately 5’, (1.5 m) above the floor in a location with freely circulating air of an average temperature.
Be sure to avoid the following locations:
Behind doors or in cor ners where freely circulating
air
is
unavailable
Where direct sunlight or radiant heat from appliances might
affect control operation
On an outside wall
Adjacent to, or in line with, conditioned air dischar
ge
grilles,
stairwells or outside doors
Where its operation may be affected by steam or water pipes
or warm air stacks in an adjacent partition, or by any unheated / uncooled area behind the thermostat
Where its operation may be affected by ligh ting dimmers next
to it
Where its operation will be affected by the supply
air
of an
adjacent unit
Near sources of electrical interference such as
ar
cing relay
contact
REMOVING THE THERMOSTAT FROM THE BACKPLATE
1. Insert a flat blade screwdriver or coin 1/8” into the slot located in the bottom center of the thermostat case and twist 1/4 turn. When you feel or hear a click, grasp the case from the bottom two corners and separate from the backplate as shown in the diagram at the left. Some models require more force than others when separating due to the number of terminals used.
2. Swing the thermostat out from the bottom.
3. Lift the thermostat up and off the backplate.
4. Place the rectangular opening in the backplate over the equipment control wires protruding from the wall and, using the backplate as a template, mark the location of the two mounting holes
NOTE: There are several versions of the RS300N thermostat. The wiring instructions for the equipment are identical.
5. Use the supplied anchors and screws for mounting on drywall or plaster; drill two 3/16” (5mm) diameter holes at the marked locations; use a hammer to tap the nylon anchors in flush to the wall surface and fasten backplate using the supplied screws. (Do not over tighten!)
6. Connect the wires from your system to the thermostat terminals as shown in the wiring diagrams. Carefully dress the wires so that any excess is pushed back into the wall cavity or junction box. Ensure that the wires are flush to the plastic backplate. The access hole should be sealed or stuffed to prevent drafts from affecting the thermostat.
NOTE: This product must be supplied from a UL/CSA LISTED Class 2 power supply. Operation from other supplies may result in a potential fire risk.
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DESCRIPTION OF THE DIP SWITCH FUNCTIONS
DIP Switch 1 : GE/HP Operation
Place DIP Switch 1 to OFF position for Gas/Electric fur
nace operation. Place DIP Switch 1 to ON position for Heat Pump operation.
DIP Switch 2 : CLK Terminal Operation
Place DIP Switch 2 to OFF position to allow a short across the CLK terminals via contact closure or Robertshaw® Occupancy Sensor to engage Night (Unoccupied) operation until released. Place DIP Switch 2 to ON position to allow a short to change the thermostat to OFF mode until released.
DIP Switch 3 : 2 Minute or 4 Minute Minimum Off Times
When DIP Switch 3 is in the ON position, the minimum OFF time is 2 minutes. When in the OFF position it is set to 4 minutes. The system will allow equipment recovery for 2 or 4 minutes before turning on again. This is also known as short cycle protection.
DIP Switch 4 : Unlocked/Locked Keypad
When DIP Switch 4 is in the ON position, all buttons are disabled with the exception of the UP, DOWN and MODE button. Users will be restricted to either a +/-3°F(2°C) or +/-5°F(3°C) range from the Day (Occupied) setpoints as defined by DIP Switch 7. Users will still be able to alternate between HEAT and COOL.
DIP Switch 5 : Plenum Fan Switch /Add-On Heat Pump
DIP Switch 5 is used to determine when the
fan needs
to be turned on. Place DIP Switch 5 to OFF and DIP Switch 1 to OFF to have the fan turn on immediately when there is a call for heat.
(Requir
ed
with electric
heat.)
Place DIP Switch 5 to ON and DIP Switch 1 to OFF to
have
the plenum switch operate the fan. Place DIP Switch 5 to OFF and DIP Switch 1 to ON for normal heat
pump operation. Place DIP Switch 5 to ON and DIP Switch 1 to ON for Add-On (Dual-Fuel)
Heat Pump operation.
DIP Switch 6 :
Multi-Stage System Operation Place DIP Switch 6 to
OFF position for single-stage applications. (single-stage compressors and
heaters) Place DIP Switch 6 to ON position for multi-stage applications. (two-stage compressors and heaters)
DIP Switch 7 : Temporary Override Adjustment Range
Place DIP Switch 7 to OFF to limit temporary adjustments to +/-3°F(2°C). Place DIP Switch 7 to ON limit temporary adjustments to +/-5°F(3°C) .
DIP Switch 8 : Remote Sensor Operation
Place DIP Switch 8 to OFF to only use the remote indoor
sensor
(10-528 or RS300-528)
for temperature control.
Place DIP Switch 8 to ON to average the thermostat’s inter
nal
sensor with the remote indoor sensor(s).
NOTE: If no remote sensor is used, the thermo stat will default to the thermostat sensor reg ardless of the DIP Switch setting.
FEATURES AND SETTINGS
LED #1 (GREEN): Filter Indicator
This LED will illuminate when a signal is received from Terminal LED1 on the Terminal block. The Green (left) LED at the top of the thermostat and if selected by the software, the FILTER icon in the display will turn on, indicating the filter needs to be changed.
LED #2 (YELLOW): Service Indicator
This LED will illuminate when a signal is received from Terminal LED2 on the Terminal block. This terminal is usually connected to the L terminal on a Heat Pump. When a signal is received, the yellow (right) LED at the top of the thermostat will turn on and if selected by the software, the WRENCH icon in the display will turn on, indicating service is required.
LED #3 (RED): Auxiliary/Emergency Heat Indicator (no associated
scr
ew terminal)
The thermostat is equipped with an LED that indicates when the system has engaged auxiliary heat mode or emergency heat mode. It is the red (center) LED.
RS1 – RS2 – RS+V: Remote Sensor Bus
Used for connection of a wide variety of Robertshaw® remote sensors, allowing installation flexibility and additional information from the sensor communications bus. It also allows the thermostat to be placed in an area away from view.
Add-On (Dual-Fuel) Heat Pump Control
If needed, the thermostat will perform the function of a fossil fuel kit. When in this mode, the thermostat will turn off the compressor with a call for AUX heat. When Switch 1 and Switch 5 are in the ON position, the thermostat allows the compressor and the AUX heat to be on simultaneously.
Economizer with Adjustable Outside Air Threshold and Compressor Delay (active only during ‘Day’ operation)
When an economizer damper is connected and either a 10-529 or RS300-529 outdoor sensor is installed, the Economizer feature may be enabled to turn on at or below a programmable outdoor temperature threshold to conserve energy by not running the compressor when there is a call for cooling. The outdoor temperature setting may be set from 45°F(7°C) to 80°F(26°C) in 1° increments (default is 70°F). If the outdoor temperature is at or below the threshold, the thermostat will engage the economizer first. The economizer compressor delay is adjustable from 10 to 30 minutes in 1 minute increments (default is 20 minutes). If the economizer can not satisfy the cooling setpoint by the end of the economizer compressor delay, the compressor will be engaged and normal staging will occur along with the free cooling from the economizer. Note: If the outdoor temperature rises above the threshold the economizer will be closed.
Random Restart
After a power failure, the thermostat will delay the heating/ cooling equipment start-up by 8-40 seconds. When multiple Robertshaw® RS300N thermostats are used, this minimizes the ‘in rush’ current (electric power usage) as it reduces the number of HVAC units that will be turned on simultaneously.
High & Low Balance Point Configuration
If the thermostat is being used as a Heat Pump thermostat, with DIP Switch #1 in the ON position and an outdoor sensor (10-529 or RS300-529) is connected, the thermostat can be configured to disable the use of auxiliary heat during warmer weather and to lock out the compressor during colder weather.
FEATURES AND SETTINGS, continued
To display/set the High and Low balance points, use the Setup Menu. The display will indicate the high or low balance point and the selected temperature. Press the UP or DOWN button to adjust the balance point temperature.
NOTE: Refer to the heat pump equipment manual for temperature
cut-offs on the equipment.
Override Timer Configuration
The temporary override time can be adjusted from 0 min to 24 hours, in 10 minute increments. (0min is a complete lockout). The default time is 8 hours. To display/set the Override time, either use the integrated Setup Menu or press the MODE and DAY/NIGHT buttons simultaneously, then press the UP or DOWN button.
Recirculation Fan Configuration
Using the Setup Menu, Recirculatio n Fan can be set for up to 3 0 minutes of fan operation per hour. Default is 0 min.
Fan Purge Configuration
Using the Setup Menu, Fan Purge time can be set for up to 60 seconds of fan run after a heating or cooling call in order to release remaining conditioned air into the sp ace. Default is 0 sec.
Temperature Calibration (De-calibration)
The thermostat is pre-calibrated at the factory, but in some installations, lack of airflow at the sensor or proximity to other warming or cooling source may cause the temperature to be off by a few degrees. To adjust the room temperature reading use the Setup Menu. To restore the thermo stat to factory calibration, use the alternate method on page 8 (Press & Hold Fan button).
Deadband Configuration
Using the Setup Menu, when in Auto Mode the minimum difference between heating and cooling setpoints can be adjusted from 2°F(1°C) to 8°F(4°C). The default is 2°F(1°C).
COVER LOCK
The cover may be locked to prevent unauthorized access by adding the clear plastic lock (included in the installation bag). Remove the thermostat from the backplate and place the clear plastic lock in the backplate as shown below. Replace the thermostat and close the cover. The cover now is locked. To open, use a screwdriver to carefully push the lock back, allowing the cover to open.
REPLACING THE THERMOSTAT ON THE BACKPLATE
1. Position the thermostat on the hinged tabs located at the top of the backplate.
2. Gently swing the thermostat down and press on the bottom center edge until it snaps in place.
BUTTON PRESS COMBINATIONS
Single Press
MODE
Changes from COOL to HEAT to AUTO to EMERGENCY HEAT to OFF.
FAN
Sets the fan ON (continuous), or AUTO (operates with the equipment), or CIRC (recirculation).
RESUME
When the keypad is locked, cancels temporary setpoint overrides and resumes previous operating mode.
DAY/NIGHT
Alternates between Day (Occupied) and Night (UnOccupied) setpoints.
UP
Increments the blinking numerical or icon segments of the display.
DOWN
Decrements the blinking numerical or icon segments of the display.
Multi-Press
UP & DOWN
Toggles between °F and °C.
RESUME &
DAY/NIGHT
Displays Remote Sensor values in the upper display. Press both, then press UP or DOWN to rotate through the available sensors.
FAN &
DAY/NIGHT
Changes backlight setting. On, dim or off. (After 15 seconds of inactivity)
MODE &
DAY/NIGHT
Changes the Override Timer. Press both, then press UP or DOWN to change the override time from 0 minutes to 24hrs in 10 minute increments
PRESS & HOLD (12 seconds unless stated otherwise)
UP & DOWN
MODE
(HOLD for 2 seconds) Enters the Setup Menu
Resets the thermostat to factory defaults. Press and hold the MODE button to show the number of resets. Press the MODE button three more times to reset the defaults.
FAN
Enters thermostat sensor de-calibration mode. Allows a temperature offset of up to +/-6°F. To remove the de­calibration, press and hold the MODE button.
MODE &
RESUME
Allows for adjustment of High and Low balance points when displaying outdoor temperature (hold for 5 seconds). NOTE: There must be an outdoor sensor attached for this feature to be available.
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KEYPAD LOCKOUT
When DIP Switch #4 is ON, the keypad is locked and temporary adjustment to the setpoints are restricted to a setpoint range of +/-3°F(2°C) or +/-5°F(3°C) from the Day (Occupied) setpoints for the amount of time set in the override timer.
TEMPORARY OVERRIDE (in KEYPAD LOCKOUT MODE)
Change the temperature setting temporarily without affecting the Day (Occupied) and Night (Unoccupied) setpoints, even though the keypad is locked.
Press the UP or DOWN button. If running in Day (Occupied),
the current occupied setpoint will be shown, and if running in Night (Unoccupied), the current occupied setpoint will be shown.
Press the UP or DOWN button again. The current Day
(Occupied) setpoint will be shown and an Override will be started. If in AUTO mode, press the MODE button to switch between heating and cooling setpoints.
Press the UP or DOWN button again to adjust the
temperature up to the maximum of +/-3°F(2°C) or +/-5°F(3°C) for the duration of the override time.
To cancel, simply press the RESUME button.
SETBACK INPUT TERMINALS
The CLK terminals allow for two powerful methods to operate the thermostat in special conditions when an external stimulus is used to short the CLK1/CLK2 terminals. This allows an external time clock or other external relay, or a Robertshaw® Occupancy Sensor to be incorporated into the control.
Setback with No Override
With DIP Switch 2 in the OFF position, DIP Switch 4 in the OFF position (Keypad Unlocked), and then the CLK terminals are shorted, the thermostat will lock into Night (Unoccupied) operation (and setpoints) as long as the terminals are shorted. Keypad DAY/NIGHT presses and will be ignored until the short is removed.
Setback with Override
With DIP Switch 2 in the OFF position, DIP Switch 4 in the ON position (Keypad Locked), and then the CLK terminals are shorted, the thermostat will go into Night (Unoccupied) operation (and setpoints) as long as the terminals are shorted. Keypad DAY/NIGHT presses and will be ignored until the short is removed, but an override to Day (Occupied) setpoints can be achieved by pressing the UP or DOWN buttons. The override will last as long as the override timer. See ‘TEMPORARY OVERRIDE’. When the short is removed, the thermostat will return to its last state.
Set Mode to OFF with CLK Terminals
When DIP Switch 2 is in the ON position and the CLK terminals are shorted, the thermostat will change to OFF mode and only the FAN button can be used until the short is removed. This feature allows a 3rd party set of contacts (such as door or window sensors) to be connected to the CLK terminals to shut down the HVAC equipment when a door or window is open. The installer is responsible for any necessary time delay to be added to the contacts as needed to perform the desired function. When the short is removed, the thermostat will revert to its previous operation.
NOTE: When the CLK terminals are shorted the Economizer function will be inoperable in order to meet commercial standards.
CHANGING FAHRENHEIT (°F) TO CELSIUS (°C)
To change between °F and °C, use the integrated set up menu or simultaneously press the UP and DOWN buttons. The display will change automatically.
POWER FAILURES
This Robertshaw® thermostat product will maintain the operation settings during any type of power
failure.
When power is restored the thermostat will return to the last MODE (Heat, Cool, Auto, Off) and the DAY (Occupied) setpoints. If the CLK terminals are shorted at power up, the thermostat will operate using the last NIGHT (Unoccupied) setpoints.
REMOTE SENSORS (OPTIONAL)
If your Robertshaw® thermostat has been installed with one or more Robertshaw® remote sensors, the sensor information is available on the small secondary display of the thermostat. There are many different remote sensors. The robertshawclimate.com website shows detailed information. You can view the remote sensor information by simply pressing and holding the RESUME and DAY/NIGHT buttons simultaneously, and then use the UP or DOWN button to view the various sensors.
SETUP MENU
The RS300N family of thermostats has an integrated Setup Menu, allowing quick access to the following setup functions. To access the menu, simultaneously press and hold the UP and DOWN buttons for two (2) seconds. When the display changes, use the UP or DOWN buttons to select the option needed, the MODE button to go to the next setup function, and the RESUME button to save and exit. If there are no additional button presses for 15 seconds, the thermostat will store, exit and return to normal operation. All settings are stored in non-volatile memory.
Setup Menu Order:
1. °F or °C Temperature Display
2. Backlight Brightness Level: On, Low, or Off
3. Mode Options: Automatic Changeover, Cooling Only or Heating Only
4. Deadband: Set from 2°F(1°C) to 8°F(4°C)
5. Min/Max Setpoint Range: Heat High, Heat Low, Cool High, Cool Low
6. Calibration: For creating a temperature offset
7. Fan Recirculation: 0min to 30min per hour
8. Fan Purge: 0sec to 60sec after call
9. Override Timer: Set from 0min to 24Hr
10. Balance Points: For Heat Pumps, both Compressor Lockout and Aux Heat Lockout
11. LED1 Use: With or without Filter Icon
12. LED2 Use: With or without Fault Icon
13. Economizer Outdoor Threshold: OFF or 45°F(7°C) to 80°F(26°C)
14. Economizer Compressor Delay: 10 to 30 minutes
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SPECIFICATIONS
Rated Voltage
20-30 VAC. 24 nominal
Rated A.C. Current
0.050 Amps to 0.75 Amps continuous per output with surges to 3 Amps Max
Rated D.C. Current
0 Amps to 0.75 Amps continuous per output with surges to 3 Amps Max
Control Range
Heating:
38° to 88°F in 1° Steps (3° to 31°C in 1° Steps)
Cooling:
60° to 108°F in 1° Steps (16° to 42°C in 1° Steps)
Thermostat Measurement Range
32° to 118°F (0° to 48°C)
O.D.T Displayed Range
-54° to 118°F (-48° to 48°C)
Control Accuracy
± 1°F at 68°F Accuracy (±0.5°C at 20°C Accuracy)
Minimum Deadband
Economizer Outdoor Threshold
2°F (1°C) (between heating and cooling)
2°F (1°C) (between heating and cooling)
NOTE: This thermostat contains electronic circuitry replacing the conventional mechanical anticipator
SENSOR FAULTS
There are four distinct sensor faults:
1. Internal sensor is shorted.
2. Internal sensor is open.
3. A remote indoor sensor is shorted.
4. A remote indoor sensor is open.
When the internal sensor is shorted [the sensed temperature ≥124°F (48°C)], all equipment is turned off and the following icons are flashed on the LCD:
When the internal sensor is open [the sensed temperature ≤32°F (0°C)], all equipment is turned off and the following icons are flashed on the LCD:
An open condition is ignored for the first 20 minutes after powering the thermostat to allow the equipment to heat the surrounding environment. This will avoid premature deactivation of the equipment if the ambient temperature should happen to be below 32°F (0°C).
DESCRIPTION OF ICONS
DESCRIPTION OF ICONS, continued
DISPLAY
Five (5) YEAR LIMITED WARRANTY
Robertshaw® warrants to the original purchaser that this product and its component parts will be free from defects in workmanship and materials for a period of five years from the date of purchase with proof of purchase.
Warranty Limitations
This warranty begins on the date of purchase.
Warranty is Void if:
The date code is defaced or removed.
The product has a defect or damage due to product
alteration, connection to an improper electrical supply, shipping and handling, accident, fire, flood, lightning or other conditions beyond the control of the manufacturer.
Five (5) YEAR LIMITED WARRANTY, continued
The product is not installed according to the manufacturers
instructions and specifications.
The product has been installed near sources of
electromagnetic interference (EMI) such as arcing relay contacts.
Owner’s Responsibility
Provide proof of purchase.
Provide normal care and maintenance.
Pay for freight, labor and travel.
Pay for service calls related to product installation.
Return any defective product.
In no event shall the manufacturer be liable for incidental or
consequential damages.
This warranty gives you specific legal rights and you may have others which vary by state and/or province. For example, some states and/or provinces do not allow the exclusion or limitation of incidental or consequ ential damages, so this exclusion may not apply to you.
The manufacturer’s continuing commitment to quality products may require a change in specifications without notice.
Robertshaw® RS300N Series Non-Programmable Setback Thermostats meet CA Title 24 requirements.
This equipment, if installed in strict accordance with the manufacturer’s instructions, complies with the limits for a Class B computing device pursuant to Subpart J of Part 15 of FCC rules.
FCC Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digita l device, pursuant to pa rt 15 of the FCC rules. These limits are designed to provide re asonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may caus e harmful interference to radio communications. However, there is no guarantee that interference will not occ ur in a particular installatio n, If this equipment does cause harmful interference to radio or television reception, which can be determined b y turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
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