Roberts Gorden UHD-XSR175, UHD-XSR250, UHD-XSR150, UHD-XSR200, UHD-XSR225, UHD-XSR300, UHD-XSR350, UHD-XSR400 User Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
WARNING
Installation must be done by a contractor qualified
in the installation and service of gas-fired heating
equipment or your gas supplier.
Improper installation, adjustment, alteration, service
or maintenance can result in death, injury or property
damage. Read the Installation, Operation and Service
Manual thoroughly before installing or servicing
this equipment.
Installer
Please take the time to read and understand
these instructions prior to any installation.
Installer must give a copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping or information storage and retrieval systems - without the
written permission of Roberts-Gordon LLC.
Figure 10: Gas Connection ..................................................... 16
Figure 11: Automatic Burner Control Sequence...................... 22
Figure 12: Gas Valve...............................................................22
Figure 13: LED Diagnostic Codes...........................................24
SECTION 1: HEATER SAFETY
Your Safety is Important to Us!
This symbol is used throughout
the manual to notify you of
possible fire, electrical or burn
hazards. Please pay special
attention when reading and
following the warnings in these
sections.
Installation, service and quarterly
inspection of heater must be done by a contractor
qualified in the installation and service of gas-fired
heating equipment.
Read this manual carefully before installation,
operation or service of this equipment.
Heaters are not approved for residential installation.
These instructions, the layout drawing, local codes
and ordinances and applicable standards that apply
to gas piping, electrical wiring, venting, etc. must be
thoroughly understood before proceeding with the
installation.
Protective gear is to be worn during installation,
operation and service. Thin sheet metal parts,
including the various venting components, have
sharp edges. To prevent injury, the use of work
gloves is recommended.
Before installation, check that the local distribution
conditions, nature of gas and pressure and
adjustment of the appliance are compatible.
SECTION 1: HEATER SAFETY
1.1 Manpower Requirements
To prevent personal injury and damage to the
heater, two persons will be required for installation.
1
UHD STANDARD DUCT FURNACE INSTALLATION OPERATIONAND SERVICE MANUAL
SECTION 2: INSTALLER RESPONSIBILITY
The installer is responsible for the following:
• To install the heater, as well as the gas and
electrical supplies, in accordance with applicable
specifications and codes. Roberts-Gordon
recommends the installer contact a Local
2.2 Corrosive Chemicals
Caution: Do not use heater in an area containing
corrosive chemicals. Avoid the use of corrosive
chemicals to ensure a longer life of the burner, heat
exchanger and other parts.
Building Inspector or Fire Marshal for guidance.
• To use the information given in a layout drawing
and in the manual together with the cited codes
and regulations to perform the installation.
• To install the heater in accordance with the
clearances to combustibles.
• To furnish all needed materials not furnished as
standard equipment.
Roberts-Gordon cannot be responsible for ensuring
that all appropriate safety measures are undertaken
prior to installation; this is entirely the responsibility
of the installer. It is essential that the contractor, the
sub-contractor, or the owner identifies the presence
of combustible materials, corrosive chemicals or
halogenated hydrocarbons* anywhere in the
premises.
• To plan location of supports, vents and air
intakes.
• To provide access for servicing.
• To provide the owner with a copy of this
Installation, Operation and Service Manual.
• To never use heater as support for a ladder or
other access equipment and never hang or
suspend anything from heater.
• To ensure there is adequate air circulation
around the heater and to supply air for
combustion, ventilation and distribution in
accordance with local codes.
• To provide a method that ensures that the air flow
through the heat exchanger is within the
acceptable range indicated on the rating plate
prior to energizing the heater, and that such air
flow continues at least 90 seconds after the
heater is de-energized.
2.1 Wall Tag
A laminated wall tag is included with the heater as a
permanent reminder of the safety instructions and
the importance of the required clearances to
combustibles. Affix the tag by peeling off the backing
of the adhesive strips on the rear surface and
position the tag on a wall near the heater.
A copy of the wall tag (P/N 91039831) is illustrated
on the back cover.
Know your model number. Model number is found
on the heater and throughout the Installation,
Operation and Service Manual.
* Halogenated Hydrocarbons are a family of chemical
compounds characterized by the presence of halogen elements (fluorine, chlorine, bromine, etc.). These compounds are
frequently used in refrigerants, cleaning agents, solvents, etc. If
these compounds enter the air supply of the burner, the life
span of the heater components will be greatly reduced. An outside air supply must be provided to the burners whenever the
presence of these compounds is suspected. Warranty will be
invalid if the heater is exposed to halogenated hydrocarbons.
2.3 National Standards and Applicable Codes
All appliances must be installed in accordance with
the latest revision of the applicable standards and
national codes. This refers also to the electric, gas
and venting installation. Note: Additional standards
for installations in public garages, aircraft hangars,
etc. may be applicable.
2
SECTION 3: CRITICAL CONSIDERATIONS
WARNING
Fire Hazard
Some objects can catch fire or explode
when placed close to heater.
Keep all flammable objects, liquids and
vapors the required clearances to
combustibles away from heater.
Failure to follow these instructions can
result in death, injury or property damage.
6"
(15 cm)
6"
(15 cm)
31"*
(79 cm)
6"
(15 cm)
Clearance to Vent: 2" (5 cm)
*31" (79 cm) minimum is necessary
for servicing.
3.1 Basic Information
UHD[X][S][R] heaters have automatic ignition
burners for ON/OFF operation only.
3.2 Manufactured Units
Gas-fired, power-vented duct furnace with tubular
heat exchanger. Units shall have a minimum of 82%
thermal efficiency. The standard unit shall consist of
a non-separated combustion design with an
aluminized heat exchanger. Design and heat
exchanger alternatives shall be offered as follows:
• Separated Combustion: A separated
combustion unit shall feature an enclosed,
sealed burner box. A piece of flexible air duct
connects this burner box to a flange on the
cabinet. Combustion air should be ducted from
outside the heated space, with the ductwork
connecting to the unit with the use of the flange.
• Stainless Steel Heat Exchanger: A stainless
steel heat exchanger unit shall consist of heat
exchanger tubes, heat exchanger tube supports,
heat exchanger tube plates and vent box
produced of 409 stainless steel.
SECTION 3: CRITICAL CONSIDERATIONS
3.5 Clearances to Combustibles
Clearances must be as indicated on Page 3, Figure
1. If clearances to combustibles are not indicated,
then installation clearances apply.
Figure 1: Clearances to Combustibles
3.3 Location and Suspension
All models:
• Must be installed indoors.
• Must be installed on the positive pressure side of
the air circulation blower.
• Must be installed in a level position with
horizontal discharge.
• May be mounted on a shelf of non-combustible
material.
• May be suspended from above (See Page 8, Figure 3) or from wall brackets of sufficient
strength to support the heater as listed in the
Dimension Data Table on Page 37, Section 15.1.
• Must be installed in a manner which allows
access to all serviceable components.
See Page 3, Figure 1 for details.
3.4 Minimum Required Installation Clearances
Clearances around the heater and vent must be as
indicated on Page 3, Figure 1 and Page 11, Figure 4 through Page 14, Figure 9 to ensure access for
servicing, and correct operation.
3
UHD STANDARD DUCT FURNACE INSTALLATION OPERATIONAND SERVICE MANUAL
WARNING
Electrical Shock Hazard
Disconnect electrical and gas supply before
servicing.
This appliance must be connected to a
properly grounded electrical source.
Failure to follow these instructions can result
in death or electrical shock.
3.6 Ventilation
WARNING
Carbon Monoxide Hazard
Heaters may be installed
vented or unvented.
Vented heaters must be
vented outdoors.
Unvented heaters must be
installed in buildings with
ventilation rates as per
section 6.4.
Failure to follow these
instructions can result in
death or injury.
It is important to ensure that there is adequate air
space around the heater to supply air for
combustion, ventilation and distribution in
accordance with local and national codes on Page 9, Section 6.
3.8 Electrical Supply
A permanent 120 V / 1 Ø / 60 Hz electrical supply is
required for the main electrical power. The heater
also requires suitable controls in accordance with
Page 17, Section 9.
3.7 Gas Supply
Fire Hazard
Connect gas supply according to Figure 10.
Do not use gas supply pipe and electrical
connections to support heater’s weight.
Gas can leak if not installed properly.
Failure to follow these instructions can
result in death, injury or property damage.
It is important that the gas supply pipe is sized
correctly to provide the inlet pressure as stated on
the heater data plate. The gas supply pipe and
electrical connections must not support any of the
heater's weight. See Page 16, Section 8.
3.9 Vent
Choose heater orientation to allow for proper
location of the vent. Each heater must be fitted with
a correctly sized sealed vent system.
If vented horizontally, no other appliance may be
connected to the vent. See Page 9, Section 6.
4
SECTION 4: NATIONAL STANDARDSAND APPLICABLE CODES
SECTION 4: NATIONAL STANDARDS AND APPLICABLE CODES
4.1 Gas Codes
The type of gas appearing on the name plate
must be the type of gas used. Installation must
comply with national and local codes and
requirements of the local gas company.
United States: Refer to NFPA 54/ANSI Z223.1 latest revision, National Fuel Gas Code.
Canada: Refer to CSA B149.1 Natural Gas and
Propane Installation Code.
4.2 Aircraft Hangars
Installation in aircraft hangars must be in
accordance with the following codes:
United States: Refer to Standard for Aircraft
Hangars, NFPA 409 - latest revision.
Canada: Refer to Standard CSA B149.1
Natural Gas and Propane Installation Code.
• In aircraft storage and servicing areas,
heaters shall be installed at least 10' (3 m)
above the upper surface of wings or of engine
enclosures of the highest aircraft which may be
housed in the hangar. The measurement shall
be made from the wing or engine enclosure
(whichever is higher from the floor) to the
bottom of the heater.
• In shops, offices and other sections of aircraft
hangars communicating with aircraft storage or
servicing areas, heaters shall be installed not
less than 8' (2.4 m) above the floor.
• Suspended or elevated heaters shall be so
located in all spaces of aircraft hangars that
they shall not be subject to injury by aircraft,
cranes, movable scaffolding or other objects.
Provisions shall be made to assure
accessibility to suspended heaters for recurrent
maintenance purposes.
4.3 Parking Structures and Repair Garages
Installation in garages must be in accordance
with the following codes:
United States: Standard for Parking Structures
NFPA 88A - latest revision or the Code for
Motor Fuel Dispensing Facilities and Repair
Garages, NFPA 30A - latest revision. Canada:
Refer to CSA B149.1 Natural Gas and Propane
Installation Code.
• In accordance with the Standard for Parking
Structures NFPA 88A, heaters must be located
a minimum of 18" (50 cm) below the floorceiling assembly or 18" (50 cm) above the floor.
• In accordance with the Code for Motor Fuel
Dispensing Facilities and Repair Garages,
NFPA 30A - latest revision, heaters must not be
installed less than 8' (2.4 m) above the floor.
4.4 Electrical
The heater must be electrically grounded in
accordance with the following codes:
United States: Refer to National Electrical
®
Code
, NFPA 70 - latest revision. Wiring must
conform to the most current National Electrical
®
Code
, local ordinances and any special
diagrams furnished.
Canada: Refer to Canadian Electrical Code,
CSA C22.1 Part 1 - latest revision.
4.5 Venting
The venting must be installed in accordance
with the requirements within this manual and
the following codes:
United States: Refer to NFPA 54/ANSI Z223.1 latest revision, National Fuel Gas Code.
Canada: Refer to CSA B149.1 Natural Gas and
Propane Installation Code.
5
UHD STANDARD DUCT FURNACE INSTALLATION OPERATIONAND SERVICE MANUAL
4.6 High Altitude
These heaters are CSA-approved (without
modifications) for installations up to 2000' (610
m) in US and Canada. CSA approved heaters
installed above 2000' (610 m) must be de-rated.
For installations above 2000' (610 m) in US,
consult factory for information on burner derating. For installations from 2000' (610 m) to
4500' (1370m) in Canada, high altitude
conversion kits are available. Heaters installed
over 4500' (1370 m) in Canada are not CSAapproved and must be approved by the local or
provincial authority.
6
SECTION 5: DUCT HEATER INSTALLATION
SECTION 5: DUCT HEATER INSTALLATION
5.1 General
To connect the inlet and outlet ducts to the heater,
Duct-Mate or similar flanges may be slid over the
duct connector flanges supplied on the unit and
secured with screws. The connection to the duct
range shown on Page 7, Section 5.1.2. The minimum
inlet duct lengths shown on Page 7, Section 5.1.1
must be observed. Pressure drop through the heat
exchanger at various air flows is shown on Page 7, Section 5.1.2.
Figure 2: Air Flow Direction
then can be made using the Duct-Mate clips. The
ducts must have removable access panels
upstream and downstream of the heater. These
panels must be of appropriate size and placement
so that smoke or reflected light could be observed to
indicate the presence of leaks in the heat
exchanger. Covers for these openings should be
sealed to prevent leakage.
Any transition into the inlet of the heater should be
smooth, with a taper of no more than 15°. If elbows
are required, they should be of either broad radius
or fitted with properly designed air turns. Consult a
professional to ensure air turns are properly
designed.
The heater must be installed on the positive
pressure side of the circulating air blower. Air flow
through the heater must be as shown on Page 7, Figure 2 and may not be reversed. The air flow must
be adjusted such that it is within the acceptable
5.1.1 Minimum Inlet Duct Length
ModelDuct LengthDuct Size (W X H)
UHD[X][S][R] 150-17552" (132 cm)28" x 24" (71 cm x 60 cm)
UHD[X][S][R] 200-25060" (162 cm)28" x 32 1/4" (71 cm x 103 cm)
UHD[X][S][R] 300-40075" (190 cm)28" x 40 1/2" (71 cm x 82 cm)
Failure to follow these
instructions can result in
death, injury or property
damage.
Four suspension points (3/8" nuts) are located on
the top of the heater. Drop rods must be 3/8"
diameter mild steel.
Figure 3: Suspension Methods
When handling or supporting the heater from below,
ensure that the weight is taken at the support points.
For typical suspension, See Page 8, Figure 3.
The gas or electrical supply lines must not be used
to support the heater.
Do not locate the gas or electrical supply lines
directly over the path of the flue products from the
heater.
The heater must be installed in a location that is
readily accesible for servicing.
The heater must be installed in accordance with
clearances to combustibles as indicated on the wall
tag and in this manual.
8
SECTION 6: VENTING
WARNING
Carbon Monoxide Hazard
Heaters may be installed
vented or unvented.
Vented heaters must be
vented outdoors.
Unvented heaters must be
installed in buildings with
ventilation rates as per
section 6.4.
Failure to follow these
instructions can result in
death or injury.
SECTION 6: VENTING
6.1 Changing Vent and Air Intake Orientation
The heater is sold with rear horizontal vent and air
intake connections. (Only separated combustion
models have air intake connection.)
6.2 Venting
This heater must be vented in accordance with the
rules contained in this manual and with the following
national codes and any state, provincial or local
codes which may apply: United States: Refer to
NFPA 54/ANSI Z223.1 - latest revision, National
Fuel Gas Code; Canada: Refer to CSA B149.1
Natural Gas and Propane Installation Code.
Any portion of vent pipe passing through a
combustible wall must have a listed thimble to
conform with the above codes.
The heater may be installed unvented in
certain circumstances according to building
ventilation codes. Refer to the above codes and Page 10, Section 6.4 for further information.
Unvented operation also requires compliance with
the clearances to combustibles given on Page 3, Figure 1.
The bottom of the vent or air intake terminal shall not
be located less than 1' (.3 m) above grade level.
The vent shall not terminate less than 7' (2.1 m)
above grade where located adjacent to public
walkways.
Vent terminal must be installed at a height sufficient
to prevent blockage by snow and building materials
protected from degradation by flue gasses.
Vent terminal must be beyond any combustible
overhang.
Secure all joints with corrosion resistant #8 x 3/8"
sheet metal screws.
For single wall venting, pressure sensitive aluminum
tape or silicone sealant must be used to seal all
joints.
Aluminum tape shall have a minimum temperature
rating of 400° F (204° C) and meet SMACNA AFTS100-73 standards. High temperature silicone sealant
must have a minimum temperature rating of 480° F
(250° C).
6.2.1 United States Requirements
Vent must terminate at least 3' (.9 m) above any
forced air inlet located within 10' (3.1 m).
Vent must terminate at least 4' (1.2 m) below,
4' (1.2 m) horizontally from, or 1' (.3 m) above any
door, operable window, or gravity air inlet into any
building.
NFPA 54/ANSI Z223.1 - latest revision, National
Fuel Gas Code specifies a 4' (1.2 m) horizontal vent
terminal clearance from gas and electric meters,
regulators and relief equipment.
6.2.2 Canadian Requirements
The vent shall not terminate within 6' (1.8 m) of a
mechanical air supply inlet to any building.
The vent shall not terminate within 3' (.9 m) of a
window or door that can be opened in any building,
any non-mechanical air supply inlet to any building,
or of the combustion air inlet of any other appliance.
6.3 Vent Installation
Maintain clearances to combustibles at all times for
safety. Clearances are the required distances that
combustible objects must be away from the heater
to prevent serious fire hazard. See Page 3, Section
3.5. For vented units, the vent must terminate
outside of the building.
Vents must be fully sealed and correctly sized for
the model. If the vent passes through a wall or
ceiling of combustible material, it must be enclosed
by a listed thimble and be separated from the
thimble by at least a 2" (5 cm) air gap.
For separated combustion models, vents and air
intakes must be a fully sealed system and correctly
sized for the model. Vent should be assembled as
detailed on Page 11, Figure 4 through Page 14, Figure 9. The joints between the vent terminal and
the roof or wall must be properly sealed. If the vent
passes through a wall or ceiling of combustible
material, it must be enclosed by a listed thimble and
be separated from the thimble by at least a 2" (5 cm)
air gap.
9
Loading...
+ 35 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.