Roberts Gorden RUF 100, RUF 199 User Manual

Custom-Engineered, Low-Intensity

Infrared Heating Systems

Submittal: CRV-Series

Job:

Location:

Engineer:

Gas Specs:

Date:

QTY. MODEL NO. CRV UNIT INPUT BTU/HR QTY. MODEL NO. CRV UNIT INPUT BTU/HR QTY. MODEL NO. CRV UNIT INPUT BTU/HR QTY. MODEL NO. CRV UNIT INPUT BTU/HR

TOTAL INPUT BTU/HR

Important

Before installation and operation of heating equipment, read and understand the

Installation, Operation and Service Manual.

ROBERTS GORDON the installation and service of gas-fired heating equipment.

1250 William Street 76 Main Street West P.O. Box 44 Unit 10 Buffalo, New York 14240-0044 Grimsby, Ontario L3M 1R6 Telephone: 716.852.4400 Canada Fax: 716.852.0854 Telephone: 905.945.5403 Toll Free: 800.828.7450 Fax: 905.945.0511

www.rg-inc.com

Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.

®

products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in

Roberts-Gordon Roberts-Gordon

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

STANDARD PARTS LIST Contents of CRV-Series Burner Carton

Part No. Description Quantity

0270XXXX CRV-S eries Burner (Rate and Fuel Varies) 1

91412200 1/2" Flex Gas Line 1 013676XX End Vent Plate 1

01397300 Accessory Package

01361200 Filter Support Disk 1 01367800 Combustion Chamber Gasket 1 02724901 Door Assembly w/ Hole 1 91115100 Screw #10 - 24x5/8 4 91119500 U-Clip 4 919 05500 Fi l ter Suppor t 1 92123900 Nut 5/16 - 18 2 92511601 Wing Nut #10 - 24 1 96411600 Lock washer 5/16" 2 013 12401 Fi l ter and Gasket 1

0133580D 4" Coated 90° Elbow 01336101 4" Aluminized 45° Elbow 0133610D 4" Coated 45° Elbow 91409300 16 Ga. Hot Rolled S teel 4" dia. 10' T ube 91409403 16 Ga. Non-heat treated Aluminized 4" dia. 10' T ube 91409408 16 Ga. Heat T reated Aluminized 4" dia. 10' Tube

91409420 16 Ga.Non-Heat Treated Aluminized 6" dia. 10' Tube

9141030D 16 Ga. Coated 4" dia. 10' Tube E0009105 16 Ga. Heat T reated Aluminized 6" dia. 10' Tube 91418200 Aluminized Tube Adapter 6" dia. x 4" dia. 02722100 4" Cast Iron Adapter 91240010 6" Tube Hanger

Venting Accessories

01316000 Outside Air Supply Blower Mounting Kit 01324401 4" Outside Air Supply Takeoff 01326801 Outside Air Filter Housing

Common CRV-Series Components

Part No. Description

Combustion Chamber:

02722300-1P Hot Rolled Steel Combustion Cha mber 02722301-1P Heat-Treated Aluminized Steel Combustion Chamber

0272230D-1P Porcelain Coated Steel Combustion Chamber

02721200-1P Cast Iron Combustion Chamber

T ubing and Related Access ories

01312700 4" Plain Coupling 01312706 6" Plain Coupling

0131270I 4" Lined Coupli ng 01331900 4" Damper Coupling E0009356 6" Damper Coupling

0133022D 4" Coated Tee

01330203 4" Aluminized T ee 01330204 6" Aluminized T ee

0133092D 4" Coated Cross

01330903 4" Aluminized Cross 01330904 6" Aluminized Cross 01330800 4” Tube Plug 01335801 4" Aluminized 90° Elbow T0100320 6" Aluminized 90° Elbow

90707501 Air Supply Blower/Power Venter 91409601 4" Outside Air Flex Duct (Box of 8 - 8' secti ons) 90434501 Outside Air Pressure Switch

Reflectors and Related Accessories

01329910 Reflector Side Extension Support 03050010 Reflector Support Package (Tubing) 02712700 Reflector Side Extension, 2 Clips, 2 Screws 02716400 Reflector Support Package (Schedule 40 Pipe) 02750303 Aluminum Reflector 027503SS Stainless Steel Reflector 02750304 Aluminum Reflector with Hole

027503SH Stainless Steel Refle ctor with Hole

02750800 Aluminum Reflector End Cap 027508SS Stainless Steel Reflector End Cap

027508SH Stainless Steel Refle ctor End Cap with Hole

02750900 Reflector Joint 027509SS Stainless Steel Reflector Joint 027127SS Reflector Side Extension, Stainless Steel 03090100 Tube and Reflector Hanger 02790300 Tube and Reflector Hanger, Cast Iron 91907302 “S” Hook 91903201 Turnbuckle 91903300 Spring Hook

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

91903202 Turnbuckle with Eyebolt 02712100 Universal Shield Support 02751800 Universal Shield with Holes 02751801 Universal Shield

027518SS Universal Shield, Stainless Steel

Control Packa ges and Acce ssories

BZC700

ROBERTS GORDON

10001500 Indoor Sensor*, ROBERTS GORDON

®

BZC 700 Controller

®

BZC 700 Controller

* One required pe r z one 10001501 Water Resistant Sensor 02770002 System Control

URVCCM

ROBERTS GORDON® ULTRAVAC™ Cen tral Controller

(with Modem Chip & So ftware ) Includes:

URVSC

ROBERTS GORDON

®

ULTRAVAC™ Controller 10080142 Modem Chip 10081501 Outdoor Sensor 10080410 PC Connection Cable Package

URVCCR

ROBERTS GORDON® ULTRAVAC™ Cen tral Controller (with RS-485 Converter & Software) Includes:

URVSC ROBERTS GORDON® ULTRAVAC™ Controller

Thermostats

05023000 Load Relay Package 90417600 Transform er Rela y - SPST (12A) 90436300 Transform er Relay - DPDT (12A) 90423000 24V Low Voltage Thermostat (Marked 1-5) 90424300 Thermostat Guard

Deco Grille(1' x 8')

01363003 Bracket 01365901 End Piece 01326801 Reinforcement 01365903 Joint Piece 91406700 1' x 8' Protective Grille

Deco Grille(2' x 4')

01365900 Shield Frame 01370408 Reflector Side Extension 8" x 48" 01370412 Reflector Side Extension 12" x 48" 01370416 Reflector Side Extension 16" x 48" 91407000 Aluminum Grille 2' x 4'

10080430 RS-485 Converter with 9V Power Supply 10081501 Outdoor Sensor 10080410 PC Connection Cable Package

URVCCL

ROBERTS GORDON® ULTRAVAC™ Cen tral Controller (with TCP/IP Communication Module & Software) Includes:

URVSC ROBERTS GORDON® ULTRAVAC™ Controller 10080440 TCP/IP Comm unication Module 10081501 Outdoor Sensor 10080410 PC Connection Cable Package

®

URVSC Controller , ROBERTS GORDON

ULTRAVAC™ , 1 Pump 3

Zones (Satellite Control) VFD75115 Variable Frequency Drive Assembly, 75HP, 115V Input VFD75230 Variable Frequency Drive Assembly, 75HP, 230V Input

10080142 Modem, Plug-In Chip 10080410 Cable Package, PC connection 10080430 RS-485 Converter with 9V Power Supply 10080440 TCP/IP Communication Module 10081500 Sensor, Adjustable Indoor, Deg F, ROBERTS GORDON

ULTRAVAC™ Controller

Protective Grille

08050001 40" Protective Grille 08050002 Protective Grille End Cap

Shields

02750303 Barrier Shield 02751801 Universal Shield 027518SS Stainless Steel Universal Shield 02751800 Universal Shield with Holes

®

10081501 Sensor, Outdoor, ULTRAVAC™ 10081502 Sensor, Adjustable Indoor, Deg C, ULTRAVAC™

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Pump Packages and Accessories

02719105

EP-100 Pump Package

02719100 EP-100 Pump 02724700 Accessory Package

02716305

EP-201 Pump Package

01312001 EP-201 Pump 01317805 Accessory Package

02712034

EP-203 Pump Package

01312002 EP-203 Pump 01317805 Accessory Package

02723014

EP-301 Pump Package 4"

02730101 EP-301 Pump Assembly 02730104 Accessory Package

02723016

EP-301 Pump Package 6"

02730101 EP-301 Pump Assembly 02730106 Accessory Package

Pump Accessories

90430600 Pressu re Switch 0 132700 1 Condens ate Check Valve Assemb ly 02718851 4" Drain Cap 02718852 6" Drain Cap

Starters

10050002 12V DC Starter for EP-201, 1PH 10050003 120V AC Starter for EP-201, 1PH 10050008 120VAC Starter for EP-301, 1PH 10050009 Contactor Package-230VAC Co il for EP-300, 2HP*

*Starter Package c an replace contactor package if pump trip ind ication is desired when used in conjunction with the ROBERTS GORDON

®

BZC 700

controller.

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

GENERAL SPECIF ICATIONS Material Specification

Reflectors

.024 Mill Finish

Steel Type 304).

Aluminium (Optional - 024 Stainless

Heater Specifications Ignition

Suspension Specifications

Hang heater with materials with a minimum working load of 75 lbs (33 kg).

Contro ls Specifications

Time switches, thermostats, etc. can be wired into the electrical supply . Exter nal controls supplied as an option.

Fully Automatic, Three-Try, Direct Spark, Electr o n ic Ignition Control, 100% Safety Shut-Off. General Specific ations for CRV-Series heaters are as follows:

6 1/2"

9 1/2"

(24 cm)

(16 cm)

14 1/4"

(36 cm)

6 7/8"

(17 cm)

5/32"

(.4 cm)

10 3/4"

(27 cm)

(10 cm)

20"

(51 cm)

4"

7 5/8"

10"

(24.4 cm)

(19 cm)

3 1/2"

(9 cm)

Reflector

Heat Input Rate Length “A”

Length "A"

Recomm ended Minimum

Mounting Height*

Model (BTUH X1000) Minimum Maximum Spot Heating

CRV-B-2 (NG only) 20 10' (3 m) 20' (6.1 m) 8' (2.4 m)

CR V-B-4 40 12.5' (3.8 m) 25' (7.6 m) 8' (2.4 m) CRV-B-6 60 20' (6.1 m ) 35' (10.7 m) 8' (2.4 m) CRV-B-8 80 20' (6.1 m) 45' (13.7 m) 10' (3 m ) CRV-B-9 90 25' (7.6 m ) 50' (15.2 m) 10' (3 m)

CRV-B-10 100 30' (9.1 m) 60' (18.3 m ) 15' (4.5 m)

CRV-B-12A (NG only) 110 35' (10.7 m) 70' (21.3 m) 15' (4.5 m)

CRV-B-12 (LP only) 120 35' (10. 7 m) 70' (21.3 m ) 15' (4.5 m)

Pipe Connection

1/2" NPT (36" Stainless Steel F lex Included with Burner)

Dimensions

Vent Connection Size: 4" (10 cm) or 6" (15 cm)

Gas Inlet Pressure

Natur al Gas: 4.5" w.c. Minimum 14.0" w.c. Maximum LP Gas: 10.5" w.c. Minimum 14.0" w.c. Maximum

Electrical Rating

120V - 60 Hz., 0.3 Amp

Outside Air Connection Size: 4" (10 cm) Refer to figure above for dimensional information.

Ignition System

Fully Automatic, Three-Try, Direct Spark, Electronic Ignition Control, 100% Shut-Off

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Pump Specifications

Pum p Di m ensional Da ta (in .) Model ABCDEFG EP-100 17 14.5 21 3.75 10 4 4 EP-201/203 17.75 17 18.75 3.25 10 4.5 4.5 EP-301 25.6 24.8 22.7 4.8 15.2 6 6

A

C

G

D

B

Pump Specifications Model EP-100 EP-201 EP-203 EP-301

Horsepower (Hp) 1/3 3/4 3/4 2* Phase 1 1 3 1 Hertz (Hz) 60 60 60 60 Vol tage (V ) 115/230 115/230 230 230 Full Load Amp (Amps) 4.8/2.4 6.6/3.3 3.0 11.5

E

dia.

F

R.P.M. 3450 3450 3450 3450 Motor Frame 56 56 56 90 Mo tor Enclosure TENV TENV TEF C TEFC Nois e Level @ 5' (DBA) - 70 70 Inlet/Outlet (In.) 4/4 4/4 4/4 6/6 Wei ght (lbs .) 62 112 112 170

* For starter, see National Electric Code (NEC) requirement for motors 1 hp or higher.

Air Supply Blower Specifications

Capacity 240 CFM @ 0.75" w. c. P owe r (W) 167 Phase 1 Hertz (Hz) 60 Voltag e ( V) 120 Full Load Amp (Amps) 1.5 R.P.M. 3000 Motor Enclosure OPEN FC Inlet/Outle t (In.) 5/5 Weight (lbs.) 10

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

CLEARANCES TO COMBUSTIBLES

NOTE: 1. All dimensions are from the surfaces of al l t ubes, coupl ings , el bows, tees and c r osses.

2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the combusti on chamber and the tube connect.

3. “-” indicates an unapproved applicati on. R oberts-Gor don prohibits the installation of this he ate r for al l unappr oved ap pl i cat ions.

* Protective Grille clearances are the same as Standard Reflector.

Standard Reflector*

Model ABCDABCD

CRV-B-2 4 20 48 20 11 51 122 51

A

B

C

D

CRV-B-4 4 20 48 20 11 51 122 51 CRV-B-6 4 20 48 20 11 51 122 51

CRV-B-8 4 20 48 20 11 51 122 51 CRV-B-9 4 36 60 36 11 92 153 92

CRV-B-10 4 36 60 36 11 92 153 92 CRV-B-12 4 36 60 36 11 92 153 92

CRV-B-12A 4 36 60 36 11 92 153 92

(inches) (c entimeters)

.

One Side Reflector

A

B

C

Two Side Reflectors

A

B

C

(inches) (c entimeters)

Model ABCDABCD

CRV-B-2 4 12 56 20 11 31 143 51 CRV-B-4 4 12 56 20 11 31 143 51

CRV-B-6 4 12 56 20 11 31 143 51 CRV-B-8 4 12 56 20 11 31 143 51

D

CRV-B-9 4 12 60 42 11 31 153 107

CRV-B-10 4 12 60 42 11 31 153 107 CRV-B-12 4 12 60 42 11 31 153 107

CRV-B-12A 4 12 60 42 11 31 153 107

(inches) (c entimeters)

Model ABCDABCD

CRV-B-2 4 12 56 12 11 31 143 31 CRV-B-4 4 12 56 12 11 31 143 31

CRV-B-6 4 12 56 12 11 31 143 31 CRV-B-8 4 12 56 12 11 31 143 31

D

CRV-B-9 4 12 60 12 11 31 153 31

CRV-B-10 4 12 60 12 11 31 153 31 CRV-B-12 4 12 60 12 11 31 153 31

CRV-B-12A 4 12 60 12 11 31 153 31

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

NOTE: 1. Al l dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses.

2. Cl ear ances B, C and D can be reduced by 50% af ter 25' (7.5 m) of tubi ng downstream from where the combustion chamber and the tube connect.

3. “- ” indi c a tes an unap pr oved ap pli c ati o n. Robe rts - Gor d on pr oh ib i ts th e in s tal l at io n of t his h ea t er fo r a l l un app r ov e d app l ica t i on s.

Universal Shield, Position 1

(inches) ( centimeters)

Model ABCDABCD

A

B

C

D

Universal Shield, Position 2

A

B

C

D

CRV-B-2 4 12 12 12 11 31 31 31 CRV-B-4 4 12 12 12 11 31 31 31

CRV-B-6 4 12 12 12 11 31 31 31 CRV-B-8 4 12 12 12 11 31 31 31

CRV-B-9 8 18 24 18 21 46 61 46

CRV-B-10 8 18241821466146 CRV-B-12 8 18 24 18 21 46 61 46

CRV-B-12A 818241821466146

(inches) ( centimeters)

Model ABCDABCD

CRV-B-2 4 24 48 24 11 61 122 61 CRV-B-4 4 24 48 24 11 61 122 61

CRV-B-6 4 24 48 24 11 61 122 61 CRV-B-8 4 24 48 24 11 61 122 61

CRV-B-9 4 36 48 36 11 92 122 92

CRV-B-10 4 36 48 36 11 92 122 92 CRV-B-12 4 36 48 36 11 92 122 92

CRV-B-12A 4 36 48 36 11 92 122 92

Universal Shield, Position 3

A

B

C

D

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

(inches) ( centimeters)

Model ABCDABCD

CRV-B-2 4 12 56 30 11 31 143 77 CRV-B-4 4 12 56 30 11 31 143 77

CRV-B-6 4 12 56 30 11 31 143 77 CRV-B-8 4 12 56 30 11 31 143 77

CRV-B-9 8 12 60 42 21 31 153 107

CRV-B-10 8 12 60 42 21 31 153 107 CRV-B-12 8 12 60 42 21 31 153 107

CRV-B-12A 8 12 60 42 21 31 153 107

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

NOTE: 1. All di mensions are from the surfaces of all tubes, couplings, elbows, tees and crosses.

2. Clearances B, C and D can be r educed by 50% after 25' (7.5 m) of tubing downstream from where the combustion chamber and the tube connect.

3. “ - ” indi cates an unapproved appl icat ion. Roberts -Gordon pr ohibits the installati on of thi s heater fo r all unapproved applicat ions.

2-Foot Deco Grille

(inches) (c entimeters)

Model ABCDABCD

A

C

B

Barrier Shield

A

B

C

CRV-B-2 4 12 48 12 11 31 122 31 CRV-B-4 4 12 48 12 11 31 122 31

CRV-B-6 4 12 48 12 11 31 122 31 CRV-B-8 4 12 48 12 11 31 122 31

D

CRV-B-9 4 18 56 18 11 46 143 46

CRV-B-10 4 18 56 18 11 46 143 46 CRV-B-12 4 18 56 18 11 46 143 46

CRV-B-12A 4 18 56 18 11 46 143 46

(inches) (c entimeters)

Model ABCDABCD

CRV-B-2 4 12 12 12 11 31 31 31 CRV-B-4 4 12 12 12 11 31 31 31

CRV-B-6 4 12 12 12 11 31 31 31 CRV-B-8 4 12 12 12 11 31 31 31

D

CRV-B-9 - - - - - - - -

CRV-B-10-------CRV-B-12 - - - - - - - -

CRV-B-12A--------

1-Foot Deco Grille

A

C

B

D

(inches) (c entimeters)

Model ABCDABCD

CRV-B-2 4 12 48 12 11 31 122 31 CRV-B-4 4 12 48 12 11 31 122 31

CRV-B-6 4 12 48 12 11 31 122 31 CRV-B-8 4 12 48 12 11 31 122 31

CRV-B-9 4 18 56 18 11 46 143 46

CRV-B-10 4 18 56 18 11 46 143 46 CRV-B-12 4 18 56 18 11 46 143 46

CRV-B-12A 4 18 56 18 11 46 143 46

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

CRV-SER IES ASSEMBLY O VE RVIEW Major Component Descriptions

Burner

Reflec tor (Aluminum or Stainless Steel)

Alternate overlap as shown on overview. Minimum overlap is 7" (18 cm).

Tube

Hot Rolled, Heat Treated or Coated Aluminized Tube supplied in 10' (3 m) lengths.

Reflector with Hole (Aluminum or Stainless Steel)

Alternate overlap as shown on overview. Minimum overlap is 7" (18 cm).

Flex Gas Line with shut-off cock

Combustion Chamber

Coupling Assembly with Lock

45° Elbow

Tee

Tu be Ad a p t e r

90° Elbow

Cross

End Vent

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Major Component Descriptions (Continued)

Reflector Joint

Reflector End Cap (Aluminum or Stainless Steel)

Remove center section to accommodate heat ex cha nger tube when necessary.

Tube and Reflector Hanger with Clamp Package

Position this hanger no more than 4" (10 cm) away from the burner.

Tube and Reflector Hanger

Suspend system from these hangers.

Reflector Support Strap & Wire Form

Barrier Shield

Reflector Side Extension

Deco Grille

“S” Hook

Reflector Side Extension Bracket

Condensate Valve Assembly

Turnbuckle

Prote c tive Grille

Universal Shield

Universal Shield with Holes

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Major Component Descriptions (Continued)

R

E

G

N

A

D

e

u q i

r t

c

e

R

E

G

N

A

D

d r a

z

a

H

k

c

o

h

S

l a c

i

r t c

e l E

l

a

c

i r t

c e l

e

t c e

n

o

c

.

s

g

i

n i

D

c

i

v

r e s

e r

o f e

b

r

e

w

o

p

e

b

t

s

u

m

e

c n a

i l

p

a

s

y

i

l

r

h

e

T

p o r

p

a

o

t

d e t

c

e

c r

n

u

n

o

s

c

l

a

c i r

t

c e l

e

d

e

d n u

o

r

g

e

s

e h t

w o l l

o

f o t

e

r u l i

t l

a

u

F

s e

r

n

a

c

s n o

i t

c

u

o

r t

h

s

n

l

i

a

c i r

t

c

e l e

r

o

h

t a e

d

n

i

.

c n i

-

g r .

w w w

©

®

N

O

D

r

R

O

G



S

T

lle

R

E

B

o

O

R

r

t

n

o

C

c

a

V

a

r

lt

U

:

r

e

b

:

m

e

u

c

N

è

i

t

r

P

a

a l

P

e

d o r

é

m

u

N

u

N l

a i

r e S

S

e d .

o

N

s g

n i t

a

R

s

t r e

b o R

x o

B . O

. P

, o

l a f

f u

B

o

h p e

l e

T

1

7 :

x a

F

e

r

F l l

o T

r

.

w w

w

©

:

r

e

b

m

: e i

r é

0 2

1

t

u

p n

I :

n o d

r o

G

4

0

0 4

2 4 1

Y

N

2

5 8 .

6 1 7

: e n

4 5 8

0 . 2

5

8 . 6

. 8

2 8 .

0

0 8 :

e

m

o c . c

n i

g

t

u p t

u

O

A

5

2 , C

A

V

o

d r o

G

-

s t r e

b

t

o

e

R

r t

S n i

a M

6

7

0

1 t i

n

a t

U

n O

,

4

y

4

b

0

s m i

r

G

0 0

4

a

4

d

.

a n a

0

C

9 : e

n o

h p e

l e

5

T

4 9 .

5

0

5

9

4

:

7

x

a

F

in U.S.A/Imprimé aux Etats-Unis P/N 91008005 Rev B

Printed

) l

a

t o t

8 (

A

3

,

C

A V 0

2

1

s

n

t s

e

W

Y G

R

E

6

N

T

R

E

N

1

E

D

E

M

S

P I

3

O

U

L

Q

C

E

o

N

i

T

E

r

N E

M

E

G

B

A

S

N

8

A

5

M

3 0 4

5

. 5 4

9 . 5

1

1 5 0 .

l

É

c

o

h

C

e

d r e

g n a

D

t

n a r

u

o

c e l

r

e h c

n a r

b

é

e t

D

u o t

t

n

a v a

e

u q i r

t c

e

l

é

.

n o i

s i

v

é

r

e r t

ê

t i o

d l i

e r a

p

e

p

d

a

t

e

c

r

C

u o

s

e

n

u

à

r e t

c

.

e

n

r r

n

e

o

t

c

á

e s

i

m

c

e

v a t

n a r

u o

c

.

k

o c

s e

c

e r v

i

u

s

a

e

l

d

r

e

t

n

î

u

a

r t

F

n

e t u

e

p

s

n

. o i

s

t

e

c

u u r

q

t

i

r

s

t

n

c

i

e

l

é

c

o h c

s

e

l

u

o

t r o

1 0

0

m

8 0 0

1 9

.

m

N / P

A . S .

U

e h t

n

i d e t

n

i r P

s i

n

U

s t

a

t E x

u a

é m i r

p m I

ROBERTS GORDON® ULTRAVAC™ Adjustable Indoor Sen s or

ROBERTS GORDON BZC Indoor Sensor

®

ROBERTS GORDON

®

ULTRAVAC™ Cont rolle r

D

d

r a z

a

H

k

c

o

h

S

l

a c i

r

t

c e l

E

l

a c i

r t c

e l e

t

c

e

n

o

c s i

D

.

g

n i c

i

v r e

s

e

r o f

e

b

r

e

w

o

p

e

b t s

u

m

e

c

n a i l

p

a s i

h

T

y l r

e

p

o

r

p

a

o

t

d e t

c

e

n

o

c

.

e c r

u o s

l

a c i

r t c

e l

e

d

e

d

n

u o r

g

e s

e

h

t

w o l

l o f

o t

e

r u l

i

a

F

t l

u

s e r

n a c

s n o

i t

c

u r t

s

n

i

.

k

c o

h

s

l

a c i

r t c

e l

e

r

o h t

a

e

d

n

i

n i r

P

i r p

m

I

m

o c .

c n

i

g r .

w w w

©

ROBERTS GORDON

e

u

q

i

r

t

c

e l

É

c

o

h

C

e

d

r

e

g

n

a

D

t

n

a

r

u

o

c

e l

r

e

h

c

n

a

r

b

é

D

e

t

u

o

t

n

a

v

a

e

u

q

i

r

t

c

e

l

é

.

n

o

i

s

i

v

é

r

e

r

t

ê

t

i

o

d

l

i

e

r

a

p

a

t

e

C

e

d

e

c

r

u

o

s

e

n

u

à

r

e

t

c

e

n

o

c

.

e

r

e

t

á

e

s

i

m

c

e

v

a

t

n

a

r

u

o

c

s

e

c

e

r

v

i

u

s

e

d

e

t

u

a

F

a l

r

e

n

î

a

r

t

n

e

t

u

e

p

s

n

o

i

t

c

u

r

t

s

n

i

.

s

e

u

q

i

r

t

c

e l

é

c

o

h

c

s

e

l

u

o

t

r

o

m

A . S

.

1

U

0

e

0

h

8

t

0

n

0

i

1

d

9 e t

N /

P s i n

U

s t

a t E

x

u

a é m

®

R

E

G

N

A

D

R

E

G

N

A

ULTRAVAC™ Variable Fr equency Drive

EP-100 Pu mp Package - 4" dia. For more information, refer to the EP-100 Installation, Operation and Service Manual (P/N 127201NA).

EP-201 Pu mp Package - 4" dia. For more information, refer to the EP-201/203 Installation, Operation and Service Manual (P/N 127200NA). EP-203 Pu mp Package - 4" dia. For more information, refer to the EP-201/203 Installation, Operation and Service Manual (P/N 127200NA).

System Control

ROBERTS GORDON BZC 700 Controller

EP-301 Pump Package - 4" dia. EP-301 Pump Package - 6" dia.

®

For more inf ormation, refer to the EP-301 Installation, Operation and Service Manual (P/N 127202NA).

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

CRV-Series Assembly Overview

Controller



ULTRAVAC

®

BZC Controller

®

System Control

or ROBERTS GORDON

ROBERTS GORDON

Exhaust

to Outside

Relay*

Pressure Switch

Pump

Boot

Flexible

Reflector

with Hole

Coupling

Tube &

Reflector

Tube

Hanger

U-Clips

S

Support

Reflector

requires zone sensors and additional

®

ULTRAVAC

®

BZC Controllers require zone sensors. System Control requires

®

End

Vent

Chamber

Combustion

Zone 1 Sensor or Thermostat**

appropriate controller Installation, Operation and Service Manual for details.

* May not be needed with certain pumps and controllers. Refer to wiring diagram in the

**ROBERTS GORDON

control equipment. See the appropriate controller installation manual for details.

thermostats. ROBERTS GORDON

Burner

End Cap

Reflector

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

HEATER I NSTALLATION Critical Hanger Placement

Typical Suspension Details

Beam Clamp

Rod (3/8")

24" min.

(61 cm)

"X" (see table)

Chain size

3/16" minimum

Turnbuckle

Locknut (Typical)

Anchor

Screw Hook (3/8")

S Hook

Concrete Beam

Wood Beam

Locknut

Washers

Side View Towards Pump

Description Part Number

Turnbuckle 91903201 S-Hook 91907302 Tube/Ref lector Hanger 03090100

7'6" (2.3 m)

Turnbuckle

Hanger

Reflector

Front View

Run Length Typical Expa nsion Min imum “X ” Lengt h

50' (1 5 m) ±1" (3 cm) 1 2" (30 cm) 100' ( 31 m) ±2 " ( 5 cm) 24" (61 cm) 150' ( 46 m) ±3 " ( 8 cm) 36" (91 cm) 200' ( 61 m) ±4 " (1 0 cm) 46" (122 cm) 250' ( 76 m) ±5 " (1 3 cm) 57" (145 cm)

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Tube Installation

Combustion

Chamber

NOTE: Tubing requires a downward slope of

1/2" (13 mm) per 20' (6 m) away from burner. Tailpipe Tubing requires a downward slope of 1" (26 mm) per 20' (6 m) away from burner.

End View

Weld

Seam

Bottom of Tube

7' 6"

(229 cm)

Description Part Number

Tube 91409XXX Turnbuckle 91903201 Tube/Ref lector Hanger 03090100

Coupling and Tube Assembly

Close c oupli ng with tab

A

Open

Tab

Tube

10'

maximum

(3 m)

B

Hanger

Turnbuckles

Combustion

Chamber

Start slide bar/coupling lock onto coupli ng

Slide Bar/Coupling Lock

Wide end

Coupling

3" (8 cm) to 4" (10 cm)

Closed

Insert tubes into coupling

C

Tube

Ti ght en coupli ng t o join tubes

D

Slide Bar/Coupling Lock

Orient coupling so that

the impact block is in the

2:00 or 10:00 oclock

positions

Tube

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

Description Part Number

Coupling 01329600 Slide Bar /Coup l ing Lock 01329700 Tube 91409XXX

Tube

Coupling

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Coupling and Tube Assembly (Continued)

Tighten Slide B ar as show n below.

Drive Slide Bar until tight. End of Slide Bar should be within tolerance listed below.

± 2" (5 cm)

Correct Slide Bar

dimensions

Repeat A - D until all tubes are assem bled. NOTE: If Coupling is not tight, loss of vacuum can occur.

ELBOW PACKAGE CONFIGURATIO N Elbow Installatio n

Tube

Incorrect Slide Bar

position

Description Part Number Elbow Package 02718702

90° Elbow 01335801 Coupling 01312700 Reflector End Cap 02750800 Reflector Joint Piece 02750900 U-Cl ip Package 91107720

Elbow Installatio n (continued)

Coupling

90° Elbow

Tube

Coupling

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

REFLECTOR INSTALLATION Reflector Inst a llation with Hole

Reflector with Hole

Slide Reflector

with hole

through hanger. Unhook combustion chamber from chain

and insert through hole.

Reconnect chain.

Hanger

Tube

Descript ion Par t Numbe r

Tube/ R e fl ec to r Ha ng er 03 09 01 00 Tube 91409XX X Reflector with Hole 02750304

Reflector Inst a llation

Wire Form

Reflector

Reflector Support

Strap

Desc ription P art Nu mber

Reflect or Support Package 03050010 U-Clip Package 91107720 Reflector End Cap 027508XX

Sheet Metal

Screw

Tube

Combustion

Chamber

U-Clip

(2 clips per

alternate overlaps

per side)

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Reflector, U-Clip and Reflector Support Installation

The pictorial drawings of the heater construction in this Section are schematic only and provide a general guideline of where hangers, reflector supports and U-clips are to be installed.

To ensure proper expansion and contraction movement of the reflectors, a combination of U-clips and reflector supports are used. The positioning of reflec-

1. The first reflector after the burner must be affixed in the middle of the reflector with a reflector support and tight screws.

Reflector End Cap

First Reflector

U-Clips

tor supports and U-clips depend on the individual installation. Use either pop rivets or sheet metal screws instead of u-clips when installing end caps and joint pieces in areas where impact and high w ind may be a factor. The following rules must be observed.

Tight

Sheet Metal

Wire Form

Reflector Support

Strap

Screw

Overlap must be a

minimum of 6" (16 cm)

6"

(16 cm)

2. The overlap at the first and second reflector is a slip overlap. Thereafter, every third reflector joint is a slip overlap. A slip overlap is achieved by either: a.) both reflectors lay inside a hanger.

(no reflector support needed).

b.) using a reflector support with

loose screws at the reflector overlap.

3. The remaining reflector overlaps require a non-slip overlap connection. To affix the reflectors together in a non-slip overlap either: a.) use reflector support and tight screws. b.) if both reflectors lay inside a hanger, u-clips or

sheet metal screws may be used.

This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight screws.

Description Part Number Re flector Suppor t Package 0305001 0

Wire Form 91908004 Reflector Support Strap 03050000 S crew # 8 x 3/4 94320812

U-Cl ip Package 91107720 Reflector End Cap 027508XX

Option B

Non-Slip Overlap

Option A

Slip Overlap

Option B

Slip Overlap

Option A

Non-Slip Overlap

U-Clip

(2 clips per

non-slip overlap

inside a hanger)

Reflector Reflector

Support

Loose screws loosened 1/16" to allow slippage.

Reflector

Tight

screws

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Burner Installation

Burner

Description Part Number

Bolt 94273914 Burner 0270XXXX Lock Washer 96411600 Gasket 01367800 End Vent 013676XX

Combustion

End

Vent

Clips

End Vent

Burner

Combustion

Chamber

Gasket

End

Vent

Chamber

NOTE:

Install End Vent at end combustion chamber position only

Rating

Number

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

OPTIONAL HEATER ACCESSORIES Tee Installation

Tube

Coupling

Tee

Desc ription Part N umb er

Tee 01330XXX Tube/Reflector Hanger 03 090100 Tube 91409XXX Coupling 01312700

Reflector Joint Installation

Reflector

Scribe Contour

Reflector Joint

Flatten Edge

1" (2.5 cm) maximum

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Reflector Joint Installation (continued)

Reflector Joint Detail

Cut away contour with tin snips.

Punch/Drill six 3/32" (2 mm) holes

Install Reflector End Cap

Reflector Joint Detail

Attach Reflector Joint with six #8 sheet metal screws

Reflector

Reflector Joint

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

REFLECTOR SIDE EXTENSION Bracket Installation

Tube

Descript ion Part Number Reflecto r Si de Ext ens i on Packa ge 027 1270 0

Reflect or Si de Exte nsion 01368000 Re tain er Clips 02751 200 Sheet Metal Screws 94118106

Reflector

Tube and Reflector Hanger

Reflector Support

Reflector Side

Extension Bracket

(2 per reflector)

Use additional supports

in high air movement

applications.

Orde r Separ atel y

Reflect or Si de Exte nsion 01329910

Side Reflector Inst a llation

#8 x 3/8" Sheet Metal Screw

Retainer Clip (2 per side)

Reflector Side Extension

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Universal Shield

Universal shields are adjustable aluminum reflectors that can be angled and height adjusted to direct heat to or away from a desir ed area.

Tube

Universal Shield

Desc ription Part N umb er

Un iv ersal Sh ield 027518 01 Un iv ersal Sh ield with Holes 02 7518 00

Universal Shi eld Support Package 02712100

Tube and R eflector S upport Assembly 01329802 Universal Shield Support 02751700 S hield Br acket Assembly 02 721400 Stud 02790900 Hex Nut 92114800

Flattened

Section

Bracket Assembly*

Standard Reflector

Tube and Reflector Support Assembly*

Stud*

Shield Support Bracket*

Hex Nut*

* Included in Universal Shield

Support Package.

Barrier Shield

Do not install barrier shield less than 20' (6 m) downstream of any burner. Do not attach end caps to the ends of the barrier shields. For lengths

greater than 8' (2.6 m), use universal shields. Do not use barrier shields for burner sizes larger than 80,000 btu/Hr.

Tube and Reflector Hanger

Flatten Reflector Edges

Reflector Support Strap Cut Relief Notch

Attach U-Clips

Standard Reflector

Barrier Shield

D esc ri pt i on Par t Numb e r

Barrier Shield 02750303 U- Clip Package 911 0772 0

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

TWO-FOOT DECORATIVE GRILLE INSTALLATION Grille Installat ion

Reflector

Heat Exchanger Tube

Tube and Reflector Hanger

2' x 4' (60 x 120 cm) Aluminum Grille

Suspended Ceiling Frame

Frame Shield Installation

Shield

Description Par t Number

Aluminium Grille 2' x 4' 9140700 0

Descript ion Par t Numb e r

De c o Grille Shield 01365 900

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Reflector Side Extension Installation for Decorative Grilles

NOTE: If the Decorative Grille system is to be installed in an area with considerable air movement, it is recommended that one #8 x 3/8 (3.9 x 9.5mm) sheet metal screw be installed per reflector extension to prevent it from blowing over.

Cut Relief Notches for Tube and Reflector Hangers

A

6" (15 cm) Minimum

Allow 6" (15 cm) minimum clearance between Burner Box and overhead obstructions for service.

Insert Screw here (See NOTE)

Reflector Side Extension

Descript ion Par t Numb e r

Reflector Side Extension 01370412

ONE-FOOT DECORATIVE GRILLE INSTALLATION One-Foot Decorative Grille Bracket

#8 Sheet Metal Screws

Decorative Grille Bracket

Description Part Number

Bracket 01363003

Cut relief notches for supports and hangers.

D is ta n ce "A" E xt en s io n

Minimum Maximum Part No. Widt h

2" (4 cm) 6" (15 cm) 01370408 8" (20 cm)

6" (15 cm) 1 0" ( 26 cm ) 0 1370412 12" (30 c m )

10" (26 cm) 14 " (3 7 c m ) 01370416 16 " (4 0 c m )

In order to maintain reflector shape, do not fasten brackets together. Do not fasten bracket to adjoining reflector s. Maintain same slipjoin t p osition as reflectors.

2" Minimum Bracket Overlap

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Spread apart brackets and install Decorative Grille.

#8 Sheet Metal Screws

Joint Piece

Reinforcement

Slip joint piece into support bracket and fasten to bracket on one side of the joint only.

Joint Piece

Decorative Grille

Description Part Number

Decorative Grille 8’ x 1’ 91406700

Joint Piece and Reinforcemen t

Description Par t Number

Joint Piece 01365903 Reinforcement 01365902

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Fasten end piece to brackets using two #8 sheet metal screws and replace reflector end cap.

Insert end piece between grille and brackets.

End Piece

Reflector End Cap

Insert End Piece between grille and brackets.

Joint Piece

Cut grille bracket at reflector joint piece.

Grille Brackets

Inside

Corner

Decorative Grille

Brackets

Joint Piece

End Piece and Reflector End Cap

90° Elbow

Description Pa rt Number

End Piece 01365901

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

PROTECTIVE GRILLE INSTALLATION Silicone Cap Installation

Silicone Cap

Grille Finger

Desc ription P art Numb er

Grille Section 08050001 Grille End Cap 08050002 Silic one Cap 9 19 1595 1-6P

Grille End Cap Ins tallation

A

Grille

Grille End Cap

B

CD

Bend up 90°

Pull outward

Grille Installat ion

40 "

(101 cm)

Reflector

Final Grille Section

Grille

Grille End Cap

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

CRV-Series Classic Cast-Iron Components

WARNING

Suspension Hazard

Hang heater with materials with a minimum working load of 750 lbs. (340 kg).

Use special tube and reflector hangers when suspending the schedule 40 steel pipe system.

Schedule 40 steel pipe is heavy and will fall if not supported properly.

Distance between supports must be 7' (2.13 m) or less.

Failure to follow these instructions can result in death, injury or property damage.

Special Tube and Reflector Hanger

7' (2.13 m) Maximum

Schedule 40 Steel Pipe

Cast-Iron Combustion Chamber with Schedule 40 Steel Pipe

The total weight of each burner and combustion chamber is 40.25 lbs (18 kg). 4" Schedule 40 pipe weighs 10.9 lbs. (5 kg) per foot.

Coupling

4" Tube

ROBERTS-GORDON

CORAYVAC® Classic Cast-Iron Combustion

Chamber

ROBERTS-GORDON

Tur nb uckle Hang cast-iron combustion chamber with a turnbuckle (spring clips will not fit around cast-iron hanging loop).

End Vent

Clips

®

Cast-Iron Adapter

End Vent Plate for

End Burner only

End Vent

Clips

®

Cast-Iron Combustion Chamber with Standard 4" O.D. Infrared Tubing

The total weight of each burner and combustion chamber is 40.25 lbs (18 kg). 4" O.D. 16 Ga. tubing weighs 2.8 lbs. (1.3 kg) per foot.

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

Cast-Iron Adapter

End Vent Plate for

End Burner only

Desc ription P art Number

Sp ec i a l Tube & Refl ect or Hanger 0 2790 300 Turnbuckle 91903201 Cast-Iron Combustion Chamber 02721200-1P Cast-Iron A dapter 02722100 Coupling 01312700

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

PUMP I NST ALLA T ION EP-200 Condensate Valve Asse mbly

1" BSP threaded hole.

Use 1" x ¾" reducer.

(not supplied)

Copper or

galvanized pipe

3/4" female

Wall

36" Minimum

vertical drop

between pump

and condensate

valve assembly.

Condensate

Valve

Assembly

3/4" female

flow

Must be connected to a drain system in accordance with local codes.

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

VENTING Vertical V enting Configurati on

Approved

Vent Cap

2' (610 mm)

Minimum

Approved

Thimble

Flexible Boot

Clamps

HORIZONTAL VENTING 4" (10 CM) PIPE EP-100 Horizont al Venting Configur ations

25' (8 m) and 3 Elbows Maximum

Aluminized Tee

Drain Cap

4" (10 cm) Single Wall Pipe

1" (250 mm)

P.V.C to drain

system in

accordance

with local

codes.

6"(150 mm) 20" (510 mm) for EP-300

18" (46 cm) Minimum 40" (102 cm) Maximum

Bird

Screen

Approved Thimbles

18" (46 cm) Minimum 40" (102 cm) Maximum

Vent Terminal Tjernlund VH1-4

5" to 4" Reducer

(12.5 mm to 10 cm)

5" (12.5 cm) Single Wall Pipe

50' (15 m) and 3 Elbows Maximum

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

6" to 5" Reducer

(15 cm to 12.5 cm)

Vent Terminal Tjernlund VH1-6

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

EP-200 Series Horizontal Venting Configurations

18" (46 cm) Minimum 40" (102 cm) Maximum

5" to 4" Reducer

(12.5 cm to 10 cm)

5" (12.5 cm) Single Wall Pipe

25' (8 m) and 3 Elbows Maximum

6" to 4" Reducer (15 cm to 10 cm)

4" (10 cm) Single Wall Pipe

10' (3 m) Maximum and No Elbows

6" to 5" Reducer

(15 cm to 12.5 cm)

Bird

Screen

Approved Thimbles

18" (46 cm) Minimum 40" (102 cm) Maximum

4" (10 cm) Vent Terminal

Vent Terminal Tjernlund VH1-4

Vent Terminal Tjernlund VH1-6

6" (15 cm) Single Wall Pipe

50' (15 m) and 3 Elbows Maximum

EP-300 Series Horizontal Venting Configurations

10' (3 m) Maximum and 1 Elbow

Single Wall Pipe/Tube 6" (15 cm)

Pitch single wall pipe downward away from pump 1/4" every 10' (3 m).

Vent Terminal Tjernlund VH1-6

18" (46 cm) Minimum 40" (102 cm) Maximum

6" (15 cm)

Bird Screen

(Included)

6" (15 cm)

Band Clamp

Thimble

Vent Terminal

Tjernlund VH1-

6" (15 cm)

or Equivalent

(Not Included)

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

OUTSIDE COMBUSTION AIR SUPPLY Filter Housing Assembly

Door-Control

Housing

Filter Housing

Wing Nut

4" (10 cm)

Air Flex Duct

Air Supply Blower Suppo rt

Clamp

Filter

Top Gasket

and Disk

Bottom Gasket

Descri p tion Part Num ber

Filter Housing 01326801 Filter and Gaskets 01312401 Filter Support 91905500 Wing Nut 92511601 4” Air Flex Duct (box of eight 8’ sections) 91409601

Outside

Air Supply

Blower

Filter

Support

Descript ion Par t Numb e r

Blower 90707501 Mounting Bracket 01316000

Mounting

Bracket

Wall

Outside

Wall

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

Pressurized Outside Air Supply

Description Par t Number

Filter Housing 01326801 4" Take O ff 01324401 Blower 90707501

Outside

Burner

Air Supply

Blower

Filter

4" (10 cm)

Housing

Air Flex Duct

Mounting

Bracket

4" (10 cm)

Clamp

Take Off

Outside

Wall

Non-Pressurized Outside Air Sup ply

Sheet Metal

or PVC

Vent Cap

Bird Screen

Outside Wall

or

Description Par t Number

P r essure Sw i tch K i t 90434501 4" B ird Screen 01365400 4" V ent Cap 90502300 6" V ent Cap 90502302

Pressure Switch

Lock Nuts

7/16" Diameter Hole

6' (1.8 m)

Maximum

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

GAS PIPING Gas Connection with Stainless Steel Flex Gas Connector

Shut-Off Valve must be parallel to burner gas inlet. The 2" (50 mm) displacement shown is for the cold condition. T his displacement may reduce when the system is fired.

3/4" NPT Pipe

Shut-Off Valve

(included

with connector)

12"

2" (5 cm)

(30 cm)

Stainless

Steel Flex

Gas Connector

Horizontal

De sc ript ion Part Number

1/2" Flex Gas Line 91412200 3/4" Flex Gas Line 91412203

Hold gas nipple securely with pipe wrench when attaching the flex gas connector.

Failure to follow these instructions can result in product damage.

45°

Rear ViewBurner

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

WIRING One Zone Ope ration without Control Panel

WARNING

Electrical Shock Hazard

Disconnect electrical power and gas supply before servicing.

This appliance must be connected to a properly grounded electrical source.

Failure to follow these instructions can result in death or electrical shock.

120V

1ph

60Hz

L

N

Ground

SPST (12A)

Transformer

Thermostat

Black

White

Relay

C

R

W

G

Y

1

3

2

4

COIL COIL

6

5

Pressure

Switch

(Pump)

Description Par t Number

S PST Tr ansfor mer Rela y 90417600

Red

LN

NL

Pump Motor

Zone 1

Burners

Nine Burners Maximum

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

Two Zone Operation without C ontro l Panel

Zone 1

Thermostat

120V

1ph

60Hz

L

COIL

White

DPST (12A) Transformer

Relay

C

R

G

W

Y

Purple Red

1

3

2

6

4

COIL

5

Red

Black

Black Black

Zone 2

Thermostat

Red/Yellow

Purple

Black

DPST (12A)

Transformer

Relay

R

C

G

W

1

2

4

COIL

5

Y

3

6

COIL

Red/YellowWhite

N

Pressure

Switch

(Pump)

Description Part Number

DPST Transformer Relay 90436300

LNLN

NL

Pump Motor

Zone 1

Burners

Zone 2

Burners

Nine Burners Total Maximum Between Zones

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

CRV-Series Burner Internal Wiring

Black

120 V

Power Supply

TRANSFORMER

White

Green

1

3

5

Yellow

4

Blue

Green

Yellow

GAS

VALVE

Brown

Yellow

TH

V1 S1 V2/GND

Black

IGNITION MODULE

BURNER

If any of t he original wire as supplied with the heater must be replaced, it must be replaced with wir-

ing material having a temperature rating of at least 105°C and 600 volts.

CRV-Series Burner Internal Ladder Diagram

L1

TRANSFORMER

Black

L2

White

Yellow

ELECTRODE

Gap

Blue

Yellow

Brown

Black

GAS VALVE

S1 V1

V2

Gnd

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

TH

IGNITION MODULE

ROBERTS GORDON® CRV-SERIES SUBM ITT AL SHEET

INTERNAL BURNER DIAGRAM

Gasket (Burner to Mixing Chamber)

Burner Head

Electrode

Electrode Gasket

Mixing Chamber

Combustion

Chamber

Gasket

OFF

ON

Gas Valve

Transformer

Ignition Module

Regulator

B EFORE INSTALLAT I ON AND OPERATION OF HEATI NG EQUIPM ENT, READ AND UNDERSTAND THE INSTALLATION, OPERATION AND SERVICE MANUAL. A PPLICATIONS, ENGINEERING AND DE TAILED GUIDANCE ON SYSTEMS DES IGN, INSTAL LATION AND PRODUCT PERFORMANCE IS AVAILABLE UP ON REQUES T. ROBERTS GORDON® PRODUCTS ARE TO B E INSTALLED ONLY IN ACCORDA NCE WITH LOCAL LA WS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALIFIED IN THE INSTA LLATION AND SERVICE OF GAS-FIRED HEATING EQUIPMENT.

ROBERTS GORDON® CRV-SERIES SUBMITTAL SHEET

THE ROBERTS GORDON® CORAYVAC® LIMITED WARRANTY ROBERTS-GORDON WILL PAY FOR:

Within 42 months from date of shipme nt from RobertsGordon, replacement parts will be provided free of charge for any part of the controller whi ch fails due to a manufac turing or material defect.

Roberts-Gordon will require the part i n question to be returned to the factory. Roberts-Gordon will, at i ts sole discretion, repair or replace after determining the nature of the defect and disposition of part in question.

ROBERTS GOR DON® warrants the cast iron combustion chamber of the CORAYVAC® Classic System will be free from defects in material and workmans hip. This warranty is limited to twenty-five (25) years from the date of shi pment by RobertsGordon. All other components of the COR AYVAC® Clas sic Sy stem adhere to the standard warranty listed in the paragraph above.

ROBERTS GOR DON® Replacement Parts are warranted for a period of 18 m onths from date of shipment fr om Rober ts-Gordon or the remaining CORAYVAC® warranty.

ROBERTS-GORDON WILL NOT PAY FOR:

Service trips, service calls and labor charges. Shipm ent of replacement par ts. Cl aims where the total price of the goods have not

been pai d. Damage due to:

• Improper i nstal lation, oper ation or maintenance.

• M isuse, abuse, neglect, or m odificati on of the CORAYVAC® in any way.

• U se of the CORAYVAC® for other than i ts intended purpose.

• Incorrect gas or electrical supply, accident, fire, fl oods, acts of God, wa r , ter roris m, or other casual ty.

• Improper ser vice, us e of replacement parts or access ories not specified by R oberts- Gordon.

• Failure to in s ta ll or m aintain the CORAYVAC® as directed in the Installation, Operation and Service manual.

• R elocation of the CORAYVAC® after initial inst allation

• The use of the CORAYVAC® in a corrosive atmospher e containing contaminants.

• The use of the CORAYVAC® in the vi cini ty of a combustibl e or explosive m aterial.

• Any defec t in the CORAYVAC® arising from a drawing, design, or speci fication supplied by or on behal f of the consumer.

• D am age incurred during shipment. Claim must be filed with carrier.

WARRANTY IS VOID IF:

Th e CORAYVAC® is not installe d by a c ontract or qualif ied in the installation and service of gas fired heating equipment.

You cannot prove original purchase date and required a nn ua l ma in te nance his tor y.

The data plate and/or serial number are removed, defaced, modified or alter ed in any way.

The ownership of the CORAYVAC® is moved or transferred. This warr anty is nontransferable.

Roberts-Gor don is not permitted to inspect the damaged cont r oll er and/or c omponent parts .

READ YOUR INSTALLATION, OPERATION AND SERVICE MANUAL

If you have questions about your controller, contact your install ing professional. Should you need R eplacement Parts or have additional questions, call or wr ite Rober tsGordon:

U.S.A.

1250 William S treet P.O. Bo x 44 Buffal o, New York 14240-0044

716.852.4400

Canada

76 Ma in Street Wes t, Unit 10 Grimsby, Ontario L3M 1R6

905.945.5403

On th e we b at: www.rg-inc.com Roberts-G ordon's l iability, and your exc lusive remedy,

under this warr anty or any impl ied warranty (including t he implied warran ti es of merchanta bility and fi tne ss for a particular purpose) is limite d to providi ng re pl ac eme nt parts during the term of this warra nty.

Some jurisdictio ns do not allo w limita tio ns on ho w lon g an implied war ranty lasts, so this limitation may no t apply to you. There are no rights, war ranties or conditions, expressed or implied, statutory or otherwise, other than those contained in this warranty.

Roberts- Gordon s hall i n no event be responsible for inci dental or consequential damages or incur liability for dam ages in exce ss of the am ount paid by you for the CORAYVAC®. Some jurisdictio ns do no t allow the

exc l u si on or li mit a ti on of inc idental or conseque nti al damag es, so this limita tion or exclusi on m ay not apply to you. This wa rranty gives you specific legal rights, and you may also have other right s which v ary from jurisdiction to jurisdiction.

Rober ts-Gordon shall not be responsible for failure to pe rf or m und er the t er ms of t his w a rr an ty if caus e d by circumsta nces out of its control, inc luding but no t limit ed to war, fire, flood, strike, governm ent or cour t order s, acts of G od, ter rori sm, unavailabili ty of supplies, parts or pow er . No pe rson is author ized to assume for Roberts-Gordon any other warran ty, obli ga tion or liability.

LIMITATIONS ON AUTHORITY OF REPRESENTATIVES:

No r epres ent ative of R oberts-Gordon, other than an Executive Officer, has authority to change or extend these provisions. Changes or extensions shal l be binding only if confir med in writing by Roberts-Gordon's duly authorized Executive Officer.

BEFORE INS TALLAT ION AND OPERAT ION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATI ON AND SERVICE MANUA L. APPLICATIONS , ENGINEERING AND DETA ILED GUIDA NCE ON SYS TEMS DESIGN, INSTALLAT ION AND PRODUCT P ERFORMANCE IS AVAILABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANCE WITH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONT RACTOR QUALIFIED IN THE INSTALLA TION AND S ERVICE OF GAS-FI RED HEAT ING EQUIPMENT.

Roberts Gorden RUF 100, RUF 199 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual