Roberts Gorden AG15ST, AG20ST, AG30ST, AG35ST, AG25ST Installation, Operation & Service Manual

...
WARNING
FOR YOUR SAFETY If you smell gas:
1. Open windows.
2. DO NOT try to light any appliance.
3. DO NOT use electrical switches.
4. DO NOT use any telephone in your building.
5. Extinguish any open flame.
6. Leave the building.
7. Immediately call your local gas supplier after leaving the building. Follow the gas supplier’s instructions.
8. If you cannot reach your gas supplier, call the Fire Department.
Fire Hazard
Keep all flammable objects, liquids and vapors the minimum required clear­ances to combustibles away from heater.
Some objects will catch fire or explode when placed close to heater.
Failure to follow these instructions can result in death, injury or property damage.
Roberts-Gordon Europe Limited
Unit A, Kings Hill Business Park Darlaston Road, Wednesbury West Midlands, WS10 7SH UK Telephone: +44(0)121 506 7700 Fax: +44(0)121 506 7701 Service Telephone: +44(0)121 506 7709 Service Fax: +44(0)121 506 7702
E-mail: uksales@rg-inc.com E-mail: export@rg-inc.com
www.brooder-heater.com
WARNING
Installation must be done by a registered installer/ contractor qualified in the installation and service of gas-fired heating equipment or your gas supplier.
Improper installation, adjustment, alteration, service or maintenance can result in death, injury or property damage. Read the installation, operation and service manual thoroughly before installing or servicing this equipment.
Installer
Please take the time to read and understand
these instructions prior to any installation.
Installer must give a copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide
your serviceman with necessary information.
© 2011 Roberts-Gordon Europe Ltd
Blackheat
®
AG
Vacuum Assisted
Linear and Double Linear
Gas Fired Heating
Systems
Installation, Operation &
Service Manual
For Agricultural Use
IP55 Protected Burner Box
AG15ST AG20ST AG25ST AG30ST AG35ST AG40ST AG45ST AG50ST
AG30DL AG40DL AG50DL AG60DL AG70DL
170103UK Rev B 04/11
TABLE OF CONTENTS
SECTION 1: Heater Safety ............................................2
1.1 Manpower Requirements ....................................2
1.2 IP55 Protection....................................................2
1.3 Safety Labels and Their Placement ....................2
SECTION 2: Installer Responsibility............................4
2.1 Low Level User Instructions................................4
2.2 Corrosive Chemicals...........................................4
2.3 National Standards and Applicable Codes .........4
SECTION 3: Clearance To Combustibles ....................5
3.1 Required Clearances to Combustibles ...............5
3.2 Clearance Data - Linear and Double Linear .......6
SECTION 4: Major Component Descriptions..............8
SECTION 5: General Suspension Details ...................9
SECTION 6: Linear & Double Linear Heater
Installation .............................................. 11
6.1 Linear Standard Parts List ................................ 11
6.2 Double Linear Standard Parts List....................14
6.3 Burner Tube Installation ...................................17
6.4 Coupling and Tube Assembly...........................17
6.5 Tube Clamp Package Installation .....................19
6.6 Reflector Installation .........................................20
SECTION 7: Burner & Fan Installation ......................22
7.1 Burner Installation.............................................22
7.2 IP55 Fan Assembly ..........................................23
7.3 Linear Fan Installation ......................................23
7.4 Double Linear Fan Installation ..........................24
SECTION 8: Optional Heater Accessories ................26
8.1 Reflector Side Extension Installation ................27
8.2 Decorative Grille Installation .............................28
8.3 Protective Grille Installation...............................29
8.4 Sports Hall Guard Installation...........................30
8.5 Undershield Installation ....................................31
8.6 Wall Mounting...................................................32
SECTION 9: Venting and Fresh Air Supply ...............33
9.1 Type C12 , C32 & C62 Appliance .....................33
9.2 Type B22 Appliance ..........................................33
9.3 Flue Installation ................................................33
9.4 Ventilation Requirements ..................................33
9.5 Fresh Air Supply ...............................................33
9.6 Outside Combustion Air Supply........................34
9.7 Common Duct...................................................35
SECTION 10: Gas Piping ............................................36
SECTION 11: Wiring ....................................................38
11.1 Typical External Wiring Diagram (Linear) ........38
11.2 Typical External Wiring Diagram
(Double Linear Option 1) ................................. 39
11.3 Typical External Wiring Diagram
(Double Linear Option 2) .................................39
11.4 Internal Wiring Diagram ..................................40
SECTION 12: Operation..............................................41
12.1 Heater Lockout Indication (Optional) .............. 41
12.2 Testing ............................................................ 42
12.3 Commissioning (Multiburner)..........................42
12.4 System Checks ............................................... 42
12.5 User Instructions.............................................42
SECTION 13: Servicing Instructions .........................43
13.1 Annual Procedure ...........................................43
13.2 Sealing Gaskets ............................................. 43
13.3 Component Removal......................................43
13.4 Maintenance Checklist.................................... 44
SECTION 14: Troubleshooting ................................... 46
14.1 Troubleshooting Flow Chart
(Linear and Double Linear)............................. 47
14.2 Manifold Gas Pressure Setting .......................49
SECTION 15: Replacement Parts............................... 50
15.1 Replacement Packages ..................................52
SECTION 16: Specifications.......................................53
16.1 Material Specifications....................................53
16.2 Heater Specifications......................................53
16.3 Venting Specifications.....................................53
16.4 Suspension Specifications..............................53
16.5 Controls Specifications ................................... 53
16.6 Linear Heater..................................................54
16.7 Double Linear Heater...................................... 54
16.8 Burner Specifications......................................55
© 2011
Roberts-Gordon Europe Limited
Printed in U.K.
TABLE OF FIGURES
Figure 1: Bottom and Back Panel Label Placement ........3
Figure 2: Control Side Label Placement..........................3
Figure 3: Linear & Double Linear, Horizontal Mounts......6
Figure 4: Linear & Double Linear, One Side Reflector ....6
Figure 5: Linear & Double Linear, Two Side Reflectors ...6 Figure 6: Linear & Double Linear, 2 Foot Deco Grille &
Protective Grille ................................................7
Figure 7: Undershield ** ..................................................7
Figure 8: Linear & Double Linear, Venting.......................7
Figure 9: Critical Hanger Placement .............................10
Figure 10: Linear General Assembly Overview............. 12
Figure 11: Linear Layout Overview................................13
Figure 12: Double Linear General Assembly Overview.15
Figure 13: Double Linear Layout Overview ...................16
Figure 14: Linear (Horizontal)........................................32
Figure 15: Linear (Rear View) .......................................32
Figure 16: Individual Flue Connection Detail.................34
Figure 17: Flue Connection Dimensions .......................34
Figure 18: Air Supply with Flue Configurations..............35
Figure 19: Gas Connection with Stainless Steel Flex
Connector.....................................................37
Figure 20: Sequence of Operation Chart ......................41
Figure 21: Burner Cup Position.....................................44
Figure 22: Linear Specifications....................................55
1
Product Approval
ROBERTS GORDON® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive, the Low Voltage Directive, the Electromagnetic Compatibility Directive and the Machinery Directive for use on natural gas and LPG when installed, commissioned and maintained in accordance with these instructions.
These instructions refer to appliances designed to operate in the European Union. Appliances designed for other countries (Non-European Union) are available on request. This appliance must be installed in accordance with the local and national codes in force and used
only in a sufficiently ventilated space, as specified in these instructions. Before installation, check that the local gas distribution systems, nature of gas and pressure, and
adjustment of the appliance are compatible.
BLACKHEAT® AG INSTALLATION OPERATION AND SERVICE MANUAL
2
SECTION 1: HEATER SAFETY
Your Safety is Important to Us!
This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay special attention when reading and following the warnings in these sections.
Installation, service and annual inspection of heater must be done by a registered installer/contractor qualified in the installation and service of gas-fired heating equipment.
Read this manual carefully before installation, operation or service of this equipment.
This heater is designed for heating nonresidential indoor spaces. Do not install in residential spaces. These instructions, the layout drawing, local codes and ordinances, and applicable standards that apply to gas piping, electrical wiring, venting, etc. must be thoroughly understood before proceeding with the installation.
Protective gear is to be worn during installation, operation and service. Thin sheet metal parts, such as the reflector portion of the heater and the various venting components, have sharp edges. To prevent injury, the use of work gloves is recommended. The use of gloves will also prevent the transfer of body oils from the hands to the surface of the reflector.
Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliance are compatible.
The heater must be applied and operated under the gen­eral concepts of resonable use.
This appliance is not intended for use by persons (includ­ing children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concern­ing use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do no play with the appliance.
For additional copies of the Installation, Operation and Service Manual, please contact Roberts-Gordon Europe Limited.
1. 1 M a n p ow er Re quirements
To p revent personal injury and damage to the heater, two persons will be required for installation.
1.2 IP55 Protection
The burner is certified to protection class of IP55. This means that the internal components of the burner are protected against extreme dusty atmosphere and water jets from all sides. Outside air supply and flue are mandatory for this heater. The standard exhaust fans mentioned in this manual do NOT have IP55 protection and must be outside the wet environment. If the fan is to be installed in the wet environment, a special IP54 protected fan must be used. Consult Roberts-Gordon LLC for alternative exhaust fans. Optional stainless steel burner box provides long life in the most corrosive applications. Always ensure that the environment to be heated is not of an explosive or flammable nature. For
more information, please consult your ROBERTS GORDON
®
representative.
In order to have trouble free performance of your BLACKHEAT
®
AG heater and maintain the IP55 protection, follow all instructions in this manual, especially the replacement of sealing gaskets.
1.3 Safety Labels and Their Placement
Product safety signs or labels should be replaced by the product user when they are no longer are legible. Please contact Roberts-Gordon LLC or your ROBERTS GORDON
®
independent distributor to obtain replacement signs or labels. See Page 3, Figure 1 through Page 3, Figure 2.
SECTION 1: HEATER SAFETY
3
Figure 1: Bottom and Back Panel Label Placement
Figure 2: Control Side Label Placement
Logo Label
Fan/Burner Label
Bottom Panel
Rating Plate Label
Back Panel
Model No.
Serial No.
Appliance Type
Gas Pressure at Manifold
Normal Input Rating (Net Calorific Value)
Min. Input Rating (Net Calorific Value)
Country of Destination
Year of Production
Category
Orifice Size
Electrical Rating
V
Hz
W
Gas Type
Infrared Radiant Tube Heater
This applicance must be installed in accordance with the
rules in force, and used only in a sufficiently ventilated space.
Consult instructions before installation and use of this applicance.
0063
Model No.
Serial No.
Appliance Type
Gas Pressure at Manifold
Normal Input Rating (Net Calorific Value)
Min. Input Rating (Net Calorific Value)
Country of Destination
Year of Production
Category
Orifice Size
Electrical Rating
V
Hz
W
Gas Type
Infrared Radiant Tube Heater
This applicance must be installed in accordance with the
rules in force, and used only in a sufficiently ventilated space.
Consult instructions before installation and use of this applicance.
0063
Description Part Number
Logo Label 91033200 Rating Plate Label 91031300 Fan/Burner Label 91033300
Top Panel
Gas Connection Label
Description Part Number
Logo Label 91033200 Wiring Diagram Label 91031404 Gas Connection Label 91018122
BLACKHEAT® AG INSTALLATION OPERATION AND SERVICE MANUAL
4
SECTION 2: INSTALLER RESPONSIBILITY
• To install the heater, as well as the gas and electrical supplies, in accordance with applicable specifications and codes. Roberts-Gordon LLC recommends the installer contact a local Building Inspector or Fire Marshal for guidance.
• To use the information given in a layout drawing and in the manual together with the cited codes and regulations to perform the installation.
• To install the heater in accordance with the clear­ances to combustibles.
• To furnish all needed materials not furnished as standard equipment.
• To plan location of supports.
• To provide access to burners for servicing on all sides, for burner removal.
• To provide the owner with a copy of this Installation, Operation and Service Manual.
• To never use heater as support for ladder or other access equipment and never hang or suspend any­thing from heater.
• To ensure there is adequate air circulation around the heater and to supply air for combustion, ventilation and distribution in accordance with local codes.
To ensure the heater is placed in an approved application.
2.1 Low Level User Instructions
In all situations, clearances to combustibles must be maintained. Signs should be posted in storage areas to specify the maximum stacking height of items placed below heater to maintain required clearances to combustibles. Minimum clearances must be maintained from vehicles parked below the heater. Caution should be used when running the system near combustible materials such as wood, paper, rubber, etc. Consideration should be given to partitions, storage racks, hoists, building construction, etc.
A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles. Please contact Roberts-Gordon LLC or your ROBERTS GORDON
®
independent distributor to obtain the wall tag. Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater (e.g. thermostat).
A copy of the wall tag (P/N 91037912) is illustrated on the back cover. This copy of the wall tag can be affixed on the wall near the heater. Know your model number and installed configuration. Model number and installed configuration are found on the burner and in the Installation, Operation and Service Manual. Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces on the tag.
2.2 Corrosive Chemicals
Roberts-Gordon LLC cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation; this is entirely the responsibility of the installer. It is essential that the contractor, the sub­contractor, or the owner identifies the presence of combustible materials, corrosive chemicals or halogenated hydrocarbons* anywhere in the premises.
* Halogenated Hydrocarbons are a family of chemical com­pounds characterized by the presence of halogen elements (fluorine, chlorine, bromine, etc.). These compounds are frequently used in refrigerants, cleaning agents, solvents, etc. If these compounds enter the air supply of the burner, the lifes­pan of the heater components will be greatly reduced. An out­side air supply must be provided to the burners whenever the presence of these compounds is suspected. Warranty will be invalid if the heater is exposed to halogenated hydrocarbons.
2.3 National Standards and Applicable Codes
All appliances must be installed in accordance with the latest revision of the applicable standards and national codes. This refers also to the electric, gas and venting installation. Note: Additional standards for installations in Public Garages, Aircraft Hangars, etc. may be applicable.
The heater must not be operated in environmental temperatures below 0° C.
CAUTION
Product Damage Hazard
Do not use heater in area containing corrosive chemicals.
Refer to appropriate Material Safety Data Sheets (MSDS).
Failure to follow these instructions can result in product damage.
SECTION 3: CLEARANCE TO COMBUSTIBLES
5
SECTION 3: CLEARANCE TO COMBUSTIBLES
3.1 Required Clearances to Combustibles
Clearances are the required distances that combustible objects must be away from the heater to prevent fire hazards. Caution should be used when running the system near combustibles. Combustibles are materials that may catch on fire and include common items such as
wood, paper, rubber, fabric, etc. Maintain clearances to combustibles at all times for safety.
Clearances for all heater models are located on Page 6, Figure 3 through Page 7, Figure 8 in this manual. Check
the clearances on each burner for the model heater being installed to make sure the product is suitable for your application and the clearances are maintained. Read and follow the safety guidelines below:
• Keep petrol or other combustible materials including flammable objects, liquids, dust or vapours away from this heater or any other appliance.
• The stated clearances to combustibles represents a surface temperature of 32°C (90°) above room tem- perature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, tri-ply, etc) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adja­cent materials are protected from degradation.
• Maintain clearances from heat sensitive material, equipment and workstations.
• Maintain clearances from vehicles parked below the heater.
• Maintain clearances from swinging and overhead doors, overhead cranes, vehicle lifts, partitions, storage racks, hoists, building construction, etc.
• In locations used for the storage of combustible mate­rials, signs must be posted to specify the maximum permissible stacking height to maintain required clearances from the heater to the combustibles. Signs must be posted adjacent to the heater thermostat. In the absence of a thermostat, signs must be posted in a conspicuous location.
• Consult local Building Inspector, Fire Insurance Carrier or other authorities for approval of proposed installation when there is a possibility of exposure to combustible airborne materials or vapours.
• Hang heater in accordance to the minimum suspension requirements on Page 9, Section 5.
WARNING
Fire Hazard
Keep all flammable objects, liquids and vapors the minimum required clearances to combustibles away from heater.
Some objects will catch fire or explode when placed close to heater.
Failure to follow these instructions can result in death, injury or property damage.
BLACKHEAT® AG INSTALLATION OPERATION AND SERVICE MANUAL
6
3.2 Clearance Data - Linear and Double Linear
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses.
2. Clearances B, C and D can be reduced by 50% after 7500 mm of tubing downstream from the burner.
3. All measurements are in millimeters.
FIGURE 3: LINEAR & DOUBLE LINEAR, HORIZONTAL MOUNTS
Model
AG15ST
AG30DL
AG20ST
AG40DL
AG25ST
AG50DL
AG30ST
AG60DL
AG35ST
AG70DL
AG40ST
AG45ST
AG50ST
A 150 150 150 150 150 150 200 200
B 1024 1116 1116 1173 1346 1403 1472 1530
C 1570 1650 1650 1780 1930 1970 2010 2080
D 1024 1116 1116 1173 1346 1403 1472 1530
FIGURE 4: LINEAR & DOUBLE LINEAR, ONE SIDE REFLECTOR
Model
AG15ST
AG30DL
AG20ST
AG40DL
AG25ST
AG50DL
AG30ST
AG60DL
AG35ST
AG70DL
AG40ST
AG45ST
AG50ST
A 150 150 150 150 150 150 200 200
B 265 265 265 265 265 265 265 265
C 1580 1760 1760 1930 2090 2130 2160 2240
D 1380 1587 1587 1725 1909 1967 2024 2139
A
C
D
B
FIGURE 5: LINEAR & DOUBLE LINEAR, TWO SIDE REFLECTORS
Model
AG15ST
AG30DL
AG20ST
AG40DL
AG25ST
AG50DL
AG30ST
AG60DL
AG35ST
AG70DL
AG40ST
AG45ST
AG50ST
A 150 150 150 150 150 150 200 200
B 678 736 736 793 943 989 1024 1173
C 1660 1810 1810 1960 2110 2160 2210 2320
D 678 736 736 793 943 989 1024 1173
A
C
D
B
SECTION 3: CLEARANCE TO COMBUSTIBLES
7
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses.
2. Clearances B, C and D can be reduced by 50% after 7500 mm of tubing downstream from the burner.
3. All measurements are in millimeters.
** When installed in the first 3 m.
FIGURE 6: LINEAR & DOUBLE LINEAR, 2 FOOT DECO GRILLE & PROTECTIVE GRILLE
Model
AG15ST
AG30DL
AG20ST
AG40DL
AG25ST
AG50DL
AG30ST
AG60DL
AG35ST
AG70DL
AG40ST
AG45ST
AG50ST
A 150 150 150 150 150 150 200 200
B 1024 1116 1116 1173 1346 1403 1472 1530
C 1570 1650 1650 1780 1930 1970 2010 2080
D 1024 1116 1116 1173 1346 1403 1472 1530
A
C
D
B
FIGURE 7: UNDERSHIELD **
Model
AG15ST
AG30DL
AG20ST
AG40DL
AG25ST
AG50DL
AG30ST
AG60DL
AG35ST
AG70DL
AG40ST
AG45ST
AG50ST
A 150 150 150 150 150 150 - -
B 1139 1173 1461 1461 1576 1610 - -
C 840 965 11 20 112 0 1220 1270 - -
D 1139 1173 1461 1461 1576 1610 - -
A
C
D
B
FIGURE 8: LINEAR & DOUBLE LINEAR, VENTING
Model
AG15ST
AG30DL
AG20ST
AG40DL
AG25ST
AG50DL
AG30ST
AG60DL
AG35ST
AG70DL
AG40ST
AG45ST
AG50ST
E 1000 1000 1000 1000 100 0 1000 1000 1000
F 500 500 500 500 500 500 500 500
Radiant tubes
Fan
Unvented
Vented
E
F
BLACKHEAT® AG INSTALLATION OPERATION AND SERVICE MANUAL
8
SECTION 4: MAJOR COMPONENT DESCRIPTIONS
Burner (shown with Tube Gasket)
Must be installed with the flame observation window facing down.
Reflector (Aluminium or Stainless Steel)
Alternate overlap as shown on overview. Minimum overlap is 160 mm.
Coupling Assembly with Lock
Reflector End Cap
Punch out center section to accommodate tube.
Fan Assembly (Includes Flange)
Fan assembly is attached to the last section of tubing (fan tube).
Tube and Reflector Hanger
Suspend system from these hangers.
Flex Gas Line
Tube
Heat treated aluminised tube supplied in 3000 mm lengths.
Burner Tube
Supplied in 3000 mm lengths. Burner tube is always the first tube after the burner.
Reflector Support Strap, Wire Form & #8 x 3/4 Screw
Fan Tube with Internal Swirler
Supplied in 3000 mm lengths. Fan tube is always the last tube on the heater where the fan is attached. The swirler is welded inside of the tube end.
Fan Flange Assembly and Screws
Height Adjuster
Bow Shackle
Tee Assembly
Damper Flange Assembly
For use on Multiburner Systems.
Tube and Reflector Hanger with Clamp Package
Position this hanger no more than 100 mm away from the burner assembly.
Spring Hook
S-hook
SECTION 5: GENERAL SUSPENSION DETAILS
9
SECTION 5: GENERAL SUSPENSION DETAILS
To ensure your safety, and comply with the terms of the warranty, all units must be installed in accordance with
these instructions.
The gas or the electrical supply lines must not be used to support the heater.
Do not locate the gas or electric supply lines directly over the path of the flue products from the heater.
The heater must be installed in a location that it is readily accessible for servicing.
The heaters must be installed in accordance with clearances to combustibles as indicated on the rating plate and in this manual.
The minimum and maximum gas inlet pressures must be maintained as indicated on the rating plate. Typical installation configurations are shown in Figure 9.
NOTE: Some models may receive S-hooks (P/N
91907302) or spring hooks (P/N91903300), rather than bow shackles.
WARNING
Severe Injury Hazard
Secure burner to burner tube with bolts and lockwashers.
Hang heater with materials with a minimum working load of 75 lbs (33 kg).
Failure to follow these instructions can result in death, injury or property damage.
WARNING
Cut/Pinch Hazard
Wear protective gear during installation, operation and service.
Edges are sharp.
Failure to follow these instructions can result in injury.
BLACKHEAT® AG INSTALLATION OPERATION AND SERVICE MANUAL
10
Figure 9: Critical Hanger Placement
Description Part Number
Burner Tube 03051100 S-hook 91907302 Spring Hook 91903300 Bow Shackle E0007576 Tube/Reflector Hanger 03090101
SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION
11
SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION
The figures in this section provide a general overview of component placement in a BLACKHEAT
®
AG Linear and Double Linear system. The location of some components such as supports and couplings is crucial for proper installation. Assemble the heater components as shown on Page 12, Figure 10.
For optional reflector configurations for linear heaters see Page 6, Figure 3 through Page 7, Figure 8. Install appropriate suspension hardware, beam clamps, chain or rod at predetermined locations. Adjustments of chain length will provide uniform pitch.
If any step is unclear, please contact Roberts-Gordon LLC at +44 (0) 121 506 7700.
6.1 Linear Standard Parts List
* PVC coating must be removed prior to installation.
** Some models may receive S-hooks (P/N 91907302) or spring hooks (P/N91903300), rather than bow shackles.
Part No. Description
AG15ST
AG20ST
AG25ST
AG30ST
AG35ST
AG40ST
AG45ST
AG50ST
035XXXXX Burner Assembly (Input and Fuel Varies) 1 1 111111
07260051 Fan Package 1 IP55 1 1 1 1 1 - - -
07260053 Fan Package 3 IP55 - ----111
03051100Burner Tube, 100 mm x 3048 mm 11111111
91409408Tube, 100 mm x 3048 mm -1122233
S5127WFan Tube, 100 mm x 3048 mm, with 3048 mm Swirler -1111111
S5134WFan Tube, 100 mm x 3048 mm, with 2134 mm Swirler 1-------
01329600Standard Coupling Assembly 12233344
01329700Coupling Lock 12233344
02750303Reflector, Aluminium, 2439 mm 34466677
027503SSReflector, Stainless Steel, 2439 mm (Optional)* 34466677
02750800Reflector End Cap, Aluminium 22222222
027508SHReflector End Cap, Stainless (Optional)* 22222222
03090101Tube and Reflector Hanger, Wide Pattern 34455566
01318901Tube Clamp Package (including Nut, Washer & Bolt) 11111111
91908004Wire Form 23355566
94320812 Screw #8 x 3/4, (Goes with 03050001) 4 6 6 10 10 10 12 12
03050001Reflector Support Strap, Wide Pattern 23355566
E0007576Bow Shackle** 34455566
91107720 U-Clip Package (20 Pieces) 1 1 111111
BLACKHEAT® AG INSTALLATION OPERATION AND SERVICE MANUAL
12
Figure 10: Linear General Assembly Overview
Vent Cap or
Bird Screen
Outside Wall
Fan Tube
Reflector
Reflector End Cap
Reflector Support
Burner
Coupling
U-Clips
Burner Tube
Tube and Reflector Hanger
Tube Clamp
Package
Fan Assembly*
(For Single Heater)
Damper Assembly
(Required for Multiburner)
*NOTE: Locate fan away from wet environment
or use the IP54 protected fan.
Fresh Air
Supply
Internal Swirler
Weld Spot
SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION
13
Figure 11: Linear Layout Overview
Model AG15ST AG20ST AG25ST AG30ST AG35ST AG40ST AG45ST AG50ST
Reflector Overlap (approx.)
700 mm 250 mm 250 mm 530 mm 530 mm 530 mm 330 mm 330 mm
a = reflector width (not shown) - 365 mm b = end cap to burner/fan - 50 mm c = end cap to hanger - 50 mm d = distance first hanger - 2290 mm
e = distance typical between hangers - 3050 mm
f = burner height - 241 mm
g = burner length - 445 mm
Burner
Reflector
Tube
Tube/Reflector Hanger
Coupling Assembly
Fan Assembly
LEGEND
Damper Assembly
AG20ST AG25ST
c
b
de
b
e
AG30ST AG35ST AG40ST
c
b
de
b
e e
AG45ST AG50ST
c
b
de
b
e e e
g
c
b
de
b
AG15ST
f
g
f
g
f
g
f
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