Roberts Gorden 225, 200, 175, 250, 300 User Manual

...
FOR YOUR SAFETY
Installation must be done by a contractor qualified in the installation and service of gas-fired heating equipment or your gas supplier.
Improper installation, adjustment, alteration, service or maintenance can result in death, injury or property damage. Read the Installation, Operation and Service Manual thoroughly before installing or servicing this equipment.
Installer
Please take the time to read and understand
these instructions prior to any installation.
Installer must give a copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide
your serviceman with necessary information.
If you smell gas:
1. Open windows.
2. DO NOT try to light any appliance.
3. DO NOT use electrical switches.
4. DO NOT use any telephone in your building.
5. Extinguish any open flame.
6. Leave the building.
7. Immediately call your local gas supplier after leaving the building. Follow the gas supplier’s instructions.
8. If you cannot reach your gas supplier, call the Fire Department.
Fire Hazard
Keep all flammable objects, liquids and vapors the minimum required clear­ances to combustibles away from heater.
®
Combat
UHA-Series
Tubular Unit Heaters
(Standard Range)
Installation, Operation
& Service Manual
Models UHA[X][S] 150, 175, 200, 225 250, 300, 350, 400
Some objects will catch fire or explode when placed close to heater.
Failure to follow these instructions can result in death, injury or property damage.
© 2012 Roberts-Gordon LLC
Roberts-Gordon LLC
1250 William Street P. O . Box 44 Buffalo, New York 14240-0044 Telephone: +1.716.852.4400 Fax: +1.716.852.0854 Toll Free: 800.828.7450
www.robertsgordon.com www.rg-inc.com
P/N 111101NA 0 9/12 Re v. F
AVERTISSEMENT
POUR VOTRE SECURITE
Si vous sentez une odeur de gaz:
1. Ouvrez les fenêtres.
2. N’essayez PAS d’allumer un appareil.
3. N’utilisez PAS d’interrupteurs électriques.
4. N’utilisez PAS de téléphone dans votre bâtiment.
5. Eteignez toute flamme nue.
6. Quittez le bâtiment.
7. Après avoir quitté le bâtiment, appelez immédiatement votre fournisseur local de gaz. Suivez les instructions du fournisseur de gaz.
8. Si vous ne pouvez pas joindre votre fournisseur de gaz, appelez le service d’incendie.
Risque d’incendie
Garder tous les objets, liquides ou vapeurs inflammables à la distance minimale de l’unité de chauffage requise avec les matériaux combustibles.
Certains objets prendront feu ou exploseront s’ils sont placés à proximité de l’unité de chauffage.
Le non respect de ces instructions peut entraîner la mort, des blessures corporelles ou des dommages matériels.
ATTENTION
Linstallation doit être effectuée par un installateur éprouvé/contractant qualifié dans linstallation et la maintenance du système de chauffage par infrarouge activé au gaz.
Linstallation, lajustement, laltération, le démarrage ou lentretien inadéquat peuvent causer la mort, des blessures ou des dégâts matériels. Lire entièrement le manuel dinstallation, dopération et dentretien avant linstallation ou l'entretien de cet équipement.
®
Installateur
Prenez le temps de lire et comprendre ces instructions
avant toute installation.
Linstallateur doit remettre au propriétaire
un exemplaire de ce manuel.
Propriétaire
Gardez ce manuel dans un endroit sûr pour
fournir des informations au réparateur
en cas de besoin.
Combat
UHA-Series
Aérothermes tubulaire
(Gamme standard)
Manuel d’installation,
d’operation, et de service
Modèles UHA[X][S]
150, 175, 200, 225 250, 300, 350, 400
© 2012 Roberts-Gordon LLC
Roberts-Gordon LLC
1250 William Street P. O . Box 44 Buffalo, New York 14240-0044 Téléphone: +1.716.852.4400 Fax: +1.716.852.0854 Numéro sans fraís: 800.828.7450
www.rg-inc.com
P/N 111101FC 09/12 Orig.
© 2012
Roberts-Gordon LLC
All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon LLC.
TABLE OF CONTENTS
SECTION 1: Heater Safety...................................................... 1
1.1 Manpower Requirements .............................................1
1.2 Safety Labels and Their Placement ............................. 1
1.3 California Proposition 65 .............................................. 1
2.1 Wall Tag ....................................................................... 5
2.2 Corrosive Chemicals....................................................5
2.3 National Standards and Applicable Codes .................. 5
SECTION 3: Critical Considerations .....................................6
3.1 Basic Information.........................................................6
3.2 Manufactured Units......................................................6
3.3 Location and Suspension ............................................6
3.4 Minimum Required Installation Clearances .................6
3.5 Ventilation .................................................................... 6
3.6 Gas Supply ..................................................................6
3.7 Electrical Supply .......................................................... 6
3.8 Vent..............................................................................6
SECTION 4: Clearances TO combustibles............................ 7
4.1 Required Clearances To Combustibles........................7
4.2 Clearances To Combustibles....................................... 7
SECTION 5: National Standards and Applicable Codes .....8
5.1 Gas Codes................................................................... 8
5.2 Aircraft Hangars ...........................................................8
5.3 Parking Structures and Repair Garages......................8
5.4 Electrical ...................................................................... 8
5.5 Venting.........................................................................8
5.6 High Altitude ................................................................ 9
SECTION 6: Heater installation............................................ 10
6.1 General...................................................................... 10
6.2 Suspension................................................................ 10
SECTION 7: Venting.............................................................. 11
7.1 Venting ....................................................................... 11
7.2 Vent Installation .......................................................... 11
7.3 Unvented Operation ................................................... 12
7.4 Horizontal Venting ...................................................... 12
7.5 Vertical Venting........................................................... 12
7.6 Length Requirements ................................................. 12
7.7 Vent Material............................................................... 13
7.8 Replacing an Existing Heater in a Venting System..... 13
SECTION 8: Air Supply......................................................... 18
8.1 Separated Combustion Installation ............................ 18
8.2 Unvented Installation ................................................. 18
8.3 Building Ventilation .................................................... 18
8.4 Outside Combustion Air Supply................................. 18
SECTION 9: Gas Piping........................................................19
9.1 Connections............................................................... 19
SECTION 10: Wiring
10.1 Positioning Thermostats ..........................................21
10.2 Low Voltage Thermostat with One Heater ............... 21
10.3 Low Voltage Thermostat with Multiple Heaters
(Models UHA[X][S]150 - 250) .................................... 22
10.4 Low Voltage Thermostat with Multiple Heaters
(Models UHA[X][S]300 - 400)....................................23
10.5 UHA[X][S] Series Internal Wiring Diagram............... 24
10.6 UHA[X][S] Series Ladder Wiring Diagram................25
10.7 Electrical Connection to the Heater..........................26
..............................................................21
SECTION 11: Operation and Maintenance ..........................27
11.1 Pre-Start-Up Checks.................................................27
11.2 Begin Start-Up ..........................................................28
11.3 Complete the Start-Up ..............................................30
SECTION 12: User Instructions............................................31
12.1 Heater Operation......................................................31
12.2 Lighting Instructions .................................................31
12.3 Simple Troubleshooting............................................31
SECTION 13: Servicing.........................................................32
13.1 Servicing Instructions...............................................32
13.2 Burner Maintenance.................................................32
13.3 Fan/Motor Assembly Maintenance...........................32
13.4 Heat Exchanger Maintenance..................................32
13.5 Gas Valve Maintenance ...........................................32
13.6 Flue Blower..............................................................32
13.7 Venting and Air Intake Pipe ......................................33
13.8 Maintenance Checklist .............................................33
SECTION 14: Troubleshooting .............................................35
14.1 General ....................................................................36
14.2 Troubleshooting For Automatic Ignition Burner
Systems...................................................................37
14.3 Troubleshooting for Flame Supervision System .......38
14.4 Troubleshooting for Gas Valves................................39
14.5 Troubleshooting for Flue Blower...............................39
SECTION 15: Replacement Parts .........................................40
15.1 Gas Valve .................................................................40
15.2 Burner Compartment ...............................................41
15.3 Ignition Electrode and Flame Probe.........................42
15.4 Heat Exchanger .......................................................43
15.5 Louvers and Louver Spring ......................................43
15.6 Flue Blow
15.7 Pressure Switch........................................................45
15.8 Ignition Control .........................................................45
15.9 Axial Fan/Guard/Motor Assembly.............................45
15.10 Limit Switches ........................................................46
SECTION 16: Specifications.................................................47
16.1 Dimension Data........................................................47
16.2 General Technical Data Table ..................................48
16.3 Technical Data Table ................................................48
SECTION 17: The ROBERTS GORDON
er .............................................................44
®
COMBAT
UHA-Series Warranty.....................................50
®
Printed in U.S.A.
TABLE OF FIGURES
Figure 1: UHA[X][S]150 - 175 Label Placement........................2
Figure 2: UHA[X][S]200 - 250 Label Placement .......................3
Figure 3: UHA[X][S]300 - 400 Label Placement .......................4
Figure 4: Installation Clearances and Clearances to
Combustibles.............................................................7
Figure 5: Suspension Methods ............................................... 10
Figure 6: Vent and Roof Detail ................................................ 13
Figure 7: Standard Vented Heater - Vertical and
Horizontal Vent Termination ..................................... 14
Figure 8: Standard Vented Heater - Common Vertical Vent
Termination .............................................................. 15
Figure 9: Separated Combustion Heater - Vertical and
Horizontal Vent Termination ..................................... 16
Figure 10: Concentric Vent Box............................................... 16
Figure 11: Concentric Vertical and Horizontal Vent
Termination - Separated Combustion Heater ......... 17
Figure 12: Gas Connection ..................................................... 20
Figure 13: Automatic Burner Control Sequence...................... 28
Figure 14: Gas Valve for Models UHA[X][S] 150 - 400............29
Figure 15: LED Diagnostic Codes...........................................31
SECTION 1: HEATER SAFETY
Yo ur Safety is Important to Us! This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay special attention when reading and following the warnings in these sections.
Installation, service and, at a minimum, annual inspection of heater must be done by a contractor qualified in the installation and service of gas-fired heating equipment. Read this manual carefully before installation, operation or service of this equipment. Heaters are not approved for residential installation. These instructions, the layout drawing, local codes and ordinances and applicable standards that apply to gas piping, electrical wiring, venting, etc. must be thoroughly understood before proceeding with the installation. Protective gear is to be worn during installation, operation and service. Thin sheet metal parts have sharp edges. To prevent injury, the use of work gloves is recommended. Before installation, check that the local distribution conditions, nature of gas and pressure and adjustment of the appliance are compatible. The heater must be applied and operated under the general concepts of resonable
use and installed
using the best building practices.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. For additional copies of the Installation, Operation and Service Manual, please contact Roberts­Gordon LLC.
SECTION 1: HEATER SAFETY
1.3 California Proposition 65
In accordance with California Proposition 65 requirements, a warning label must be placed in a highly visible location on the outside of the equipment (i.e. near equipment's serial plate). See label placement drawing on Page 2, Figure 1 through Page 4, Figure 3 for label location. Avoid placing label on areas with extreme heat, cold, corrosive chemicals or other elements. To order additional labels, please contact Roberts-Gordon LLC or your ROBERTS GORDON
®
independent
distributor.
1. 1 M a n p o w e r R e quirements
To prevent personal injury and damage to the heater, two persons will be required for installation.
1.2 Safety Labels and Their Placement
Product safety signs or labels should be replaced by the product user when they are no longer legible. Please contact Roberts-Gordon LLC or your ROBERTS GORDON
®
independent distributor to obtain replacement signs or labels. See Page 2, Figure 1 through Page 4, Figure 3.
1 of 51
UHA STANDARD UNIT HEATER INSTALLATION OPERATION AND SERVICE MANUAL
*For separated combustion units only.
Description Part Number
Logo Label 91040030 Cut Hazard Label 91010430 Vent Length Label 91039505 Vent to Outdoors Label 91010427 Warning Label 91010429 Rating Plate Label 91010419 Installation Label 91010431 Instruction Location Label 91010433 Lighting Instruction Label 91010425 Venting Arrangement Label* 91010426 Proposition 65 Label 91070015
Figure 1: UHA[X][S]150 - 175 Label Placement
2 of 51
Figure 2: UHA[X][S]200 - 250 Label Placement
*For separated combustion units only.
Description Part Number
Logo Label 91040030 Cut Hazard Label 91010430 Vent Length Label 91039505 Ven t to Outdoors Label 91010427 Warning Label 91010429 Rating Plate Label 91010419 Installation Label 91010431 Instruction Location Label 91010433 Lighting Instruction Label 91010425 Venting Arrangement Label* 91010426 Proposition 65 Label 91070015
SECTION 1: HEATER SAFETY
3 of 51
UHA STANDARD UNIT HEATER INSTALLATION OPERATION AND SERVICE MANUAL
*For separated combustion units only.
Description Part Number
Logo Label 91040030 Cut Hazard Label 91010430 Vent Length Label 91039505 Vent to Outdoors Label 91010427 Warning Label 91010429 Rating Plate Label 91010419 Installation Label 91010431 Instruction Location Label 91010433 Lighting Instruction Label 91010425 Venting Arrangement Label* 91010426 Proposition 65 Label 91070015
Figure 3: UHA[X][S]300 - 400 Label Placement
4 of 51
SECTION 2: INSTALLER RESPONSIBILITY
CAUTION
Product Damage Hazard
Do not use equipment in area containing corrosive chemicals.
Refer to appropriate Material Safety Data Sheets (MSDS).
Failure to follow these instructions can result in product damage.
The installer is responsible for the following:
• To install the heater, as well as the gas and electrical supplies, in accordance with applicable specifications and codes. Roberts-Gordon LLC recommends the installer contact a Local Building Inspector or Fire Marshal for guidance.
• To use the information given in a layout drawing and in the manual together with the cited codes and regulations to perform the installation.
• To install the heater in accordance with the clearances to combustibles.
• To furnish all needed materials not furnished as standard equipment.
• To plan location of supports, vents and air intakes.
• To provide access for servicing.
• To provide the owner with a copy of this Installation, Operation and Service Manual.
• To never use heater as support for a ladder or other access equipment and never hang or suspend anything from heater.
• To ensure there is adequate air circulation around the heater and to supply air for combustion, ventilation and distribution in accordance with local codes.
• To ensure that the heater is placed in an approved application.
2.1 Wall Tag
A laminated wall tag is inclu
ded with the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles. Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater.
A copy of the wall tag (P/N 91040031) is illustrated on the back cover.
Know your model number. Model number is found on the heater and throughout the Installation, Operation and Service Manual.
SECTION 1: HEATER SAFETY
2.2 Corrosive Chemicals
Roberts-Gordon LLC cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation; this is entirely the responsibility of the installer. It is essential that the contractor, the sub-contractor, or the owner identifies the presence of combustible materials, corrosive chemicals or halogenated hydrocarbons* anywhere in the premises.
* Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen ele­ments (fluorine, chlorine, bromine, etc.). These compounds are frequently used in refrigerants, cleaning agents, solvents, etc. If these compounds enter the air supply of the burner, the life span of the heater components will be greatly reduced. An out­side air supply must be provided to the burners whenever the presence of these compounds is suspected. Warranty will be invalid if the heater is exposed to halogenated hydrocarbons.
2.3 National Standards and Applicable Codes
All appliances must be installed in accordance with the latest revision of the applicable standards and national codes. This refers also to the electric, gas and venting installation. Note: Additional standards for installations in public garages, aircraft hangars, etc. may be applicable.
5 of 51
UHA STANDARD UNIT HEATER INSTALLATION OPERATION AND SERVICE MANUAL
SECTION 3: CRITICAL CONSIDERATIONS
3.1 Basic Information
UHA[X][S] heaters have automatic ignition burners for ON/OFF operation only.
3.4 Minimum Required Installation Clearances
Clearances around the heater and vent must be as indicated on Page 7, Figure 4 and Page 13, Figure 6 to ensure access for servicing and correct operation.
3.2 Manufactured Units
Gas-fired, power-vented unit heater with tubular heat exchanger. Units shall have a minimum of 82% thermal efficiency. The standard unit shall consist of a non-separated combustion design with an aluminized heat exchanger. Design and heat exchanger alternatives shall be offered as follows:
3.5 Ventilation
It is important to ensure that there is adequate air space around the heater to supply air for combustion, ventilation and distrib accordance with local and national codes on Page 11, Section 7.
• Separated Combustion: A separated combustion
unit shall feature an enclosed, sealed burner box. A piece of flexible air duct connects this burner box to a flange on the cabinet. Combustion air should be ducted from outside the heated space, with the ductwork connecting to the unit with the use of the flange.
3.6 Gas Supply
It is important that the gas supply pipe is sized correctly to provide the inlet pressure as stated on the heater data plate. The gas supply pipe and electrical connections must not support any of the heater's weight on Page 19, Section 9.
• Stainless Steel Heat Exchanger: A stainless
steel heat exchanger unit shall consist of heat exchanger tubes, heat exchanger tube supports, heat exchanger tube plates and vent box produced of 409 stainless steel. The use of stainless steel heat exchanger unit is recommended w
hen air inlet temperatures are below 40° F (4.4°C) or temperature rise is less than 40° F (22.2° C) as condensation may form on the heat exchanger resulting in corriosion that may shorten its life.
3.7 Electrical Supply
A permanent 120 V / 60 Hz / 1 Ø electrical supply is required for the main electrical power. The heater also requires suitable controls in accordance with See Page 21, Section 10.
3.8 Vent
Choose heater orientation to allow for the proper location of the vent. Each heater must be fitted with a correctly sized sealed vent system.
If vented horizontally, no other appliance may be
3.3 Location and Suspension
connected to the vent. See Page 11, Section 7.
All models:
•Must be installed indoors.
•Must be installed in a level position with horizontal discharge.
• May be mounted on a shelf of non-combustible material.
• May be suspended from above (See Page 10, Figure 5) or from wall brackets of sufficient strength to support the heater as listed in the Technical Data Table on Page 49, Section 16.2. Drop rods must be a minimum of 3/8" diameter mild steel. Four suspension points (3/8" nuts) are located on top of the heater.
•Must be installed in a manner which allows access to all serviceable components. See Page 7, Figure 4 for details.
ution in
6 of 51
SECTION 4: CLEARANCES TO COMBUSTIBLES
WARNING
Fire Hazard
Keep all flammable objects, liquids and vapors the required clearances to combustibles away from heater.
Some objects can catch fire or explode when placed close to heater.
Failure to follow these instructions can result in death, injury or property damage.
6"
(15 cm)
31"**
(79 cm)
3"
(8 cm)
6"
(15 cm)
Clearances to Combustibles
24" for adequate air flow access axial fan.
10'
(3 m)
Wall
Terminal
Roof Terminal
To p
20' (6.0 m) - 30' (9.1 m)
Max. Mounting Height*
Installation Clearances
(Optional separated
combustion concentric
venting shown.)
* Recommended mounting height varies with heater input. Heaters may be mounted at a higher level if destratification fans are installed.
Note: Venting directly from top of heater not applicable on Models 150 - 400.
Clearance to Vent: 2" (5 cm)
**31" (79 cm) minimum is necessary for servicing.
The heater must always be installed at least 6' (2 m) above the floor. The vent pipe must have clearance from combustibles by 2" (5 cm). If installed at low levels where individuals can come in contact with hot heat
exchanger components, adequate guarding must be provided.
4.1 Required Clearances To Combustibles
Clearances for all heater models are located on the serial plate of the heater and throughout the manual. Check the clearances on the serial plate to make sure the product is suitable for your application and the clearances are maintained. Read and follow the safety guidelines below:
• Keep gasoline or other combustible material including flammable objects, liquids, dust or vapors away from this heater or any other appliance.
• The stated clearances to combustibles
represents a surface temperature of 90° F (50° C) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, tri-ply, etc) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials are protected from degradation.
Clearances are the required distances that combustible objects must be away from the heater to prevent serious fire hazards. Combustibles are materials that catch on fire and include common items such as wood, paper, rubber, fabric, etc. Maintain clearances to combustibles at all times for safety.
• Consult local Fire Marshal, Fire Insurance Carrier
or other authorities for approval of proposed installation when there is a possibility of exposure to combustible airborne materials or vapors.
4.2 Clearances To Combustibles
Clearances must be as indicated on Page 7, Figure
4. If clearances to combustibles are not indicated,
then installation clearances apply.
Figure 4: Installation Clearances and Clearances to Combustibles
SECTION 4: CLEARANCES TO COMBUSTIBLES
7 of 51
UHA STANDARD UNIT HEATER INSTALLATION OPERATION AND SERVICE MANUAL
SECTION 5: NATIONAL STANDARDS AND APPLICABLE CODES
5.1 Gas Codes
The type of gas appearing on the name plate must be the type of gas used. Installation must comply with national and local codes and requirements of the local gas company.
United States: Refer to NFPA 54/ANSI Z223.1 ­latest revision, National Fuel Gas Code.
Canada: Refer to CSA B149.1 Natural Gas and Propane Installation Code.
5.2 Aircraft Hangars
Installation in aircraft hangars must be in accordance with the following codes:
United States: Refer to Standard for Aircraft Hangars, NFPA 409 - latest revision.
Canada: Refer to Standard CSA B149.1 Natural Gas and Propane Installation Code.
• In aircraft storage and servicing areas, heaters shall be installed at least 10' (3 m) above the upper surface of wings or of engine enclosures of the highest aircraft which may be housed in the hangar. The measurement shall be made from the wing or engine enclosure (whichever is higher from the floor) to the bottom of the heater.
• In shops, offices and other sections of aircraft hangars communicating with aircraft storage or servicing areas, heaters shall be installed not less than 8' (2.4 m) above the floor.
• Suspended or elevated heaters shall be so located in all spaces of aircraft hangars that they shall not be subject to injury by aircraft, cranes, movable scaffolding or other objects. Provisions shall be made to assure accessibility to suspended heaters for recurrent maintenance purposes.
5.3 Parking Structures and Repair Garages
Installation in garages must be in accordance with the following codes:
United States: Standard for Parking Structures NFPA 88A - latest revision or the Code for Motor Fuel Dispensing Facilities and Repair Garages, NFPA 30A - latest revision. Canada: Refer to CSA B149.1 Natural Gas and Propane Installation Code.
• In accordance with the Standard for Parking Structures NFPA 88A, heaters must be located a minimum of 18" (50 cm) below the floor-ceiling assembly or 18" (50 cm) above the floor.
• In accordance with the Code for Motor Fuel Dispensing Facilities and Repair Garages, NFPA 30A - latest revision, heaters must not be installed less than 8' (2.4 m) above the floor.
5.4 Electrical
The heater must be electrically grounded in accordance with the following codes:
United States: Refer to National Electrical
®
Code
, NFPA 70 - latest revision. Wiring must
conform to the most current National Electrical
®
Code
, local ordinances and any special
diagrams furnished.
Canada: Refer to Canadian Electrical Code, CSA C22.1 Part 1 - latest revision.
5.5 Venting
The venting must be installed in accordance with the requirements within this manual and
the following codes:
United States: Refer to NFPA 54/ANSI Z223.1 ­latest revision, National Fuel Gas Code.
8 of 51
Canada: Refer to CSA B149.1 Natural Gas and Propane Installation Code.
5.6 High Altitude
These heaters are approved (without modifications) for installations up to 2000' (610 m) in US and Canada. Heaters installed above 2000' (610 m) must be de-rated. For installations above 2000' (610 m) in US, consult factory for information on burner de-rating. For installations from 2000' (610 m) to 4500' (1370m) in Canada, high altitude conversion kits are available. Heaters installed over 4500' (1370 m) in Canada are not approved and must be approved by the local or provincial authority.
SECTION 5: NATIONAL STANDARDS AND APPLICABLE CODES
9 of 51
UHA STANDARD UNIT HEATER INSTALLATION OPERATION AND SERVICE MANUAL
WARNING
Crush Hazard
Use 3/8" threaded rod minimum.
Failure to follow these instructions can result in death, injury or property damage.
SECTION 6: HEATER INSTALLATION
6.1 General
Heaters are designed for installation above 6' (1.8 m). These heaters must be installed within the heated space. Duct delivery systems are not permitted with axial fan units. When handling or supporting the heater from below, ensure that the weight is taken at the support points. The gas or electrical supply lines must not be used to support the heater. Do not locate the gas or electrical supply lines directly over the path of the flue products from the heater. The heater must be installed in a location that is readily accessible for servicing. The heater must be installed in accordance with clearances to combustibles as indicated on the wall tag and in this manual.
Figure 5: Suspension Methods
6.2 Suspension
Four suspension points (3/8" nuts) are located on the top of the heater. Drop rods must be 3/8" diameter mild steel minimum. When handling or supporting the heater from below, ensure that the weight is taken at the support points. For typical suspension, See Page 10, Figure 5.
10 of 51
SECTION 7: VENTING
WARNING
Carbon Monoxide Hazard
Heaters may be installed vented or unvented.
Vented heaters must be vented outdoors.
Unvented heaters must be installed according to the installation manual.
Failure to follow these instructions can result in death or injury.
7. 1 Ve n t i n g
This heater must be vented in accordance with the rules contained in this manual and with the following national codes and any state, provincial or local codes which may apply: United States: Refer to NFPA 54/ANSI Z223.1 - latest revision, National Fuel Gas Code; Canada: Refer to CSA B149.1 Natural Gas and Propane Installation Code. Any portion of vent pipe passing through a combustible wall must have a listed thimble to conform with the above codes.
The heater may be installed unvented in certain circumstances according to building ventilation codes. Refer to the above codes and Page 12, Section 7.3 for further information. Unvented operation also requires compliance with the clearances to combustibles given on Page 7, Figure 4.
The bottom of the vent or air intake terminal shall not be located less than 1' (.3 m) above grade level.
The vent shall not terminate less than 7' (2.1 m) above grade where located adjacent to public walkways.
Vent terminal must be installed at a height sufficient to prevent blockage by snow and building materials protected from degradation by flue gasses.
Vent terminal must be beyond any comb overhang.
Secure all joints with corrosion resistant #8 x 3/8" sheet metal screws.
For single wall venting, pressure sensitive aluminum tape or silicone sealant must be used to seal all joints.
Aluminum tape shall have a minimum temperature rating of 400° F (204° C) and meet SMACNA AFTS-
ustible
SECTION 7: VENTING
100-73 standards. High temperature silicone sealant must have a minimum temperature rating of 480° F (250° C).
7.1.1 United States Requirements
Vent must terminate at least 3' (.9 m) above any forced air inlet located within 10' (3.1 m).
Vent must terminate at least 4' (1.2 m) below, 4' (1.2 m) horizontally from, or 1' (.3 m) above any door, operable window, or gravity air inlet into any building.
NFPA 54/ANSI Z223.1 - latest revision, National Fuel Gas Code specifies a 4' (1.2 m) horizontal vent terminal clearance from gas and electric meters, regulators and relief equipment.
7.1.2 Canadian Requirements
The vent shall not terminate within 6' (1.8 m) of a mechanical air supply inlet to any building.
The vent shall not terminate within 3' (.9 m) of a window or door that can be opened in any building, any non-mechanical air su or of the combustion air inlet of any other appliance.
7.2 Vent Installation
Maintain clearances to combustibles at all times for safety. Clearances are the required distances that combustible objects must be away from the heater to prevent serious fire hazard. See Page 7, Figure 4. For vented units, the vent must terminate outside of the building.
Vents must be fully sealed and correctly sized for the model. If the vent passes through a wall or ceiling of combustible material, it must be enclosed by a listed thimble and be separated from the thimble by at least a 2" (5 cm) air gap.
For separated combustion models, vents and air intakes must be a fully sealed system and correctly sized for the model. Vent should be assembled as detailed on Page 13, Figure 6 through Page 17, Figure 11. The joints between the vent terminal and the roof or wall must be properly sealed. If the vent passes through a wall or ceiling of combustible material, it must be enclosed by a listed thimble and be separated from the thimble by at least a 2" (5 cm) air gap.
Vents and air intakes must be adequately supported so that the heater does not bear the weight of the pipes.
For vent termination See Page 13, Figure 6 through Page 17, Figure 11
.
pply inlet to any building,
11 of 51
Loading...
+ 43 hidden pages