Roadmaster Tracker Owner's Manual & Installation Instructions

© 2000-2019 ROADMASTER, Inc. All rights reserved. 851480-13 06/19
WELCOME TO THE ROADMASTER FAMILY!
This manual has been prepared to acquaint you with the installation, operation, care and mainte­nance of your tow bar, and to provide you with important safety information. Read your owner’s manual cover to cover. Understand how to install and operate your tow bar, and carefully follow the instructions and safety precautions. We thank you for your patronage and greatly appreciate your discerning taste.
Table of Contents
Safety definitions .................................. inside front cover
Installer’s safety checklist ...............................................1
Safe towing practices ..................................................1-2
Attaching the Tracker — standard baseplate ...................3
Attaching the Tracker — removable baseplate .............4-5
Connecting the Tracker to the motorhome ..................5-6
Disconnecting the Tracker ..............................................6
Safety cables
How to use safety cables ...........................................7
Proper installation of safety cables .........................7-8
Care and cleaning ..........................................................8
Atwood coupler information ............................................9
Tow bar components ...................................... back cover
Your tow bar serial number…
…is on a metal label on the passenger’s side tow bar arm. You will need this number when you fill out your product registration card. Write down the serial number in the space below and retain for future reference.
Serial number:
Save this manual
Save this manual for future reference. It contains impor­tant sections relative to safety, use, maintenance, parts replacement and other information. Therefore, make sure this manual is always with you when you’re towing. You may download or print a copy of the most current manual at www.roadmasterinc.com (under ‘Support').
Read all instructions before installing the tow bar, or before towing a vehicle. Failure to understand how to properly in­stall or operate the tow bar could result in property damage, personal injury or even death.
All illustrations and specifications contained herein are based on the latest information available at the time of publication. ROADMASTER, Inc. reserves the right to make changes, at any time, without notice, in material, specifica­tions and models, or to discontinue models.
IMPORTANT NOTICE!
Safety Definitions
This manual contains information that is very important to know and understand. This information is provided for
safety and to prevent equipment problems. To help recognize this information, observe the following symbols:
CAUTION
WARNING indicates a potentially hazardous situ-
ation which, if not avoided, could result in property damage, serious personal injury or even death.
CAUTION used without the safety alert symbol in­dicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE Refers to important information and is placed in italic type. It is recommended that you take special notice of these items.
INSTALLER'S SAFETY CHECKLIST
• Read the instructions thoroughly before installing the ‘quick-disconnect’ (‘QD’) system and its compo­nents. If the towed vehicle baseplate has a removable
front arm, the tow bar will be attached to the QD system. If the QD system is not properly aligned, centered and positioned on the towed vehicle, the tow bar will not be centered on the towed vehicle, which may cause excessive tire wear and other consequential, non-warranty damage.
• Show the owner how to properly operate the tow bar. Familiarize yourself with the features of the tow bar.
Demonstrate them to the owner, and ask the owner to connect and disconnect the tow bar and other components of the towing system, until the owner is comfortable with its operation.
• The tow bar must be attached to a baseplate which is bolted to the towed vehicle’s frame or unibody. In
SAFE TOWING PRACTICES
To ensure your safety and that of your passengers, as well as the safety of others on the road, follow these safe towing practices at all times.
CAUTION
Do not back up the motorhome with the towed ve­hicle attached. Backing up with the towed vehicle attached will cause the towed vehicle to “jackknife,” which will dam­age the tow bar, the baseplate, the receiver hitch, the towed vehicle's front end, and/or the rear of the mo­torhome. Backing up with the towed vehicle attached is the primary cause of tow bar damage and will void the warranty.
• Be sure the vehicle can be towed before taking it on
the road. Some vehicles must be equipped with a transmis­sion lube pump, an axle disconnect, driveline disconnect or free-wheeling hubs before they can be towed. Failure to properly equip the vehicle will cause severe damage to the transmission. Check the vehicle manufacturer’s instructions for the proper procedure(s) to prepare the vehicle for towing.
• The tow bar must be approximately level with the ball hitch on the motorhome. Towing with the tow bar at
an upward or downward slope puts undue strain on the tow bar baseplate and the ball mount. Driving over sharp in­clines or declines could force the coupler off the hitch ball. If it is necessary to raise or lower the hitch, two op­tional accessories are available: an adjustable ball hitch, part number 880; and roller hitch drops, in 4" through 10" drops (part numbers 051-4 through 051-10).
• The steering wheel must be unlocked and free to turn when towing. Failure to do so can cause severe
tire and equipment damage. Check the manufacturer’s instructions for the proper towing procedure(s).
• Always use safety cables when towing. The safety cables must connect the towed vehicle to the towing ve-
order to be towed, virtually all vehicles require a tow bar baseplate that is connected to the frame, unibody or chas­sis and extends beyond the bumper.
• The installer must NOT use the tow bar as a ground for welding. Connecting a ground to the ‘A-frame’ of the tow bar will cause current to flow through the locking spring, which will detemper the spring and destroy the locking mechanism.
• Under no circumstances should the tow bar be welded to the vehicle, nor should any of the pre-punched
mounting holes be altered. Any welding or altering of the tow bar will void the owner’s warranty.
Failure to follow these instructions may cause prop-
erty damage, personal injury or even death.
hicle, frame to frame. Additionally, check to ensure that the safety cables are the proper length. Refer to the sections titled “How to use safety cables” and “Proper installation of safety cables” for further information.
The weight capacity of the safety cables must meet or exceed the towed weight, or the safety cables will fail.
• Inspect the system before towing — check the mounts, brackets, bolts, fasteners, wiring, the safety ca­bles and all other sys­tem components each time before towing. Check the coupler ball clamp and ball socket (Figure 1) for fractures or cracks in the steel. If any component is damaged, replace it before towing. Check the nut at the bottom of the threaded hitch ball shank (Figure 2) to en­sure that it is tightened to the manufacturer’s torque specifications. Inspect the nut and the bottom of the threaded hitch ball shank (Fig­ure 2) for signs of wear caused when the motorhome ‘bot­toms out.’ If the nut is damaged, replace it; if the threaded shank is damaged, replace the hitch ball and shank. Additionally, check the tow bar baseplate every 3,000 miles — inspect for any fractures or cracks in the steel, or any visible damage. Do not tow if the tow bar base-
Figure 1
Figure 2
continued on next page
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Safe towing practices
continued from preceding page
plate is damaged. Additionally, check the torque on all bolts. (To find the torque ratings, refer to the installation instructions for the baseplate and the tow bar.)
The Tracker tow bar is rated at a maximum of 5,000 pounds carrying capacity; therefore the weight of the
towed vehicle and all its contents cannot exceed 5,000 pounds. In addition, the hitch ball, the receiver hitch, the
safety cables and all supplementary towing equipment must be rated at no less than the weight of the towed vehicle and all its contents.
• The tow bar must be secured with linch pins (or op­tional padlocks) before towing. Unless the tow bar is
secured to both vehicles with all appropriate pins (or pad­locks), the towed vehicle will detach.
• This tow bar is designed for use on paved roads only. ROADMASTER does not recommend off-road tow­ing, nor does ROADMASTER warrant the tow bar for off­road use.
• Never tow a vehicle with one of a comparable weight. The towed vehicle’s weight should never exceed
40 percent of the towing vehicle’s weight. Towing a vehicle with one of similar weight will cause the towed vehicle to override the towing vehicle, result­ing in “jackknifing,” “leapfrogging” or “fishtailing.” Serious damage to both vehicles, as well as the towing system, could result.
• Check the motorhome turning radius. Some motor­home chassis have such a tight turning radius that you can damage your motorhome, towed vehicle or tow bar while turning too sharply. Before getting on the road with your towed vehicle, you should test your turning radius in an empty parking lot. With the towed vehicle attached, have someone watch as you slowly turn sharply to see whether you have this potential problem. If you do, note how far you can safely turn the motorhome’s steering wheel, and be sure not to turn it further when towing. Damage that results from turning too sharply is not covered by warranty.
• Never use the tow bar to tow more than one vehicle. In some states it is legal to have one vehicle towing more than just one vehicle (for example, a truck which is towing a trailer which is towing a boat). However, when using a tow bar, never tow more than one vehicle, or non-warranty damage or injury may result.
• The hitch ball must be two inches in diameter. If the hitch ball diameter is smaller than two inches, the coupler may disengage during towing. Also, the diameter of the threaded hitch ball shank (Figure 2) must match the diameter of the hole in the ball mount hitch. If the threaded shank is too small, towing vibrations could cause the hitch ball to unthread and separate from the ball mount hitch.
• Keep the tow bar clean and well-lubricated. As is the case with most precision equipment, frequent cleaning and care results in better performance and longevity. Refer to the section titled “Care and cleaning” for further information.
Failure to follow these instructions may cause prop­erty damage, personal injury or even death.
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