RKI Instruments GasWatch 3 Operating Manual

GasWatch 3 for
Carbon Monoxide
Operator’s Manual
Part Number: 71-0485
Revision: P1
Released: 2/13/20
www.rkiinstruments.com
Read and understand this instruction manual before operating instrument. Improper use of the gas monitor could result in bodily harm or death.
Maintenance of the gas monitor is essential for proper operation and correct readings.
Bump test the instrument before each day’s use with a known concentration of the target gas. A bump test can be done in User Mode’s BUMP item or by applying gas in Measuring Mode. The instrument does not need to be calibrated unless it does not pass the User Mode bump test or does not respond appropriately, as defined by the user, in Measuring Mode. For more information about bump test and calibration requirements, see IEC 60079-29-2.
GasWatch 3 for CO

Table of Contents

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
About the GasWatch 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Instrument Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Alarm LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Infrared Communications Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Standard Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alligator Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Watch Band. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Calibration Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IrDA/USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 3: Measuring Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Turning On the GasWatch 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Performing a Demand Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Turning Off the GasWatch 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Measuring Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Monitoring an Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Responding to Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 4: Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Tips for Using Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Peak Screen (PEAK). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
STEL Screen (STEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TWA Screen (TWA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GasWatch 3 for CO
User ID Screen (USER ID). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Station ID Screen (STN ID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Last Successful Calibration Date (CAL.DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Last Successful Bump Test Screen (BP.DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Date/Time Screen (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Temperature Screen (TEMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Alarm Points Screen (ALARM--P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Adjusting the Buzzer Volume (BUZZ.VOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chapter 5: User Mode and Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Entering User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tips for Using User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Performing a Bump Test (BUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Performing a Calibration (GAS CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Setting Calibration Parameters (CAL SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Setting Bump Test Parameters (BUMP.SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Alarm Settings (ALARM--P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Updating the Lunch Break Setting (LUNCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Setting the Confirmation Beep and Non-Compliance Indicator (BEEP) . . . . . . . . . . . . . 60
Updating the Backlight Time (BL TIME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Turning the Key Tone On/Off (KEY.TONE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Display Mode Items (DISP.SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Zero Suppression (ZERO.SUP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Zero Follower (ZERO.FLW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Turning Easy Calibration On/Off (E-CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Setting the Date/Time (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Turning the Password On/Off (PASS-W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Viewing the ROM/SUM (ROM/SUM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Entering Measuring Mode (START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Chapter 6: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Replacing the Charcoal Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Replacing the Hydrophobic Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Replacing the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Chapter 7: General Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Appendix A: Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Entering Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Tips for Using Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Performing a Calibration (GAS CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Performing a Gas Test (GAS.TEST). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Sensor/Battery Replacement Date (SEN.DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
GasWatch 3 for CO
Performing a Bump Test (BUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Setting Alarms to Latching or Self-Resetting (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . 78
Turning the Demand Zero Function On/Off (D.ZERO). . . . . . . . . . . . . . . . . . . . . . . . . . 79
Turning the Auto Zero Function On/Off (A.ZERO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Turning the ID Display Function On/Off (ID DISP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Turning the Zero Suppression On/Off (ZERO.SUP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Turning the Zero Follower On/Off (ZERO.FLW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
User Mode Zero Suppression (ZSUP.DSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
User Mode Zero Follower (ZFLW.DSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Cylinder Setting (CYL.DISP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Setting the Date/Time (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Turning the Password On/Off (PASS-W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Viewing the ROM/SUM (ROM/SUM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Performing a Default (M.DEF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Entering Measuring Mode (START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Appendix B: Gas Select Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Entering Gas Select Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Tips for Using Gas Select Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Saving the Alarm Points (SAVE-AP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Turning the Calibration Max Span On/Off (MAX.SPAN) . . . . . . . . . . . . . . . . . . . . . . . . 86
Stealth and Vibrator Settings (STEALTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Exiting Gas Select Mode (START). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
WARNING: Understand manual before operating. This is an intrinsically safe product.
Substitution of components may impair intrinsic safety. T o prev ent ignition of a hazardous atmosphere, batteries must only be changed or charged in an area known to be nonhazardous. Not tested in oxygen enriched atmospheres (above 21%).
AVERTISSEMENT:Comprendre le manuel avant de l'utiliser. Ceci est un produit
intrinsèquement sûr. La substitution de composants peut nuire à la sécurit é intrinsèque. Pour éviter l'inflammation d'une atmosphère dangereuse, les batteries ne doivent être remplacées ou chargées que dans une zone non dangereuse. Non testé dans des atmosphères enrichies en oxygène (plus de 21%).
GasWatch 3 for CO

Chapter 1: Introduction

Overview

This chapter briefly describes the GasWatch 3 gas monitor. This chapter also describes the
GasWatch 3 Operator’s Manual (this document). Table 1 at the end of this chapter lists the
specifications for the GasWatch 3.

About the GasWatch 3

Using an advanced detection system, the GasWatch 3 personal gas monitor detects the presence of carbon monoxide (CO). The GasWatch 3’s compact size and easy-to-use design make it ideally suited for a wide range of applications, including sewage treatment plants, utility manholes, tunnels, hazardous waste sites, power stations, petrochemical refineries, mines, paper mills, drilling rigs, and fire fighting stations. The GasWatch 3 offers a full range of features, including:
Liquid crystal display (LCD) for complete and understandable information at a glance
Ultrabright alarm LEDs
Distinctive audible/vibrating alarms for dangerous gas conditions and audible alarms for unit malfunction
Microprocessor control for reliability, ease of use, and advanced capabilities
Data logging functions
Alarm trend data
STEL, TWA, and over range alarms
Peak reading
Built-in time function
Lunch break feature
CSA “C/US” classification for Class I, Division I, Groups A, B, C, and D hazardous atmospheres
WARNING: The Model GasWatch 3 detects elevated levels of carbon monoxide which
can be dangerous or life threatening. When using the GasWatch 3, you must follow the instructions and warnings in this manual to assure proper and safe operation of the unit and to minimize the risk of personal injury. Be sure to maintain and periodically calibrate the GasWatch 3 as described in this manual.
AVERTISSEMENT:Le modèle GasWatch 3 détecte les niveaux élevés de monoxyde de
carbone qui peuvent être dangereux ou mettre la vie en danger. Lorsque vous utilisez le GasWatch 3, vous devez suivre les instructions et les avertissements de ce manuel pour assurer un fonctionnement correct et en toute sécurité de l'appareil et pour réduire les risques de blessures. A ssurez­vous de maintenir et d’étalonner périodiquement le GasWatch 3 comme décrit dans ce manuel.
6 • Chapter 1: In troduction GasWatch 3 for CO

Specifications

Table 1: Standard Sensor Specifications/Alarm Points
Detection Range 0 - 300 ppm
Service Range 310 - 2,000 ppm
Reading Increment 0 - 300 ppm: 1 ppm
310 - 2,000 ppm: 10 ppm
Warning Factory Setting 25 ppm
Alarm Factory Setting 50 ppm
Alarm H Factory Setting 1200 ppm
STEL Alarm 200 ppm
TWA Alarm 25 ppm
Table 2: GasWatch 3 Specifications
Sampling
Method
Response Time T90 Within 10 Seconds
Display Graphics LCD Display
Operating
Temperature
& Humidity
Indication
Accuracy
Safety/
Regulatory
Continuous environment: -20°C to 50 Temporary environment (up to 15 minutes): -20°C to 60
Detection Range: ± 5% of reading or ± 5 ppm CO (whichever is greater) Service Range: ± 20% of reading
• ATEX: II 1G Ex ia IIC T4 Ga Certificate Number Presafe DEKRA 18ATEX0130
• IECEx: Ex ia IIC T4 Ga Certificate Number IECEx DEK 18.0082
• CSA classified, “C/US”, as Intrinsically Safe. Exia. Class I, Groups A, B, C, & D. Temperature Code T3A. Certificate Number CSA 19 CA70213062
Diffusion
°
C/10 to 90% RH
C US
186718
°
C/0 to 95% RH
Power Supply CR2450 button cell battery
Continuous
Operating
Hours
@ 25 °C
Case High-impact Plastic, RF Shielded, Dust and Weather Proof (IP66/68)
4,000 hours in Measuring Mode (Non Alarm Operation, Fully Charged)
GasWatch 3 for CO Chapter 1: Introduction • 7
Standard
Accessories
• Alligator clip
Optional
Accessories
Dimensions and Weight
• Watch band
• Calibration cup
• Datalogging and Setup Programs (Windows www.rkiinstruments.com/gw3
• IrDA/USB Cable for connecting to a computer when using the Datalogging and Setup Programs (not needed if computer has an infrared port)

About this Manual

The GasWatch 3 Operator’s Manual uses the following conventions for notes, cautions, and
warnings.
NOTE: Describes additional or critical information.
CAUTION: Describes potential damage to equipment.
®
7, 8, and 10), available at
Approximately 42(H) x 63(W) x 22(D) mm (1.7”H x 2.5”W x 0.9”D)
Approximately 45 g (1.6 oz.)
WARNING: Describes potential danger that can result in injury or death.
8 • Chapter 1: In troduction GasWatch 3 for CO

Chapter 2: Description

Figure 1: Component Location
Alarm LED s and IrDA Port
Sensor Retainer
Sensor Opening
LCD
Buzzer
Opening
AIR Button
POWER/MODE Button

Overview

This chapter describes the GasWatch 3 instrument and its accessories.

Instrument Description

Case

The GasWatch 3’s sturdy, high-impact plastic case is radio frequency (RF) resistant and is suitable for use in many environmental conditions, indoors and out. The case is dust proof and water resistant. A clear plastic window is located on the front of the case for viewing the LCD. The sensor retainer is located on the right side of the case and allows access to the filters and sensor.
LCD
A digital LCD (liquid crystal display) is visible through a clear plastic window in the top case. The LCD shows the gas reading. The LCD also shows information for each of the GasWatch 3’s operating modes.
GasWatch 3 for CO Chapter 2: Description • 9

Control Buttons

Two control buttons, AIR and POWER/MODE, are located below the LCD.
Table 3: GasWatch 3 Control Button Functions
Button Function(s)
AIR • turns on LCD backlight
• resets alarm condition if LATCH is set to ON in Maintenance Mode
• enters User Mode, Maintenance Mode, and Gas Select Mode when used with POWER/MODE
• activates the demand zero function (adjusts the GasWatch 3’s fresh air reading)
• changes the value of a parameter available for adjustment
• scrolls through parameter options
POWER/MODE • turns the GasWatch 3 on and off
• turns on LCD backlight
• enters and scrolls through Display Mode
• enters instructions into the GasWatch 3’s microprocessor
• resets alarm condition if LATCH is set to ON in Maintenance Mode
• enters User Mode, Maintenance Mode, and Gas Select Mode when used with AIR

Alarm LEDs

The two alarm LEDs above the LCD alert you to gas, low battery, and failure alarms.

Buzzer

One solid-state electronic buzzer is located inside the case. Sound exits the case through a hole in the middle front of the case. The buzzer sounds for gas alarms, malfunctions, and low battery voltage. It also provides feedback for button presses and while in Display, User, Maintenance, or Gas Select Mode.

Vibrator

A vibrating motor inside the GasWatch 3 case vibrates for gas alarms and unit malfunctions.
NOTE: If STEALTH is set to ON, the vibrator only functions when VIB in the STEALTH
Gas Select Mode item is set to ON (see pg.87).

Sensor

The sensor retainer holds the sensor in its socket. The CO sensor is an electrochemical cell that consists of two precious metal electrodes in a dilute acid electrolyte. A gas permeable membrane covers the sensor face and allows gas to diffuse into the electrolyte. The gas reacts in the sensor and produces a current proportional to the concentration of the target gas. The GasWatch 3’s circuitry amplifies the current, converts the current to a gas concentration, and displays the concentration on the LCD.

Filters

Charcoal Filter (Black)
A black charcoal filter is placed into a recess in the filter gasket over the CO sensor. The charcoal filter disk scrubs H
10 • Chapter 2: Description GasWatch 3 for CO
S and certain hydrocarbons out of the sample to avoid false CO
2
readings. If false or elevated CO readings are noticed, especially in the presence of H2S, change the charcoal filter.
Hydrophobic Filter
The white, circular hydrophobic filter sits on the filter gasket, covering the sensor port and the charcoal filter.

Infrared Communications Port

An infrared (IR) communications port is located at the top of the instrument, near the LEDs. Logged data transmits through the port in standard IrDA protocol. A computer’s infrared port or an IrDA/USB cable connected to a USB port can be used to download data to the GasWatch 3 Datalogging Program. See the GasWatch 3 Datalogging Program operator’s manual for data logging and downloading instructions.

Battery

A user-replaceable CR2450 button cell battery powers the GasWatch 3. At 25°C the battery lasts at least 4,000 hours (166 days). The battery icon in the upper right of the LCD shows remaining battery life.
A low battery warning activates when the GasWatch 3 detects a low battery voltage. The GasWatch 3 sounds a dead battery alarm when battery voltage is too low for Measuring Mode.
NOTE: Use of batteries not specified by RKI Instruments, Inc. compromises the CSA
classification and may void the warranty. See “Replacing the Battery” on page 67.
WARNING: To prevent ignition of a hazardous atmosphere, the battery must only be
changed in an area known to be nonhazardous.
AVERTISSEMENT:Pour éviter l'inflammation d'une atmosphère dangereuse, la batterie
ne doit être remplacée que dans une zone non dangereuse.
GasWatch 3 for CO Chapter 2: Description • 11

Standard Accessories

Alligator Clip

Base Clip
Figure 2: Alligator Clip
Figure 3: Watch Band
Alligator Clip
An alligator clip is installed to a base clip that attaches to spring bars on the back of the GasWatch 3. Use the alligator clip to attach the GasWatch 3 to clothing or a belt. Teeth in the alligator clip’s jaws prevent slipping. The alligator clip can be rotated to change the instrument’s orientation.

Optional Accessories

Watch Band

The adjustable watch band allows the GasWatch 3 to be worn on the wrist. The watch band attaches to spring bars that are protected by hollow tubes.
12 • Chapter 2: Description GasWatch 3 for CO

Calibration Cup

FLOW
Figure 4: Calibration Cup
The calibration cup installs over the sensor. You must use the calibration cup when performing a bump test, calibration, or gas test.

IrDA/USB Cable

Unless your computer has a built-in IrDA port, a IrDA/USB cable is needed to establish communication between the GasWatch 3 and the Datalogging Program or the Setup Program.
GasWatch 3 for CO Chapter 2: Description • 13

Chapter 3: Measuring Mode

RESUME
SEC
5
YES .MODE
SEC
5
NO .AIR
SEC
5

Overview

This chapter explains how to use the GasWatch 3 to perform confined space entry monitoring or general area monitoring in Measuring Mode.

Start Up

This section explains how to start up the GasWatch 3, get it ready for operation, and turn it off.

Turning On the GasWatch 3

To illustrate certain functions, the following description of the GasWatch 3 start up sequence assumes that the following items in User Mode are turned on: LUNCH, CAL.RMDR, and BP.RMDR in User Mode, and ID DISP and A.ZERO in Maintenance Mode. If any of these items are turned off, then the corresponding screens do not appear.
1. Press and briefly hold down POWER/MODE. Release the button when you hear a beep.
2. If LUNCH is set to ON (factory setting if OFF, see pg.59), the Lunch Break Screen appears. The unit counts down from 5 seconds.
a. Continue Accumulating: To continue accumulating peak and time-weighted average
(TWA) readings from the last time the GasWatch 3 was used, press and release POWER/MODE or allow the countdown to reach 0. The short-term exposure limit (STEL) reading is reset each time the GasWatch 3 is turned on.
b. Reset Accumulation
(TWA) readings, press and release AIR before the countdown reaches 0.
: To reset the accumulation of peak and time-weighted average
14 • Chapter 3: Measuring Mode GasWatch 3 for CO
3. If CAL.RMDR is set to ON (factory setting) and a calibration is due, the screen that
CAL - LMT
CAL
CAL - LMT
FAIL
NEXT .CAL
d
0
appears next depends on how CAL.EXPD is set in User Mode (see pg.52). The three possible screens are described below. If a calibration is not due, the instrument displays the number of days left until a calibration is due.
CAL.EXPD set to
CONFIRM (factory setting)
LCD
Sound Buzzer sounds double pulsing
tone
Action • Option A, Perform calibration
Press and release POWER/ MODE to enter User Mode and perform a calibration. The instrument takes you straight to the calibration start screen in User Mode’s GAS CAL\A­CAL(E-CAL) item. See pg.42 for calibration instructions.
NOTE: If Password Protection is set ton On (factory setting is Off) using the GW-3 Config Pro­gram, you will be prompted for a password to enter User Mode.
If the calibration is success-
ful, the screen above will not appear again until the unit is
due for calibration. If the cali-
bration is not successful, the screen above will again appear in the startup sequence.
• Option B, Bypass message continue without performing a calibration, press and release AIR.
: To
CAL.EXPD set to
CANT.USE
Buzzer sounds double pulsing tone
The GasWatch 3 cannot be used
:
until a successful calibration is performed. Press and release POWER/MODE to enter User Mode and perform a calibration. The instrument takes you straight to the calibration start screen in User Mode’s GAS CAL/A-CAL (E-CAL) item. If you don’t press POWER/MODE, the instrument
automatically goes to the calibra-
tion start screen after 6 seconds.
See pg.42 for calibration instruc-
tions.
NOTE: If Password Protection is set ton On (factory setting is Off) using the GW-3 Con f ig P rogram, you will be prompted for a pass­word to enter User Mode.
If the calibration is successful, the screen above will not appear
again until the unit is due for cali-
bration. If the calibration is not successful, the screen above will again appear in the startup sequence.
CAL.EXPD set to
NONE
None
• Option A, Perform calibration If you want to enter User Mode and perform a calibration, press and release POWER/MODE. The instrument takes you straight to the calibration start screen in User Mode’s GAS CAL/A­CAL (E-CAL) item.
• Option B, Bypass message To continue without performing a calibration, wait a few seconds for the instrument to continue with its startup sequence.
:
:
GasWatch 3 for CO Chapter 3: Measuring Mode • 15
4. If BP.RMDR is set to ON (factory setting is OFF) and a bump test is due, the screen that
BP - LMT
CAL
BP - LMT
FAIL
NEXT .BP
d
0
10:42
2 . 13
2019
appears next depends on how BP.EXPD is set in User Mode (see pg.56). The three possible screens are described below. If a bump test is not due, the instrument displays the number of days left until a bump test is due.
BP.EXPD set to
CONFIRM (factory setting)
LCD
Sound Buzzer sounds double pulsing
tone
Action • Option A, Perform bump test
Press and release POWER/ MODE to enter User Mode and perform a bump test. The instrument takes you straight to the bump test start screen in User Mode’s BUMP item. See pg.37 for bump test instructions.
NOTE: If Password Protection is set ton On (factory setting is Off) using the GW-3 Config Pro­gram, you will be prompted for a password to enter User Mode.
If the bump test is successful, the screen above will not appear again until the unit is due for bump testing. If the bump test is not successful, the screen above will again appear in the startup sequence.
• Option B, Bypass message continue without performing a bump test, press and release AIR.
: To
BP.EXPD set to
CANT.USE
Buzzer sounds double pulsing tone
The GasWatch 3 cannot be used
:
until a successful bump test is performed. Press and release POWER/MODE to enter User Mode and perform a bump test. The instrument takes you straight to the bump test start screen in User Mode’s BUMP item. If you don’t press POWER/MODE, the instrument automatically goes to the bump test start screen after 6 seconds.
See pg.37 for bump test instruc-
tions.
NOTE: If Password Protection is set ton On (factory setting is Off) using the GW-3 Config Pro­gram, you will be pr omp ted for a password to enter User Mode.
If the bump test is successful, the screen above will not appear again until the unit is due for bump testing. If the bump test is not successful, the screen above will again appear in the startup sequence.
BP.EXPD set to
NONE
None
• Option A, Perform bump test If you want to enter User Mode and perform a bump test, press and release POWER/MODE. The instrument takes you straight to the bump test start screen in User Mode’s BUMP item.
• Option B, Bypass message To continue without performing a bump test, wait a few seconds for the instrument to continue with its startup sequence.
:
:
5. The Date/Time Screen appears for a few seconds.
16 • Chapter 3: Measuring Mode GasWatch 3 for CO
6. The Battery Voltage Screen appears for a few seconds. An “AL-L” at the bottom of the
AL-L
2.9
V
bAtt
CO
ppm
F .S .
1000
CO
ppm
WARNING
25
CO
ppm
ALARM
50
CO
ppm
ALARM H
1200
CO
ppm
STEL
200
CO
ppm
TWA
25
CO
ppm
UID_001
Id
USER
SID_001
Id
StN
SENSOR
FAIL
CO
ppm
screen indicates that the alarms are set to latching. An “AL-A” at the bottom of the screen indicates that the alarms are set to auto reset. See pg.78 for a description of how to change this parameter.
7. The following screens display for 1 second each: Gas Name, Full Scale, Warning Setpoint, Alarm Setpoint, Alarm H Setpoint, STEL Setpoint, and TWA Setpoint.
8. If ID DISP is set to ON (factory setting is OFF, see pg.80), the User ID Screen appears for a few seconds, followed by the Station ID Screen.
9. If the GasWatch 3 experiences a sensor failure during start up, a screen indicating that the sensor failed appears and the buzzer sounds a double pulsing tone once per second.
GasWatch 3 for CO Chapter 3: Measuring Mode • 17
You cannot acknowledge the failure and continue to Measuring Mode. Replace the failed sensor as soon as possible.
10. If A.ZERO is set to ON (factory setting is OFF, see pg.79), the instrument prompts you to
A.ZERO
YES .MODE
NO .AIR
10:42
0
CO
ppm
do an auto zero. An auto zero operation sets the reading to 0 ppm.
WARNING: Make sure that the instrument is in a known fresh air environment (an
environment free of combustible or toxic gases and of normal oxygen content, 20.9%) before performing an auto zero operation. If you perform an auto zero operation in an area with gases present, the adjustment will not be accurate.
You must press and release the POWER/MODE button to perform an auto zero function. If you do not press any key, after 15 seconds, the instrument enters Measuring Mode without performing an auto zero.
11. The GasWatch 3 is now monitoring for gas in Measuring Mode. The Measuring Mode Screen displays the current gas reading.

Performing a Demand Zero

Perform a demand zero before using the GasWatch 3. This sets the reading to 0 ppm.
1. Find a fresh-air environment. This is an environment free of toxic or combustible gases and of normal oxygen content (20.9%).
2. Turn on the unit as described above in “Turning On the GasWatch 3”.
3. Press and hold AIR. The buzzer pulses and the LCD prompts you to continue holding AIR (if KEY.TONE is set to ON in User Mode).
4. Continue to hold AIR until the LCD prompts you to release it. The GasWatch 3 sets the fresh air reading. Start up is complete and the unit is now ready for monitoring.

Turning Off the GasWatch 3

1. Press and hold POWER/MODE.
18 • Chapter 3: Measuring Mode GasWatch 3 for CO
2. OFF appears on the display and the buzzer pulses for about five seconds (if KEY.TONE is set to ON in User Mode).
3. Release the button when OFF disappears from the display.
4. If Password Protection is turned On (factory setting is Off) using the GW-3 Setup
PASS--W
0 0 0 0
S. 10:42
0
CO
ppm
10:42
0
CO
ppm
Program, a user-set password is required to turn off the GasWatch 3. When the password screen appears, adjust each digit with the AIR button and press and release the POWER/ MODE button to move on to the next digit. Once the password is entered, the instrument shuts off.

Measuring Mode Operation

When the GasWatch 3 completes its startup sequence, it is in Measuring Mode. In Measuring Mode the GasWatch 3 continuously monitors the sampled atmosphere and displays the gas concentration. The GasWatch 3 is in Normal Operation if there are no alarm indications.
Heart Symbol: The heart symbol on the right side of the LCD indicates the operation status and flashes when normal. A microprocessor error causes the heart symbol to stop flashing or to disappear.
Check Mark: If BP.RMDR is set to ON and if a bump test is not due, a check mark appears in the lower left corner of the LCD.
“S”: If the instrument is operating in Stealth Mode, an “S.” appears at the bottom of the LCD.
Backlight: In a low-light environment, press and release either button to turn on the display backlight. See pg.61 to program backlight duration.
Confirmation/Non-Compliance Indicator: If the BEEP item in User Mode is set to anything other than OFF, the GasWatch 3 gives periodic indications to confirm that it’s operating or to indicate a non-compliance (see pg.60).

Monitoring an Area

1. Start up the GasWatch 3 as described above in “Start Up” on page 14. It is now in Measuring Mode.
2. Take the GasWatch 3 to the monitoring area.
3. Wait at least 15 seconds.
GasWatch 3 for CO Chapter 3: Measuring Mode • 19

Alarms

4. If a reading is observed, allow the reading to stabilize to determine the gas concentration present.
5. If a gas alarm occurs, take appropriate action. See pg.22.
This section covers alarm indications in Measuring Mode. It also describes how to reset the GasWatch 3 after an alarm occurs and how to respond to an alarm condition.
NOTE: False alarms may be caused by radio frequency (RF) or electromagnetic (EMI)
interference. Keep the GasWatch 3 away from RF and EMI sources such as radio transmitters or large motors.

Alarm Indications

The GasWatch 3 buzzer sounds an alarm, the LEDs flash, and the vibrator pulses when any sort of alarm condition or failure occurs. If the GasWatch 3 is operating in Stealth Mode, the buzzer does not sound and the vibrator’s operation depends on the VIB setting in Gas Select Mode’s STEALTH item. See pg.87 for more information.
NOTE: If an alarm condition occurs while you are in Display Mode, the GasWatch 3
automatically returns to the Measuring Mode screen.
The table below summarizes the types of alarms produced by the GasWatch 3 and their indications.
Table 4: Alarm Types and Indications
Alarm Type Visual Indications Other Indications
Warn ing
Concentration of gas rises above the Warning setting.
Alarm
Concentration of gas rises above the Alarm setting.
Alarm H
Concentration of gas rises above the Alarm H setting.
• Gas reading flashes
WARNING appears at the bottom of the LCD
• Alarm LEDs flash once per second
• Backlight turns on
• Gas reading flashes
ALARM appears at the bottom of the LCD
• Alarm LEDs flash twice per second
• Backlight turns on
• Gas reading flashes
ALARM H appears at the bottom of the LCD
• Alarm LEDs flash twice per second
• Backlight turns on
• High-low tone sounds once per second
• Vibrator pulses once per second
• High-low tone sounds twice per second
• Vibrator pulses twice per second
• High-low tone sounds twice per second
• Vibrator pulses twice per second
20 • Chapter 3: Measuring Mode GasWatch 3 for CO
Table 4: Alarm Types and Indications
Alarm Type Visual Indications Other Indications
TWA or STEL
Concentration rises above the TWA or STEL alarm setting.
Over Range
Minus Over Range
Low Battery Warning
• Gas reading flashes
TWA or STEL appears at the bottom of the LCD
• Alarm LEDs flash once per second
• Backlight turns on
• Gas reading is replaced with a
flashing
• Gas name and units flash
OVER appears at the bottom of the LCD
• Alarm LEDs flash twice per second
• Backlight turns on
• Affected channel’s gas reading is replaced with a flashing
• Gas name and units flash
M OVER appears at the bottom of the LCD
• Alarm LEDs flash twice per second
• Backlight turns on
• The last bar in the battery icon disappears and the battery icon starts flashing
• High-low tone sounds once per second
• Vibrator pulses once per second
• High-low tone sounds twice per second
• Vibrator pulses twice per second
• High-low tone sounds twice per second
• Vibrator pulses twice per second
None
Dead Battery Alarm
Sensor Failure
Clock Failure
System Failure
• Gas reading disappears. FAIL BATTERY appears on the LCD.
• Alarm LEDs flash once per second
FAIL SENSO R appears on the LCD.
• Alarm LEDs flash once per second
FAIL 050 CLOCK appears on the LCD
• Alarm LEDs flash once per second
•FAIL SYSTEM and an error code appear on the LCD
Alarm LEDs flash once per second
Double pulsing tone sounds once per second
Double pulsing tone sounds once per second
Double pulsing tone sounds once per second
Double pulsing tone sounds once per second
GasWatch 3 for CO Chapter 3: Measuring Mode • 21

Responding to Alarms

This section describes response to gas, over range, battery, sensor failure, clock failure, and system failure alarms.
Responding to Gas Alarms
1. Follow your established procedure for an increasing gas condition.
2. Reset the alarm as necessary or allowed.
a. If LATCH is set to ON (factory setting) in Maintenance Mode, the gas reading must
fall below an alarm setting before you can reset the alarm condition using POWER/ MODE or AIR.
If Password Protection is set to On using the GW-3 Config Program, you must press AIR and POWER/MODE at the same time and then enter a user-set password to reset the gas alarm.
b. If LATCH is set to OFF in Maintenance Mode, the alarm condition automatically
resets when gas reading falls below an alarm setpoint.
Responding to Over Range Alarms
WARNING: An over range condition may indicate an extreme carbon monoxide
concentration or an explosive concentration. Confirm the gas concentration with a different GasWatch 3 or with another gas detecting device.
AVERTISSEMENT:Un dépassement de la plage peut indiquer une concentration extrême
en monoxyde de carbone ou une concentration en explosif. Confirmez la concentration de gaz avec un GasWatch 3 différent ou avec un autre dispositif de détection de gaz.
1. Follow your established procedure for an extreme gas condition.
2. Reset the alarm using POWER/MODE or AIR once the alarm condition clears if LATCH is set to ON (factory setting) in Maintenance Mode.
If Password Protection is set to On using the GW-3 Config Program, you must press AIR and POWER/MODE at the same time and then enter a user-set password to reset the over range alarm.
3. Calibrate the GasWatch 3 as described on pg.42.
4. If the over range condition continues or if you are not able to successfully calibrate the unit, you may need to replace the sensor.
5. If the over range condition continues after you replace the sensor, contact RKI Instruments, Inc. for further instructions.
22 • Chapter 3: Measuring Mode GasWatch 3 for CO
Responding to Battery Alarms
CLOCK
050
FAIL
SYSTEM
031
FAIL
WARNING: The GasWatch 3 is not operational as a gas monitoring device during a
dead battery alarm. Take the GasWatch 3 to a non-hazardous area and replace the battery as described in “Replacing the Battery” on page 67.
The GasWatch 3 is fully functional during a low battery warning. However, only 10 days of operating time remain. The amount of time depends on LCD backlight use and alarm frequency. Replace the battery as described on pg.67 as soon as possible.
NOTE: Alarms and the LCD backlight consume battery power and reduce the amount of
operating time remaining.
Responding to Sensor Failure Alarms
1. Calibrate the sensor as described on pg.42.
2. If the sensor failure continues, replace the sensor as described on pg.71.
3. If the sensor failure condition continues after replacing the sensor, contact RKI Instruments, Inc. for further instructions.
Responding to Clock Failure Alarms
A clock failure alarm occurs if the unit’s internal clock malfunctions.
1. Press and release POWER/MODE to continue into Measuring Mode.
CAUTION: There is no datalogging function if you operate the instrument after a clock
failure.
2. Attempt to set the date using the DATE item in User Mode (see pg.63).
3. If the date cannot be set correctly, contact RKI Instruments, Inc. as soon as possible.
Responding to System Failure Alarms
1. If a system failure occurs, the system failure screen displays an error code as shown below:
GasWatch 3 for CO Chapter 3: Measuring Mode • 23
2. The error code meanings are shown in the table below:
Table 5: Error Code Explanation
Error Code Explanation
000 ROM failure
010 RAM failure
020 FRAM failure
031 FLASH memory failure
082 Temperature sensor failure
3. If the error code is anything but 031, the instrument cannot be used. Contact RKI Instruments, Inc. as soon as possible.
If the error code is 031, press and release POWER/MODE to continue into Measuring Mode if the instrument must be used temporarily.
CAUTION: There is no datalogging function if you operate the instrument after a 031
system failure. Contact RKI Instruments, Inc. as soon as possible.

Data Logging

The GasWatch 3 logs Measuring Mode gas readings, alarm data, and calibration data to its internal memory. Logged data can be download it to a computer via the infrared communications port on the front of the unit.
The data logging capacity depends on how often the GasWatch 3 stores data and how often the GasWatch 3 is turned on and off. The table below illustrates how much data logging time is available for the various interval times. It assumes that the unit is only turned on once and there are no alarms. The data logging interval time must be set using the GasWatch 3 Datalogging Program.
Table 6: Data Logging Capacity
Interval Time Data Logging Capacity
10 seconds 10 hours
20 seconds 20 hours
30 seconds 30 hours
1 minute 60 hours
3 minutes 180 hours
5 minutes 300 hours
10 minutes 600 hours
24 • Chapter 3: Measuring Mode GasWatch 3 for CO
To utilize the GasWatch 3’s downloading capability, you need:
PC with Windows 7, Windows 8, or Windows 10
IrDA port or IrDA/USB cable (cable available from RKI Instruments, Inc.)
GasWatch 3 Datalogging Program (available at www.rkiinstruments.com/gw3).
For a complete description of the Datalogging Program and procedures for downloading data to a computer, see the GasWatch 3 Datalogging Program Operator’s Manual.
GasWatch 3 for CO Chapter 3: Measuring Mode • 25

Chapter 4: Display Mode

This section describes Display Mode which is accessible from Measuring Mode. See Table 7 below for a list of Display Mode’s menu items, a short description of each item, and the page number for further description.
Table 7: Display Mode Menu Items
Display Mode
Menu Item
PEAK (pg.27) Displays the Peak reading.
STEL (pg.27) Displays the STEL reading.
TWA (pg.28) Displays the TWA reading.
USER ID
A
(pg.28)
STN ID
A
(pg.29)
CAL.DATA
B
(pg.30)
BP.DATA
C
(pg.30)
DATE (pg.31) Displays the current date and time.
TEMP (pg.31) Displays the current temperature.
ALARM--P (pg.31)
View and/or change the User ID.
View and/or change the Station ID.
Displays the last calibration date.
Displays the last bump test date.
View alarm points.
Description
BUZZ.VOL
D
(pg.32)
A
Only appears if DISP.SET is set to ON in User Mode (factory setting) and if ID DISP is set to ON in
Maintenance Mode (factory setting is OFF).
B
Only appears if CAL.RMDR is set to ON in User Mode (factory setting).
C
Only appears if BP.RMDR is set to ON in User Mode (factory setting is OFF).
D
Only appears if DISP.SET is set to ON in User Mode (facto ry setting).
Set the buzzer volume to LO or HI (factory setting).

Tips for Using Display Mode

To enter Display Mode and scroll from one item to the next or skip an item when a question is asked, press and release POWER/MODE.
To enter an item, press and release AIR.
To change a flashing parameter, press and release AIR. To reverse the movement in a list (ie. from down to up or vice versa):
a. Press and hold AIR.
b. Immediately press POWER/MODE and then release both buttons.
26 • Chapter 4: Display Mode GasWatch 3 for CO
To exit from an entered-information screen and go back to Measuring Mode, press and
PEAK
135
CO
ppm
HOLD
CLR
RELEASE
CLR
STEL
10
CO
ppm
release POWER/MODE until you get to the Measuring Mode screen.
NOTE: Each screen displays for 20 seconds. If you do not press a button within 20 seconds,
the GasWatch 3 automatically returns to Measuring Mode.

Peak Screen (PEAK)

The peak screen displays the highest concentration detected since the GasWatch 3 was turned on. The peak reading is stored until a higher level is detected, the peak reading is cleared, or the GasWatch 3 is turned off.
The lunch break feature enables the GasWatch 3 to save the peak reading when it is turned off so it can continue with the same peak when it is turned on again (see pg.14).
To clear the peak reading, do the following:
1. After entering Display Mode, press and release POWER/MODE until PEAK appears.
2. Press and hold AIR until the screen prompts you to release it.
3. The peak reading is reset and the unit returns to the Peak Screen.
If you do not want to clear the peak reading, release AIR before the above screen sequence occurs. The unit returns to the Peak Screen.

STEL Screen (STEL)

The STEL Screen displays the short term exposure limit (STEL) reading. The STEL reading
is the average reading over the last 15 minutes.
GasWatch 3 for CO Chapter 4: Display Mode • 27
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