RKC Z-COM Data List

Module Type Controller SRZ
A
A
Communication Extension Module
ll Rights Reserved, Copyright 2006, RKC INSTRUMENT INC.
Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.
This manual describes the PLC communication data of the Z-COM. For the host communication, the installation, the detail handling procedures and various function settings, please read if necessary the following separate manuals.
Z-COM Installation Manual (IMS01T05-E): Enclosed with Z-COM
Z-COM Host Communication Quick Instruction Manual (IMS01T09-E): Enclosed with Z-COM
Z-COM PLC Communication Quick Instruction Manual (IMS01T14-E): Enclosed with Z-COM
Z-COM Instruction Manual (IMS01T22-E): Separate (Download or sold separately)
Z-COM Host Communication Instruction Manual (IMS01T23-E): Separate (Download or sold separately)
Z-TIO INSTRUCTION MANUAL (IMS01T01-E): Enclosed with Z-TIO
Z-TIO Host Communication Quick Instruction Manual (IMS01T02-E): Enclosed with Z-TIO
SRZ Instruction Manual (IMS01T04-E): Separate (Download or sold separately)
Z-DIO INSTRUCTION MANUAL (IMS01T03-E): Enclosed with Z-DIO
Z-COM
PLC Communication Data List
IMS01T15-E2
The manuals can be downloaded from our website:
URL: http://www.rkcinst.com/english/manual_load.htm
1. EXPLANATION OF DATA MAP ITEMS
The data that can be communicated by the PLC and SRZ unit is compiled in the PLC communication data map.
Name: Name of communication data Register address: A register address of communication data in PLC communication
16 CH: Register address of 16-channel specification 32 CH: Register address of 32-channel specification 48 CH: Register address of 48-channel specification 64 CH: Register address of 64-channel specification
Register addresses in this manual are those assigned when the PLC communication environment is set as follows.
Register type: 0 (MITSUBISHI PLC MELSEC series: D register)
If you are using the OMRON PLC SYSMAC Series or a different register type, substitute the register you are using in the above.
Structure: U: Data for each SRZ unit M: Data for each module C: Data for each channel
becomes invalid.
therefore data for CH2 and CH4 of Z-TIO modules are unused. [Read is possible “0,” but the result of Write is disregarded.]
Register start number: 1000
1, 2
1
On a Z-TIO module (2-channel type), the communication data of CH3 and CH4
2
♣: Parameters only used for heat/cool control or position proportioning control,
ttribute: RO: At the time of monitor request bit “1,” SRZ unit writes in data to the PLC. (PLC SRZ) R/W: At the time of setting request bit “1,” SRZ unit read out data from the PLC. At the time of monitor request bit “1,” SRZ unit writes in data to the PLC. (PLC SRZ)
Data range: Read or write range of communication data Number of data: This is the maximum number per communication data
that can be handled by one SRZ unit. The total number of communication data: 16-channel specification: 524 items 32-channel specification: 1036 items 48-channel specification: 1548 items 64-channel specification: 2060 items
The SRZ unit occupies a number of PLC registers equal to the maximum number of data items. Even if there are fewer functional modules (Z-TIO/Z-DIO modules) connected to the Z-COM module, or there are unused communication items, the number of registers occupied does not change. If functional modules (Z-TIO/Z-DIO modules) are not connected or there are unused data items, “0” is sent.
Factory set value: Factory set value of communication data
2. DATA MAP
16-channel specification
System data (monitor item): D01000 to D01007 Monitor group: D01010 to D01150 Setting group: D01008, D01009 and D01151 to D01523
32-channel specification
System data (monitor item): D01000 to D01007 Monitor group: D01010 to D01290 Setting group: D01008, D01009 and D01291 to D02035
Name
System communication state
SRZ normal communication flag
D01002 D01002 D01002 D01002   Internal processing
D01003 D01003 D01003 D01003   Internal processing
PLC communication error code
16 CH 32 CH 48 CH 64 CH
D01000 D01000 D01000 D01000 U RO Bit data
D01001 D01001 D01001 D01001 U RO 0/1 transfer
D01004 D01004 D01004 D01004 U RO Bit data
Register address
48-channel specification
System data (monitor item): D01000 to D01007 Monitor group: D01010 to D01430 Setting group: D01008, D01009 and D01431 to D02547
64-channel specification
System data (monitor item): D01000 to D01007 Monitor group: D01010 to D01570 Setting group: D01008, D01009 and D01571 to D03059
Struc-
ture
Attr-
ibute
b0: Data collection condition b1 to b15: Unused
Data 0: Before data collection is completed 1: Data collection is completed
[Decimal number: 0, 1]
(For communication checking) “0” and “1” are repeated for each
communication period.
Do not use the register address
Do not use the register address
b0: PLC register read/write error b1: Slave communication timeout b2: Unused b3: Internal communication error b4: Master communication timeout
b5 to b15: Unused Data 0: OFF 1: ON [Decimal number: 0 to 31]
Data range Number of data Factory set value
1
1
1
1
1
Name
Unit recognition flag D01005 D01005 D01005 D01005 U RO Bit data
Monitor for the number of connected modules
Number of valid groups D01007 D01007 D01007 D01007 U RO 0 to 128 1 Request command D01008 D01008 D01008 D01008 U R/W Bit data
Setting item communication state
Measured value (PV) D01010 to
Comprehensive event state D01026 to
Operation mode state monitor
Manipulated output value (MV) monitor [heat-side]
16 CH 32 CH 48 CH 64 CH
D01006 D01006 D01006 D01006 U RO 0 to 31 1
D01009 D01009 D01009 D01009 U RO Bit data
D01025
D01041
D01042 to
D01057
D01058 to
D01073
Manipulated output value (MV) monitor [cool-side]
D01074 to
D01089
Current transformer (CT) input value monitor
Set value (SV) monitor D01106 to
Remote setting (RS) input value monitor
Output state monitor D01138 to
Digital input (DI) state 1 D01142 to
D01090 to
D01105
D01121
D01122 to
D01137
D01141
D01145
Register address
D01010 to
D01041
D01042 to
D01073
D01074 to
D01105
D01106 to
D01137
D01138 to
D01169
D01170 to
D01201
D01202 to
D01233
D01234 to
D01265
D01266 to
D01273
D01274 to
D01281
D01010 to
D01057
D01058 to
D01105
D01106 to
D01153
D01154 to
D01201
D01202 to
D01249
D01250 to
D01297
D01298 to
D01345
D01346 to
D01393
D01394 to
D01405
D01406 to
D01417
D01010 to
D01073
D01074 to
D01137
D01138 to
D01201
D01202 to
D01265
D01266 to
D01329
D01330 to
D01393
D01394 to
D01457
D01458 to
D01521
D01522 to
D01537
D01538 to
D01553
Struc-
Attr-
ture
ibute
b0: SRZ unit 1 b1: SRZ unit 2 b2: SRZ unit 3 b3: SRZ unit 4 b4 to b15: Unused
Data 0: No unit exists 1: Unit exists
[Decimal number: 0 to 15]
b0: Setting request bit
b1: Monitor request bit Data 0: OFF 1: ON [Decimal number: 0 to 3]
b0: Setting error
b1: Setting completed bit
b2: Monitor completed bit Data 0: OFF 1: ON [Decimal number: 0 to 7]
C RO Input scale low to Input scale high 16CH: 16
C RO Bit data
C RO Bit data
C RO PID control or heat/cool PID control:
C RO −5.0 to +105.0 % 16CH: 16
C RO CTL-6-P-N: 0.0 to 30.0 A
C RO Setting limiter (low) to Setting limiter (high) 16CH: 16
C RO Setting limiter (low) to Setting limiter (high) 16CH: 16
M RO Bit data
M RO Bit data
b0: Event 1
b1: Event 2
b2: Event 3
b3: Event 4
b4: Heater break alarm state
b5: Temperature rise completion
b6: Burnout
b7 to b15: Unused Data 0: OFF 1: ON [Decimal number: 0 to 127]
b0: Control STOP
b1: Control RUN
b2: Manual mode
b3: Remote mode
b4 to b15: Unused Data 0: OFF 1: ON [Decimal number: 0 to 15]
5.0 to +105.0 %
Position proportioning control (with FBR input):
0.0 to 100.0 %
CTL-12-S56-10L-N: 0.0 to 100.0 A
b0: OUT1
b1: OUT2
b2: OUT3
b3: OUT4
b4 to b15: Unused Data 0: OFF 1: ON [Decimal number: 0 to 15]
b0: DI1
b1: DI2
b2: DI3
b3: DI4
b4: DI5
b5: DI6
b6: DI7
b7: DI8
b8 to b15: Unused Data 0: Contact open
1: Contact closed [Decimal number: 0 to 255]
Data range Number of data Factory set value
32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
16CH: 4
32CH: 8 48CH: 12 64CH: 16
16CH: 4
32CH: 8 48CH: 12 64CH: 16
1
1 0
1
: Parameters only used for heat/cool control or position proportioning control, therefore data for CH2 and CH4 of Z-TIO modules are unused.
Name
Digital output (DO) state 1 D01146 to
16 CH 32 CH 48 CH 64 CH
D01149
Register address
D01282 to
D01289
D01418 to
D01429
D01554 to
D01569
Error code D01150 D01290 D01430 D01570 U RO Bit data
PID/AT transfer D01151 to
Auto/Manual transfer D01167 to
Event 1 set value (EV1) D01183 to
Event 2 set value (EV2) D01199 to
Event 3 set value (EV3) D01215 to
Event 4 set value (EV4) D01231 to
Set value (SV) D01247 to
Proportional band [heat-side]
D01166
D01182
D01198
D01214
D01230
D01246
D01262
D01263 to
D01278
D01291 to
D01322
D01323 to
D01354
D01355 to
D01386
D01387 to
D01418
D01419 to
D01450
D01451 to
D01482
D01483 to
D01514
D01515 to
D01546
D01431 to
D01478
D01479 to
D01526
D01527 to
D01574
D01575 to
D01622
D01623 to
D01670
D01671 to
D01718
D01719 to
D01766
D01767 to
D01814
D01571 to
D01634
D01635 to
D01698
D01699 to
D01762
D01763 to
D01826
D01827 to
D01890
D01891 to
D01954
D01955 to
D02018
D02019 to
D02082
Integral time [heat-side]
Derivative time [heat-side]
Proportional band [cool-side]
D01279 to
D01294
D01295 to
D01310
D01311 to
D01326
D01547 to
D01578
D01579 to
D01610
D01611 to
D01642
D01815 to
D01862
D01863 to
D01910
D01911 to
D01958
D02083 to
D02146
D02147 to
D02210
D02211 to
D02274
Integral time [cool-side]
Derivative time [cool-side]
Control response parameter
D01327 to
D01342
D01343 to
D01358
D01359 to
D01374
D01643 to
D01674
D01675 to
D01706
D01707 to
D01738
D01959 to
D02006
D02007 to
D02054
D02055 to
D02102
D02275 to
D02338
D02339 to
D02402
D02403 to
D02466
: Parameters only used for heat/cool control or position proportioning control, therefore data for CH2 and CH4 of Z-TIO modules are unused.
Struc-
Attr-
ture
ibute
M RO Bit data
b0: DO1 b1: DO2 b2: DO3 b3: DO4 b4: DO5 b5: DO6 b6: DO7 b7: DO8 b8 to b15: Unused
Data range Number of data Factory set value
Data 0: OFF 1: ON [Decimal number: 0 to 255]
b0: SRAM error*/Adjustment data error b1: Data back-up error b2: A/D conversion error b3: Unused b4: Unused b5: Logic output data error b6: Stack overflow *
b7 to b15: Unused Data 0: OFF 1: ON [Decimal number: 0 to 255] * These are error code only of the Z-COM
module
C R/W 0: PID control
C R/W 0: Auto mode
C R/W 16CH: 16
C R/W 16CH: 16
C R/W 16CH: 16
1: Autotuning (AT)
1: Manual mode
Deviation action, Deviation action between channels, Temperature rise completion range *:
Input span to +Input span * When temperature rise completion is
selected at Event 3 action type.
Process action, SV action:
Input scale low to Input scale high
MV action:
5.0 to +105.0 %
C R/W
C R/W Setting limiter (low) to Setting limiter (high) 16CH: 16
C R/W TC/RTD inputs:
0 (0.0) to Input span (Unit: °C [°F])
Voltage (V)/current (I) inputs:
0.0 to 1000.0 % of Input span
0 (0.0): ON/OFF action
C R/W PID control or heat/cool PID control:
0 to 3600 seconds or
0.0 to 1999.9 seconds
(0, 0.0: PD action)
Position proportioning control:
1 to 3600 seconds or
0.1 to 1999.9 seconds
C R/W 0 to 3600 seconds or 0.0 to 1999.9 seconds
(0, 0.0: PI action)
C R/W TC/RTD inputs:
C R/W 0 to 3600 seconds or 0.0 to 1999.9 seconds
C R/W 0 to 3600 seconds or 0.0 to 1999.9 seconds
C R/W 0: Slow
1 (0.1) to Input span (Unit: °C [°F])
Voltage (V)/current (I) inputs:
0.1 to 1000.0 % of Input span
(0, 0.0: PD action)
(0, 0.0: PI action)
1: Medium 2: Fast
When the P or PD action is selected, this setting becomes invalid.
16CH: 4
32CH: 8 48CH: 12 64CH: 16
1
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
0
0
50
50
50
50
TC/RTD: 0 °C [°F]
V/I: 0.0 %
TC/RTD: 30
V/I: 30.0
240
60
TC/RTD: 30
V/I: 30.0
240
60
PID control,
Position
proportioning
control: 0
Heat/cool PID
control: 2
Name
Overlap/Deadband
Setting change rate limiter (up)
Setting change rate limiter (down)
Heater break alarm (HBA) set value
Heater break determination point
Heater melting determination point
PV bias D01471 to
Manual manipulated output value
16 CH 32 CH 48 CH 64 CH
D01375 to
D01390
D01391 to
D01406
D01407 to
D01422
D01423 to
D01438
D01439 to
D01454
D01455 to
D01470
D01486
D01487 to
D01502
Operation mode D01503 to
DO manual output 1 D01519 to
RUN/STOP transfer (Each unit)
D01518
D01522
D01523 D02035 D02547 D03059 U R/W 0: STOP (Control stop)
Register address
D01739 to
D01770
D01771 to
D01802
D01803 to
D01834
D01835 to
D01866
D01867 to
D01898
D01899 to
D01930
D01931 to
D01962
D01963 to
D01994
D01995 to
D02026
D02027 to
D02034
D02103 to
D02150
D02151 to
D02198
D02199 to
D02246
D02247 to
D02294
D02295 to
D02342
D02343 to
D02390
D02391 to
D02438
D02439 to
D02486
D02487 to
D02534
D02535 to
D02546
D02467 to
D02530
D02531 to
D02594
D02595 to
D02658
D02659 to
D02722
D02723 to
D02786
D02787 to
D02850
D02851 to
D02914
D02915 to
D02978
D02979 to
D03042
D03043 to
D03058
Struc-
Attr-
ture
ibute
C R/W TC/RTD inputs:
C R/W 0 (0.0) to Input span/unit time
Input span to +Input span (Unit:°C [°F])
Voltage (V)/current (I) inputs:
100.0 to +100.0 % of Input span
0 (0.0): Unused
C R/W Unit time: 60 seconds (factory set value)
C R/W When CT is CTL-6-P-N:
C R/W 0.0 to 100.0 % of HBA set value
C R/W 0.0 to 100.0 % of HBA set value
0.0 to 30.0 A (0.0: Not used)
When CT is CTL-12-S56-10L-N:
0.0 to 100.0 A (0.0: Not used)
(0.0: Heater break determination is invalid)
(0.0: Heater melting determination is invalid)
C R/W −Input span to +Input span 16CH: 16
C R/W PID control:
Output limiter (low) to Output limiter (high)
Heat/cool PID control:
Cool-side output limiter (high) to +Heat-side output limiter (high)
Position proportioning control (with FBR input):
Data range Number of data Factory set value
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
32CH: 32 48CH: 48 64CH: 64
16CH: 16 32CH: 32 48CH: 48 64CH: 64
Output limiter (low) to Output limiter (high)
Position proportioning control (without FBR input):
0: Close-side output OFF, Open-side output OFF 1: Close-side output ON, Open-side output OFF 2: Close-side output OFF, Open-side output ON
C R/W 0: Unused
M R/W Bit data
1: Monitor 2: Monitor + Event function 3: Control
b0: DO1 manual output b1: DO2 manual output b2: DO3 manual output b3: DO4 manual output b4: DO5 manual output b5: DO6 manual output b6: DO7 manual output b7: DO8 manual output b8 to b15: Unused
16CH: 16 32CH: 32 48CH: 48 64CH: 64
48CH: 12 64CH: 16
Data 0: OFF 1: ON [Decimal number: 0 to 255]
1: RUN (Control start)
: Parameters only used for heat/cool control or position proportioning control, therefore data for CH2 and CH4 of Z-TIO modules are unused.
The host computer is used to set communication data (engineering data, operation data, etc.) of functional modules (Z-TIO/Z-DIO modules) that cannot be set by PLC communication. For the communication data, see Z-COM Host Communication Instruction Manual (IMS01T23-E) or SRZ Instruction Manual (IMS01T04-E).
The name of each programmable controller (PLC) means the products of each manuf acturer. Company names and product names used i n this manual are the trademarks or registered trademarks of the respective companies.
RKC INSTRUMENT INC.
®
HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 J APAN
PHONE: 03-3751-9799 (+81 3 3751 9799) E-m ail: info@rkcinst.co.jp FAX: 03-3751-8585 (+81 3 3751 8585) AUG. 2008
0
0 (0.0)
0 (0.0)
0.0
30.0
30.0
0
0.0
3
16CH: 4 32CH: 8
0
1 0
The first edition: DEC. 2006 [IMQ00] The second edition: AUG. 2008 [IMQ00]