A
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Module Type Controller SRV
Temperature Control Module for DeviceNet
V-TIO-J/V-TIO-K
Instruction Manual
IMS01P10-E1
Thank you for purchasing this RKC product. In order to
achieve maximum performance and ensure proper operation
of your new instrument, carefully read all the instructions in
this manual. Please place this manual in a convenient
location for easy reference.
SYMBOLS
WARNING
CAUTION
An external protection device must be installed if
failure of this instrument could result in damage to
the instrument, equipment or injury to personnel.
All wiring must be completed before power is turned
on to prevent electric shock, fire or damage to
instrument and equipment.
This instrument must be used in accordance with the
specifications to prevent fire or damage to
instrument and equipment.
This instrument is not intended for use in locations
subject to flammable or explosive gases.
Do not touch high-voltage connections such as
power supply terminals, etc. to avoid electric shock.
RKC is not responsible if this instrument is repaired,
modified or disassembled by other than
factory-approved personnel. Malfunction can occur
and warranty is void under these conditions.
This is a Class A instrument. In a domestic environment,
this instrument may cause radio interference, in which
case the user may be required to take adequate measures.
: This mark indicates precautions that must be
taken if there is danger of electric shock, fire,
etc., which could result in loss of life or injury.
: This mark indicates that if these precautions
and operating procedures are not taken,
damage to the instrument may result.
: This mark indicates that all precautions should
!
be taken for safe usage.
: This mark indicates important information on
installation, handling and operating
procedures.
: This mark indicates supplemental information
on installation, handling and operating
procedures.
: This mark indicates where additional
information may be located.
WARNING
!
CAUTION
This instrument is protected from electric shock by
reinforced insulation. Provide reinforced insulation between
the wire for the input signal and the wires for instrument
power supply, source of power and loads.
Be sure to provide an appropriate surge control circuit
respectively for the following:
− If input/output or signal lines within the building are
longer than 30 meters.
− If input/output or signal lines leave the building,
regardless the length.
This instrument is designed for installation in an enclosed
instrumentation panel. All high-voltage connections such
as power supply terminals must be enclosed in the
instrumentation panel to avoid electric shock by operating
personnel.
All precautions described in this manual should be taken to
avoid damage to the instrument or equipment.
All wiring must be in accordance with local codes and
regulations.
All wiring must be completed before power is turned on to
prevent electric shock, instrument failure, or incorrect
action.
The power must be turned off before repairing work for
input break and output failure including replacement of
sensor, contactor or SSR, and all wiring must be
completed before power is turned on again.
To prevent instrument damage or failure, protect the power
line and the input/output lines from high currents with a
protection device such as fuse, circuit breaker, etc.
Prevent metal fragments or lead wire scraps from falling
inside instrument case to avoid electric shock, fire or
malfunction.
Tighten each terminal screw to the specified torque found
in the manual to avoid electric shock, fire or malfunction.
For proper operation of this instrument, provide adequate
ventilation for heat dispensation.
Do not connect wires to unused terminals as this will
interfere with proper operation of the instrument.
Turn off the power supply before cleaning the instrument.
Do not use a volatile solvent such as paint thinner to clean
the instrument. Deformation or discoloration will occur. Use
a soft, dry cloth to remove stains from the instrument.
To avoid damage to instrument display, do not rub with an
abrasive material or push front panel with a hard object.
Do not connect modular connectors to telephone line.
NOTICE
This manual assumes that the reader has a fundamental
knowledge of the principles of electricity, process control,
computer technology and communications.
The figures, diagrams and numeric values used in this
manual are only for purpose of illustration.
RKC is not responsible for any damage or injury that is
caused as a result of using this instrument, instrument
failure or indirect damage.
Periodic maintenance is required for safe and proper
operation of this instrument. Some components have a
limited service life, or characteristics that change over time.
Every effort has been made to ensure accuracy of all
information contained herein. RKC makes no warranty
expressed or implied, with respect to the accuracy of the
information. The information in this manual is subject to
change without prior notice.
No portion of this document may be reprinted, modified,
copied, transmitted, digitized, stored, processed or
retrieved through any mechanical, electronic, optical or
other means without prior written approval from RKC.
ll Rights Reserved, Copyright 2004, RKC INSTRUMENT INC
RKC INSTRUMENT INC.
®
1. OUTLINE
The temperature control module for DeviceNet V-TIO-J/V-TIO-K
can send and receive data to/from DeviceNet compatible
programmable controller (PLC) by the DeviceNet that is a
multi-vendor compatible open field network.
One V-TIO-J/V-TIO-K module enables temperature control
corresponding to two channels. It has power supply and
communication terminals in addition to temperature control input
and output terminals.
All data are set by communication.
Master
Slave
Temperature control
module for DeviceNet
V-TIO-J/V-TIO-K
Power supply
For details when dividing two or more temperature
control modules into some groups and then installed,
Programmable
controller (PLC)
Control output
Measured
(24 V DC)
input
DeviceNet
Usable modules:
•
Temperature control module
[Basic type]: V-TIO-A/V-TIO-C
•
Temperature control module
[Extension type]: V-TIO-B/V-TIO-D
(Up to 30 modules)
see the Module Type Controller SRV DeviceNet
Communication Instruction Manual (IMS01P11-E).
For details, see the Module Type Controller SRV
DeviceNet
(IMS01P11-E).
For host communication using host communication
terminals, see the Appendix B of Module Type
Communication Instruction Manual
Controller SRV DeviceNet Communication
Instruction Manual (IMS01P11-E) and the Module
Type Controller SRV Communication Instruction
Manual (IMS01P01-E).
2. PRODUCT CHECK
Before using this product, check each of the following:
• Model code
• Check that all of the accessories delivered are complete.
• Check that there are no scratch or breakage in external
appearance (case, front panel, or terminal, etc).
V–TIO– – N N N – N N – –
(1) (2) (3) (4) (5) (6) (7)
(1) Type
J: Module for DeviceNet, heat control
K: Module for DeviceNet, heat/cool control
(2) Control action (Each channel common code)
[For heat control]
F: PID action with autotuning (AT) (reverse action)
D: PID action with autotuning (AT) (direct action)
[For heat/cool control]
B: Heat/cool PID action with autotuning (AT) (air cooling)
W: Heat/cool PID action with autotuning (AT) (water cooling)
2
*
(3) Input range (Each channel common code)
[Thermocouple input]
Type Code Range Code Range
K K02 0 to 400 °C KB9 32 to 752 °F
K04 0 to 800 °C KB8 32 to 1472 °F
K16 −200 to +1372 °C KB7 −328 to +2501 °F
K09 0.0 to 400.0 °C KC2 32.0 to 752.0 °F
K35 −200.0 to +400.0 °C KC1 −328.0 to +752.0 °F
J J02 0 to 400 °C JC2 32 to 752 °F
J04 0 to 800 °C JC1 32 to 1472 °F
J15 −200 to +1200 °C JB9 −328 to +2192 °F
J09 0.0 to 400.0 °C JC4 32.0 to 752.0 °F
J27 −200.0 to +400.0 °C JC3 −328.0 to +752.0 °F
T T08 0 to 400 °C TB9 32 to 752 °F
T09 0 to 200 °C TC1 32 to 392 °F
T16 −200 to +400 °C TB8 −328 to +752 °F
T06 0.0 to 400.0 °C TC3 32.0 to 752.0 °F
T19 −200.0 to +400.0 °C TC2 −328.0 to +752.0 °F
E E01 0 to 800 °C EA8 32 to 1472 °F
E02 0 to 1000 °C EA7 32 to 1832 °F
S S05 0 to 1768 °C SA6 32 to 3214 °F
R R06 0 to 1768 °C RA6 32 to 3214 °F
N N02 0 to 1300 °C NA6 32 to 2372 °F
B B03 0 to 1800 °C BB1 32 to 3272 °F
PLⅡ A02 0 to 1390 °C AA6 32 to 2534 °F
W5Re/
W26Re
[RTD input]
Type Code Range Code Range
Pt100 D17 0 to 400 °C DC5 32 to 752 °F
D33 0 to 850 °C DC4 32 to 1562 °F
D16 0.0 to 400.0 °C DC7 32.0 to 752.0 °F
D28 −200.0 to +400.0 °C DC6 −328.0 to +752.0 °F
JPt100 P17 0 to 400 °C PC5 32 to 752 °F
P23 0 to 600 °C PC4 32 to 1112 °F
P16 0.0 to 400.0 °C PC7 32.0 to 752.0 °F
P28 −200.0 to +400.0 °C PC6 −328.0 to +752.0 °F
[Voltage/current input]
Voltage 201 0 to 100 mV DC 401 0 to 5 V DC
501 0 to 10 V DC 601 1 to 5 V DC
Current 701 0 to 20 mA DC 801 4 to 20 mA DC
W03 0 to 2300 °C WA9 32 to 4172 °F
Code Type Code Type
(4) Control output (CH1), (5) Control output (CH2)
M: Relay contact output V: Voltage pulse output 0/12 V DC
4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC
7: 0 to 20 mA DC 8: 4 to 20 mA DC
(6) CT type (Each channel common code)
P: CTL-6-P-N (for 0 to 30 A) S: CTL-12-S56-10L-N (for 0 to 100 A)
(7) DeviceNet connector type
N: Open-style connector (Unshielded type)
1: Micro-style connector (Shield type)
For heat/cool PID control (V-TIO-K), input channel 2
becomes unused.
For heat/cool PID control (V-TIO-K), Control output
(CH1) corresponds to the heating output and
Control output (CH2) corresponds to the cooling
output.
Heater break alarm function can not be used when
control output is voltage/current output.
Accessories
Floppy disk (EDS file)................................................. 1
End Plate.................................................................... 2
Joint connector cover ................................................. 2
Instruction Manual (IMS01P10-E1)............................ 1
If any of the products are missing, damaged, or if your
manual is incomplete, please contact RKC sales office
or the agent.
IMS01P10-E1
r
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3. PARTS DESCRIPTION
Indication lamps 2
Node address
setting switch
DeviceNet communication
speed setting switch
DeviceNet connecto
[Open-style connector]
(COM.PORT)
FAIL/RUN
RX/TX
EVENT1
NS
EVENT2
MS
FAIL
RUN
EVENT3
EVENT4
MSD LSD DR
NODE ADDRESS
V+ CAN_H Drain CAN_L V−
COM. PORT
Joint connector
(Left side)
DeviceNet side Temperature control side
Front view of open-style connector type
FAIL/RUN
RX/TX
EVENT1
EVENT2
NET
FAIL
RUN
MOD
EVENT3
EVENT4
MSD LSD RATE
NODE ADDRESS
COM. PORT
DeviceNet connecto
[Micro-style connector]
(COM.PORT)
Front view of micro-style connector type
Indication
lamps 2
FAIL
RUN
FAIL/RUN
RX/TX
EVENT1
NS
MS
EVENT2
EVENT3
EVENT4
Temperature control sideDeviceNet side
[Indication lamps 1]
FAIL/RUN (for temperature control)
When normally: A green lamp turns on (RUN)
When abnormally: A red lamp turns on (FAIL)
RX/TX (for host communication using host communication
terminals)
During data send and receive: A green lamp turns on
EVENT 1 to 4
Display various states by setting.
ON state: A green lamp turns on
Display contents:
Event 1 state, Event 2 state, Comprehensive event state, Output state,
Control state, Execution segment state, Time signal state
[Indication lamps 2]
FAIL (for DeviceNet communication)
When abnormally: A red lamp turns on
Communication environment setting mode by the switch:
A red lamp flashes
RUN (for DeviceNet communication)
When normally: A green lamp turns on
Memory backup error: A green lamp flashes slowly
Module configuration error: A green lamp flashes slowly
Communication error: A green lamp flashes slowly
Data collection just after the power is turned on:
A green lamp flashes rapidly
NS or NET (Network status)
Network is operating normally, but communications have not yet
been established: A green lamp flashes
Terminal cover
Indication lamps 1
Module address
setting switch
Joint connector
(Right side)
Terminal cover
Connectors other than the
micro-style connector are
the same as those of the
open-style connector type.
However, only the following
names are different.
(A function is the same)
Indication lamps 2
•
Open-style connector:
NS, MS
Micro-style connector:
NET, MOD
DeviceNet communication
•
speed setting switch
Open-style connector: DR
Micro-style connector: RATE
Indication
lamps 1
Network is operating normally (communications established):
A green lamp turns on
I/O connection is timeout: A red lamp flashes
A fatal communications error has occurred
Network communications are not possible:
A red lamp turns on
MS or MOD (Module status)
When DeviceNet communication is normal:
A green lamp turns on
Module configuration error: A green lamp flashes
Memory backup error: A red lamp turns on
4. COMMUNICATION SETTING
Set communication setting before mounting and wiring of SRV.
CAUTION
Do not separate the module mainframe from the terminal
base with the power turned on. If separated, adjusted data
may be destroyed; control be stopped, and no return can be
made.
4.1 Address Setting
Node address setting
To identify each device connected to the network, it is necessary
to set a different address to each device (node). For the
DeviceNet, as it is possible to connect up to 64 devices including
a master to the network, node address (MAC ID) from 0 to 63
can be set.
Module address setting
Set a module address (temperature control side). For this setting,
use a small blade screwdriver.
For this setting, use a small blade screwdriver.
Node address setting switch
MSD: High-order digit setting
(Set value ×10)
LSD: Low-order digit setting
(Set value ×1)
FAIL/RUN
RX/TX
EVENT1
EVENT2
NS
MS
FAIL
RUN
EVENT3
EVENT4
MSD LSD DR
NODE ADDRESS
V+ CAN_H Drain CAN_L V−
COM. PORT
Setting range: 0 to 63
(Factory set value: 63)
The above figure is open-style connector type. The
figure of micro-style connector type is the same as a
open-style connector type.
When any number exceeding 64 is set, the node
address number becomes “63.”
FAIL/RUN
RX/TX
EVENT1
EVENT2
NS
MS
FAIL
RUN
EVENT3
EVENT4
MSD LSD DR
NODE ADDRESS
V+ CAN_H Drain CAN_L V−
COM. PORT
Module address setting switch
High-order digit setting
(set value × 10)
Low-order digit setting
(set value × 1)
Setting range: 0 to 98
(Factory set value: 0)
Do not set “99” to a module address of the
temperature control side, as the module address of
DeviceNet side is fixed in “99.” Otherwise,
malfunction may result.
IMS01P10-E1
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