RIX High Pressure Oxygen Compressors User manual

Page 1
HIGH
PRESSURE
OXYGEN
COMPRESSORS
For Cylinder Filling
RIX INDUSTRIES
4900 Industrial Way Benicia, CA 94510 USA Phone (707) 747-5900 FAX (707) 747-9200 Website: www.rixindustries.com Email: info@rixindustries.com
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RIX High Pressure Oxygen Compr essors For Cylinder Filling
Phone (707) 747-5900 or FAX (707) 747-9200 to discuss your special needs.
Feed Air Compressor
Oxygen Storage Tank
Air Storage Tank
Manifold
PSA Oxygen
Generator
Air Dryer
OXYGEN GENERATION AND CYLINDER FILLING
Air is compressed by the Feed Air Compressor, passed through an Air Dryer and stored in the Air Storage Tank. Regulated air is then fed into the PSA Oxygen Generator where oxygen is generated (typically 92% to 95% O2, or high purity oxygen to 99.5% O2) and stored. From the Oxygen
Storage Tank regulated oxygen is fed into the RIX High Pressure Oxygen Compressor where the oxygen is boosted to tank pressure and fed to the Manifold and into the High Pressure Oxygen Cylinders. The RIX Oxygen Compressor
that is needed is determined by the capacity of the PSA Oxygen Generator based on the number of high pressure oxygen cylinders to be filled each day.
High
Pressure
Cylinders
RIX 2V3B High Pressure Oxygen Compressor
PRODUCION Y ENVASADO DE OXIGENO
Mediante un compresor, se comprime el aire, luego se seca y se almacena en un tanque para que luego de ser regulado es llevado al generador de oxígeno PSA donde se produce el oxígeno tipico (92% a 95%) o de alta pureza (99.5%) y luego almacenado en un tanque a baja presion y El Oxígeno regu­lado es llevado a un compresor de oxígeno RIX de alta pre­sion y a traves de un manifold se llenan los cilindros a alta presion (2500 psi). La capacidad del compresor de oxígeno RIX sera determinada por la capacidad productiva del gene­rador de oxígeno PSA, y basandose en el requerimiento diario de cilindros de oxígeno.
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RIX High Pressur e Oxygen Compressors For Cylinder Filling
RIX INDUSTRIES
2PS2B
Size, Compressor Pkg. Weight, Compressor Pkg.
Power, motor size
Compressor RPM
4900 Industrial Way Benicia, CA 94510 USA • 707-747-5900 • 707-747-9200
2V3B
4V4BG
2V3B 4V4BG2PS2B
29"H x 23"L x 14"W (74Cm x 58Cm x 36Cm) 150 lbs. (68 Kg)
1.5 HP (1.1 Kw) 120 or 240 volts 50 or 60 Hz as required single phase 190 or 390 RPM
46"H x 49"L x 22"W (117Cm x 124Cm x 56Cm) 550 lbs. (250 Kg) 10 HP (7.5 Kw) 190 to 460 volts as required 50 or 60 Hz as required three phase 530 RPM
41"H x 61"L x 50"W (104Cm x 155Cm x 127Cm) 1650 lbs. (750 Kg) 15 HP (11 Kw) 190 to 460 volts as required 50 or 60 Hz as required three phase 400–820 RPM
Suction Pressure
Max. Discharge pressure, O
Flow Rate
Cooling Shipping weight
Shipping volume Gas inlet
Gas outlet
Calculations based on 60˚ F for SCF; 0˚ C for Nm3.
30 - 70 PSIG 2 - 5 BarG 2 - 5 Kg/cm2G
2200 PSIG
2
152 BarG 155 Kg/cm2G
30 - 120 SCFH .80 - 3.20 Nm3/H 14 - 57 Nltr/M air cooled
200 lbs. (91 Kg) 36"H x 30"L x 24"W (91Cm x 76Cm x 61Cm) 1/4" FPT 1/4" FPT
WHY CHOOSE RIX OXYGEN COMPRESSORS? Reliability, long service life, and safety.
RELIABILITY:
hours of dependable service before their first maintenance. With minimal service they continue to reliably fill high pres­sure oxygen cylinders.
LONG SER VICE LIFE:
units have shown exceptional service giving years of duty between overhaul. Once serviced and put back on the job, these units continue to provide excellent dependable opera­tion.
SAFETY:
servative design result in a safety record second to none. Hundreds of these machines are currently operating safely and dependably around the world under many different operating conditions.
Many of these machines have exceeded 5000
Operating up to 24 hours per day, these
Excellent engineering, choice of materials and con-
3 - 40 PSIG .2 - 2.8 BarG .2 - 2.8 Kg/cm2G
2500 PSIG 172 BarG 176 Kg/cm2G
225 - 600 SCFH 6 - 16 Nm3/H 100 - 268 Nltr/M air cooled
725 lbs. (330 Kg) 48"H x 57"L x 30"W (122Cm x 145Cm x 76Cm) 3/4" FPT 1/4" FPT
3 - 10 PSIG
0.2 - 0.69 BarG
0.21 - 0.70 Kg/cm2G 3000 PSIG
207 BarG 211 Kg/cm2G
600 - 1000 SCFH 16 - 27 Nm3/H 268 - 446 Nltr/M Closed circuit water cooling with
air/water heat exchanger. 1840 lbs. (836 Kg) 54"H x 76"L x 65"W (137Cm x 193Cm x 165Cm) 3/4" FPT 1/4" FPT
POR QUE ESCOGER COMPRESORES DE OXIGENO RIX? Confiabilidad, larga vida entre servicios, y seguridad.
CONFIABILIDAD:
las 5,000 horas de trabajo eficiente antes de su primer servi­cio de mantenimiento y con este servicio mínimo seguirán llenando cilindros de oxígeno a alta presión.
LARGA VIDA:
24 horas diarias demostrando un trabajo ejemplar, dando años de operación después de un servicio completo.
SEGURIDAD:
una garantía de operación se suman para dar como resulta­do una máxima seguridad de trabajo por encima de equipos similares. Cientos de máquinas están funcionando en todo el mundo en diferentes condiciones de trabajo.
Muchas de estos compresores sobrepasan
Estos equipos están diseñados para trabajar
Un excelente diseño, materiales de primera y
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RIX High Pressur e Oxygen Compressors
For Cylinder Filling
Definitions SCF: measured at 14.7 psia and 60˚F SCF: Standard cubic feet SCFM: Standar d cubic feet per minute SCFH: Standar d cubic feet per hour PSI: Pounds per squar e inch PSIG: Pounds per squar e inch gauge PSIA: Pounds per squar e inch absolute ATM: One atmosphere: 14.7 PSI Nm3: Nor mal cubic meter Nm3/H: Nor mal cubic meters per hour Bar: 14.504 PSI Kg: Kilogram Kg/cm2: Kilogram per centimeter
squared: 14.22 PSI
Kg/H: Kilogram per hour KPA: KiloPascals: 0.145 PSI MPA: MegaPascals: 145 PSI STPD: Short Tons per (24 hr.) day MTPD: Metric Tons per (24 hr.) day HP: Horsepower Kw: Kilowatt M: Meter Cm: Centimeter NPT: National pipe thread FPT: Female national pipe thread MPT: Male national pipe thread
Flow Conversions (O2)
Based on 60˚F for SCF, 0˚C for Nm3, Nltr. 5 SCFM x 60.0 = 300 SCFH 600 SCFH ÷ 60.0 = 10 SCFM 10 SCFM x 1.607 = 16 Nm3/H 200 SCFH x 0.0267 = 5.3 Nm3/H 30 SCFM ÷ 0.03732 = 804 Nltr/M 1000 SCFH ÷ 2.239 = 446 N ltr/M 25 SCFM x 2.3 = 57.5 Kg/H 800 SCFH x .0383 = 30.7 Kg/H 6 Nm3/H x .622 = 3.7 SCFM 12 Nm3/H x 37.32 = 448 SCFH 850 Nltr/M x .03732 = 32 SCFM 400 Nltr/M x 2.239 = 896 SCFH 20 Kg/H x .435 = 8.7 SCFM 12 Kg/H x 26.1 = 313 SCFH
Conversions
Horsepower to Kilowatt: HP Kilowatt to Horsepower: Kw Pounds to Kilogram: Lbs. x .4536 = Kg Kilogram to pounds: Kg. x 2.205 = Lbs. Quar t to liter: Qt. x .9463 = Ltr. Liter to quar t: Ltr. x 1.057 - Qt. Feet to Meter: Ft. x 0.3048 = M Meter to Feet: M x 3.281 = Ft. Inch to Centimeter: In. x 2.540 = Cm Centimeter to inch: Cm x 0.3937 = In.
ATM x 14.7 = PSI PSI ÷14.7 = ATM BAR x 14.5 = PSI PSI ÷14.5 = BAR Kg/cm2x 14.22 = PSI PSI ÷14.22 = Kg/cm KPA x .145 = PSI PSI ÷.145 = KPA MPA x 145 = PSI PSI ÷145 = MPA
x .745 = Kw
x 1.341= HP
From value listed to SCFH (O2)
Shor t Tons/Day x 988 Metric Tons/Day x 1090 Lbs./Hour x 11.86
From SCFH to value listed (O2)
Shor t Tons/Day x .00101 Metric Tons/Day x .000918 Lbs./Hour x .0843
Gas Densities (lb/ft3)
@ 14.7 PSIA, 60˚ F O2= .0843 N2= .0738
Temperature Conversion
˚F ˚C ˚F ˚C
120 48.9 115 46.1 110 43.3 105 40.6 100 37.8 95 35.0 90 32.2 85 29.4 80 26.7 75 23.9 70 21.1 65 18.3
2
60 15.6
55 12.8 50 10.0 45 7.2 40 4.4 35 1.7 32 0.0 30 -1.1 25 -3.9 20 -6.7 15 -9.4 10 -12.2 5 -15.0 0 -17.8
About RIX Industries
RIX Industries is a major manufacturer of state-of-the-art gas compressors for industrial, scientific, and military use. Applications include virtually all types of gases including air, nitrogren, oxygen, argon, helium, hydrogen, ethylene, carbon dioxide, natural gas, and a variety of mixed gas combinations.
While specializing in oil-free high pressure compressors, the RIX product line also includes other types of compres­sors from
1
/10 to 500 BHP. Both oil-free and oil-lubricated
units with one to five stages and a choice of air or water cooling are offered for use over a wide range of operating conditions.
RIX Industries was founded in 1878 to supply equipment for the shipping and mining industries and has been in continuous operation on San Francisco Bay since that time. Manufacturing facilities are currently located in California and Sparks (Reno), Nevada, USA.
RIX INDUSTRIES
4900 Industrial Way Benicia, CA 94510 USA Phone (707) 747-5900 FAX (707) 747-9200 Website: www.rixindustries.com
September 23, 1999
Email: info@rixindustries.com
Sobre RIX Industries
RIX es el mayor fabricante de compresores de gases de tecnología de punta, para aplicaciones industriales, cientí­ficas y militares. Las aplicaciones son para casi todo tipo de gases incluyendo, aire, nitrógeno, oxígeno, argón, helio, hidrógeno, acetileno, dióxido de carbono, gas natural y la mezcla de los mismos.
Especializados en compresores de alta presión libre de aceite, RIX también produce dentro de esta línea compre­sores desde dos como los no-lubricados son desde 1 hasta 5 etapas y pueden ser refrigerados por agua o aire dependiendo de la aplicación.
RIX fue fundada en 1878 para suministrar equipos para la minería y el transporte naval, continuando su línea pro­ductiva hasta la fecha en la bahía de San Francisco. Las plantas se encuentran localizadas en California y Sparks (Reno), Nevada, USA.
1
/10 a 500 BHP. Tanto los compresores lubrica-
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