Rittal GmbH & Co. KG confirms the conformity of the
cooling unit with the European Union's Machinery Directive 2006/42/EC and EMC Directive 2014/30/EC. A
corresponding declaration of conformity has been issued. This can be found at the end of this document, or
on the Rittal homepage.
1.2Storing the documents
The assembly and operating instructions as well as all
other applicable documents are an integral part of the
product. They must be issued to everyone who works
with the unit and must always be available and on hand
for operating and maintenance personnel.
1.3Symbols used in these operating instructions
The following symbols are used in this documentation:
Danger!
A dangerous situation in which failure to
comply with the instructions will result in
death or severe injury.
Warning!
A dangerous situation which may cause
death or serious injury if the instructions
are not followed.
Caution!
A dangerous situation which may lead to
(minor) injuries if the instructions are not
followed.
Note:
Important notices and indication of situations
which may result in material damage.
This symbol indicates an "action point" and shows that
you should perform an operation or procedure.
2Safety notes
Please observe the following general safety notes when
assembling and operating the unit:
– Assembly, installation and servicing may only be per-
formed by properly trained specialists.
– Screw the enclosure to the floor to prevent it from tip-
ping over when the cooling unit is installed.
– Do not obstruct the air inlet and air outlet of the cooling
unit inside and outside the enclosure (see section4.2.2 "Layout of the electronic components in the
enclosure").
– To ensure problem-free opening and closing of the en-
closure door, use a ride-up door roller (refer to the accessories in the Rittal Catalogue). This raises the door
slightly and balances out the weight of the cooling unit,
to prevent buckling of the door and associated seal
problems.
– The heat loss of the components installed in the enclo-
sure must not exceed the useful cooling power of the
cooling unit.
– Cooling units with item numbers: 3303.xxx, 3361.xxx,
3304.xxx, 3305.xxx, 3328.xxx, 3329.xxx and
3332.xxx must be transported in an upright position
and protected from tipping over.
– Units with item numbers 3302.xxx and 3366.xxx must
be transported lying flat.
– Shipping braces must be used when transporting a
unit that has already been mounted (on the enclosure).
A wooden structure made from square timbers or
boards to support the cooling unit at the bottom (see
fig. 1) is suitable for this purpose. The pallet should be
big enough to prevent the enclosure and cooling unit
overturning. If the cooling unit is mounted on a door,
ensure the door is kept closed during transport.
– Use only original spare parts and accessories
– Do not make any changes to the cooling unit other
than those described in these instructions or associat-
ed instructions.
– Risk of burns! On cooling units with automatic con-
densate evaporation, the surface of the thermal ele-
ment will get very hot during operation, and will remain
so for some time afterwards.
– The mains connector of the cooling unit must only be
connected and disconnected with the system de-en-
ergised. Connect the protective device specified on
the rating plate.
EN
1.4Other applicable documents
Assembly and operating instructions in paper and digital
format are available for the unit types described here.
We cannot accept any liability for damage associated
with failure to observe these instructions. Where applicable, the instructions for any accessories used also apply.
Rittal enclosure cooling unit3
Page 4
EN
Enclosure
Support
Cooling unit
10
9
8
11
13
12
16
15
14
1
2
4
5
6
7
3
PSAH-
Pressure
switch
Condenser fan
Expansion valve (4)
Temperature
control
Filter dryer (5)
Internal circuit
Compressor (2)
External circuit
Evaporator fan
Evaporator coil (1)
Condenser (3)
3 Device description
Fig. 1:Transporting an enclosure/cooling unit combination
3Device description
Depending on the model chosen, your cooling unit may
vary in appearance from the illustrations contained in
these instructions. However, the functions are identical
in principle.
15Condensate discharge
16Dispatch bag
3.1TÜV-tested output measurement to
DIN EN 14511
All TopTherm cooling units in the output range from 300
to 4000 W are tested to the latest EN 14511-1-4:201312 standard by independent test institute TÜV Nord.
This means you have peace of mind about the design of
the climate control solution and you can be sure you are
getting the performance you are paying for.
3.2Functional description
3.2.1How it works
The cooling unit (compression refrigeration system)
comprises four main components (see fig. 3): the evaporator (1), the refrigerant compressor (2), the condenser
(3), and the control or expansion valve (4), which are
connected by suitable pipework. This circuit is filled with
a readily boiling substance, the refrigerant. The refrigerant R134a (CH
tion Potential (ODP) is 0, making it very eco-friendly. A filter dryer (5) which is integrated into the hermetically
sealed cooling circuit provides effective protection
against moisture, acid, dirt particles, and foreign bodies
within the cooling circuit.
FCF3) is chlorine-free. Its Ozone Deple-
2
Fig. 2:Device description
Key
1Blind rivet nut
2Evaporator fan
3Electrical wiring plan
4X2 master-slave connection
5X3 optional serial interface
6X1 terminal strip
7Air outlet hole
8Front half of the enclosure
9Rear half of the enclosure
10Louvred grille for air outlet
11Display
12Infill panel
13Louvred grille for air inlet
14Rating plate
4Rittal enclosure cooling unit
Fig. 3:Cooling circuit
In the evaporator coil (1), the liquid refrigerant is converted to a gaseous state. The energy needed for this purpose is taken from the enclosure air in the form of heat,
which has the effect of cooling the enclosure air. In the
compressor (2), the refrigerant is heavily compressed,
so that it achieves a higher temperature inside the condenser (3) than the ambient air. This means that excess
heat may be emitted to the ambient air via the surface of
the condenser, as a result of which the temperature of
the refrigerant drops and it is converted back into liquid.
It is re-injected into the evaporator coil via a thermostatic
expansion valve (4), which causes it to cool down further, and is then once again able to absorb the energy
from the enclosure air in the evaporator coil. The whole
cycle begins again.
Page 5
3 Device description
3.2.2Control
Rittal enclosure cooling units are fitted with a controller
for setting the functions of the cooling unit.
Depending on the design, this is either a Basic controller
(operating status display via LED) or an e-Comfort controller (display plus extended functions, see section6
"Operation").
3.2.3Bus mode (e-Comfort controller only)
The serial unit interface X2 allows you to create a bus
connection with up to ten cooling units using the masterslave cable (shielded, four-wire cable, Model No.
3124.100). This allows you to implement the following
functions:
– Parallel unit control (the cooling units in the network
can be switched on and off simultaneously)
– Parallel door status message ("door open")
– Parallel collective fault message
Data is exchanged via the master-slave connection.
During commissioning, assign an address to each unit
that also includes the identifier "master" or "slave".
3.2.4Safety devices
– In the cooling cycle, the cooling units (with the excep-
tion of type 3302.xxx) have a tested pressure switch to
EN 12 263 which is set to maximum PS (permissible
pressure); this operates via an automatic reset device
whenever the pressure drops again
– Temperature monitoring prevents the evaporator coil
from icing over. If there is a risk of icing, the compres-
sor switches itself off and automatically switches itself
back on again at higher temperatures
– The refrigerant compressor and the fans are equipped
with thermal winding shields to protect against excess
current and excess temperatures
– In order to allow a reduction of pressure inside the
compressor and hence a safe restart, once it has been
switched off (e.g. upon reaching the set temperature
via the door limit switch function or via de-energising),
the device will switch back on with a delay of 180 sec-
onds
– The device has floating contacts on the connection
pins (terminals 3 – 5), via which system messages
from the device may be polled, e.g. using a PLC (1 x
change-over contact Basic controller, 2 x normally
open contacts e-Comfort controller)
3.2.5Condensation
At high levels of humidity and low temperatures inside
the enclosure, condensation may form on the evaporator coil.
The cooling units (except 3302.xxx, 3303.xxx and
3361.xxx) have automatic, electric condensate evaporation. The thermal component used for this purpose is
based on self-regulating PTC technology. Condensate
arising on the evaporator coil is collected in a tank in the
external circuit of the cooling unit, and partially evaporated via the airflow. When the water level rises, the water
enters the PTC thermal component and is evaporated
(through-flow heater principle). The water vapour
streams out of the cooling unit with the airflow from the
external fan.
The PTC thermal component is permanently connected
and has no switchpoint. It is protected against short-circuits with miniature fuses (F1.1, F1.2). If the fuse has
tripped, any condensation is drained off via the safety
overflow.
For unit types 3302.xxx, 3303.xxx and 3361.xxx, the
condensate is routed downwards out of the unit via a
drain pipe on the evaporator coil divider panel. For this
purpose, a hose must be connected to the condensate
nozzle (see section4.4 "Connecting the condensate
discharge"). External condensate evaporators are available as accessories for these unit types (refer also to the
accessories in the Rittal Catalogue).
3.2.6Filter mats
The entire cooling unit condenser is covered with a dirtrepelling, easy-to-clean RiNano coating. In many applications, therefore, the use of filter media is unnecessary,
particularly with dry dusts.
For dry, coarse dust and lint in the ambient air, we recommend installing an additional PU foam filter mat (available as an accessory) in the cooling unit. Depending on
the incidence of dust, you will need to replace the filter
mat from time to time.
For air containing oil condensate, we recommend the
use of metal filters (also available as an accessory).
These may be cleaned with suitable detergents and reused.
Function of the filter mat monitor (with e-Comfort controller only):
Dirt on the filter mat is automatically determined by
measuring the temperature difference in the external circuit of the cooling unit. As the level of filter mat soiling increases, the temperature difference will increase. The
setpoint value of the temperature difference in the external circuit adapts automatically to the relevant operating
points in the performance diagrams. Hence there is no
need to readjust the setpoint value for different unit operating points.
3.2.7Door limit switch
The cooling unit may be operated with a floating door
limit switch connected. The door limit switch is not included with the supply (available as an accessory, Model
No. 4127.010).
The door limit switch function causes the fans and the
compressor in the cooling unit to be switched off after
approximately 15 seconds when the enclosure door is
opened (contacts 1 and 2 closed). This prevents the formation of condensation inside the enclosure while the
enclosure door is open. In order to prevent damage to
the unit, it is equipped with an ON delay: The evaporator
fan cuts back in with a delay of approximately 15 seconds after the door has been closed, while the condens-
EN
Rittal enclosure cooling unit5
Page 6
4 Assembly and connection
EN
er fan and compressor switch on after approximately
3minutes.
Note:
– No external voltage may be applied to the
door contacts (terminals 1 and 2).
– For cooling units with basic control, the
evaporator fan continues to run even
when the door is open.
3.2.8Additional interface X3
Note:
The electrical signals at the interface are of
an extra-low voltage (not extra-low safety
voltages to EN 60 335).
An additional interface card may be connected to the 9pole SUB-D connector X3 in order to incorporate the
cooling unit into higher-level monitoring systems (available as an accessory, interface card Model No.
3124.200).
3.3Proper use, foreseeable misuse
The cooling unit is only intended for cooling connected
enclosures. Any other use is not permitted.
– The unit must not be installed and operated in loca-
tions which are accessible to the general public (see
DIN EN 60335-2-40, paragraph 3.119).
– The unit is designed solely for stationary use.
The cooling unit is state of the art and built according to
recognised safety regulations. Nevertheless, improper
use can pose a threat to the life and limb of the user or
third parties, or result in possible damage to the system
and other property.
Consequently, the cooling unit must only be used properly and in a technically sound condition! Any malfunctions which impair safety should be rectified immediately.
– Use of accessories not approved by Rittal GmbH &
Co. KG.
3.4Scope of supply
The unit is supplied in a packaging unit in a fully assembled state.
Please check the scope of supply for completeness.
When choosing the installation site for the enclosure,
please observe the following:
– The site for the enclosure, and hence the arrangement
of the cooling unit, must be carefully selected so as to
ensure good ventilation (clearance between units and
clearance between the unit and the wall must be at
least 200 mm in each case).
– The cooling unit must be installed and operated in a
vertical position (maximum deviation: 2°).
– The installation site must be free from excessive dirt,
aggressive ambient conditions and moisture.
– The ambient temperature must be within the limits
specified on the rating plate.
– It must be possible to fit a condensate discharge (see
section4.4 "Connecting the condensate discharge").
– The mains connection data as stated on the rating
plate of the unit must be guaranteed.
Proper use also includes the observance of the documentation provided, and compliance with the inspection
and maintenance conditions.
Rittal GmbH & Co. KG is not liable for any damage which
may result from failure to comply with the documentation provided. The same applies to failure to comply with
the valid documentation for any accessories used.
Inappropriate use may be dangerous. Examples of inappropriate include:
– Use of the cooling unit over long periods with the en-
closure open.
– Use of impermissible tools.
– Improper operation.
– Improper rectification of malfunctions.
6Rittal enclosure cooling unit
4.2Notes on assembly
4.2.1General
– Check the packaging carefully for signs of damage.
Traces of oil on damaged packaging are an indication
of refrigerant loss and leakages. Any packaging damage may be the cause of a subsequent functional failure.
– The enclosure must be sealed on all sides (IP 54). In-
creased condensation will occur if the enclosure is not
airtight.
– In order to avoid excessive condensation inside the
enclosure, we recommend installing a door limit
switch (e.g. 4127.010) which deactivates the cooling
unit when the enclosure door is opened (see section3.2.7 "Door limit switch").
Page 7
4.2.2Layout of the electronic components in the
x
123
enclosure
Note:
Risk of condensation!
When arranging the electronic components
inside the enclosure, please ensure that the
cold airflow from the cooling unit is not directed at active components. Please also
ensure that the cold airflow is not directed at
the warm exhaust airflow from active components such as converters. This may lead
to an air short-circuit and therefore prevent
adequate climate control, or may even
cause the cooling unit’s internal safety devices to cease cooling operation.
4 Assembly and connection
EN
Fig. 5:Air circulation inside the enclosure
4.3Fitting the cooling unit
The enclosure cooling unit may optionally be externally
mounted on the enclosure (1), partially internally mounted (2) or fully internally mounted (3):
Fig. 4:Never direct the cold airflow at active components
Air diversion components are available as accessories –
please refer to the Rittal Catalogue.
It is important to ensure even air circulation inside the enclosure. Under no circumstances should air inlet and
outlet openings be obstructed, otherwise the cooling
performance of the unit will be reduced. Ensure the distance "x" (see fig. 5) from components and other installed enclosures so that the required air circulation is
not obstructed and prevented.
Fig. 6:Installation method
To this end, cut the side panel or door of the enclosure
as per the drilling template included with the supply, and
drill the relevant holes.
Note:
Units of type 3302.xxx and 3366.xxx can
only be either externally mounted or fully internally mounted.
Units of type 3332.xxx can only be either externally mounted or partially internally
mounted; they cannot be mounted in lockable doors on 600/1200 wide TS enclosures.
To mount units 3328.xxx, 3329.xxx and
3332.xxx in the TS side or rear panel, we
recommend using enclosure panel fasteners 8800.071 (see Rittal Catalogue). For
high dynamic loads and mounting on the
enclosure door, we recommend using reinforced door hinges 8800.710 (see Rittal
Catalogue). Units with protection category
NEMA 4X are only suitable for external
mounting.
Rittal enclosure cooling unit7
Page 8
EN
4 Assembly and connection
4.3.1Making the cut-outs
Affix the supplied drilling template to the side panel or
door of the enclosure using adhesive tape.
There are dimensioning lines on the drilling template to
suit the various installation options for your cooling unit.
Using the dimension drawings (see Appendix), identify
the valid lines and dimensions for your installation type
on the drilling template.
Caution!
Carefully deburr all drilled holes and
cut-outs to prevent injuries caused by
sharp edges.
Fig. 9:Securing the cooling unit (3302.1xx only "external
mounting")
Mark, drill and deburr the holes.
Make the cut-outs including the line width as per the
drilling template.
Deburr the cut-outs.
4.3.2External mounting of the cooling unit
Cut the supplied sealing tape to the correct length and
stick it carefully along the back of the unit so that no
gaps are left at the joints.
Fig. 7:Applying the self-adhesive tape
Screw the supplied grub screws into the blind nuts on
the rear of the unit.
Secure the unit using the supplied washers and nuts.
4.3.3Partial internal mounting of the cooling unit
Carefully remove the louvred grille and, where applica-
ble, the infill panel, from the enclosure by pulling forwards.
Carefully disconnect the connector from the rear of the
display and gently push it inwards through the cable
gland.
Fig. 10:Removing the louvred grille & disconnecting the display
Caution!
Stability of the cooling unit is only guaranteed in its assembled state. Brace
the rear half of the enclosure to prevent
it from falling over before removing the
front half.
Loosen the four nuts on the front half of the enclosure
Fig. 8:Securing the cooling unit (all models except 3302.1xx)
and pull the enclosure forwards by approx. 5 cm.
Loosen the flat-pin connectors of the PE conductor
between the two enclosure halves.
Disconnect the fan connection.
Remove the front enclosure tray completely.
8Rittal enclosure cooling unit
Page 9
4 Assembly and connection
EN
Fig. 11:Removing the cover
Remove the four spacer bolts.
Cut the supplied sealing tape to the correct length and
stick it carefully along the inside of the rear enclosure
half so that no gaps are left at the connection points.
Fig. 12:Applying the self-adhesive tape
Push the rear enclosure half into the mounting cut-out
and secure it with the four spacer bolts.
Push the display cable through the cable gland of the
front enclosure half.
Fig. 13:Securing the cooling unit
Connect the fan connector and PE conductor.
Mount the front enclosure tray using the washers and
nuts.
Fig. 14:Connecting the display connector
Carefully connect the display connector.
Push the louvred grille and, where applicable, the infill
panel, onto the enclosure.
4.3.4Full internal mounting of the cooling unit
Carefully remove the louvred grille and the infill panel
from the enclosure by pulling forwards.
Carefully disconnect the connector from the rear of the
display.
Rittal enclosure cooling unit9
Page 10
EN
4x
4 Assembly and connection
Fig. 17:3302.xxx only: removing the four screws
Fig. 15:Removing the louvred grille & disconnecting the display
Cut the supplied sealing tape to the correct length and
stick it carefully along the front enclosure half so that
no gaps are left at the connection points.
Fig. 16:Applying the self-adhesive tape
Loosen the four nuts and washers from the front en-
closure half.
Push the unit into the mounting cut-out from the inside
of the enclosure, and secure it to the enclosure from
the outside using the washers and nuts.
Only for 3302.xxx:
Fig. 18:Securing the cooling unit
Where necessary, additionally secure the unit using
the supplied mounting plates as shown in fig. 18.
Carefully connect the display connector.
Push the louvred grille and, where applicable, the infill
panel, onto the enclosure.
Note:
The tightening torque for the nuts is 6 Nm.
4.4Connecting the condensate discharge
A condensate discharge hose can be fitted to all types
of cooling unit (except NEMA 4X devices).
Before installing, remove the four screws as shown.
The condensate discharge
– must be laid with a suitable and constant gradient (no
siphoning)
– must be laid without kinks
– must not have a reduced cross-section if extended
The condensate hose is available as an accessory (refer
also to Accessories in the Rittal Catalogue).
10Rittal enclosure cooling unit
Page 11
Fig. 19:Connecting the condensate discharge
Connect a suitable hose to the condensate nozzle and
secure using a hose clip.
Route the condensate hose to a drain or into the ex-
ternal condensate evaporator (refer to Accessories in
the Rittal Catalogue).
4.5Notes on electrical installation
When performing the electrical installation, it is important
to observe all valid national and regional regulations as
well as the provisions of the responsible power supply
company. The electrical installation may only be carried
out by a qualified electrician who is responsible for compliance with the applicable standards and regulations.
4.5.1Connection data
– The connected voltage and frequency must corre-
spond to the values stated on the rating plate
– The cooling unit must be connected to the mains via
an all-pin isolating device, which ensures at least
3 mm contact opening when switched off
– No additional temperature control may be connected
upstream of the unit at the supply end
– Install the protective device specified on the rating
plate to protect the line and equipment from short-circuits.
– The mains connection must ensure low-noise poten-
tial equalisation
4.5.2Overvoltage protection and supply line load
– The unit does not have its own overvoltage protection.
Measures must be taken by the operator at the supply
end to ensure effective lightning and overvoltage protection. The mains voltage must not exceed a tolerance of ±10%.
– In accordance with IEC 61 000-3-11, the unit is in-
tended solely for use at sites with a continuous current-carrying capacity (incoming mains power supply)
of more than 100 A per phase and with a supply voltage of 400/230 V. If necessary, the electricity supply
company must be consulted to ensure that the continuous current-carrying capacity at the point of connection to the public grid is sufficient for connection of
such a unit.
– The fans and compressors in single- and three-phase
units are intrinsically safe (thermal winding protection).
This also applies to transformer versions, types
4 Assembly and connection
3304.510, 3305.510, 3328.510 and 3329.510, and to
special-voltage units which are likewise equipped with
a transformer.
– Install the protective device specified on the rating
plate to protect the line and equipment from short-circuits (miniature circuit-breaker with appropriate characteristic – e.g. "K" characteristic – or gG standard
type slow fuse, circuit-breaker for plant or transformer
protection). Select a suitable circuit-breaker in accordance with the information specified on the rating plate:
Set it to the minimum specified value. This will achieve
the best short-circuit protection for cables and equipment. Example: Specified setting range 6.3 – 10 A; set
to 6.3 A.
4.5.3Three-phase devices
– The electrical connection for devices in the three-
phase version MUST be made with a clockwise rotating field
– The three-phase version of models 3304.xxx,
3305.xxx, 3328.xxx, 3329.xxx and 3332.xxx must be
connected to a TN network with star earthing via a circuit-breaker for plant protection (current setting as per
the rating plate). Three-phase units with special voltages must be protected with a circuit-breaker for
transformer protection (category AC-3) as per the rating plate.
– Units designed for three phase 400/460 V feature ad-
ditional monitoring of the rotary field or the absence of
a phase. If the rotary field is incorrect or a phase is absent, the unit will not run.
4.5.4Door limit switch
– Each door limit switch must only be assigned to one
cooling unit.
– Several door limit switches may be connected in par-
allel to one cooling unit.
– The minimum cross-section for the connection cable
is 0.3 mm
– The line resistance to the door limit switch must not
exceed a maximum of 50 .
– The door limit switch only supports a floating connec-
tion; no external voltages.
– The contact of the door limit switch must be closed
when the door is open.
The safety extra-low voltage for the door limit switch is
provided by the internal power pack: Current approx.
30 mA DC.
Connect the door limit switch to terminals 1 and 2 of
the connector.
4.5.5Notes on the flicker standard
The flicker limits specified in standard EN 61 000-3-3 or
-3-11 are adhered to, provided the supply impedance is
less than approx. 1.5 .
Where necessary, the unit operator should measure the
connected impedance or consult the responsible electricity supply company. If there is no way of influencing
2
for a cable length of 2 m.
EN
Rittal enclosure cooling unit11
Page 12
EN
Mounting device
rear panel
Fastening to 35 mm
support rail
DIN EN 50 022
Mains connection for
Cooling unit
Customer-side
connection
230 V
4 Assembly and connection
the supply impedance and sensitive installed components (e.g. BUS) are subjected to interference, a line reactor or starting-current limiting device should be connected upstream of the cooling unit to restrict the startup current of the cooling unit.
4.5.6Potential equalisation
If, for EMC reasons, the unit is to be integrated into the
customer’s existing potential equalisation system, a
conductor with a larger nominal cross-section can be
connected to the potential equalisation connection point
(attachment points) on the wall-mounted cooling units.
According to the standard, the PE conductor in the
mains connection cable is not classified as an equipotential bonding conductor.
4.6Making the electrical connection
4.6.1Bus connection
(only when interconnecting several units
with a Comfort controller)
When using several cooling units, the serial device interface X2 can be used to connect up to ten cooling units
with the bus cable (Model No. 3124.100).
When interconnecting, please note the following:
– De-energise the cooling units to be connected
– Ensure proper electrical insulation
– Make sure the cables are not laid in parallel to power
– Make sure that the lines are short
4.6.2Connection X3 for serial interface
The interface card (Model No. 3124.200) may be connected to X3. This is used to evaluate system messages
in a PLC, for remotely setting parameters and monitoring, or for integration into the facility management system.
lines
Note:
The electrical signals at the X2 interface are
of an extra-low voltage (not extra-low safety
voltages in accordance with EN 60 335-1).
Note:
With the last slave unit in the group, do not,
under any circumstances, connect the remaining socket of the Y cable 3124.100 into
interface X3 of the cooling unit!
X1Main terminal strip
X2Master/slave connection
X3Optional interface
K1Relay collective fault 1
K2Relay collective fault 2
Door Door limit switch (without door limit switch: terminal 1, 2
open)
textile plants with heavy lint contamination, lint screens
should be used (available as an optional extra).
Pull the louvred air inlet grille off the enclosure.
Insert the filter mat into the louvred grille as shown in
fig. 26 and push it back onto the enclosure.
Note:
For technical data, refer to the rating plate.
AC
cos φ = 1
I max. = 2 A
U max. = 250 V
Tab. 2: Relay contact data
4.7Finalising assembly
4.7.1Installing the filter media
DC
Res. Load
I min. = 100 mA
U max. = 30 V
I max. = 2 A
Fig. 26:Installing the filter mat
4.7.2Fitting the cooling unit
For partial and full internal mounting only.
Connect the connector to the rear of the display.
Place the louvred grille onto the unit at the front, and
press it down until you hear it snap into place.
The entire cooling unit condenser is covered with a dirtrepelling, easy-to-clean RiNano coating. In many applications, therefore, the use of filter media is unnecessary,
particularly with dry dusts.
For dry, coarse dust and lint in the ambient air, we recommend installing an additional PU foam filter mat (available as an accessory) in the cooling unit. For air containing oil condensate, we recommend the use of metal filters (also available as an accessory). When used in
Rittal enclosure cooling unit15
Page 16
EN
34
1
2
5
5 Start-up
Fig. 27:Connect the display and attach the louvred grille
4.7.3Setting the filter mat monitor
(only with e-Comfort controller)
Function of the filter mat monitor:
Dirt on the filter mat is automatically detected by meas-
uring the temperature difference in the external circuit of
the cooling unit (see section6.2.6 "Programming overview"). As the level of filter mat soiling increases, the
temperature difference will increase. The setpoint value
of the temperature difference in the external circuit
adapts automatically to the relevant operating points in
the performance diagrams. Hence there is no need to
readjust the setpoint value for different unit operating
points.
5Start-up
Note:
The oil must be collected in the compressor
in order to ensure effective lubrication and
cooling.
Do not operate the cooling unit for at least
30 minutes after assembling the equipment.
Once all the assembly and installation work is com-
plete, switch on the power supply to the cooling unit.
The cooling unit starts running:
– With Basic controller: The green operating LED ("line")
is illuminated.
– With e-Comfort controller: The software version of the
controller first appears for approx. 2 seconds, then
"ECO" to show Eco mode is enabled. The internal en-
closure temperature will then appear in the 7-segment
display
You can now make your individual settings on the unit,
e.g. set the temperature or (with e-Comfort controller
only) assign the network identifier, etc. (refer to section6
"Operation").
6Operation
You can operate the cooling unit using the controller on
the front of the device (fig. 2, item 11). Depending on the
model, the unit is equipped with a Basic or e-Comfort
controller.
6.1Control using the Basic controller
For Model Nos. 3302.xxx.
Fig. 28:Basic controller
Key
1Controller trim panel
2Temperature setter
3LED green ("line")
4LED red ("alarm")
5Reset button
6.1.1Properties
– Rated operating voltage: 115 V or 230 V
– Integral start-up delay and door limit switch function
– Protective function to prevent icing
– Monitoring of all motors (compressor, condenser fan,
evaporator fan)
– Phase monitoring for three-phase units
– Visualisation of the operating status via LED display:
– Voltage on, unit operational
– Door open (only if door limit switch installed)
– Warning of overtemperature
– High-pressure monitor has switched
– Switching hysteresis: 5 K
If the cooling unit and compressor run times are too
long < 1 minute, the switching hysteresis to protect
the cooling unit is automatically increased.
– Floating system message contact in case of overtem-
perature
16Rittal enclosure cooling unit
Page 17
6 Operation
– Temperature setting
(setting range 30 – 55°C) via potentiometer
– Test function
– Flashing mode to indicate system messages.
See section6.1.2 "Operating and error display"
The cooling unit operates automatically, i.e. after switching on the power supply, the evaporator fan (see fig. 3)
will run continuously and permanently circulate the inter-
LEDStatusCauseSolution
Green
(line)
Red
(alarm)
IlluminatedPower supply on,
unit operational
FlashingOnly with door limit switch installed:
enclosure door open
Only with door limit switch installed:
enclosure door closed
High pressure alarm(0)|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|
nal enclosure air. The built-in Basic controller ensures
automatic normal shut-down operation of the cooling
unit by the value of the fixed preset switching difference
of 5 K.
6.1.2Operating and error display
The Basic controller monitors and controls the cooling
unit. It indicates the operating and error status via the
green and red LEDs (fig. 28, items 3 and 4):
–
In order to avoid condensation, close the enclosure door as quickly as possible.
|=500 ms (red LED on)
_= 500 ms (red LED off)
***** = 3 s pause (red LED off)
nection diagrams under section4.6.4 "Installing the
power supply"):
– Terminal 3: NC (normally closed)
– Terminal 4: C (connection of the supply voltage to the
fault signal relay)
The overtemperature message may also be polled via an
integral floating contact on the cooling unit terminal (system message relay with changeover contact, see con-
Rittal enclosure cooling unit17
– Terminal 5: NO (normally open)
The NC and NO definitions refer to the de-energised
state. As soon as power is applied to the cooling unit,
Page 18
6 Operation
12
4
3
EN
the system message relay picks up, so that the relay
contacts change status (contact 3 – 4 open; contact 4 –
5 closed).
This is the normal operating state of the cooling unit. As
soon as an error message occurs or the power supply is
interrupted, the relay drops out and contact 3 – 4 is
closed.
6.1.3Test mode with the Basic controller
The Basic controller is equipped with a test function
whereby the cooling unit commences cooling operation
independently of the set temperature or door limit switch
function.
First you must remove the controller trim panel.
Switch off the mains voltage.
Remove the louvred grille or infill panel in which the
controller is installed.
Release the display lock from behind and pull it for-
wards slightly.
6.1.4Setting the temperature
Note:
With the Basic controller, the temperature is
preset at the factory to +35°C.
In order to save energy, do not set the temperature lower than that actually necessary.
To change the temperature setting:
Take the trim panel off the controller as described in
section6.1.3 "Test mode with the Basic controller".
Set the required temperature on the temperature set-
ting device (fig. 28).
Carefully push the trim panel onto the display until you
hear it snap into place.
Push the display back into the infill panel or louvred
grille.
Re-attach the louvred grille or infill panel to the cooling
unit.
6.1.5Resetting the Basic controller
Following a high-pressure alarm in the cooling cycle, and
once the cause has been rectified, you will need to manually reset the Basic controller:
Take the trim panel off the Basic controller as de-
scribed in section6.1.3 "Test mode with the Basic
controller".
Press the reset button (fig. 28, item 5) for at least
3seconds.
The red LED is extinguished.
Re-install the Basic controller.
Fig. 29:Releasing the Basic controller trim panel
Carefully lift the trim panel, e.g. using your thumb or a
flat screwdriver, and remove it.
You can now start test mode.
Rotate the potentiometer to the left-hand stop, then
hold the rubberised potentiometer display down while
you re-connect the mains voltage.
The cooling unit will commence operation and the green
LED will flash (I_II_I_II_. ..). Test mode is completed after
approximately 5 minutes. The unit switches off and
changes to normal operation.
Key
I=LED 500 ms on
_=LED 500 ms off
In normal operation, the green LED is permanently illuminated.
Next, rotate the potentiometer back to the required
setpoint.
6.2Control using the e-Comfort controller
For unit types 33xx.5xx and 33xx.6xx.
Fig. 30:e-Comfort controller
Key
1Programming button, also display of the set temperature
unit (degrees Celsius)
2Set button
3Programming button, also display of the set temperature
unit (degrees Fahrenheit)
47-segment display
18Rittal enclosure cooling unit
Page 19
6 Operation
ON
Status
internal fan
Internal
temperature
Time
Setpoint
-5°C
Setpoint
-10°C
OFF
10 min.
30 sec.
10 min.
6.2.1Properties
– Rated operating voltage:
–115 V or
–230 V or
– 400/460 V, 3-phase, supports multiple voltages
without rewiring
– Integral start-up delay and door limit switch function
– Protective function to prevent icing
– Monitoring of all motors (compressor, condenser fan,
evaporator fan)
– Phase monitoring for three-phase units
– Master-slave function with a maximum of ten units.
One device functions as a master unit. Once the set
temperature is reached by one of the connected slave
devices or in the event of the door limit switch function,
the affected slave unit will report to the master unit that
switches all the other cooling units on or off as re-
to 5 K
– Visualisation of the current internal enclosure temper-
ature and all error messages in the 7-segment display
– Using an interface card (Model No. 3124.200), the unit
may be incorporated into higher-level remote monitor-
ing systems.
The cooling unit operates automatically, i.e. after switching on the power supply, the evaporator fan (see fig. 3)
will run and circulate the internal enclosure air. The compressor and condenser fan are regulated by the e-Comfort controller. The e-Comfort controller has a 7-segment display (fig. 30, item 4). After switching on the power supply, the current software version initially appears
on this display for approx. 2 seconds together with the
symbol to show Eco mode is enabled, followed by a preset option (e.g. t10) or the temperature.
In regular operation, the display shows both the temperature (in degrees Celsius or Fahrenheit – users may
switch between the two) and any error messages.
The current internal enclosure temperature is usually displayed permanently. In the event of an error message,
this alternates with the temperature display.
The unit is programmed using buttons 1 – 3 (fig. 30). The
relevant parameters also appear in the display.
6.2.2Eco mode
All Rittal TopTherm cooling units with e-Comfort controller from firmware 3.2 have the energy-saving eco mode,
which is enabled in the delivered state.
The eco mode is used to save energy in the heat exchanger if there is no thermal load, or there is a low thermal load in the enclosure (e. g. standby operation, no
production or weekend). During this process the evaporator fan in the internal circuit is switched off as appropriate if the actual internal enclosure temperature drops
to 10 K below the specified setpoint temperature. To ensure the internal temperature is reliably measured during
this process, the fan starts cyclically for 30 sec. every 10
minutes (see fig. 31). If the internal temperature drops to
a range 5 K below the setpoint set again, the fan switches back to continuous operation.
If required, eco mode can be disabled on the control display. For this purpose switch the parameter from 1 to 0
in the programming level (see tab.4). The fan then runs
continuously.
Fig. 31:Eco mode
6.2.3Launching test mode
The e-Comfort controller is equipped with a test function
whereby the cooling unit commences cooling operation
independently of the set temperature or door limit switch
function.
Simultaneously press buttons 1 and 2 (fig. 30) for at
least 5 sec.
The cooling unit will commence operation. Test mode is
completed after approximately 5 minutes. The unit
switches off and changes to normal operation.
EN
Rittal enclosure cooling unit19
Page 20
6 Operation
EN
6.2.4General information about programming
Using buttons 1, 2 and 3 (fig. 30) you can change
24 parameters within the preset ranges (min. value,
max. value).
Tables 4 and 5 show the parameters which can be altered. fig. 32 on page 22 shows which buttons must be
pressed.
Note on switching hysteresis:
With a low hysteresis and short switching
cycles, there is a risk that cooling may not
be adequate or that only partial sections of
the enclosure are cooled. If the cooling unit
and compressor run times are too long
< 1 minute, the switching hysteresis to protect the cooling unit is automatically increased (see message "LH" in section
6.2.9 "Evaluating system messages").
Note on temperature settings:
With the e-Comfort controller, the temperature is preset at the factory to +35°C.
In order to save energy, and due to the risk
of increased condensation, do not set the
temperature lower than that actually necessary.
Press one of the programming buttons (°C) or
(°F) until the required value appears.
Press button 2 ("Set") to confirm the change.
You can now alter other parameters in the same way.
There is no need to re-enter the authorisation code "22".
To exit programming mode, press button 2 ("Set")
again for approximately 5 seconds.
"Acc"will appear in the display to indicate that the
changes have been saved. The display then switches
back to regular operation (internal enclosure temperature).
You can also program the e-Comfort controller using a
diagnosis software package (Model No. 3159.100),
which is supplied with a connection cable to the PC. The
cableconnector on the rear of the e-Comfort controller
display serves as an interface.
Note on useful cooling power:
Interactive performance diagrams for calculating the useful cooling power may be
found at www.rittal.com.
In principle, the programming is identical for all editable
parameters.
To enter programming mode:
Press button 2 ("Set") for approx. 5 seconds.
The controller is now in programming mode. While in
programming mode, if you do not press any buttons for
approx. 30 seconds, the display will first flash, then the
controller will switch back to normal display mode. "Esc"
in the display indicates that any changes made have not
been saved.
Press the programming buttons (°C) or (°F) to
switch between the editable parameters (see tables 4
and 5).
Press button 2 ("Set") to select the displayed parame-
ter for editing.
The current value of this parameter is displayed.
Press one of the programming buttons (°C) or
(°F).
"Cod" will appear in the display. In order to be able to
change a value, you must enter the authorisation code
"22".
Keep the programming button (°C) held down until
"22" appears.
Press button 2 ("Set") to confirm the code.
You can now alter the parameter within the preset limits.
20Rittal enclosure cooling unit
Page 21
6.2.5Editable parameters
See also fig. 32 on page 32.
6 Operation
EN
Progr.
level
1StInternal enclosure
2FiFilter mat monitor-
3AdMaster-slave iden-
4CFSwitch between
5H1Setting for switch-
6H2Differential for error
Display
screen
ParameterMin.
temperature setpoint T
i
ing
tifier
°C/°F
ing difference (hysteresis)
message A2
Max.
value
20°C55°C35°CThe internal enclosure temperature setting is
68°F131°F95°F
10°C60°C99
18°F108°F178
0190See section 6.2.8 "Setting the master/slave
010The temperature display can be switched be-
2 K10 K5 KThe cooling unit is preset in the factory to a
4°F18°F9°F
3 K15 K5 KIf the internal enclosure temperature exceeds
5°F27°F9°F
value
Factory
setting
(= off)
(= off)
Description
preset at the factory to 35°C (95°F) and may be
altered within a range of 20 – 55°C (68 – 131°F).
To enable filter mat monitoring, the display
should be set to a minimum of 10 K (18°F)
above the temperature difference shown in programming mode "Fi"; filter mat monitoring is disabled at the factory (99 = off).
identifier".
tween °C (0) and °F (1). The LED displays the
current unit of temperature.
switching hysteresis of 5 K (9°F). This parameter
should only be changed in consultation with us.
Please contact us for advice.
the set value by more than 5 K (9°F), then error
message A2 (internal enclosure temperature too
high) appears on the display terminal. If necessary, the differential may be altered here within
the range of 3 – 15 K (5 – 27°F).
26ECOEco-mode opera-
tion
27PSOChanging the au-
thorisation code
Tab. 4: Editable parameters
011Eco mode OFF: 0 / Eco mode ON: 1
0150This parameter allows you to change the "22"
authorisation code (factory setting).
The new code results from the sum of 22 +
PSO.
Rittal enclosure cooling unit21
Page 22
EN
= 5 sec.
= 5 sec.
6 Operation
6.2.6Programming overview
Fig. 32:Programming overview
22Rittal enclosure cooling unit
Page 23
6 Operation
6.2.7Defining system messages for evaluation
System messages are shown on the display screen of
the e-Comfort controller via the displays A1 to A20 and
E0.
Progr.
level
7A1020Enclosure door open
8A2020Internal temperature of enclosure too high
9 A3 020Filter monitoring
10A4020Ambient temperature too high/low
11A5 020Icing hazard
12A6021PSA
13A7022Evaporator coil
14A8 021Condensate warning
15A9021Condenser fan blocked or defective
16A10021Evaporator fan blocked or defective
17A11 022Compressor
Display
screen
Min.
value
Max.
value
Factory
setting
Type or location of fault
A more detailed explanation of the system messages
may be found in section 6.2.9 "Evaluating system messages".
See also fig. 32 on page 22.
H
pressure switch
EN
18A12 021Condenser
19A13021Ambient temperature sensor
20A14021Icing temperature sensor
21A15021Condensate warning temperature sensor
22A16021Internal temperature sensor
23A17021Phase monitoring
24A18 020EPROM
25A19 020LAN/Master-Slave
Tab. 5: System messages that can be evaluated via relays
The system messages A1 – A19 may also be evaluated
via two floating system message relays. In this way, one
of the two system message relays may be allocated to
each system message.
System message relays with normally open contact, see
wiring diagrams in section 4.6.4 "Installing the power
The RiDiag II software (available as an accessory, Model
No. 3159.100) allows you to invert the system message
relay circuit.
In the normal operating state the two relays will then
drop out. If a system message occurs, the relevant relay
will energise and the contact will close.
supply":
– Terminal 3: NO (normally open, relay 2)
– Terminal 4: C (connection of the supply voltage to the
system message relay)
Note:
This setting can only be made using the
RiDiag II software.
– Terminal 5: NO (normally open, relay 1)
Program system messages with the value
The definition NO refers to the de-energised state. As
soon as power is applied to the cooling unit, both system message relays (relay 1 and 2) energise.
This is the normal operating state of the cooling unit. As
0:System message is not sent to the system mes-
sage relay, but merely appears in the display
1:System message is evaluated by relay 1
2:System message is evaluated by relay 2
soon as a system message occurs or the power supply
is interrupted, the corresponding relay will drop out and
open the contact.
Rittal enclosure cooling unit23
Page 24
6 Operation
Master
02
Slave
11
Slave
12
EN
6.2.8Setting the master/slave identifier
When several cooling units are connected together
(maximum ten), one of the cooling units must be defined
as the "master" and the others as "slaves". For this purpose, assign a corresponding identifier (address) to
each cooling unit which will enable the cooling unit to be
identified in the network.
If one of the slave units reaches the set temperature or if
the door limit switch function is activated, the affected
slave unit will report to the master unit, which then deactivates all the other cooling units.
Notes:
– Only one unit may be configured as mas-
ter, and its identifier must match
the number of connected slave units.
– The slave units must have different identi-
fiers.
– The identifiers must be numbered in as-
cending order without any gaps.
On the master cooling unit (00 = factory setting), set
the number of slave units present in the network:
– 01: Master with 1 slave cooling unit
– 02: Master with 2 slave cooling units
– 03: Master with 3 slave cooling units
– 04: Master with 4 slave cooling units
– 05: Master with 5 slave cooling units
– 06: Master with 6 slave cooling units
– 07: Master with 7 slave cooling units
– 08: Master with 8 slave cooling units
– 09: Master with 9 slave cooling units
On the slave cooling unit (00 = factory setting), set its
own address:
– 11: Slave cooling unit no. 1
– 12: Slave cooling unit no. 2
– 13: Slave cooling unit no. 3
– 14: Slave cooling unit no. 4
– 15: Slave cooling unit no. 5
– 16: Slave cooling unit no. 6
– 17: Slave cooling unit no. 7
– 18: Slave cooling unit no. 8
– 19: Slave cooling unit no. 9
Fig. 33:Master/slave connection (example)
For further connection examples, see section4.6.1 "Bus
connection (only when interconnecting several units with
a Comfort controller)".
For details of how to set the identifier, see section6.2.5
"Editable parameters" or section6.2.6 "Programming
overview", parameter "Ad".
6.2.9Evaluating system messages
In the e-Comfort controller, system messages are indicated by a number in the display.
Following the appearance of messages A03, A06 and
A07 and after rectifying their cause, you will need to reset the e-Comfort controller (see section6.2.10 "Reset
the e-Comfort controller").
Display
screen
A01Enclosure door openDoor open or door limit switch incor-
A02Internal temperature of
A03Filter monitoringFilter mat soiledClean or replace;
A04Ambient temperature
A05Icing hazardOperational display in case of icing haz-
Tab. 6: Troubleshooting with the e-Comfort controller
System messagePossible causeMeasures to rectify the fault
Close door, position door limit switch cor-
enclosure too high
too high/low
rectly positioned
Cooling capacity inadequate/unit undersized Error as a consequence of
messages A03 to A17.
Ambient temperature outside permissible operating range (+10°C to +60°C)
ard.
Evaporator coil fan may be mechanically blocked, defective, or cold air outlet obstructed.
rectly, check connection if necessary
Check cooling capacity
reset the e-Comfort controller
Raise or lower the ambient temperature (e.g.
heat or ventilate the room)
Set the enclosure interior temperature to a
higher value. Check the evaporator fan;
release or exchange if necessary.
24Rittal enclosure cooling unit
Page 25
6 Operation
Display
screen
A06PSAH pressure switchAmbient temperature too highLower the ambient temperature;
A07Evaporator coilLack of refrigerant; sensor in front of or
A08Condensate warningCondensate discharge kinked or
System messagePossible causeMeasures to rectify the fault
reset the e-Comfort controller
Condenser soiledClean the condenser;
reset the e-Comfort controller
Filter mat soiledClean or replace;
reset the e-Comfort controller
Condenser fan defectiveReplace;
reset the e-Comfort controller
E-valve defectiveRepair by refrigeration engineer;
reset the e-Comfort controller
H
pressure switch defectiveRefrigeration engineer to exchange
PSA
reset the e-Comfort controller
Repair by refrigeration engineer;
behind condenser defective
blocked
Only for units with optional condensate
evaporation
reset the e-Comfort controller
Check condensate drainage;
correct any kinks or blockages in the hose
Check the evaporation unit, replace if necessary
EN
A09Condenser fanBlocked or defectiveClear the blockage; replace if necessary
A10Evaporator fanBlocked or defectiveClear the blockage; replace if necessary
Defective (check by measuring the
winding resistance)
A12Condenser tempera-
ture sensor
A13Ambient temperature
sensor
A14Icing temperature sen-
sor
A15Condensate warning
temperature sensor
A16Internal temperature
sensor
A17Phase monitoringFor three-phase devices only:
A18EPROM errorNew board installed incorrectlySoftware update needed (only following
Open or short-circuitReplace
Open or short-circuitReplace
Open or short-circuitReplace
Open or short-circuitReplace
Open or short-circuitReplace
Incorrect rotary field/phase absent
No action required;
Unit switches on again independently
Replace by a refrigeration engineer
Swap two phases
board installation with more recent software): Enter the programming level with
Code 22;
press button 1 and confirm with "Set" until
"Acc" appears. Next, disconnect the unit
from the mains and reconnect.
A19LAN/Master-SlaveMaster and slave not connectedCheck setting and/or cable
Tab. 6: Troubleshooting with the e-Comfort controller
Rittal enclosure cooling unit25
Page 26
7 Inspection and maintenance
EN
Display
screen
A20Voltage dropError display not shownEvent is stored in the log file
E0Display messageConnection problem between the dis-
OLOverloadAmbient parameters or heat loss outside the applicable limits
LHLow HeatMinimal heat loss in enclosure.
b07Leak in the cooling cir-
rStResetManual device reset required,
Tab. 6: Troubleshooting with the e-Comfort controller
6.2.10 Reset the e-Comfort controller
After the occurrence of faults A03, A06 and A07, you will
need to reset the e-Comfort controller.
for 5 seconds.
The system messages disappear and the temperature
display is shown.
7Inspection and maintenance
System messagePossible causeMeasures to rectify the fault
Reset: Switch power supply off, then switch
play and the controller board
Cable defective; connection looseReplace the boards
Sensor B3 and B4 swapped overSwap the sensors
cuit
see section6.2.10 "Reset the e-Comfort controller".
on again after approx. 2 sec.
Maintenance interval: 2,000 operating hours. Depending
on the level of contamination in the ambient air, the
maintenance interval may be reduced to suit the air pollution intensity.
Caution!
Risk of fire!
Never use flammable liquids for cleaning.
Warning!
The unit is live.
Switch off the power supply before
opening, and take suitable precautions
against it being accidentally switched
back on.
Caution!
Any essential repair work on the cooling circuit must only be undertaken by
a qualified refrigeration specialist.
The cooling circuit is designed in the form of a maintenance-free, hermetically sealed system. The cooling unit
is filled with the required quantity of refrigerant at the factory, checked for leaks, and subjected to a functional
test run.
The installed maintenance-free fans are mounted on ball
bearings, protected against moisture and dust, and fitted with a temperature monitor. The life expectancy is at
least 30,000 operating hours (L10, 40°C). The cooling
unit is thus largely maintenance-free. All that may be required from time to time is to clean the components of
the external air circuit using a vacuum cleaner or compressed air if they become visibly dirty. Any stubborn,
oily stains may be removed using a non-flammable detergent, such as degreaser.
Sequence of maintenance measures:
– Check the level of dirt.
– Filter soiling? Replace the filter if necessary.
– Cooling membranes soiled? Clean if necessary.
– Activate test mode; cooling function OK?
– Check noise generation of compressor and fans.
7.1Compressed air cleaning 3304.xxx,
3305.xxx
Fig. 34:Disconnect the mains plug
26Rittal enclosure cooling unit
Page 27
7 Inspection and maintenance
EN
Fig. 35:Remove the top louvred grille
Fig. 37:Remove the infill panel
Fig. 36:Remove the bottom louvred grille
Fig. 38:Disconnect the connector from the display (1)
Rittal enclosure cooling unit27
Page 28
EN
7 Inspection and maintenance
Fig. 39:Disconnect the connector from the display (2)
Fig. 42:Remove the fan
Fig. 43:Disconnect the fan connectors
Fig. 40:Cooling unit without grille
Fig. 41:Remove the external circuit fan (undo four screws)
28Rittal enclosure cooling unit
Fig. 44:Remove the cover (undo the four nuts)
Fig. 45:Slide the display cable back
Page 29
Fig. 46:Push the display cable through the cable gland
7 Inspection and maintenance
EN
Fig. 47:Remove the cover (1)
Fig. 48:Remove the cover (2)
Fig. 49:Release the earthing cable between the cover and the
chassis (1)
Fig. 50:Release the earthing cable between the cover and the
chassis (2)
Rittal enclosure cooling unit29
Page 30
EN
7 Inspection and maintenance
7.2Compressed air cleaning 3328.xxx,
3329.xxx, 3332.xxx
Fig. 53:Disconnect the mains plug
Fig. 51:Clean the heat exchanger coil and compressor cham-
ber using compressed air (1)
Fig. 54:Remove the top louvred grille (1)
Fig. 52:Clean the heat exchanger coil and compressor cham-
ber using compressed air (2)
30Rittal enclosure cooling unit
Page 31
7 Inspection and maintenance
EN
Fig. 55:Remove the top louvred grille (2)
Fig. 57:Remove the bottom louvred grille (1)
Fig. 56:Remove the top louvred grille (3)
Rittal enclosure cooling unit31
Fig. 58:Remove the bottom louvred grille (2)
Page 32
EN
7 Inspection and maintenance
Fig. 62:Slide the display cable back and push it through the ca-
ble gland (2)
Fig. 59:Take off the infill panel
Fig. 60:Disconnect the display cable
Fig. 63:Undo the four screws for the external circuit fan
Fig. 64:Remove the external circuit fan
Fig. 61:Slide the display cable back and push it through the ca-
ble gland (1)
32Rittal enclosure cooling unit
Fig. 65:Disconnect the fan connectors (1)
Page 33
Fig. 66:Disconnect the fan connectors (2)
7 Inspection and maintenance
EN
Fig. 67:Disconnect the fan connectors (3)
Fig. 68:Disconnect the fan earthing cable (1)
Fig. 70:Undo the four screws for the cover
Fig. 69:Disconnect the fan earthing cable (2)
Rittal enclosure cooling unit33
Fig. 71:Removing the cover
Page 34
EN
7 Inspection and maintenance
Fig. 72:Disconnect the earthing cable (1)
Fig. 74:Clean the heat exchanger coil and compressor cham-
ber using compressed air (1)
Fig. 73:Disconnect the earthing cable (2)
Fig. 75:Clean the heat exchanger coil and compressor cham-
ber using compressed air (2)
34Rittal enclosure cooling unit
Page 35
7 Inspection and maintenance
Cover
Cooling unit
Affix sealing tape
Turn in bolt
Cooling unit
Enclosure
undo the four screws at the sides
Loosen wing nuts
Disconnect PE conductor
Fig. 78:Device mounting
EN
Fig. 76:Clean the heat exchanger coil and compressor cham-
ber using compressed air (3)
7.3Installation instructions for NEMA 4X devices
Fig. 77:Preparation
Fig. 79:Remove the cover (1)
Rittal enclosure cooling unit35
Fig. 80:Remove the cover (2)
Page 36
EN
Disconnect the display cable
Undo screws
8 Storage and disposal
9Technical details
9.1Technical specifications
Fig. 81:Remove the cover (3)
Fig. 82:Change filter
8Storage and disposal
Note:
The cooling unit must not be subjected to
temperatures above +70°C during storage.
Store the cooling unit in the appropriate position for
transport.
The closed cooling cycle contains refrigerant and oil,
which must be properly disposed of for the protection of
the environment. Facilities for disposal are available at
the Rittal plant.
Please contact us for advice.
Fig. 83:Rating plate (technical data)
– Observe the mains connection data (voltage and fre-
quency) as per the rating plate.
– Observe the pre-fuse as per the specifications on the
A1Power PCB
A2Display terminal
A3Starter relay and RC element
B1Temperature sensor, internal temperature
B2Icing hazard temperature sensor
B3Condenser temperature sensor
B4Ambient temperature sensor
B5Condensate warning sensor (optional)
C1.2Start-up capacitor
C1.1, C2, C4 Operating capacitors
E1Condensate evaporator
F2PSA
F3Compressor thermal contact
F11/F12Miniature fuses, condensate evaporator
K1Relay collective fault 1
K2Relay collective fault 2
L1LED operational green
L2LED alarm red
M1Compressor
M2Condenser fan
M4Evaporator fan
R1Potentiometer for setting the temperature
S1Door limit switch (without door limit switch: ter-