Rittal RIMATRIX5 PMC12, 7857.434 User Manual
Rittal
PMC12
UPS-User
Manual
7857.433
7857.434
SINGLE PHASE TRUE ONLINE DOUBLE
CONVERSION UPS SYSTEM
4,5 - 6kVA
FRIEDHELM LOH GROUP
R i t t a l GmbH & Co.
KG
Au
f dem Stützelberg
D – 3 5 7 4 5 H e r b o r n
Deutschland
Germany
Email: Info@rittal.de
http://www.rittal.com
Service -Tel. : (+49) - (0)2772 / 505 - 0
Service - Fax : (+49) - (0)2772 / 505 - 2319
A 38862 03
IT 74e
2
EN
Microsoft Windows is a registered trademark of Microsoft Corporation.
Acrobat Reader is a registered trademark of Adobe Systems Incorporated.
UPS-Manual
3
EN
Table of Contents
1.
IMPORTANT SAFETY
INSTRUCTIONS
...................................5
1.1. Documentation Notes ...............................5
1.2. Retention of Documents..........................5
1.3. Symbols Used............................................ 5
1.4. Safety Instructions ....................................5
1.5. Storage Instructions..................................6
2.
PRODUCT INTRODUCTION
...7
2.1. General Characteristics ............................7
2.2. Special Features ........................................7
3.
UPS FUNCTIONAL
DESCRIPTIONS
...................................8
3.1. UPS Front Panel Display...........................8
3.1.1. Symbols on the LCD DisplayPanel......8
3.2. Rear Panel Descriptions .........................10
3.2.1. UPS input and output.........................10
3.2.2. Battery input.......................................10
3.3. Communication Port Explanation.......... 11
3.3.1. EPO (Emergency Power Off) ............11
3.3.2. RS232 Port Descriptions ...................11
4.
INSTALLATION
........................12
4.1. Unpacking ................................................12
4.2. Selecting Installation Position ...............13
4.3. Assembling of the different System
Components.........................................................14
4.3.1. Tower Assembling steps ...................14
4.3.2. Rack installation step.........................15
4.4. Electrical Installation...............................18
5.
OPERATION
..............................19
5.1. Start-Up In Normal Mode ........................19
5.2. Start-up in Battery Mode (Cold Start).....20
5.3. Check Measured Values & Figures
detected by UPS...................................................21
5.4. UPS Default Data and Special Function
Execution ..............................................................22
5.5. UPS Default Settings and their
alternatives ...........................................................24
5.6. UPS Is Off Due to Unknown Reason and
It’s Trouble Shooting ...........................................24
5.7. Shut Off .....................................................25
5.8. Maintenance Bypass Mode .....................25
6.
TROUBLESHOOTING GUIDE
26
6.1. Troubleshooting.......................................26
7.
BUNDLED SOFTWARE
INSTALLATION GUIDE
................... 27
7.1. Hardware Installation...............................27
7.2. Software Installation ................................27
8.
OPTIONAL COMMUNICATION
CARD
.................................................... 27
8.1. SNMP Adapter ..........................................27
8.2. Internal SNMP Adapter ............................28
9.
HOT SWAPPABLE BATTERY
REPLACEMENT
................................29
10. CUSTOMER SERVICE
...........29
11. TECHNICAL DATA
................. 30
UPS-Manual
4
EN
Important Safety Instructions
UPS-Manual
5
EN
1. Important Safety Instructions
1.1. Documentation Notes
The audience for this guide is the technical
specialist familiar with the assembly, installation
and operation of the PMC12 UPS-System.
You should read this operating guide prior to
commissioning and store the guide so it is
readily accessible for subsequent use.
Rittal cannot accept any liability for damage
and operational malfunctions that result from
the non observance of this guide.
1.2. Retention of Documents
This guide and all associated documents are
part of the product. They must be given to the
operator of the unit and must be stored so they
are available when needed.
1.3. Symbols Used
The following safety and other notes are used
in this guide:
Symbol for handling instructions:
• This bullet point indicates that you should
perform an action.
Safety and other notes:
Danger!
Immediate danger to health and
life!
Warning!
Possible danger for the product
and the environment!
Note!
Useful information and special
features.
1.4. Safety Instructions
1. Assembly and installation of the UPS, in
particular for wiring the enclosures with
mains power, may be performed only by
a trained electrician. Other tasks associated with the UPS, such as the assembly and installation of system components with tested standard connectors, and the operation and configuration of the PMC12 UPS-System may be
performed only by instructed personnel.
2. Do not open the case, as there are no
serviceable parts inside. Your warranty
will be void.
3. Do not try to repair the unit yourself;
contact your local supplier or your warranty will be void.
4. If liquids are spilt onto the UPS or foreign objects dropped into the unit, the
warranty will be null and void.
5. Do not install the UPS in an environment with sparks, smoke or gas.
6. This UPS is equipped with an EMI filter.
To prevent potential leakage current
hazard, ensure that the AC main supply
is securely grounded.
7. This UPS is designed to be installed
and commissioned in a sheltered, controlled environment as follows:
- Operating temperature 0-40°C
and 30-90% non-condensing
humidity.
- Always avoid contact with direct
sunlight.
- Do not install the UPS in
inflammable or hazardous
environment.
- Dusty, corrosive and salty environments can do damage to any
UPS.
- Install the UPS indoors as it is
not designed for installation outdoors.
8. To prevent any overheating of the UPS,
keep all ventilation openings free from
obstruction, and do not place anything
on top of the UPS. Keep the UPS rear
panel 20 cm away from the wall or other
obstructions.
9. The battery will discharge naturally if the
system is unused for any length of time.
10. Install the UPS away from objects that
give off excessive heat and areas that
are excessively wet.
11. Always switch off the UPS and disconnect the batteries when relocating the
UPS.
12. It should be recharged every 2-3
months if unused. If this is not done,
then the warranty will be null and void.
When installed and being used, the
batteries will be automatically recharged
and kept in top condition.
13. Make sure that the AC main supply
outlet is correctly grounded.
14. Please ensure that the input voltage of
the UPS matches the utility supply voltage. Use a certified input power cable
Important Safety Instructions
UPS-Manual
6
EN
with the correct plugs and sockets for
the appropriate voltage system.
15. Observe the valid regulations for the
electrical installation for the country in
which the unit is installed and operated,
and the national regulations for accident
prevention. Also observe any companyinternal regulations (work, operating and
safety regulations).
16. Use only genuine or recommended
parts and accessories. The use of other
parts can void the liability for any
resulting consequences.
1.5. Proper Use
This UPS is designed for providing power to IT
systems. A use different from that described
here is considered to be an improper use. Rittal
cannot accept any liability for damage resulting
from the improper use or the non-observance
of this guide. The guides for the used
accessories may apply.
Rittal prohibits the use for life-preserving
applications (such as the use in hospitals or the
direct patient care). Rittal expressly does not
sell its products for such applications. Rittal will
not accept any responsibility if a UPS is used in
this area.
1.6. Storage Instructions
For extended storage in moderate climate, the
batteries should be charged for 12 hours at 3
month intervals by connecting the UPS to the
utility supply and switch on input breaker located at UPS rear panel. Repeat this procedure
every 2 months if the storage ambient
temperature is above 30°C.
Product Introduction
UPS-Manual
7
EN
2. Product Introduction
2.1. General Characteristics
The double-conversion technology in
accordance with the specification VFI-SS 111
guarantees the power supply to connected
terminal devices with a pure sinusoidal voltage.
1. The ultra-efficient PWM technology
achieves a high efficiency for an almost
sinusoidal output voltage. The high crest
factor of the converter filters any switch-on
current peaks without the loading needing
to be modified.
2. A fully digitalised control circuit provides a
high level of protection and enables future
upgrade. In-built communication capability
enhances its ability for remote control and
monitoring.
3. The multi-functional LCD/LED panel will
display various status of the UPS. The LED
display may show UPS working status,
Utility Status and UPS Abnormal status,
whilst the LCD display may show
Input/Output Voltage, Frequency, Load
Status, Inner cabinet temperature, and
Abnormal Phenomenon.
4. To protect the unit from overloading, it
automatically switches to bypass mode in
160 seconds~ 40ms (which value is
correct?) if loading is at 105%~ 150% of
rating and in case of overloading at 150%
of rating, it switches to bypass mode
immediately. It will automatically switch
back to inverter mode once overload
condition ceases.
5. If a short-circuit occurs at the output, the
UPS switches the system into standby
operation. The UPS issues an audiovisual
alarm and automatically interrupts the
current output until the short-circuit has
been corrected manually.
6. Should the unit become overheated, the
internal thermal switch will detect the heat
and switch to bypass mode and vice versa.
7. Maintenance-free sealed-type battery
minimises after-sales service.
8. The maintenance bypass switch provides
easy and safe troubleshooting or
maintenance function when the utility is
normal.
2.2. Special Features
The transformer-free converter technology with a
housing that can be mounted in a rack or used as
floor-standing enclosure allows the UPS to be
integrated even in environments with restricted
space.
1. The UPS is equipped with an intelligent
microprocessor-based controller and
offers a flexible configuration capability
with remote communication and
comprehensive overload protection.
2. A large 184 V ~ 288 V input voltage
range permits an undervoltage and
overvoltage correction without
unnecessary battery discharge and so
ensures an increased battery lifetime.
3. The cold start function ensures that the
UPS can be switched on even when no
mains voltage is present (see chapter
5.2).
4. An optimum battery management
system analyses the charging state of
the battery in order to maximise the
battery lifetime.
5. The "Active Power Factor Correction
(PFC)" control function keeps the "Input
Power Factor (PF)" of the UPS to a
value > 0.99. This allows an excellent
energy efficiency to be attained.
6. Selectable bypass input voltage
tolerance (high/low sensitivity) ensures
that the consumers are not supplied
with undervoltage or overvoltage during
bypass operation. The selectable
voltage ranges are:
(i) low sensitivity: 184 ~ 260 V
(ii) high sensitivity: 194 ~260 V.
7. Fixed selectable output voltages
(220/230/240) to satisfy the
requirements for different voltage
systems.
8. The UPS satisfies all relevant EMC
regulations.
UPS Functional Descriptions
UPS-Manual
8
EN
3. UPS Functional Descriptions
3.1. UPS Front Panel Display
①
LCD Display
②
Green LED steadily lights up to indicate that
the utility input voltage is within the
window; the LED flashes flickeringly to
indicate that the utility input voltage is
within the acceptable window.
③
Green LED lights up to indicate Bypass
Input is normal.
④
Green LED lights up to indicate the UPS
has the capability to run under redundancy
mode.
⑤
UPS is working under ECO (Economic,
Line-interactive) mode.
⑥
UPS Fault or Abnormal
⑦
UPS On/Alarm Silence
⑧
UPS OFF Switch
⑨
Special functions log in/out
⑩
Go to next page
⑪
Go to previous page or change the setting
of the UPS.
⑫
To re-confirm the change of UPS Setting
3.1.1. Symbols on the LCD
DisplayPanel
Item Symbol Description
1
LINE
Utility or Bypass
Source
2
Battery Low
3
Battery Abnormal
4 UPS Overloading
5
UPS
Working in
Service Mode1
6
A Blackout
Transfer occurred
in UPS Output
7
Bypass Input
Abnormal, UPS
fails to transfer to
bypass, Bypass
Abnormal at ECO
mode
8
Utility Input
Abnormal
9
OFF
UPS Shutoff
10
LINE OFF
UPS Abnormal
Lock
11 UPS Flow Chart
12
4 Digit
Measurement
Display
13
Indicates the item
desired
to be measured
14
UPS ON Switch or
Alarm Silence
15
UPS OFF Switch
1
The specified modes include Normal mode, ECO mode,
CVCF mode, etc..
UPS Functional Descriptions
UPS-Manual
9
EN
16
Previous Page or
Setting Change
17
Next Page
18
Special Function
Log in /out
19
Enter or
Reconfirmed
20
Utility Input Normal
LED
21
Utility Input Normal
LED
22
UPS under
Redundancy Mode
23
UPS under ECO
Mode
24
UPS Fault or
Abnormal Warning
LED
25
EPO
Emergency Power
Off
26
Er05
Battery Weak or
Dead
27
Er06
Output Short
Circuit
28
Er10
Inverter Overcurrent
29
Er11
UPS Overheat
30
Er12
UPS Output
Overloading
31
Er15
Wrong Procedure
to Enter
Maintenance Mode
32
Er16
Output Parameters
Set Error in
Parallel System
33
Er17
ID Numbers are in
conflict in Parallel
System or ID
number Error in
single unit
34
Er21
Parallel
communication
error
(communication
wire disconnected
or failure to find
ID1 UPS ) in
parallel system
35
Er24
CVCF mode with
Bypass input
36
Er27
The UPS must be
operated in normal
mode in parallel
37
Er28
Bypass Overload
Time out and cut
off output
38
Er31
The settings of
both control board
and driver board
are not matched
each other
39
Er**
Other Error Code
UPS Functional Descriptions
UPS-Manual
10
EN
3.2. Rear Panel Descriptions
A Terminal Resistor for Parallel function
B RS232 Port
C EPO Port
D Utility Input Breaker
E CAN Bus Connection Port for Parallel
System
F External Battery Connector
G Cooling Fan
H Utility Input &UPS Output Power Connector
I Customer Options Slot
J Slot
3.2.1. UPS input and output
3.2.2. Battery input
Model Maximum
Current
Conductor
Section
4,5 kVA 24 A 4 mm²
6 kVA 32 A 4 mm²
Model Maximum
Current
Conductor
Section
4,5 kVA 25 A
AWG #10,
6 mm²
6 kVA 25 A
AWG #10,
6 mm²
B
A
C
D
G
I
E F
H
J
1 L in
2 N in
PE
3 L
out
4 N
out
Loading...