RIKA Tavo User Manual

Die Seele Ihres Heimes
RIKA-KAMINÖFEN
OPERATING INSTRUCTIONS
TAVO
Commissioning report for the Rika Modus Aqua Date:
Installation address
Name:
Location:
Telephone:
Fire data Fire type serial number
Cladding undamaged Operating Instructions Warranty documents Cleaning brush
Dealer
Name:
Location:
Telephone:
Installation company
Name:
Road:
Location:
Telephone:
Owner
Name:
Road:
Location:
Telephone:
Hydraulic peripherals Safety valve exists Expansion tack exists (content ________l) Pressure gauge System pressure Fire bled Return boost (internal 0 external 0) Hydraulic separator Buffer tank (content ____l) Hot water tank (content ____l) Heating circuits Mixer Oil boiler Gas boiler
Geyser Calorific value system Heat pump Solar (Collector surface ______ m3) Heated area _______ m
3
Floor or wall heating Thermal safety valve (TAS) fitted TAS connected to safety heat exchanger TAS-sensor fitted in the heat exchanger TAS connected to the public water supply Flow pressure from the TAS > 200 kPa (2 bar) TAS-drain can be seen into easily
Fire functions Primary air slide smooth running Ash pan pushed in Wood quality in the required area Pump is connected electrically Secondary air regulator smooth running Door closes tightly
Cleaning opening heat exchanger no leaks Starts to heat with explanation Change over to operational burning Switches the circulating pump on at 60°C Triggers the TAS (close pump slide) Closes the TAS tightly again
Exhaust line/combustion air Diameter Deflectors Connections not leaking Chimney (Pa)
External air connection exists Length of the line Number of changes of direction
Operator training Fire function Operating Instructions Warranty Conditions
Work carried out in accordance the order given
Commissioning technician:
Company: Client signature Technician signature
Cleaning instructions Cleaning interval
Maintenance Interval
Electric peripheral Thermostat for boiler/heating circuit pump
A-4563 Micheldorf, Müllerviertel 20
Telefon 0800/ 562 516
Telefon 0043/ 7582/ 686-41
Telefax 0043/ 7582/ 686-43
eMail: verkauf@rika.at
www.rika.at
Commissioning report for the Rika Modus Aqua Date:
Installation address
Name:
Location:
Telephone:
Fire data Fire type serial number
Cladding undamaged Operating Instructions Warranty documents Cleaning brush
Dealer
Name:
Location:
Telephone:
Installation company
Name:
Location:
Telephone:
Owner
Name:
Location:
Telephone:
Hydraulic peripherals Safety valve exists Expansion tack exists (content ________l) Pressure gauge System pressure Fire bled Return boost (internal 0 external 0) Hydraulic separator Buffer tank (content ____l) Hot water tank (content ____l) Heating circuits Mixer Oil boiler Gas boiler
Geyser Calorific value system Heat pump Solar (Collector surface ______ m3) Heated area _______ m
3
Floor or wall heating Thermal safety valve (TAS) fitted TAS connected to safety heat exchanger TAS-sensor fitted in the heat exchanger TAS connected to the public water supply Flow pressure from the TAS > 200 kPa (2 bar) TAS-drain can be seen into easily
Fire functions Primary air slide smooth running Ash pan pushed in Wood quality in the required area Pump is connected electrically Secondary air regulator smooth running Door closes tightly
Cleaning opening heat exchanger no leaks Starts to heat with explanation Change over to operational burning Switches the circulating pump on at 60°C Triggers the TAS (close pump slide) Closes the TAS tightly again
Exhaust line/combustion air Diameter Deflectors Connections not leaking Chimney (Pa)
External air connection exists Length of the line Number of changes of direction
Operator training Fire function Operating Instructions Warranty Conditions
Work carried out in accordance the order given
Commissioning technician:
Company: Client signature Technician signature
Cleaning instructions Cleaning interval
Maintenance Interval
Electric peripheral Thermostat for boiler/heating circuit pump
EXPLANATION OF DRAWINGS
1. IMPORTANT USER INFORMATION
CONTENTS
Important message
Practical advice
Consult the drawing
6
Commissioning report- for the owner of the stove 3 u. 5
3.0 Fuels 8
3.1 Heating operation and variable control 9/10
3.2 Cleaning and maintenance 11
3.3 Fault checklist 13
2. SET-UP, INSTALLATION AND FIRST COMMISSIONING
3. OPERATION
4. WARRANTY AND GUARANTEE
5. CERTIFICATE OF CONFORMITY
6. REPLACEMENT AND WEARING PARTS
7. TECHNICAL DATA
ENGLISH
1. IMPORTANT US ER INFORMATION
Technische und optische Änderungen sowie Satz- und Druckfehler vorbehalten.
ENGLISH
7
CONGRATULATIONS!
You have chosen the RIKA “Tavo”, a well­designed and stylish stove.
In addition to design we place great empha­sis on advanced combustion technology, quality material and good workmanship. The RIKA “Tavo” has been manufactured using state-of-the-art technology and has been approved according to European Standard DIN EN13240 as a room heater for solid fuels. This stove is suitable for mul­tiple connections to the chimney.
When setting up and connecting the stove be sure to observe current legislation, regional building regulations, local building regulations and installation standard DIN
18896. The operational capability and life of your stove depends on the correct operati­on, care and observance of the instructions contained in the set-up, installation and operating instructions.
CAUTION! CHILDREN AT PLAY!
Your stove will get hot, especially the top surface, panels and protective glass! Ensure that children remain at a safe distance when the stove is operating in a hot condition.
UNSUITABLE/NON-PERMITTED FUELS:
The Federal Immission Control Law and the agreement in accordance with Art. 15 a BV­G strictly forbids the incineration of rub­bish and waste in domestic stoves. Anyone who uses the solid fuel stove as a private waste incineration unit to incinerate house­hold waste, chemically treated wood rem­nants or waste paper, is not only acting irre­sponsibly towards the environment, but may be punished under the law.
The behaviour of your stove as far as the low emission of dangerous substances is concerned is greatly affected by the selec­tion of the correct types of fuel! (see Section 3.1)
SUCTION EQUIPMENT
If the set-up, installation and operating instructions are not observed, then the war­ranty is invalidated. The owner of the RIKA Tavo must not modify it in any way!
Suction equipment (e.g. ventilation equip­ment, dust hood), that is operated in the same room or ventilation connection, can affect the supply of combustion air.
2. AUFSTELLUNG, INSTALLATION UN D ERSTINBETR IEBNAHME
Only a specialist fitter must set up the stove.
Please refer to our separate Set-up and Installation instructions for the RIKA “Tavo”, that form part of these operating instructions.
The RIKA “Tavo” must never be operated without a fully functioning water connec­tion!
During first commissioning the paintwork of the Tavo will harden under temperature. This can cause unpleasant odours. Avoid breathing in the fumes directly. During this phase ensure that the installation space is well ventilated. Carefully wipe off any con­densation on the Tavo or on the panels or residues will become fused into the paint­work.
ENGLISH
8
Please see Section 4 “First commissio­ning and functional checks” in the Tavo set-up and installation instructions!
Together with your dealer please fill in the Commissioning Report in duplicate. One copy should be kept with the operating instructions and will be useful in future if any questions arise concerning your Tavo. The duplicate must be filled in, signed and returned to RIKA MetallwarengmbH & Co KG, to ensure that your warranty and gua­rantee are valid!
Th RIKA Tavo stove is a purely wood-bur­ning device. You should only use fuel pre­scribed by the Ordinance on Small Firing according to Federal Immission Control Law (1.BimSchV) and the agreement according to Art. 15 a BV-G:
FIREWOOD
Only dry wood burns without harming the environment!
Dry wood is natural chopped wood with a maximum residual moisture of 20% (with respect to the absolute dry weight), which is normally achieved after two year’s in a well ventilated storage place.
WOOD PELLETS
Note that wood pellets increase in volume in the stove! When using them please refer to the relevant product instructions!
Do not use waste products, chips, wood shavings and sawdust, bark and backing plate waste or laminated and surface trea­ted wood.
The combustion residue of incorrect fuels not only leads to uncontrolled air pollution,
Important: Only an authorised installation company must carry out the connection and commissioning of the heating system.
The incineration of rubbish invalidates the guarantee!
3. OPERATION
3.1 FUELS
TAVO
25
30
20
3,5
TYPE
Firewood
Max. length
Max. circumference
Max. residual humidity
Capacity (at nominal heat output)
[cm]
[cm]
[%]
[kg]
TAVO
ø 10/32 lang
ø 7/20 lang
2-3
3-4
TYPE
Wood pellets according DIN 51731
Logs
Octagonal rod
Max. fill quantity Logs
Octagonal rod
[cm]
[cm]
[kg]
[kg]
For starting we recommend brushwood, kindling wood or firelighters.
Do not split the firewood too finely. Firewood that is too small does not burn for long and is only really useful for starting.
but has a negative effect on the functioning and life of the chimney and stove. It results in increased breakdown and faster wear, which means expensive repairs and even replacement of the stove. Chimney sweeps have a good eye for environmentally dama­ging signs of this sort. The chimney sweep should check the chimney every six months and if the stove is operating correctly and only dry wood is used, the chimney sweep will not even have to remove soot.
OPERATING ELEMENTS:
Example: PRE- HEATING
For the correct and safe operation of the stove you must ensure that the chimney can create the required delivery pressure. This is especially the case in seasonal transi­tion periods (e.g. autumn or spring) or during periods of bad weather (e.g. strong winds, fog, etc.).
Hold a match or lighter flame by the ope­ned door. If the flame is not drawn into the opening, then a draught must be created in the chimney by the forced development of heat (e.g. by paper or kindling wood). If this does not work then commissioning of the stove should be halted!
When the stove is in operation the grate door should be kept closed to prevent hot gases escaping.
Due to the strong de-gasification process of wood fuels and a weak chimney draught, opening the door can lead to smoke and hot fumes escaping. We recommend that the stove door should not be opened until the fuel load has burnt down to hot embers.
When using stoves that draw their air supp­ly from the room in which they are instal­led, ensure that there is an adequate supply of fresh air. During operation any separate combustion air line should not be modified or closed off.
Note that the surfaces of the Tavo become very hot when the stove is operating (e.g. the metal front or the ceramic glass, etc.). When operating the stove we recommend you use the heat resistant gloves supplied.
9
ENGLISH
3.2 HEATING OPERATION AND VARIABLE CONTROL
Pre-heating damper and combustion air controller
Pre-heating damper (Fig. 1)
combustion air controller (Fig. 2)
ENGLISH
10
PRE-HEATING
This section applies to all fuels mentioned in section 3.1. To heat the RIKA Tavo stove the maximum quantity of air is required.
Raise pre-heater damper fully (Fig. 1)
Turn the combustion air regulator fully to the right in a clockwise direction (Fig. 2)
To light the fire we recommend an auxiliary fire lighter. After the auxiliary fire lighter has kindled, build up the firewood and leave the grate door slightly ajar, to prevent the build up of condensation on the cold panels. Re-close the door after 10 minutes. If a strong fire has developed then the first layer of firewood can be laid on the fire.
CONTINUOUS HEATING
The pre-heating damper and combustion air controller are still in the position for strong heating (pre-heating). After the pre­heating phase the actual continuous hea­ting begins. Carefully open the stove door and gently rake the embers flat to prepare for the first layer of wood. The maximum height that the grate can be filled to is two levels. To reach the nominal heat output note the fill quantities given in Section 3.1. On reaching the heat output proceed as follows:
Push in pre-heating damper fully
Turn back combustion air controller 1/2 turn in an anti-clockwise direction
In this way all the combustion air is led in front of the protective glass and from behind to the fuel. This brings about an ecological and economic combustion whilst maintaining the glass as clean as pos­sible.
Output control:
Wood combustion can only be controlled to a limited extent. The output can be influenced to a certain degree by the fre-
quency with which wood is laid on the fire and the quantity. Large logs (circumference 30cm) reduce the speed of combustion and favour uniform combustion. Small logs (cir­cumference 20cm) burn faster and very quickly lead to a higher output. With the correct filling of wood and the prescribed output control an environmentally friendly combustion can be achieved for a period of 60 minutes. Avoid overfilling with fuel otherwise the “Energy output” will be too great and the exhaust gases too abundant.
Wood does not provide a weak or conti­nuous fire!
Wood is a long flame, highly gaseous fuel that has to be burnt quickly and with a con­tinuous supply of oxygen. Combustion must not be inhibited in any way.
The negative consequences of this is: smouldering, condensation and tar forma­tion, heavy soot formation, smoke formati­on (emission of dangerous substance) and the danger of explosion.
Extended combustion, however, is possible. If the flame profile gets smaller and more wood embers or fire embers are formed then the heat output of the fire can be extended by closing, the air regulator and air damper. This also prevents cooling of the fire.
Note that the surfaces of the Tavo become very hot when the stove is operating (e.g. the metal front or the ceramic glass, etc.). When operating the stove we recommend the use of the heat resistant gloves supplied
RETENTION OF EMBERS
If no more fuel is added and no more fla­mes are formed, re-set the damper and controller:
Push in pre-heater damper fully
Turn combustion air controller fully back in an anti-clockwise direction
This can also prevent heat- and flow losses through the chimney.
3.3 CLEANING AND MAI NTENANCE
11
ENGLISH
To ensure correct operation the RIKA Tavo must be cleaned at least once per year or as required.
GLASS CERAMIC WINDOW
The glass ceramic window should only be clea­ned with commercially available glass cleaner (preferable with RIKA glass cleaner). Spray a small quantity of the cleaner on to the cold sur­face of the window and rub in. Then wipe off with a damp cloth and dry with a clean cloth. Under no circumstances must the glass ceramic window be treated with corrosive or scouring materials.
CLEANING THE HEAT EXCHANGER AREA
Cleaning should only be carried out when the stove is cold! Gently lift the front panel above the stove door and pull towards the front. Then loosen the four wing nuts of the cover plate (behind the front panel). The heat exchanger pipes can now be cleaned using the cleaning brush supplied.
ASH REMOVAL
Ash removal should only be carried out when the stove is cold!
For wood stoves daily ash removal is not neces­sary. Ash is caught in the ashtray beneath the com­bustion chamber. Ash removal can be carried out with the ash damper provided. To do this the vertical grille must be tipped for­ward. The ashtray is removed through the open stove door.
Vertical grille tipped forward
Ash draw
ENGLISH
12
3.4 FAULT CHECKLIST
Fire burns badly
Fault Cause Action
Wood too damp Check; max. residual dampness 20% incorrect fuel
Use only the fuel that is permitted for your
stove
Chimney draught too weak
Check exhaust unit for sealing
(Minimum delivery pressure:
Kindle fire in the chimney
10Pa at exhaust pipe)
Close the doors of other devices connected
to the chimney
Seal off connecting element of unsealed
chimney cleaning openings and clean if necessary
Insufficient combustion air
Connect combustion air line directly to the
device and lead to outside
Check room ventilation unit or dust hood,
open window, if necessary
Formation of con­densation
Higher Temperature
Open door slightly during pre- heating phase.
differential Do not leave the stove unattended!
Excessive smoke
Chimney draught too weak:
Check exhaust unit for sealing
(Minimum delivery pressure:
Kindle fire in the chimney
10Pa in exhaust pipe)
Close the doors of other devices connected
to the chimney
Seal off connecting element of unsealed
chimney cleaning openings and clean if necessary
Fuel not burned completely
Only add fuel to the fire when there are no
visible “yellow” flames
Protective glass gets dirty quickly
Wood too damp
Check, maximum residual dampness 20%
Incorrect fuel
Fuel not small enough, max. circumference
30cm
Use only the fuel that is permitted for your
stove
Wood load to large
Do not put on more than 2 to 3 logs
Not enough combustion air
Connect combustion air line directly to the
device and lead to outside
Check room ventilation unit or dust hood,
open window, if necessary
Excessive dirt on heat exchanger surfaces
Wood too damp
Check; max. residual dampness 20%
Incorrect fuel
Use only fuel permitted for this stove
Too little fuel
Put on more fuel
Defective/faulty backflow
Please contact your dealer
lift
ACTION IN THE EVENT OF CHIMNEY FIRE
We recommend the following action in the event of a chimney fire:
(1) Close off the combustion air!
(2) Call the fire brigade and the chimney sweep!
(3) Ensure access to the cleaning openings (e.g. cellar and attic)!
(4) Remove combustible material from the chimney!
(5) Before using the stove again you must inform your chimney sweep and check the chimney for damage.
(6) The chimney sweep should also deter­mine the cause of the chimney fire and remove it or take corrective action
13
ENGLISH
Fault Cause
Action
Actuation of ther­mal process con­trol (TPC)
No water circulation
Ventilate pipelinesCheck all ventilators
Water pressure too low
Check; 1.5 to 2 bar recommendedCheck expansion tank initial pressure
Buffer accumulator does not store energy
Temperature differential
Contact your specialist
control faulty
Pump cannot deliver
No water circulation Ventilate pipelines
Check all ventilators
System water pressure too
Check; 1.5 to 2 bar recommended
low
Check expansion tank initial pressure
No mains voltage
Check mains voltage
Long period without use
Remove vent screw on the front of the
pump; The pump axle can now be pushed using a screwdriver
4. WARRANTY AND GUARANTEE
ENGLISH
14
This information supplements our “General terms and conditions”.
Our products and accessories are high-qua­lity products that are certified by indepen­dent test centres. The are manufactured according to current heating technology standards and are carefully assembled using high-quality, commercially available materi­als.
As the stoves are technical devices special technical expertise is required for their purchase, setting up, connection and com­missioning. This assumes that on set-up and first commissioning the installation specia­list will observe the manufacturer‘s instruc­tions as well as the current building regula­tions and technical rules. Careful observati­on of the operating instructions will ensure that you enjoy many years of incomparable heating enjoyment. Specific components must be checked regularly and replaced or rectified if necessary.
For newly manufactured products the sta­tutory warranty period of the manufactu­rer, with respect to the end-user, for initial material defects - except in those cases in which the deficiency of a component is involved - is 24 months from the assumpti­on of risk.
Please note the restrictions or loss of war­ranty and guarantee on pages 8 and 9!
In addition to the legal provisions RIKA also offers a voluntary guarantee of 5 years from date of manufacture for all castings with respect to fault-free, fit for purpose, mate­rials. The guarantee covers free repair of the device and the faulty parts.
Replacement free of charge can only be claimed for parts that demonstrate failure in workmanship or materials. All further claims are excluded. The guarantee does not cover parts that are subject to normal wear and tear. Owing to the nature of their application wearing parts have only a limi­ted life. Wearing parts are especially those parts that have direct contact with the stove, e.g. grate fittings, fire bricks, glass, seals, etc. Please note that the limited life of wearing parts can also have an effect on the guarantee. Wear and tear caused by use is not an initial material defect and does not therefore fall under the guarantee.
Also excluded are all damage and deficien­cies relating to devices and their compo­nents that are caused by external chemical or physical effects, transporting, storing, improper assembly (see Section 2) and use, incorrect operation, use of unsuitable fuel and mechanical, chemical, thermal and electrical stress.
The manufacturer does not assume liability under the guarantee for direct or indirect damage caused by the device. It is not pos­sible to claim for withdrawal or reduction, unless the manufacturer is unable to reme­dy the deficiency or damage within a rea­sonable period. If a claim under the guaran­tee arises, please contact your installation manufacturer in writing.
RIKA MetallwarengmbH & Co KG
Müllerviertel 20
4563 Micheldorf
www.rika.at
declares on its own responsibility, that the Tavo stove fulfils the requirements of EN 13240 and DIN EN 303-5.
This product is suitable for the heating of hot water in the planned set-up location.
The type test was carried out at the follo­wing independent test centre:
RWE Power stove test centre Dürener Str. 92 D-50226 Frechen
Leer, 2005-07-12
Sven Müller, Test Centre Manager
The Tavo stove nameplate can be found on the rear panel of the stove:
5. CERTIFICATE OF CONFORMITY
ENGLISH
15
6. REPLACEMENT AND WEARING PARTS
7. TECHNICAL DATA
ENGLISH
16
Only original replacement parts of the manufacturer must be used! Replacement parts can be obtained from your dealer or unit manufacturer.
Note!
The internal cladding, i.e. brick lining con­sists of natural firebrick that develops isola­ted hairline cracks after a long period of intensive use. This does not have any effect on the functioning of the device and is the­refore not a reason for complaint.
Replacement parts
Pos. 1 - 6 not shown!
Wear parts
Order number.
11155 4
11155 5
11155 6
Z30317
111557
B14561
NAME
Thermal process control
Vent
Cleaning brush
Glass window
Safety valve
Door handle
item
1
2
3
4
5
6
Order number.
Z32525
Z32523
Z32524
Z29560
Z32522
Z29561
NAME
Floor fire brick, centre
Floor fire brick, left
Floor fire brick, right
Corrugated fire brick, right and left
Corrugated fire brick, rear
Corner fire brick
item
7
8
9
10
11
12
STOVE
Nominal heat output according to DIN 13240 (total)
Direct room heat output
Water output
Permitted operating pressure
Permitted Supply temperature
Permitted operating gauge pressure of safety heat exchanger
Water content
Burning time at nominal heat output
TAVO
10
3
7
2,5
95
10
28
60
[kW]
[kW]
[kW]
max[bar]
max[°C]
max[bar]
[l]
[min]
TAVO
11
260
12
10
75
Data for chimney dimensions accor-
ding to DIN EN 13384 with respect
to NWL
Exhaust gas mass flow rate
Mean exhaust gas pipe temperature
Minimum supply pressure at nominal heat output
Minimum supply pressure at 0.8 times at
nominal heat output
Efficiency
[g/s]
[°C]
[Pa]
[Pa]
[%]
TAVO
1500
75
200
120
EMISSION LI MITS
CO Carbon monoxide with reference to 13% O2
Dust content with reference to 13% O2
NO x Nitrogen with reference to 13% O2
CnHm Kohlenwasserstoffe bezogen auf 13% O2
[mg/m3]
[ø mm]
[mm]
[cm]
GUARANTEE
Trader stamp
Attached by:
Serial no.:
Purchase day:
Model designation
Numbers of the vehicle identification plate on the fur­nace back:
Z.Nr.2212-02000-00
Prod.-Nr. 10/2005 Art.Nr. Z32572
GUARANTEE
Customer
To
Stamp
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