RIDGID RT-175 User Manual

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WARNING!
Read this Operator’s Manual carefully before using this tool. Failure to understand and fol­low the contents of this manu­al may result in electrical shock,fire and/or serious per­sonal injury.
Electric Soldering Gun
OPERATOR’S MANUAL
RT-175
Ridge Tool Companyii
Model RT-175 Electric Soldering Gun
Table of Contents
Recording Form for Machine Serial Number..............................................................................................................1
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................2
Service........................................................................................................................................................................3
Specific Safety Information
Tool Safety..................................................................................................................................................................3
Description and Specifications
Description..................................................................................................................................................................3
Specifications..............................................................................................................................................................3
Tool Inspection..............................................................................................................................................................5
Tool and Work Area Set-Up..........................................................................................................................................5
Operating Instructions..................................................................................................................................................5
Maintenance Instructions
Carbon Tip Replacement............................................................................................................................................7
Accessories ..................................................................................................................................................................7
Tool Storage ..................................................................................................................................................................7
Service and Repair........................................................................................................................................................8
Wiring Diagram..............................................................................................................................................................8
Lifetime Warranty ........................................................................................................................................Back Cover
Model RT-175 Electric Soldering Gun
RT-175 Electric Soldering Gun
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
Ridge Tool Company2
Model RT-175 Electric Soldering Gun
General Safety Information
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or dust. Electrical switches may create sparks
which may ignite the dust or fumes.
Keep by-standers, children, and visitors away
while operating an electric soldering gun.
Distractions can cause you to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet, properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a quali­fied electrician if you are in doubt as to whether the outlet is properly grounded. If the tool should elec-
trically malfunction or break down, grounding pro­vides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded.
Do not expose power tools to rain or wet condi- tions. Water entering a tool will increase the risk of electrical shock.
Do not abuse cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electrical shock.
When operating an electrical tool outside, use an
outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk of electrical shock.
Use only three-wire extension cords which have
three-prong grounding plugs and three-pole recep­tacles which accept the tool’s plug. Use of other
extension cords will not ground the tool and increase the risk of electrical shock.
Use proper extension cords. (See Chart) Insufficient conductor size will cause excessive voltage drop, loss of power and overheating.
Keep all electric connections dry and off the ground. Do not touch plugs or tool with wet hands. Reduces the risk of electrical shock.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medications. A moment of inat-
tention while operating tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is OFF before plugging in. Carrying tools with your finger on the switch or plugging tools in that have the switch ON invites accidents.
Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protec- tion. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate con­ditions.
Tool Use and Care
Do not use tool if switch does not turn it ON or
Minimum Wire Gauge for Extension Cord
Nameplate
Amps
Total Length (in feet)
0 – 25 26 – 50 51 – 100
0 – 6 18 AWG 16 AWG 16 AWG
6 – 10 18 AWG 16 AWG 14 AWG 10 – 12 16 AWG 16 AWG 14 AWG 12 – 16 14 AWG 12 AWG
NOT RECOMMENDED
Grounding Prong
Cover of grounded outlet box
Grounding Prong
Ridge Tool Company 3
Model RT-175 Electric Soldering Gun
OFF. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
Maintain tools with care. Properly maintained tools are less likely to cause injury.
Check for breakage of parts and any other condi­tion that may affect the tool’s operation. If dam­aged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one tool may become hazardous when used on another tool.
Inspect tool and extension cords periodically and replace if damaged. Damaged cords increase the risk
of electrical shock.
Keep handles dry and clean; free from oil and grease. Allows for better control of the tool.
Check electrodes for wear and replace before the threaded studs show. Prevents electrical arcing and
excessive current draw.
Service
Tool service must be performed only by qualified repair personnel. Service or maintenance performed
by unqualified repair personnel could result in injury.
When servicing a tool, use only identical replace­ment parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a risk of electrical shock or injury.
Disconnect all power from the unit before servic­ing. Eliminates the risk of electrical shock and acci-
dental starting.
Specific Safety Information
WARNING
Read this operator’s manual carefully before using the Electric Soldering Gun. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
Call the Ridge Tool Company, Technical Service De­partment at (800) 519-3456 if you have any questions.
Tool Safety
Tool is made to solder copper pipe. Follow instruc­tions on proper use. Other uses may increase the risk
of injury.
Do not leave the unit unattended. Such preventive measures reduce the risk of injury or fire.
Do not touch solder gun sleeves or carbon tips.
They remain hot after use.
Do not operate unit with the electrical box cover removed. Exposure to internal parts increases the
risk of electrical shock.
Use soldering sleeves and carbon tips provided with unit. Incorrect carbon tips or sleeves may result
in overheating of the wires.
Keep soldering sleeves away from combustible materials or articles that can be damaged by heat. Soldering sleeves and carbon tips remain hot
after use.
Do not solder near combustible materials. Copper pipe and soldering sleeves reach temperatures that can result in fire.
Do not store the handle in the case until the carbon tips have cooled. They may burn the cord or solder
gun cable.
Do not clamp or touch threaded studs or stainless steel sleeves against pipe or fittings. Prevents elec-
trical arcing and excessive current draw that may kick out circuit breaker.
Description, Specifications and Standard Equipment
Description
The RT-175 Electric Soldering Gun is capable of solder­ing joints in copper tube up to 3diameter while using a standard 110V, 15A circuit. The soldering gun will heat copper to temperatures in excess of 750°F which allows it to successfully melt solders used in plumbing applica­tions – from the 50/50 solders to the 95/5 lead-free types.
Specifications
Power Input...................115 V, 15 A
Power Output ................(open circuit voltage)
Hi = 7.0 V, Low = 6.2 V
Current Draw.................13.5A @ Low Setting
15.0A @ High Setting
Height
(A – See Figure 1).........6
Length
(B – See Figure 1).........17
Width
(C – See Figure 1).........11
Duty Cycle.....................Continuous
Tube Capacity...............Up To 3
Solder Gun
Cable Length.................136
Power Cord Length .......98
Weight...........................32 Lbs.
Figure 1 – Soldering Gun Case Dimensions
Model RT-175 Electric Soldering Gun
Ridge Tool Company4
B
A
C
Figure 2a – RT-175 Soldering Gun
Figure 2b – RT-175 Handles and Carbon Tips
Power Cord
Locknut
Carbon Tips
Threaded Stud
Stainless Steel
Sleeves
Solder Gun
Cable
ON/OFF Switch
Handles
Handles
Transformer
15 Amp grounded electrical outlet.
Clear path to the electrical outlet that does not
contain any sources of heat or oil, sharp edges or moving parts that may damage electrical cord.
Dry place for tool and operator. Do not use the tool while standing in water.
Flammable liquids, vapors, dust or any combustible materials that may ignite.
2. Position RT-175 Soldering Gun near the copper tub­ing that is to be soldered.
3. Make sure ON/OFF switch is OFF and uncoil cable completely from carrying case.
4. When plugging the Soldering Gun into the electrical outlet, making sure to position the power cord along the clear path selected earlier. If the power cord does not reach the outlet, use an extension cord in good condition.
To avoid electric shock and electrical fires, never use an extension cord that is damaged or does not meet the following requirements:
The cord has a three-prong plug similar to shown in Electrical Safety section.
The cord is rated as “W or W-A if being used outdoors.
The cord has sufficient wire thickness (14 AWG below 25/12 AWG 25-50). If the wire thickness is too small, the cord may overheat, melting the cord’s insulation or causing nearby objects to ignite.
To reduce risk of electrical shock, keep all electrical connections dry and off the ground. Do not touch plug with wet hands.
Operating Instructions
WARNING
To reduce risk of electrical shock, keep all elec-
trical connections dry and off the ground. Do not touch plug with wet hands.
Carbon tips and sleeves become hot during use. Avoid contact with skin as burns can result.
Keep carbon tips and sleeves away from com­bustible materials or articles that can be dam­aged by heat.
Tool Inspection
WARNING
To prevent serious injury, inspect your electric soldering gun. The following procedures should be followed.
1. Make sure soldering gun is unplugged and the control switches are in the OFF position (Figure 2).
2. Inspect the power cord and plug for damage. If the plug has been modified, is missing the grounding prong or if the cord is damaged, do not use the tool until the cord has been replaced.
3. Inspect the cables and carbon tips for damage (Figure
2). If cable or tips are damaged, do not use the sol­dering gun until they are replaced. Only use soldering sleeves and carbon tips provided with the unit. Incorrect sleeves or tips may result in overheating of the wires.
4. Clean any oil, grease or dirt from handles, controls and clamps.
5. Inspect the soldering gun for any broken or missing parts as well as damage to the metal enclosure. If any of these conditions are present, do not use the tool until any problem has been repaired.
Do not operate unit with electrical box
cover removed.
Tool and Work Area Set-Up
WARNING
To prevent serious injury, proper set-up of the tool and work area is required. The following pro­cedures should be followed to set-up the Soldering Gun.
1. Check work area for:
Adequate lighting
Ridge Tool Company 5
Model RT-175 Electric Soldering Gun
WARNING
WARNING
WARNING
Do not leave the unit unattended while in use.
1. Make sure unit is turned OFF. Plug unit into a ground­ed 15 amp outlet making sure to position the power cord along the clear path selected earlier.
2. Thoroughly clean the copper tube and fitting and apply the flux (Figure 3).
NOTE! When using the RT-175, proper soldering tech-
niques should be followed.
Figure 3 – Cleaning Copper Tube and Fittings
Figure 4 – Control Switch
3. Turn the unit ON (Figure 4). Use the following guide­lines for choosing between the HIGH and LOW set­tings:
LOW..............................3/8″ – 11/2″ 50/50 Soldering
3
/8″ – 1/2″ 95/5 Soldering
HIGH .............................11/2″ – 3″ 50/50 Soldering
1
/2″ – 3″ 95/5 Soldering
50Maximum Extension Cord
NOTE! On HIGH setting, the maximum length of exten-
sion cord should be 50′!
4. Squeeze handles together to open the carbon tips to fit of the joint. Be sure to place the carbon tips over the joint to allow capillary effect to draw the solder into the solder cup of the fitting (Figure 5).
Figure 5 – Positioning Carbon Tips
Figure 6 – Soldering Joint
5. Hand solder wire at fitting lip until the solder begins to flow freely (Figure 6). When this occurs, squeeze handles and remove solder gun.
Do not overheat fitting.
Solder gun stainless steel sleeves and carbon tips remain hot. Do not touch. Do not lay on sur­faces that may be damaged until sleeves and tips have cooled.
6. If the joint to be soldered is in a difficult to reach location, it is not necessary to clamp the carbon tips around the tube. The carbon tips only have to be in contact with the fitting (Figure 7).
Do not clamp or touch stainless steel sleeves, threaded studs or lock nuts against the tube or fittings. If this happens, electrical arcing or excessive cur­rent draw may occur, kicking out the circuit breaker.
7. Switch the unit OFF when not in use. Do not store the handle in the case until
it has cooled. They can damage the power cord or sol­der gun cables if they are too hot.
Model RT-175 Electric Soldering Gun
Ridge Tool Company6
WARNING
WARNING
Fitting
Copper Tube
WARNING
WARNING
Ridge Tool Company 7
Model RT-175 Electric Soldering Gun
Figure 9 – Cleaning Threaded Stud
3. Clean threads of the threaded stud with a wire brush to ensure good contact with the new carbon tips (Figure 9). Burned threaded studs will not pro­duce good contact and will not heat properly. Replacement threaded studs are also available if they are damaged.
4. Never apply torque to the insulated handles because you can crack the plastic material.
Accessories
Only the following RIDGID products have been designed to function with the RT-175 Electric Soldering Gun. Other accessories suitable for use with other tools may become hazardous when used on the RT-175. To prevent serious injury, use only the accessories listed below.
Catalog No.
Carbon Tips 39966 Threaded Studs 39976
Tool Storage
Electrical equipment must be kept indoors or well covered in rainy weather. Store the tool in a locked area that is out of reach of children and people unfamiliar with an Electric Soldering Gun. This tool can cause serious injury in the hands of untrained users.
Figure 7 – Soldering with Carbon Tips Contacting Fitting
Maintenance
WARNING
Make sure unit is unplugged from power source before performing maintenance or repairs.
The carbon tips are brittle. Care should be taken when handling them. Do not over-torque and use wrenches only when needed – otherwise, make every­thing finger tight”.
Carbon Tip Replacement
The carbon tips will wear down as the RT-175 is used. They should be inspected before each use and replaced before the threaded studs begin to show through.
1. Unplug the RT-175.
2. Hold the lock nut and back-off the carbon tip by turn­ing it counter-clockwise (Figure 8).
Figure 8 – Removing Carbon Tips
CAUTION
WARNING
Ridge Tool Company8
Model RT-175 Electric Soldering Gun
Service and Repair
WARNING
Service and repair work on this tool must be performed by qualified repair personnel. Soldering unit should be taken to a RIDGID Independent Authorized Service Center or returned to the factory. All repairs made by Ridge service facilities are warranted against defects in material and workmanship.
When servicing this tool, only identical replacement parts should be used. Failure to follow these steps may create a risk of electrical shock or other serious injury.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44035-6001 Tel: (800) 519-3456 E-mail: TechServices@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Com­pany at (800) 519-3456 or http://www.ridgid.com
WARNING
Wiring Diagram
Power
Switch
BK
WH
GN
Output
L N
PE
115V 60Hz
15A
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