Ridgid RP 241, RP 240 User Manual

RP 240/RP 241 Manual
RP 240/RP 241 Press Tools
Français – 15
Castellano – pág. 31
RP 240/RP 241 Press Tools
Safety Symbols.....................................................................................................................2
General Safety Rules
Work Area Safety...............................................................................................................2
Electrical Safety.................................................................................................................2
Personal Safety .................................................................................................................2
Power Tool Use and Care ..................................................................................................3
Battery Tool Use and Care.................................................................................................3
Service ..............................................................................................................................4
Specific Safety Information
Press Tool Safety ...............................................................................................................4
RIDGID Contact Information................................................................................................4
Description............................................................................................................................5
Specifications.......................................................................................................................7
Standard Equipment..........................................................................................................7
Pre-Operation Inspection ....................................................................................................7
Set-Up and Operating Instructions.....................................................................................8
Removing/Installing Attachment ........................................................................................8
Preparing Connection........................................................................................................8
Pressing A Fitting With Typical Scissor Jaws .....................................................................8
Pressing A Fitting With Typical Actuator And Press Ring Set .............................................9
Inspecting The Pressed Connection ................................................................................10
Bluetooth Functions (Wireless Data Transfer) ..................................................................10
Cold Weather Operation ..................................................................................................10
Storage ................................................................................................................................11
Maintenance Instructions ..................................................................................................11
Cleaning And Lubrication.................................................................................................11
Troubleshooting................................................................................................................11
Required Maintenance By RIDGID Independent Service Center ....................................11
Service And Repair..........................................................................................................12
Optional Equipment ...........................................................................................................12
Disposal ..............................................................................................................................12
EC Declaration of Conformity............................................................................................12
Electromagnetic Compatibility (EMC) ..............................................................................12
FCC/ISED Statement ..........................................................................................................13
*Original Instructions - English
ii
999-995-106.10_REV. A
RP 240/RP 241
RP 240/RP 241 Press Tools
WAR N I N G !
Read this Operator’s Man ual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electri­cal shock, fire and/or serious person al injury.
RP 240/RP 241 Press Tools
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
RP 240/RP 241 Press Tools
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve under­standing of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully before using the equip­ment. The operator’s manual contains im­portant information on the safe and proper operation of the equipment.
This symbol indicates the risk of hands, fingers or other body parts being crushed.
This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to re­duce the risk of eye injury.
This symbol indicates the risk of electrical shock.
General Safety Rules*
WARNING
Read all safety warnings and instruc­tions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS
AND INSTRUCTIONS FOR
FUTURE REFERENCE!
plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or
ground ed surfaces such as pipes, radi­ators, ranges and refrigerators. There
is an increased risk of electrical shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water en tering a power tool will increase the risk of electrical shock.
Do not abuse the cord. Never use the
Work Area Safety
Keep your work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explo-
sive atmospheres, such as in the pres­ence of flammable liquids, gases or dust. Power tools create sparks which may
ignite the dust or fumes.
Keep children and by-standers a way while operating a power tool. Distrac ­tions can cause you to lose control.
Electrical Safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
* The text used in the General Safety Rules section of this manual is verbatim, as required, from the applicable UL/CSA 62841-
1 standard. This section contains general safety practices for many different types of power tools. Not every precaution ap­plies to every tool, and some do not apply to these tools.
2
cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors,
use an extension cord suitable for out­door use. Use of a cord suitable for out-
door use reduces the risk of electric shock.
If operating a power tool in a damp loca-
tion is unavoidable, use a ground fault circuit interrupter (GFCI) protected sup­ply. Use of a GFCI reduces the risk of
electric shock.
Personal Safety
Stay alert, watch what you are doing and use common sense when operat-
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RP 240/RP 241 Press Tools
ing a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medica­tion. A moment of inattention while operat-
ing power tools may result in serious per­sonal injury.
Use personal protective equipment. Al - ways wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protec­tion used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure
the switch is in the off-position before connecting to power source and/or bat­tery pack, picking up or carrying the tool. Carrying power tools with your finger
on the switch or energizing power tools that have the switch ON invites accidents.
Remove any adjusting key or wrench before turning the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in per­sonal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unex­pected situations.
Dress properly. Do not wear loose cloth-
ing or jewelry. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
If devices are provided for the connec-
tion of dust extraction and collection fa­cilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
Do not let familiarity gained from fre-
quent use of tools allow you to become complacent and ignore tool safety prin­ciples. A careless action can cause severe
injury within a fraction of a second.
Power Tool Use and Care
Do not force power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it is de­signed.
Do not use power tool if the switch does not turn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power
source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing ac­cessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories.
Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and
tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for oper-
ations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
Battery Tool Use And Care
Recharge only with the charger speci­fied by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with an­other battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When a battery pack is not in use, keep
it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to an­other. Shorting the battery terminals to-
gether may cause burns or a fire.
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RP 240/RP 241 Press Tools
Under abusive conditions, liquid may be ejected from the battery; avoid con­tact. If contact accidentally occurs, flush
with water. If liquid contacts eyes, addition­ally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or mod­ified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
Follow all charging instructions and do
not charge the battery pack or tool out­side the temperature range specified in the instructions. Charging improperly or at
temperatures outside the specified range may damage the battery and increase the risk of fire.
Service
Have your power tool serviced by a qual i fied repair person using on ly iden­tical replacement parts. This will ensure
that the safety of the power tool is main­tained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or author­ized service providers.
Specific Safety Information
WARNING
This section contains important safety in­formation that is specific to these tools.
Read these precautions carefully before using the press tools to reduce the risk of electrical shock or other serious in­jury.
SAVE ALL WARNINGS
AND INSTRUCTIONS FOR
FUTURE REFERENCE!
A compartment in the tool carrying case is in­cluded to keep this manual with the tool for use by the operator.
Press Tool Safety
Keep your fingers and hands away from
pressing attachments during press cy ­cle.Your fingers or hands can be crushed,
fractured or amputated if they become caught between the attachment or between these components and any other object.
Never attempt to repair damaged press-
ing attachments (jaws, press ring, actu­ator, etc.). Discard the entire damaged attachment. An attachment that has been
welded, ground, drilled or modified in any manner can shatter during pressing re­sulting in serious injury. Failure to replace the entire pressing attachment may result in component failure and serious injury.
Large forces are generated during prod-
uct use that can break or throw parts and cause injury. Stand clear during use
and wear appropriate protective equip­ment, including eye protection.
Only use RIDGID Press Tools with ap-
propriate RIDGID pressing attachments (jaws, press ring, actuator, etc.). Other
uses or modifying the Press Tools for other applications may damage the press tool, damage the attachments and/or cause per­sonal injury.
Use proper tool, attachment and fitting combinations. Improper combinations can result in an incomplete joint, which in­crease the risk of leaks, equipment dam­age and injury.
®
Before operating RIDGID
Press Tool,
read and understand:
– This operator’s manual, – The attachment instructions, – The battery/charger manual, – The fitting manufacturer’s installation in-
structions,
– The instructions for any other equipment
used with this tool,
Failure to follow all instructions and warn­ings may result in property damage and/or serious injury.
RIDGID Contact Information
If you have any question concerning this
®
RIDGID
product: – Contact your local RIDGID distributor. – Visit RIDGID.com to find your local
RIDGID contact point.
– Contact Ridge Tool Technical Service
De part ment at rtctechservices@emer -
4
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RP 240/RP 241 Press Tools
son.com, or in the U.S. and Canada call (800) 519-3456.
The Tool Status Lights indicate things such as improper temperature, low battery, or main­tenance required. A work light turns on when
Description
The RIDGID®RP 240 and RP 241 Press Tools, when used with appropriate attachments, are designed to mechanically press fittings onto tubing to create a water-tight and permanent seal, such as for plumbing and heating applica­tions. Attachments are also available for other uses.
When the run switch on the press tool is de­pressed, an internal electric motor powers a
the run switch is depressed to illuminate the work area. The head can be rotated for better access in tight spaces.
The tools are supplied with a fabric loop that can be used with appropriate attachments such as shoulder straps or tie off lines.
The press tools include Bluetooth technology to allow connection to smart phones and tablets. See “Bluetooth Functions (Wireless Data Transfer)” section for details.
hydraulic pump which sends fluid into the cylinder of the tool, moving the ram forward and applying force to the attachment, pressing the fitting. The press cycle takes approximately 5 seconds. Once the cycle begins to deform a fitting, it will automatically continue until comple­tion, even if the run switch is released.
2
3
4
1
12
11
10
Figure 1 – RIDGID RP 240 Press Tool and Compact Series Jaw
2
1
11
5
6
7
8
9
4
3
# Description
1 Scissor Style Jaw Set 2 Attachment Mounting Pin 3 Tool Status Lights 4 ON/OFF Button 5 Warning Label
(RP 241 Underside)
6 Fabric Loop 7 Pressure Release Button
(RP 240 Far Side)
8 Handle 9 Battery
9
10 Run Switch 11 LED Work Light 12 Jaw Sideplate
®
wireless
8
12
Figure 2 – RIDGID RP 241 Press Tool and Compact Series Jaw
The Bluetooth®word mark and logos are registered trademarks owned by Bluetooth SIG, Inc., and any use of such marks by Emerson Electric Co. is under license. Other trademarks and trade names are those of their respective owners.
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5
7
6
5
RP 240/RP 241 Press Tools
XX YY MM XXX
Ridge Tool Company Elyria, Ohio / USA
Serial No.
Model
Press Tool
10.8 V DC / 24.1 A 260 W / F = 24 kN
RP 24X
IP44
3x /min.
2017
Figure 3 – Machine Serial Number - Circled digits indicate the year and month of the manufacture.
(YY = year, MM = month).
Control Marking Description
Main tool power switch (I = ON, O = OFF).
ON/OFF Button
ON: Press button until light turns on, See Figure 5 – Tool Status Lights OFF: Press button until light turns off
Tool will automatically turn OFF if left unused for ten (10) minutes.
Run Switch
Pressure Allows tool to be released without completing press. If used, press connection
Release Button is not complete and must be repeated
Attachment
Mounting Pin
Depress to start press cycle, release when tool locks on. Releasing the switch will not stop the tool once it has locked on. This assures consistent,
repeatable press joint integrity.
Holds attachment to tool. Must be fully inserted for tool to operate.
Figure 4 – Controls Chart
Yellow
Green/Blue
Red
Icon
Green
Blue
Yellow
Yellow
Description
Press completed. Light on for 10 s or until Run Switch is pressed again.
Bluetooth wireless is connected.
See Bluetooth Functions section.
Indicates service interval approaching. Starts 2,000 cycles prior to service interval (30,000 cycles).
Tool is usable, but tool will lock after service interval (32,000).
Tool is locked. Tool has completed service in­terval (32,000 cycles) and requires service.
Tool has malfunctioned. Remove and rein­sert battery. If still ON, have tool serviced.
Solid Light Blinking Light
Red Attachment mounting pin is not fully inserted.
Red
Tool and/or battery out of Specification tem­perature range. Bring the tool and battery to correct operating temperature range.
Green Tool ON, ready to use.
ON\OFF Switch
Figure 5 – Tool Status
6
Red
Lights
Tool locked to prevent unauthorized use. See “Bluetooth Functions” section.
Battery low. Tool will not operate. Recharge
Red
battery/Insert fully charged battery
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RP 240/RP 241 Press Tools
Specifications
RP 240 Pistol Press Tool RP 241 Inline Press Tool
®
Attachments ..................RIDGID
Motor:
Voltage.........................12 V DC rated, 10.8 V DC nominal
Amperage....................24.1 A
Power ..........................260 W
Ram Force.....................5,400 lbs. (24 kN) 5,400 lbs. (24 kN)
Head Rotation...............270° 180°
Duty Cycle.....................3 Press /min. 3 Press /min
Battery...........................12 V Li-Ion Rechargeable Battery Pack (RIDGID RB-1200 Series)
Bluetooth Range ...........33 ft. (10 m)
Ingress Protection .........IP44
Permissible Humidity ....80% maximum
Operating
Temperature..................15°F to 122°F (-10°C to 50°C)
Weight ...........................5.15 lbs. (2.33 kg) 5.15 lbs. (2.33 kg)
(No battery/attachment)
Dimensions ...................10.6" x 2.9" x 8.7" 13.4" x 3.4" x 4.4"
270 mm x 74 mm x 221 mm 340 mm x 86 mm x 112 mm
Compact Series RIDGID®Compact Series
Standard Equipment
Refer to the RIDGID catalog for details on equipment supplied with specific tool catalog numbers.
NOTICE
Selection of appropriate materials and joining methods is the responsibility of the system designer and/or installer. Before any installation is attempted, careful evalua­tion of the specific service environment, in­cluding chemical environment and service temperature, should be completed. Consult Press Fitting System manufacturer for se­lection information.
Pre-Operation Inspection
WARNING
Daily before use, inspect your press tool and correct any problems to re­duce the risk of serious injury from electric shock, crushing injures, attach­ment failure and other causes, and pre­vent tool damage.
1. Remove battery from tool.
2. Clean any oil, grease or dirt from the equipment, especially the handles and controls. This aids inspection and helps to prevent the tool or controls from slipping from your grip.
3. Inspect the press tool for:
• Proper assembly, maintenance and com -
pleteness.
• Any broken, worn, missing, misaligned
or binding parts. Confirm fabric loop is in good condition.
• Smooth movement of attachment mount-
ing pin between the fully open and fully closed position. Pin should lock into each position. Confirm that the run switch moves freely and does not bind or stick.
• Presence and readability of warning la-
bels. See Figure 6.
• Any other condition which may prevent
safe and normal operation.
Do not use the press tool until any prob­lems have been repaired.
4. Inspect and maintain tool attachments per their instructions. Remove attach­ment from the tool. Confirm that attach­ments are in good condition and clearly marked as to use.
5. Inspect and maintain any other equip­ment being used per its instructions to make sure it is functioning properly.
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RP 240/RP 241 Press Tools
Set-Up and Operating Instructions
WARNING
Keep your fingers and hands away from the tool attachment during the press cycle. Your fingers or hands can be crushed, fractured or amputated in the attachment or tool or between the at­tachment, work piece and other objects.
Large forces are generated during prod­uct use that can break or throw parts and cause injury. Stand clear during use and wear appropriate protective equip­ment, including eye protection.
Use proper tool, attachment and fitting combinations. Improper combinations can result in an incomplete joint, which increase the risk of leaks, equipment damage and injury.
Follow setup and operation instructions to reduce the risk of injury from crushing and other causes and to prevent tool damage.
1. Confirm have appropriate work area (See General Safety Rules). Operate in clear,
level, stable, dry location. Do not use tool while standing in water.
2. Inspect work to be done and determine correct RIDGID tool and attachment for the application per their specifications. Using incorrect equipment for an applica­tion can cause injury, damage the tool and make incomplete connections.
3. Confirm all equipment has been inspected and set up as directed in their instruc­tions.
Removing/Installing Attachment
1. Remove battery from tool.
2. Fully open the attachment mounting pin. Remove/insert the appropriate attach­ment (Figure 6).
3. Fully close the attachment mounting pin. The pin must be fully closed to prevent tool damage during use.
Figure 6 – Attachment Mounting Pin
Preparing Connection
NOTICE
practices for several types of press tool at­tachments. Always follow the specific instruc­tions for the press tool attachment being used and the fitting manufacturers’ specific installa­tion instructions to reduce the risk of improper press connections and extensive property damage.
2. With dry hands, insert a fully charged bat-
These instructions are generalized
1. Prepare the connection according to the fitting manufacturers’ instructions.
tery into tool. Depress ON/OFF button one time to turn tool ON. Green light at ON/OFF button should come on indicating that the tool is ready to use. See Figure 5 – Tool Status Lights for any other lights
NOTE: Tool will automatically turn OFF if left unused for ten (10) minutes.
Pressing A Fitting With Typical Scissor Jaws
1. Squeeze jaw arms to open jaws.
2. Place open jaws around fitting (Figure
7). Properly align jaw press profile with contour of the fitting as specified in Fitting Manufacturer's Installation Instructions. Release jaw arms to close jaws around fitting. Do not hang jaw set from fitting. Tool could unexpectedly drop and cause serious injury or death.
8
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Figure 7 – Placing Scissor-Style Jaws Around
Figure 8 – Jaws Square to Fitting
Fitting
3. Confirm jaw is appropriately placed and square to fitting. Keep fingers and hands away from the jaws to avoid crushing in­juries in jaws or between jaws and sur­roundings.
Depress the run switch (Figure 1/2). Once
the tool cycle begins and the rollers con­tact the jaw arms, the tool will lock-on and automatically complete the cycle. Releasing the switch will not stop the tool once it has locked on. This assures con­sistent, repeatable press joint integrity.
If tool must be removed before a con-
nection is completed, depress the pres­sure release button (Figure 1/2). Any time release button is depressed, press is NOT complete and the connection must be pressed again to ensure completion. If the tool malfunctions during operation, use this procedure.
4. Release the run switch.
5. Squeeze jaw arms to open jaws.
RP 240/RP 241 Press Tools
6. Remove jaw from fitting. Avoid sharp edges that may have formed on fitting during pressing operation.
7. When operation is complete, depress On/Off button one time to turn tool OFF. Remove battery from tool.
Pressing A Fitting With Typical Actuator And Press Ring Set
1. Open ring and place around fitting. Pro ­perly align ring press profile with contour of the fitting as specified in Fitting Manu - fact urer's Installation Instructions. Release ring to close around fitting.
2. Confirm appropriate actuator is installed in tool. Squeeze actuator arms to open the actuator tips. Align actuator tips with ring pockets. Release actuator arms and fully engage actuator tips into ring pockets. Misaligning actuator tip to ring pocket can damage the ring or actuator during pressing. Do not hang tool and actuator from press ring. Tool could unexpectedly drop and cause serious injury or death.
3. Confirm ring is appropriately placed and square to fitting. Keep fingers and hands away from the actuator and ring to avoid crushing injuries in attachment or be­tween attachment and surroundings.
Depress the run switch. Once the tool cycle begins and the rollers contact the jaw arms, the tool will lock-on and auto­matically complete the cycle. Releasing the switch will not stop the tool once it has locked on. This assures consistent, re­peatable press joint integrity.
If tool must be removed before a con­nection is completed, depress the re­lease button (Figure 1/2). Any time re- lease button is depressed, press is NOT complete and the connection must be pressed again to ensure completion. If the tool malfunctions during operation, use this procedure.
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RP 240/RP 241 Press Tools
Figure 9 – Installing Press Ring onto Fitting
Figure 10 – Attaching Actuator to Press Ring
4. Release the run switch.
5. Squeeze actuator arms to open actuator. Remove actuator from fitting.
6. Remove ring from fitting. Avoid shar p edges that may have formed on fitting during pressing operation.
7. When operation is complete, depress On/Off button one time to turn tool OFF. Remove battery from tool.
Inspecting The Pressed Connection
1. Inspect the pressed fitting for:
• Full insertion of tube into fitting.
• Excessive misalignment of the tubes.
A slight amount of misalignment at a pressed connection is considered nor­mal.
• Incorrect attachment alignment with the
fitting contour. Distorted or deformed fit­ting.
• Any other issues per the fitting manu-
facturer. This could include the removal of a control ring or decal (used to indi­cate the connection has not yet been pressed).
If any issues are found, remove fitting and install a new connection.
2. Test connection in accordance with con­nector manufacturer instructions, normal practice and applicable codes.
Bluetooth Functions (Wireless Data Transfer)
The RIDGID®RP 240 and RP 241 Press Tools include Bluetooth ing wireless data transfer to properly equipped smartphones or tablets (“devices”) running iOS or Android operating systems.
1. Download the appropriate RIDGID your device by going to RIDGID.com/apps or by going to the Google Play Store or Apple App Store.
2. When the tool is ON, a Bluetooth wireless technology equipped device can find and pair with the press tool.
3. In the Bluetooth settings of your device, select desired RIDGID tool. Refer to your device instructions for specific informa­tion on how to connect via Bluetooth wire­less technology. Once connected, the blue tool status light will be solid.
After the initial pairing, most devices will automatically connect to the Tools when the Bluetooth wireless technology is ac­tive and in range. Press tools should be less than 33 ft. (10 m) from the device to be detected. Any obstacle between the tool and device can reduce the opera­tional range.
4. Follow the app instructions for proper use. Among other things, the app allows monitoring of tool cycles and the tool to be locked to prevent unauthorized use.
5. The wireless data transfer turns OFF when the press tool is switched OFF. Turn Bluetooth wireless device OFF to reduce device battery drain.
®
wireless technology allow-
®
app to
Cold Weather Operation
As temperature drops, hydraulic fluid thickens and battery performance degrades. To reduce
The Bluetooth®word mark and logos are registered trademarks owned by Bluetooth SIG, Inc., and any use of such marks by Emerson Electric Co. is under license. Other trademarks and trade names are those of their respective owners.
iOS is registered trademark of Apple Inc. Android and the Android logo are trademarks of Google Inc.
10
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RP 240/RP 241 Press Tools
the risk of improper operation, the RP 240 and RP 241 will not operate outside of the
before performing maintenance or mak­ing any adjustment.
specification temperature range as indicated by the tool status lights (Figure 5).
When ambient conditions are outside the spec­ification temperature range, keep the tool and batteries in a conditioned space until ready to use.
Cleaning And Lubrication
1. Wipe the tool clean daily with a clean dry cloth.
2. Inspect the attachment mounting pin and lubricate the pin with silicone lubricant as needed.
Storage
Remove battery from tool. Store press tool and battery in case. Avoid storing in extreme heat or cold. The tool will not turn ON if the tool is out­side the specification range. This will be indi­cated by the tool status lights (see Figure 5).
WARNING
Store tool in a dry, secured, locked area that is out of reach of children and people unfamiliar with the Press Tools. The tool is dangerous in the hands of untrained users.
Maintenance
3. Check return springs in attachments with each use. Attachments should open and close freely with only moderate finger ef­fort required.
Required Maintenance By RIDGID Independent Service Center
The RP 240 and RP 241 Press Tools must be serviced at set intervals by a RIDGID Inde ­pendent Service Center to ensure proper oper­ation. This will be indicated by a tool status light (See Figure 5).
WARNING
Make sure battery is removed from tool
Troubleshooting
SYMPTOM POSSIBLE REASON SOLUTION
Tool will not turn ON when ON/OFF button is pressed.
Attachment is locked onto fitting.
The pressed connec­tions produced are not complete.
Oil leaks from tool.
Motor runs but tool will not complete a cycle.
Tool stops during op­eration.
See Figure 5 for Tool Status Lights.
Battery is completely discharged or battery has failed.
Battery not properly inserted into han­dle of tool.
Press was not successfully completed.
Used wrong jaws for the tube size or material.
The tool was not square to the tube.
Attachment press contour was not a ­ligned with the fitting contour.
Tool is in need of repair.
Seal or mechanical problems.
Oil level low.
Oil level low.
Insert fully charged battery/recharge battery.
Check to assure battery is fully inserted.
Push pressure release button to remove jaws from fitting. Inspect and repress fitting.
Install the correct attachment.
Redo the joint with new fitting and new tube. Make sure that the tool is square to the tube.
Redo the joint with new tube and new fitting. Make sure the attachment press contour is aligned with the fitting contour.
See Contact Information for nearest RIDGID Independent Service center.
See Contact Information for nearest RIDGID Independent Service center.
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RP 240/RP 241 Press Tools
Service And Repair
WARNING
Improper service or repair can make the machine unsafe to operate.
Service and repair on the RP 240 and RP 241 Press Tools must be performed by a RIDGID Independent Press Tool Service Center.
For information on your nearest RIDGID Inde ­pendent Service Center or any service or repair questions, see Contact Information section in this manual.
Optional Equipment
WARNING
To reduce the risk of serious injury, only use equipment specifically designed and recommended for use with the RIDGID RP 240 and RP 241 Press Tools, such as listed below.
RP 240 Press Tool
Catalog
No. Description
57418 RP 240 Battery Press Tool, Tool Only 57423 Carry Case, RP 240
RP 241 Press Tool
Catalog
No. Description
57288 RP 241 Battery Press Tool, Tool Only
57393 Carry Case, RP 241
Battery Packs
Catalog
No. Model Capacity
55183 RB-1225 12V 2.5Ah Li-Ion
Battery will work with any catalog number RBC-121 Battery Charger.
RBC-121 Chargers and Cords
Catalog Plug
No. Region Type
55193 Charger USA, Canada and Mexico A 55198 Charger Europe C 55203 Charger China A 55208 Charger Australia & Latin America I 55213 Charger Japan A 55218 Charger United Kingdom G 44798 Charger Cord North America A 44808 Charger Cord Europe C 44803 Charger Cord China A 44813 Charger Cord Australia & LA I 44818 Charger Cord Japan A 44828 Charger Cord United Kingdom G
Ridge Tool Company provides Compact series press attachments designed specifically for use with RIDGID Compact Press Tools. Only use attachments that are specifically designed to press the fitting system you are installing. For a complete listing of RIDGID equipment available for these tools, see the Ridge Tool Catalog online at RIDGID.com or see Contact Information.
Disposal
Parts of these tools contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally. Dispose of the components in compli­ance with all applicable regulations. Contact your local waste management authority for more information.
For EC Countries: Do not dispose of elec trical equipment with house­hold waste!
According to the European Guide ­line 2012/ 19/EU for Waste Elec trical
and Electronic Equipment and its imple men tation into national legislation, elec­trical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.
EC Declaration of Conformity
The EC Declaration of Conformity (890-011-
320.10) will accompany this manual as a sep­arate booklet when required.
Electromagnetic Compatibility (EMC)
The term electromagnetic compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnet interference to other equip­ment.
NOTICE
ble EMC standards. However, the possibility of it causing interference in other devices cannot be precluded. All EMC related standards that have been tested are called out in the tool’s technical document.
These tools conform to all applica-
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999-995-106.10_REV. A
FCC/ISED Statement
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful inter­ference.
2. This device must accept any interference received, including interference that may cause undesired operation.
Modifications not expressly approved by this company could void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reason­able protection against harmful interference in a residential installation.
This equipment generates, uses, and can ra­diate radio frequency energy and, if not in­stalled and used in accordance with the in­structions, may cause harmful interference to radio communications.
However, there is no guarantee that interfer­ence will not occur in a particular installation. If this equipment does cause harmful interfer­ence to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to cor­rect the interference by one or more of the fol­lowing measures:
• Reorient or relocate the receiving an-
tenna (radio/TV device).
• Increase the separation between the
equipment and receiver.
• Consult the dealer or an experienced
radio/TV technician for help.
This product complies with the Canadian ICES-003 Class A specifications.
See Declaration label on tool.
RP 240/RP 241 Press Tools
999-995-106.10_REV. A
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RP 240/RP 241 Press Tools
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999-995-106.10_REV. A
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