RIDGID RD903600 Series Operator's Manual

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OPERATOR’S MANUAL
Manuel de l’opérateur
Manual del operador
PORTABLE GENERATOR
Générateur portable
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de RIDGID, por favor visita:
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Generador portàtil
RD903600
Series / Série / Serie
Hz
W
HRS
SMART DISPLAY
NEUTRAL BONDED TO FRAME
(CONNECTEUR NEUTRE RELIÉ AU CADRE, PUNTO NEUTRO CONECTADO AL MARCO)
safety. When properly cared for, it will give you years of rugged, trouble-free performance.
DO NOT USE E15 OR E85 FUEL IN THIS UNIT.
IT IS A VIOLATION OF FEDERAL LAW AND
WILL DAMAGE THE UNIT AND VOID YOUR
WARRANTY.
NE PAS UTILISER D’ESSENCE E15 OU E85
DANS CET APPAREIL. UNE TELLE UTILISATION
REPRÉSENTE UNE VIOLATION DE LA LOI
FÉDÉRALE ET ENDOMMAGERA L’APPAREIL ET
ANNULERA LA GARANTIE.
NO UTILICE COMBUSTIBLES E15 O E85 EN
ESTA UNIDAD. ESTO CONSTITUYE UNA
VIOLACIÓN A LA LEY FEDERAL, DAÑARÁ LA
UNIDAD Y ANULARÁ LA GARANTÍA.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this
product. If you do not understand the warnings and instructions in the operator’s manual, do not use this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Ce groupe portable a été conçu et fabriqué conformément à nos strictes normes de fiabilité, simplicité d’emploi et sécurité d’utilisation. Correctement entretenu, cet outil vous donnera des années de fonctionnement robuste et sans problème.
AVERTISSEMENT :
Pour réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit. Si tous les avertissements et toutes les consignes de sécurités et instructions du manuel d’utilisation ne sont pas bien compris, ne pas utiliser ce produit.
CONSERVER CE MANUEL POUR
FUTURE RÉFÉRENCE
Su generador portàtil diseñado y fabricado de conformidad con nuestras estrictas normas para brindar fiabilidad, facilidad de uso y seguridad para el operador. Con el debido cuidado, le brindará muchos años de sólido funcionamiento y sin problemas.
ADVERTENCIA:
Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto. Guarde este manual del operador y estúdielo frecuentemente para lograr un funcionamiento seguro y continuo de este producto.
GUARDE ESTE MANUAL PARA
FUTURAS CONSULTAS
TABLE OF CONTENTS
Introduction ..................................................................................................................................................................... 2
Important Safety Instructions ....................................................................................................................................... 3-4
Specific Safety Rules ...................................................................................................................................................... 4
Symbols .......................................................................................................................................................................5-7
Electrical .......................................................................................................................................................................7-9
Features ........................................................................................................................................................................ 10
Assembly ..................................................................................................................................................................11-12
Operation ..................................................................................................................................................................12-14
Maintenance ............................................................................................................................................................. 15-17
Troubleshooting .............................................................................................................................................................18
Warranty ...................................................................................................................................................................19-20
Parts Ordering / Service ...................................................................................................................................Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product, making it easy to maintain and operate.
DANGER:
GROUNDING THE GENERATOR
To reduce the risk of shock or electrocution, generator must be properly grounded. The nut and ground terminal on the frame must always be used to connect the generator to a suitable ground source. The ground path should be made with #8 size wire. Connect the terminal of the ground wire between the lock washer and the nut, and tighten the nut fully. Connect the other end of the wire securely to a suitable ground source.
The National Electric Code contains several practical ways in which to establish a good ground source. If a steel or iron rod is used, it should be at least 5/8 in. diameter, and if a nonferrous rod is used, it should be at least 1/2 in. diameter and be listed as material for grounding. Drive the rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than 4 ft. down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or be “Double Insulated.”
It is recommended to:
1. Use electrical devices with 3-prong grounded plugs.
2. Use an extension cord with a 3-pole receptacle and a 3-prong plug at opposite ends to ensure continuity of the ground protection from the generator to the appliance.
Check and adhere to all applicable federal, state, and local regulations relating to grounding specifications. Consult a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the generator is properly grounded.
2 — English
IMPORTANT SAFETY INSTRUCTIONS
DANGER:
Carbon Monoxide. Using a generator indoors CAN
KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon
monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
Never use a generator inside homes, garages,
crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
ONLY use a generator outdoors and far away
from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
WARNING:
Read and understand all instructions. Failure to follow all instructions listed below could result in electrocution, fire, and/or carbon monoxide poisoning, which can cause death or serious injury.
WARNING:
National Electric Code requires generator to be grounded to an approved earth ground. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
SAVE THESE INSTRUCTIONS
This manual contains important instructions for this product that should be followed during installation and maintenance of the generator.
Do not connect to a building’s electrical system unless
the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician. The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes.
Do not allow children or untrained individuals to use this
unit.
Never start or run the engine inside a closed or partially
enclosed area. Breathing exhaust fumes will kill you.
Keep all bystanders, children, and pets at least 10 feet
away.
Wear sturdy and dry shoes or boots. Do not operate while
barefoot.
Do not operate generator when you are tired or under the
influence of drugs, alcohol, or medication.
Keep all parts of your body away from any moving parts
and all hot surfaces of the unit.
Do not touch bare wire or receptacles. Do not use generator with electrical cords which are worn,
frayed, bare, or otherwise damaged.
Before storing, allow the engine to cool and drain fuel
from the unit.
Do not operate or store the generator in rain, snow, or
wet weather.
Store the generator in a well-ventilated area with the fuel
tank empty. Fuel should not be stored near the generator.
Empty fuel tank, close fuel valve, and restrain the unit
from moving before transporting in a vehicle.
Allow engine to cool for five minutes before refueling. To reduce the risk of fire and burn injury, handle fuel with
care. It is highly flammable.
Do not smoke while handling fuel. Store fuel in a container approved for gasoline. Position the unit on level ground, stop engine, and allow
to cool before refueling.
Loosen fuel cap slowly to release pressure and to keep
fuel from escaping around the cap.
Tighten the fuel cap securely after refueling. Wipe spilled fuel from the unit. Never attempt to burn off spilled fuel under any circum-
stances.
Generators vibrate in normal use. During and after the
use of the generator, inspect the generator as well as extension cords and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use plugs or cords that show signs of damage such as broken or cracked insulation or damaged blades.
For power outages, permanently installed stationary gen-
erators are better suited for providing back-up power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing the generator components, possibly leading to generator failure.
Use only authorized replacement parts and accessories
and follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of shock or injury.
3 — English
IMPORTANT SAFETY INSTRUCTIONS
Maintain the unit per maintenance instructions in this
Operator’s Manual.
SPECIFIC SAFETY RULES
WARNING:
When this generator is used to supply a building wiring system: generator must be installed
by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with NFPA 70, National Electrical Code. The generator shall be connected through a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode. Failure to isolate the generator from power utility can result in death or injury to electric utility workers.
Do not use this generator to provide power for emergency
medical equipment or life support devices.
Exhaust contains poisonous carbon monoxide, a color-
less, odorless gas. Breathing exhaust can cause loss of consciousness and can lead to death. If running in a confined or partially-enclosed area, the air may contain a dangerous amount of carbon monoxide. To keep exhaust fumes from building up, always provide adequate ventila­tion.
Always use a battery-powered carbon monoxide detec-
tor when running the generator. If you begin to feel sick, dizzy, or weak while using the generator, shut it off and get to fresh air immediately. See a doctor. You may have carbon monoxide poisoning.
Place the generator on a flat, stable surface with a slope
of no more than 4°.
Operate outdoors in a well-ventilated, well-lit area isolated
from working areas to avoid noise interference.
Operating the generator in wet conditions could result in
electrocution. Keep the unit dry.
Keep the generator a minimum of 3 feet away from all
types of combustible material.
Do not operate generator near hazardous material.
Do not operate generator at a gas or natural gas filling
station.
Inspect the unit before each use for loose fasteners, fuel
leaks, etc. Replace damaged parts.
Do not touch the muffler or cylinder during or immediately
after use; they are HOT and will cause burn injury.
This generator has a neutral bonded condition. This
means the system ground is connected electrically to the AC neutral wire.
Do not allow the generator’s gas tank to overflow when
filling. Fill to 1 in. below the top neck of the gasoline tank to allow for fuel expansion. Do not cover the fuel tank cap when the engine is running. Covering the fuel tank cap during use may cause engine failure and/or damage to the tool.
Do not smoke when filling the generator with gasoline.
Shut down the engine and allow to cool completely before
adding gasoline or lubricant to the generator.
Do not remove the oil dipstick or the fuel tank cap when
the engine is running.
Pay close attention to all safety labels located on the
generator.
Keep children a minimum of 10 feet away from the gen-
erator at all times.
The unit operates best in temperatures between 23°F and
104°F with a relative humidity of 90% or less.
Operating voltage and frequency requirement of all
electronic equipment should be checked prior to plug­ging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 hz frequency variation from the generator name plate ratings. To reduce the risk of damage, always have an additional load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is recommended for some solid state applications.
For outdoor use only.
Save these instructions. Refer to them frequently and use
them to instruct others who may use this product. If you loan someone this product, loan them these instructions also.
4 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Wet Conditions Alert Do not expose to rain or use in damp locations.
Electric Shock
Toxic Fumes
Fire/Explosion
Hot Surface
Lifting Hazard
Ground
Electrocution
Failure to use in dry conditions and to observe safe practices can result in electric shock.
Running generator gives off carbon monoxide, an odorless, color­less, poison gas. Breathing carbon monoxide can cause nausea, fainting, or death.
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
To reduce the risk of injury or damage, avoid contact with any hot surface.
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
Consult with local electrician to determine grounding requirements before operation.
Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit.
V Volts Voltage
A Amperes Current
5 — English
SYMBOLS
You WILL be KILLED or SERIOUSLY HURT if you do not follow the Operator’s Manual instructions.
Ne pas procéder de la manière décrite dans ce Manuel d’utilisation entraînera des BLESSURES GRAVES voire la MORT.
SE MATARÁ o LESIONARÁ GRAVEMENTE si no sigue las instrucciones del Manual del operador.
Risk of fire. Do not add fuel while the product is operating.
Risque d’incendie. Ne pas ajouter de carburant pendant l’utilisation de l’appareil.
Riesgo del incendio. No agregue combustible cuando el producto esté functionando.
Generator is a potential source of electric shock. Do not expose to moisture, rain, or snow. Do not operate with wet hands or feet.
Le générateur est une source potentielle de chocs électriques. Ne pas exposer à l’humidité, la pluie ou la neige. Ne pas utiliser avec les mains ou les pieds mouillés.
El generador es una fuente de descarga eléctrica. No lo exponga a humedad, la lluvia, nin a la nieve. No opere con manos o pies húmedos.
Exhaust contains poisonous carbon monoxide gas that can cause unconsciousness or DEATH. Operate in well ventilated, outdoor areas away from open windows or doors.
L’échappement contient le gaz monoxyde de carbone toxique qui peut causer l’inconscience ou la MORT. Fonctionner dans les secteurs bien ventilés et extérieurs loin d’ouvre des fenêtres ou des portes.
El escape contiene gas venenoso de monóxido de carbono que puede causar pérdida del conocimiento o MUERTE. Opere en áreas exteriores bien ventiladaslejos de puertas o ventanas abiertas.
Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit.
Une mauvaise mise à la terre du générateur peut causer une électrocution, surtout si le générateur est équipé d’un kit de roue.
La omisión de conectar a tierra adecuadamente el generador puede resultar en electrocución, especialmente si el generador está equipado con un kit de ruedas.
Do not expose to rain or use in damp locations. Ne pas exposer à la pluie ou l’humidité. No exponga a la lluvia ni use en lugares húmedos.
DANGER
PELIGRO
DANGER
HOT SURFACE
SURFACES TRÉS CHAUDE
SUPERFICIES CALIENTE
WARNING
AVERTISSEMENT
ADVERTENCIA
940680027-03
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Hz Hertz Frequency (cycles per second)
W Watt Power
hrs Hours Time
gal Gallon Volume
qt Quart Volume
SAFETY LABELS
The information on this page can be found on the genera­tor. For your safety, please study and understand all of the labels before starting the generator.
If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement.
You WILL be KILLED or SERIOUSLY HURT if you do
not follow the Operator’s Manual instructions.
Risk of Fire. Do not add fuel while the product is
operating.
Generator is a potential source of electric shock. Do
not expose to moisture, rain, or snow. Do not operate with wet hands or feet.
Exhaust contains poisonous carbon monoxide gas that can cause
unconsciousness or DEATH. Operate in well-ventilated, outdoor areas away from open windows or doors.
Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Do not expose to rain or use in damp locations. Using a generator indoors CAN KILL YOU IN MINUTES. Generator
exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are
open.
Only use OUTSIDE and far away from windows, doors, and vents.
HOT SURFACE WARNING
Do not touch the muffler or alu­minum cylinder of the engine. They are very HOT and will cause severe burns. Don’t put any flammable or combustible materials in the direct path of the exhaust.
6 — English
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
DANGER
L’utilisation d’une génératrice à l’intérieur PEUT VOUS TUER ENQUELQUES MINUTES.
Les génératrices produisent du monoxyde de carbone, un gaz mortel incolore et inodore.
NE JAMAIS utiliser à l’intérieur d’une maison ou d’un garage,MÊME SI les portes et les fenêtres sont ouvertes.
Utiliser uniquement À L’EXTÉRIEUR et loin des fenêtres, des portes et des évents.
PELIGRO
Usar un generador en el interior PUEDE MATARLO EN POCOS MINUTOS.
Los gases de escape del generador contienen monóxido de carbono. Es un veneno que no puede verse ni olerse.
NUNCA lo use dentro de su hogar o del garaje, INCLUSO con las puertas y las ventanas abiertas.
Sólo utilícelo AL AIRE LIBRE y lejos de ventanas, puertas y respiraderos.
SYMBOLS
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
WARNING
AVERTISSEMENT
L’utilisation de cet équipement peut créer des étincelles susceptibles d’enflammer la végétation sèche. Il peut être nécessaire d’utiliser un pare-étincelles. L’utilisateur doit communiquer avec le service local d’incendie pour connaître toutes les lois et tous les règlements portant sur les exigences en matière de prévention des incendies.
940947003-03
ADVERTENCIA
El uso de este equipo puede producir chispas propensas a iniciar incendios cerca de vegetación seca. Es posible que se necesite un parachis­pas. El operador debe ponerse en contacto con las agencias contra incendios locales para conocer las leyes y regulaciones relacionadas con los requisitos de prevención de incendios.
FUEL WARNING
No smoking when filling with gasoline. Do not overfill. Full level is 1 in. below the top of the fuel neck. Stop the engine for five minutes before refueling to avoid the heat from the muffler igniting fuel vapors.
ENGINE LUBRICANT WARNING
You must add lubricant before first operating the generator. The oil reservoir capacity is 20 oz. Always check the lubricant level before each operation. The lubricant level should always register between the hatched areas on the dipstick. The unit is equipped with a sensor which will automatically shut off the engine if the lubricant level falls below a safe limit.
GROUNDING WARNING
National Electric Code requires generator to be grounded to an approved earth ground.
ELECTRICAL
EXTENSION CORD CABLE SIZE
Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load. Inadequate size cables can cause a voltage drop, which can damage the appliance and overheat the cord.
Current in
Amperes
2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft. 5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.
7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.
10 1200 2400 250 ft. 150 ft. 100 ft. 50 ft. 15 1800 3600 150 ft. 100 ft. 65 ft. 20 2400 4800 175 ft. 125 ft. 75 ft. 25 3000 6000 150 ft. 100 ft. 30 3600 7200 125 ft. 65 ft. 40 4800 9600 90 ft.
Load in Watts Maximum Allowable Cord Length
At 120V At 240V #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire
7 — English
ELECTRICAL
ELECTRIC MOTOR LOADS
It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This table may be used to estimate the watts required to start electric motors; however, if an electric motor fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check the requirements of the tool or appliance being used compared to the rated output of the generator.
Motor Size (H.P.) Running Watts
1/8 275 N/A 850 1200 1/6 275 600 850 2050 1/4 400 800 1050 2400 1/3 450 950 1350 2700 1/2 600 1000 1800 3600 3/4 850 1200 2600
1 1100 N/A 3300
Universal Capacitor Split Phase
CAUTION:
Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 hz frequency variation from the generator name plate ratings. To avoid damage, always have an additional load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is recommended for some solid state applications.
GROUND FAULT CIRCUIT INTERRUPTER
See Figure 1.
The 20 amp, 120 volt receptacles on the generator are pro­tected by a Ground Fault Circuit Interrupter (GFCI), which guards against the hazards of ground fault currents. An example of ground fault current is the current that would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electri­cal ground such as a plumbing fixture, wet floor, or earth.
GFCI receptacles do not protect against short circuits, overloads, or shocks.
The GFCI receptacles can be tested with the TEST and RESET buttons.
To test:
Depress the TEST button. This should cause the Reset
button to pop out. To restore power, depress the RESET button. Perform this test monthly to ensure proper operation of the
GFCI. If the generator is stored outdoors, unprotected from the weather, test the GFCI receptacle before each use.
Watts Required to Start Motor
GENERATOR CAPACITY
Make sure the generator can supply enough continuous (run­ning) and surge (starting) watts for the items you will power at the same time. Follow these simple steps.
1. Select the items you will power at the same time.
2. Total the continuous (running) watts of these items. This is the amount of power the generator must produce to keep the items running. See the wattage reference chart at right.
3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.
Example:
Tool or Appliance
Quartz Work Light (1000 Watt)
Drill (1/2 inch,
5.4 amps)
Airless Sprayer (1/3 HP)
Radio
Fan 60 200
Total Running Watts 2460 Highest Starting Watts + 1200
Total Starting Watts Needed 3660
Running
Watts*
1000 0
600 900
600 1200
200 0
2460 Total
Running Watts
Additional
Starting Watts*
1200 Highest
Starting Watts
8 — English
ELECTRICAL
POWER MANAGEMENT
To prolong the life of the generator and attached devices, it is important to take care when adding electrical loads to the generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine as described later in this manual.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described.
CAUTION:
Do not overload the generator’s capacity. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical devices connected to it.
Estimated*
Tool or Appliance
DIY/Job Site
Quartz Work Light (1000 Watt) 1000 0 Circular Saw (Heavy Duty, 7
1/4”) Drill (1/2 inch, 5.4 amps) 600 900 Miter Saw (10”) 1800 1800 Battery Charger (15 amp) 380 0 Reciprocating Saw 960 960 Air Compressor (1 HP) 1600 4500 Demolition hammer 1260 1260 Airless Sprayer (1/3 hp) 600 1200 Radio 200 0 Fan (20” Box Fan) 60 200
*Wattages listed are approximate. Check tool or equipment for actual wattage.
Running
Watts
1400 2300
Estimated*
Additional
Starting Watts
9 — English
FEATURES
PRODUCT SPECIFICATIONS
ENGINE
Engine Type ............... Subaru, 4 Stroke, OHC (Chain Drive)
Bore x Stroke ............................................. 67 mm x 60 mm
Cooling System ...................................................Forced Air
Compression Ratio ......................................................8.5:1
Starting System ......................................................... Recoil
Ignition System ............................................................ T.C.I.
Spark Plug ................... NGK BR-6HS or Champion RL86C
Engine Lubricant Volume........................................... 20 oz.
Fuel Volume ................................................................ 4 gal.
*Rated running watts determined by PGMA Standard G200
GENERATOR
Rated Voltage ..............................................................120V
Rated Amps ...............................................................30.0 A
Rated Running Watts* ............................................3,600 W
Rated Starting Watts ..............................................4,500 W
Rated Frequency ........................................................60 Hz
DIMENSIONS
Length ..................................................................... 29.5 in.
Width ....................................................................... 19.9 in.
Height ......................................................................... 21 in.
Weight .................................................................... 140 lbs.
KNOW YOUR GENERATOR
See Figure 2.
The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
AC CIRCUIT BREAKER
The circuit breaker is provided to protect the generator against electrical overload. The circuit breaker may be reset by pressing the circuit breaker reset button.
AIR FILTER
The air filter helps to limit the amount of dirt and dust drawn into the unit during operation.
CHOKE LEVER
The choke lever is used when starting the engine.
FUEL TANK
The fuel tank has a capacity of 4 gallons.
FUEL VALVE
The flow of fuel through the generator is controlled by the position of the fuel valve.
GROUND TERMINAL
The ground terminal is used to assist in properly ground­ing the generator to help protect against electrical shock. Consult with a local electrician for grounding requirements in your area.
OFF SWITCH
The generator has an off switch near the fuel valve. To turn the engine off, press and hold the OFF switch until the engine stops.
OIL CAP/DIPSTICK
Remove the oil fill cap to check and add lubricant to the generator when necessary.
OIL DRAIN PLUG
When changing the engine lubricant, the oil drain plug is removed to allow old engine lubricant to be drained.
RECEPTACLES
The following single phase, 60 Hz outlets on the control panel can be used for operating appropriate equipment, electrical lighting, tools, and motor loads: one 120 Volt duplex GFCI 20 Amp receptacle, one 120 Volt duplex 20 Amp receptacle (GFCI protected), and one 120 V AC/30 amp twist lock receptacle.
RECOIL STARTER GRIP
The recoil starter is pulled to start the machine.
SMART DISPLAY MONITORING SYSTEM
The Smart Dispay monitoring system tracks usage and alerts the operator when periodic engine maintenance is needed.
10 — English
ASSEMBLY
UNPACKING
This product requires assembly. Carefully cut the box down the sides then remove the
machine and any accessories from the box. Make sure that all items listed in the loose parts list are included.
NOTE: This machine is heavy and requires a minimum of
two people to lift. To avoid back injury, lift with your legs and not your back.
WARNING:
Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
Inspect the product carefully to make sure no damage
occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-866-539-1710, for assistance.
WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING:
Do not attempt to operate the generator until assembly is complete. Failure to comply could result in possible serious personal injury.
LOOSE PARTS LIST
See Figure 3.
The following items are included with the generator:
Key No. Description Qty.
1 Axle Bolt ..............................................................2
2 Wheel ...................................................................2
3 Washer (1/2 in.) ....................................................4
4 Lock nut (1/2 in.) ..................................................2
5 Lock nut (M6) .......................................................4
6 Washer (1/4 in.) ....................................................4
7 Legs with Rubber Feet (Left and Right) ...............2
8 Bolt ......................................................................4
9 Engine Lubricant..................................................1
Operator’s Manual (not shown) ...........................1
TOOLS NEEDED
See Figure 4.
The following tools (not included or drawn to scale) are needed for assembly:
10 mm in. Socket Wrench 3/4 in. and 10 mm Combination Wrench
NOTE: Do not put fuel or lubricant in the generator before
installing the legs and wheels.
INSTALLING LEGS
See Figure 5.
Locate the following items: Legs with rubber feet (left and right) 4 washers (1/4 in.) 4 lock nuts (M6) 4 bolts Raise the front end of the generator, where the engine is
located, high enough to gain access to the frame bottom; securely position props underneath to support.
Position a leg over the holes on each side of the frame
support as shown.
Insert bolts through the holes in the frame and the leg,
then install washers onto bolts.
Fasten the bolts by installing self-locking nuts over the
bolts on the inside of the frame. Tighten the nuts securely.
Repeat with remaining leg.
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ASSEMBLY
INSTALLING THE WHEELS
See Figure 6.
Wheels are provided to assist in moving the generator to the desired location and should be installed on the side opposite the recoil starter.
Locate the following items: 2 axle bolts 4 washers (1/2 in.) 2 lock nuts (1/2 in.) 2 wheels
OPERATION
DANGER:
Carbon Monoxide. Using a generator indoors CAN
KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon
monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
Never use a generator inside homes, garages,
crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
ONLY use a generator outdoors and far away
from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
Raise the handle end of the generator
gain access to the frame bottom; securely position props underneath to support.

Place a washer on an axle bolt, then insert the axle bolt through the center of the wheel.

Place a washer on the axle bolt, then slide the axle bolt through the bracket on the frame.

Install a self-locking nut and tighten to secure.
Repeat the process on the other side to install second
wheel.
high enough to
WARNING:
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
APPLICATIONS
This generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools, and motor loads.
BEFORE OPERATING THE UNIT
Only use OUTSIDE and far away from windows, doors,
and vents.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
Always position the generator on a flat, firm surface.
DANGER:
Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit. National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local grounding requirements.
SPECIAL REQUIREMENTS:
There may be General or State Occupational Safety and Health Administration (OSHA) regulations, local codes or ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:
In some areas, generators are required to be registered
with local utility companies.
If the generator is used at a construction site, there may
be additional regulations which must be observed.
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OPERATION
RAISING AND LOWERING THE HANDLE
See Figure 7.
To raise the handle (for moving the generator): pull the
handle up until the handle release knob snaps into locking position.
To lower the handle (for storing or transporting the gen-
erator): pull the handle release knob out and lower the handle to the down position.
Never use the handle to lift the generator. The handle should only be used for moving the unit by rolling it on its wheels.
CAUTION:
Attempting to start the engine before it has been properly filled with lubricant will result in equipment failure.
CHECKING/ADDING LUBRICANT
See Figure 8.
Engine lubricant has a major influence on engine perfor­mance and service life. For general, all-temperature use, SAE 10W-30 is recommended. Always use a 4-stroke motor lubricant that meets or exceeds the requirements for API service classification SJ.
This engine comes with a feature that will shut off the engine when a specific oil level is not maintained. The engine will not restart until an appropriate oil level is reached.
NOTE: Non-detergent or 2-stroke engine lubricants will damage the engine and should not be used.
Unscrew the oil cap/dipstick and remove. Wipe dipstick clean and re-seat in hole; do not re-thread. Remove dipstick again and check lubricant level. Lubri-
cant level should fall between the hatched areas on the dipstick.
If level is low, add engine lubricant until the fluid level rises
to the upper portion of the dipstick.
Replace and secure the oil cap/dipstick.
Replace and secure the fuel tank cap. Start and run the engine for at least 5 minutes to allow
stabilizer to treat the entire fuel system.
OXYGENATED FUELS
DO NOT USE E15 OR E85 FUEL IN THIS UNIT. IT IS A VIOLATION OF FEDERAL LAW AND WILL DAMAGE THE UNIT AND VOID YOUR WARRANTY.
NOTE: Fuel system damage or performance problems
resulting from the use of an oxygenated fuel containing more than the percentage of oxygenates stated below are
not covered under warranty. Ethanol. Gasoline containing up to 10% ethanol by volume
(commonly referred to as E10) is acceptable. E15 and E85 are not.
CHECKING/ADDING FUEL
See Figure 9.
WARNING:
Gasoline and its vapors are highly flammable and explosive. To prevent serious personal injury and property damage, handle gasoline with care. Keep away from ignition sources, handle outdoors only, do not smoke while adding fuel, and wipe up spills immediately.
When adding gas to the generator, make sure the unit is sitting on a flat, level surface. If the engine is hot, let the generator cool before adding gas. ALWAYS fill the fuel tank outdoors with the machine turned off.
Remove the fuel cap. Fill the fuel tank to 1 in. below the top of the fuel neck. Replace and secure the fuel cap.
NOTE: Always use unleaded gasoline with a pump octane rating of 86 or higher. Never use old, stale, or contaminated gasoline, and do not use an oil/gas mixture. Do not allow dirt or water into the fuel tank. Do not use E85 fuel.
USING FUEL STABILIZER
Fuel gets old, oxidizes, and breaks down over time. Adding a fuel stabilizer (not included) extends the usable life of fuel and helps prevent deposits from forming that can clog the fuel system. Follow fuel stabilizer manufacturer’s directions for correct ratio of stabilizer to fuel.
Mix fuel stabilizer and gasoline prior to filling the tank
by using a gas can or other approved fuel container and shaking gently to combine.
NOTE: To control the amount of fuel stabilizer being added
to the engine, always mix fuel stabilizer with gasoline before fueling the tank rather than adding fuel stabilizer directly into the generator’s fuel tank.
SMART DISPLAY MONITORING SYSTEM
See Figure 10 - 11.
The SMART DISPLAY displays volts, hertz, and hours. To cycle through each display, press and release the select/ reset button.
Hour Meter
The digital hour meter operates whenever the engine is run­ning and keeps track of how many hours the unit has been used. Use this meter along with the accompanying engine manual to determine when and what type of service on the unit is needed. To display, press and release the select/reset button to cycle through the displays until HRS appears.
13 — English
OPERATION
Maintenance Warning System ( )
At every 100 hours of use, the “HRS” icon on the SMART DISPLAY monitoring system will begin flashing indicating that it is time to service the engine as required by the engine operator’s manual. To reset the display, push and hold the select/reset button located underneath the SMART DISPLAY display for 5 seconds.
NOTE: Be careful to only press and hold the reset button when you want the display to be reset.
MOVING THE GENERATOR
See Figure12.
Raise the handle to the up position. Turn the engine off ( O ). Disconnect any equipment that
is plugged into the generator.
Turn the fuel valve to the OFF position. Allow 30 minutes of “cool down” time before storing the
machine.
With your foot on the rear of the frame, tilt the machine
toward you until it balances on the wheels, then roll the machine to the desired location.
LIFTING THE GENERATOR
See Figure 13.
Fold the handle to the down position. Never lift or carry
this product using the handle.
NOTE: This tool is heavy and requires several people to lift. To avoid back injury, keep your knees bent and lift with your legs, not your back, and get help when needed.
CAUTION:
On a level surface with the engine off, check the lubricant level before each use of the generator.
STARTING THE ENGINE
See Figure 14.
NOTE: If location of generator is not level, the unit may not start or may shut down during operation.
Unplug all loads from the generator. Turn the fuel valve to the ON position.
Move the choke lever right to the START position.
NOTE: If engine is warm or the temperature is above
50˚F, you may need to move the choke lever left to the
RUN position.
Pull the recoil starting grip until the engine runs (a maxi-
mum of 6 times).
NOTE: Do not allow the grip to snap back after starting;
return it gently to its original place.
Allow the engine to run for 15 - 30 seconds, then move
the choke lever left to the RUN position.
STOPPING THE ENGINE
See Figure 14.
To stop the engine under normal operating conditions:
Remove any load from the generator. To turn the engine off, press and hold the OFF switch until
the engine stops.
Turn the fuel valve to the OFF position.
WARNING:
While operating and storing, keep at least 3 feet of clearance on all sides of this product, including overhead. Allow a minimum of 30 minutes of “cool down” time before storage. Heat created by muffler and exhaust gases may be hot enough to cause serious burns and/or ignite combustible objects.
HIGH ALTITUDE OPERATION
Specific modifications are needed for high-altitude operation. Please contact your authorized service center for important information regarding these modifications. Operating this engine without the proper altitude modification may increase the engine’s emissions and decrease fuel economy and performance.
14 — English
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.
Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at an authorized service center.
GENERAL MAINTENANCE
Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or corrosive vapors. Do not allow the cooling air slots in the generator to become clogged with foreign material such as leaves, etc.
Do not use a garden hose to clean the generator. Water entering the fuel system or other internal parts of the unit can cause problems that will decrease the life of the generator.
To clean the unit:
Use a soft bristle brush and/or vacuum cleaner to loosen
and remove dirt and debris.
Clean air vents with low pressure air that does not exceed
25 psi.
Wipe the exterior surfaces of the generator with a damp
cloth.
CHECKING/CLEANING AIR FILTER
See Figure 15.
For proper performance and long life, keep air filter clean. Remove the screws from the air filter cover. Remove cover
and set aside.
Remove the filter element. If the filter element is dirty, clean with warm, soapy water.
Rinse and let dry.
Apply a light coat of engine lubricant to the element, then
squeeze it out.
Replace the element in the air filter unit. Replace the air filter cover and latch to secure.
NOTE: Do not run the generator without the air filter. Rapid engine wear will result.
CHANGING ENGINE LUBRICANT
See Figure 16.
Remove the oil cap/dipstick. Place a container underneath the oil drain plug to collect
used lubricant as it drains.
Unscrew the oil drain plug and remove. Allow lubricant to drain completely.
Reinstall the oil drain plug and tighten securely. Refill with lubricant following the instructions in the
Checking/Adding Lubricant section.
Reinstall the oil cap/dipstick. NOTE: Used lubricant should be disposed of at an approved
disposal site. See your local oil retailer for more information.
SPARK PLUG MAINTENANCE
See Figure 17.
The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation. To check:
Remove the spark plug cap. Clean any dirt from around base of spark plug. Remove spark plug using wrench (not included). Inspect spark plug for damage, and clean with a wire
brush before reinstalling. If insulator is cracked or chipped, spark plug should be replaced.
NOTE: If replacing, use the following recommended spark
plugs or equivalent: NGK BR-6HS or Champion RL86C.
Measure plug gap. The correct gap is 0.028−0.031 in.
(0.7-0.8 mm). To widen gap, if necessary, carefully bend the ground (top) electrode. To lessen gap, gently tap ground electrode on a hard surface.
Seat spark plug in position; thread in by hand to prevent
cross-threading.
Tighten with wrench to compress washer. If spark plug
is new, use 1/2 turn to compress washer appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression.
NOTE: An improperly tightened spark plug will become
very hot and could damage the engine.
CLEANING THE EXHAUST PORT AND MUFFLER
Depending on the type of fuel used, the type and amount of lubricant used, and/or your operating conditions, the exhaust port and muffler may become blocked with carbon deposits. If you notice a power loss with your gas-powered products, you may need to remove these deposits to restore perfor­mance. We highly recommend that only qualified service technicians perform this service.
SPARK ARRESTOR
See Figure 18.
Inspect the spark arrestor for breaks or holes. Replace
if necessary. To purchase a replacement spark arrestor contact RIDGID customer service at 1-866-539-1710.
Use a brush to remove carbon deposits from the spark
arrestor screen as needed.
15 — English
MAINTENANCE
DRAINING FUEL TANK/CARBURETOR
See Figures 19 - 20.
To help prevent gum deposits in the fuel system, drain the fuel from the tank and carburetor before storing.
Draining the fuel tank
Turn the engine OFF ( O ). Turn the fuel valve to the OFF position.
Push the fuel valve knob through the generator housing
to access the petcock.
Remove the fuel line from the petcock by squeezing the
ends of the retaining clip and sliding the fuel line off.
Install one end of a drain line over the petcock, and place
the other end in a fuel container large enough to catch the fuel being drained from the tank.
Turn the fuel valve to the ON position. When the fuel has drained from the tank, close the fuel
valve and reinstall fuel line securely on petcock.
Reinstall fuel valve knob in generator housing. Push for-
ward until knob snaps securely into position.
Draining the carburetor
Turn the engine OFF ( O ). Turn the fuel valve to the OFF position. Position a suitable container under the carburetor drain
screw to catch fuel; loosen the screw.
Allow fuel to drain completely into container. Retighten drain screw.
NOTE: Consult hazardous waste management guidelines in your area for the proper way to dispose of used fuel.
REPLACING FUEL FILTER
See Figure 21.
Occasionally the fuel filter may become clogged and need replacing. To purchase a replacement fuel filter contact RIDGID customer service at 1-866-539-1710.
To replace:
Turn the fuel valve to the OFF position. Remove the fuel line from both sides of the filter by
squeezing the ends of the retaining clip with pliers.
Slide the fuel line off. Replace with new fuel filter. Reinstall fuel lines to new fuel filter. Turn the fuel valve to the ON position.
TRANSPORTING
Turn the engine OFF ( O ). Turn the fuel valve to the OFF position. Make sure engine and exhaust of unit is cool. Lower the handle. Keep unit level while transporting to prevent fuel spillage. Do not drop or strike unit or place under heavy objects.
CALIFORNIA PROPOSITION 65
WARNING:
This product, its exhaust, and other substances that may become airborne from its use may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
16 — English
MAINTENANCE
STORAGE
When preparing the generator for storage, allow the unit to cool completely then follow the guidelines below.
STORAGE TIME PRIOR TO STORING
Less than 2 months Drain gasoline from tank and dispose of in a suitable container according to state and local
ordinances.
2 months to 1 year Drain fuel from carburetor.
Drain gasoline from tank and dispose of in a suitable container according to state and local
ordinances.
1 year or more Drain fuel from the carburetor.
Remove spark plug. Drain gasoline from tank and dispose of in a suitable container according to state and local
ordinances.
Put a tablespoon of engine oil into the spark plug cylinder. Turn the engine slowly with the pull
rope to distribute the oil.
Reinstall spark plug. Change engine lubricant.
After removal from storage: Fill with fresh gasoline.
NOTE: If storing gasoline in suitable container for later use, make sure gasoline has been treated with fuel stabilizer according to stabilizer manufacturer’s instructions.
MAINTENANCE SCHEDULE
Check Engine Lubricant Change Engine Lubricant Check Air Filter Clean Air Filter** Change Air Filter Check/Adjust Spark Plug Replace Spark Plug Check/Adjust Idle Speed Check/Adjust Valve Clearance* Clean Fuel Tank and Filter* Check Fuel Tube Replace Fuel Filter Check all hose/tube connections Inspect fuel tank vapor vent (if
equipped)
Before
each use
After 1st
month or
20 hours of
operation
Every 3
months or
50 hours of
operation
Every 6
months or
100 hours of
operation
Every year or
after 300 hours
of operation
* These items should only be carried out by an authorized service center. ** See engine manual for maintenance schedule for this item. NOTE: Maintenance should be performed more frequently when generator is used in dusty areas. When generator
has exceeded the maximum figures specified in the table, maintenance should still be cycled according to the intervals of time or hours stated herein.
17 — English
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Engine will not start. No fuel.
Stale gasoline or water in gasoline.
Lubricant level is low.
Fuel valve is OFF. Spark plug faulty, fouled, or improperly
gapped. Choke lever is in RUN position. Engine stored without treating or
draining gasoline, or refueled with bad gasoline.
Dirty fuel filter.
Engine hard to start Water in gasoline.
Weak spark at spark plug.
Engine lacks power. Dirty air filter.
Engine stored without treating or draining gasoline, or refueled with bad gasoline.
AC receptacle does not work. Circuit breaker is OFF.
GFCI is tripped Item plugged in is defective.
Generator makes a “spark knock” or “pinging” noise.
If problem persists after trying the above solutions, contact your nearest authorized service center for assistance.
An occasional light “knocking” or “ping­ing” under heavy load is not a cause for concern. However, if the knocking or pinging occurs under normal load at a steady engine speed, the problem may be with the brand of gasoline being used.
Fill fuel tank. Drain entire system and refill with fresh
fuel.
Engine is equipped with Low Oil Shutoff. If engine lubricant level is low, it must be filled before unit will start. Check engine lubricant level and fill, if necessary.
Turn fuel valve ON. Replace spark plug.
Move choke lever to START position. Drain fuel and carburetor. Refuel with
fresh gasoline.
Replace fuel filter or contact authorized service center.
Drain entire system and refill with fresh fuel.
Replace spark plug or contact authorized service center.
Check air filter element. Clean or replace as needed.
Drain fuel and carburetor. Refuel with fresh gasoline. If problem continues, contact your nearest authorized service center.
Turn ON the AC circuit breaker. Reset the GFCI.
Try a different item. Switch to a different brand of gasoline,
making sure that the octane rating is 86 or higher. If problem continues, contact your nearest authorized service center.
The following symptoms may indicate problems that will affect the emissions level of the unit:
Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning (backfiring) Black exhaust smoke or high fuel consumption
If you encounter any of these symptoms, have the unit inspected and repaired by the nearest authorized service center.
18 — English
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