RIDGID 56513 User manual

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RBC-30 Battery Charger
RBC-30 Charger and RB-1825/RB-1850 Batteries
WAR NI NG !
Read this Operator’s Man ual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electri­cal shock, fire and/or serious person al injury.
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RBC-30 Battery Charger
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve under­standing of these signal words and symbols.
DANGER
WARNING
CAUTION
NOTICE
tor’s manual contains important information on the safe and proper operation of the equipment.
This is the safety alert symbol. It is used to
alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This is the China RoHS symbol.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
These symbols means read the op­erator’s manual carefully before using the equipment. The opera-
This symbol means always wear safety glasses with side shields or goggles while using this equipment to reduce the risk of injury.
This symbol indicates the risk of electrical shock.
This symbol means do not expose the charg er to water or rain to reduce the risk of electrical shock.
This symbol means do not expose the battery to water or rain to reduce the risk of electrical shock
This symbol means do not burn the bat­tery or expose to high temperatures to re­duce the risk of fire or explosion.
This symbol means the battery storage tem ­perature should not exceed 60° C (140° F) to reduce the risk of fire or explosion.
This symbol indicates that RIDGID RBC-XX series battery chargers (such as the RIDGID RBC-30 or RBC-20) should be used to
RBC-XX SERIES
charge this battery.
This symbol indicates that RIDGID RB-18XX series batteries (such as the RIDGID RB-
RB-18XX
1825 and RB-1850) can be charged with
SERIES
this battery charger.
This symbol indicates that the product is For Indoor Use Only.
This symbol indicates that the product is Class II equipment.
This symbol indicates this is electrical equip­ment that should not be disposed of with household waste. See “Disposal” section
T3.15A
This is the symbol for a fuse.
Important Safety Instructions
WARNING
This section contains important safety in­formation that is specific to the RIDGID RBC-30 Battery Charger and RB-18XX Series batteries.
Read all instructions, markings and warn­ings for the battery charger, batteries and any other equipment being used be­fore use to reduce the risk of electrical shock, fire, explosion or serious personal injury.
Battery Charger Safety
• To reduce risk of injury, charge only RIDGID RB-18XX series rechargeable batteries or batteries indicated in speci-
fications. Other types of batteries, including
®
non-rechargeable batteries, may burst caus­ing injury to persons and damage.
• Charger is for indoor use only.
• Charge Li-Ion batteries at ambient tem-
peratures specified in the instructions.
Charging at low or high ambient tempera­tures (i.e. below 32°F (0°c) or above (113°F (45°C)) increases the risk of battery leak­age, electrical shock or fire.
SAVE ALL WARNINGS
AND INSTRUCTIONS
FOR FUTURE REFERENCE!
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• Properly insert battery into charger. Bat - tery polarity must match charger output polarity to reduce risk.
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RBC-30 Battery Charger
• Use of an attachment not recommended or sold by the battery charger manufac­turer may result in a risk of fire, electric shock, or injury to persons.
• To reduce risk of damage to 12V power port connector and cord, pull by 12V power port connector rather than cord when disconnecting charger.
• To reduce risk of shock, do not attempt to use both a.c. (mains) and d.c. (power port) input at the same time.
• Make sure cord is located so that it will not be stepped on, tripped over, or oth­erwise subjected to damage or stress.
• Do not operate charger with damaged cord or 12V power port connector – re­place it immediately.
• To reduce risk of electric shock, unplug charger before attempting any mainte­nance or cleaning.
• Use an appropriate power source. An im proper power source may cause damage to charger resulting in electrical shock, fire or burns.
• Do not allow anything to cover the charg - er while in use. Proper ventilation is re­quired for correct operation of charger. Covering vents may result in fire. Allow a minimum of 3" (76 mm) of clearance around the charger for proper ventilation.
• Unplug the charger when not in use. Re duces risk of injury to children and un­trained persons.
• Do not carry charger by power cord. Do not pull cord to unplug. Reduces risk of electrical shock.
Charger and Battery Safety
• Use appropriate Charger and Battery combinations. See Specifications. Using
chargers and batteries that are not rated for use together can cause the battery to burst, fire or other personal injury.
• Do not use charger or battery if either
has been dropped, modified or damaged in any way. Modified or damaged charger or
battery increases the risk of electrical shock.
• Do not open or disassemble the charg - er or battery. There are no user servicea­ble parts. Have repairs performed only at authorized locations. Opening or disas­sembling the charger or batteries may cause electrical shock or personal injury.
• Do not probe charger or battery termi-
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nals with conductive objects. Shorting of terminals may cause sparks, burns or elec­trical shock.
• Do not expose charger or battery to
damp or wet conditions, such as rain. Make sure hands are dry when handling.
Moisture increases the risk of electrical shock.
• Follow all charging instructions and do
not charge or store the battery pack outside the temperature range speci­fied in the instructions. Charging or stor-
ing improperly or at temperatures outside the specified range may damage the bat­tery and increase the risk of battery leak­age, electrical shock or fire.
• This appliance can be used by children
8 years and above and persons with re­duced physical, sensory or metal capa­bilities or lack of experience and know ­ledge if they have been given supervi­sion or instruction concerning use of of the appliance in a safe way and inder­stand the hazards involved.
• Children should be supervised to en­sure that they do not play with the appli­ance. Cleaning and maintenance shall not
be done by children without supervision.
Battery Safety
• Avoid contact with battery fluids. Fluids may cause burns or skin irritation. For skin contact, wash with soap and water. For eye contact, immediately flush eyes thor­oughly with water and continue flushing for at least 15 minutes without rubbing. Seek medical attention. See battery SDS for ad- ditional information.
• Use batteries only with equipment spec - ifically designating their use. Using Equip ­ment and batteries that are not rated for use together can cause fire or other per­sonal injury.
• When battery pack is not in use, keep it
away from other metal objects, like pa ­per clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to an­other. Shorting the battery terminals to-
gether may cause burns or a fire.
• Do not burn battery or expose to high temperatures. High temperatures can cause the battery to explode.
• Properly dispose of batteries. When dis- posing, place tape over battery terminals to prevent shorting. Bat teries are Li-Ion and
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RBC-30 Battery Charger
should be recycled. Follow all applicable local regulations for disposal of batteries. Refer to Disposal section.
Description
The RIDGID®RBC-30 18V Lithium-Ion Battery Charger is designed to charge 18V Lithium­Ion Batteries (as listed in the Specifications section). The charger can operate on AC power from a wall outlet (mains) or 12V DC from a ve­hicle electrical system (power port). This char g­er requires no adjustments. The charger in­cludes lights to indicate battery charge state and charger condition.
a.c.
Charger
Cord
d.c.
Charger
Cord
Indicator
Button
Figure 4 – RB-18XX Series Battery Charger
Indicator lights
The batteries are equipped with charge indica­tor lights. Press the indicator button to display lights.
The charger indicator lights give an approxima­tion of the battery charge state (more lights = more charge). A variety of factors (including battery temperature, discharge rate, age, etc.) can affect this. Batteries may show more charge after resting for a few minutes than right after use.
Figure 1 – RIDGID®RBC-30 18V Lithium-Ion
Figure 2 – RIDGID
Figure 3 – RB-18XX Series Battery Charge
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RB-1825
Battery Charger
RB-1850
®
RB-18XX Series Lithium-Ion
Batteries
Indicator
Specifications
Batteries
Type.........................Lithium-Ion (Li-Ion)
Model ......................RB-1825 RB-1850
Cell Information.......5INR 5INR
19/65 19/65-2
Nominal Voltage......18.0 V 18.0 V
Amp hour ...............2.5 Ah 5.0 Ah
Watt-Hour................45 Wh 90 Wh
Battery Weight.........1.09 lbs. 1.59 lbs.
(0.49 kg) (0.72 kg)
Maximum Battery
Temperature............140° F (60° C)
Compatibility ...........RB-18XX series batter-
ies (such as the RB-1825 and RB-1850) can be charg ed in any RIDGID RBC-XX series charger (RBC-30, RBC-20, RBC-10).
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Light Diagnostic Chart
Charger
Icon
Solid Light
— Yellow
— Green Battery is being charged. Charge level <85%.
Green
— Red
Red
NO Lights ON
Blinking Light
RBC-30 Battery Charger
Meaning
Charger is plugged in with no battery installed ­ready to charge.
Battery charge level >85%, ready for use.
—
—
Battery continues to charge. Once battery is fully charged, the charger switches to reten­tion charging.
Battery is misaligned in charger. Remove battery and reinsert onto charger.
Battery is damaged. See Optional Equipment Section to select an appropriate replacement battery. See Disposal Section for recycling in- formation.
Charger is damaged. See Service and Repair section.
Battery or charger outside of charging tempera­ture range. Allow battery and charger to reach temperature range by sitting in a conditioned environment.
Charger does not have power. Ensure that charger is properly connected to electrical outlet.
Charger is not working properly. See Service and Repair Section.
Figure 5 – Light Diagnostic Chart
RBC-30 Charger
Type ........................Li-Ion
Input........................120V a.c., 60Hz
(U.S. & Canada) 100V-240V a.c., 50-60Hz (all others), 2A Max. (Mains)
11.8 - 15.8V d.c., 12.5A Max. (Power Port)
Output .....................18Vd.c, 4.0A (a.c. input)
18Vd.c., 2.0A (d.c. input)
Approximate
Charge Time*..........2.5 Ah (on a.c) 39 min
(on d.c) 74 min
5.0 Ah (on a.c) 82 min (on d.c) 148 min
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Light
Cooling....................Passive convection
cooling (no fan)
Charging Temperature
Range ....................32° F (0° C) - 113° F
(45° C)
Charger Dimension...5.7" x 5.3" x 3.5"
(145 x 134 x 89 mm)
Charger Weight.......1.55 lbs. (0.70 kg)
Compatibility ...........In addition to RIDGID
RB-18XX series batteries (such as the RB­1825 & RB-1850), the following RIDGID 18V batteries can be charged with the RBC-30 bat­tery charger: Catalog numbers 44693, 44698, 43323, 43328, 31013, 32743, 31018, 32473, 28218 and 28448.
* Charge time from battery charge indicator lights all
OFF to 4 lights ON (approx. 85% charge).
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RBC-30 Battery Charger
Inspection and Assembly
WARNING
Daily before use, inspect the charger and batteries and correct any problems. Assemble charger according to these procedures to reduce the risk of injury fro m e lectr ic shoc k, fire a nd other causes, and to prevent tool and system damage.
1. Make sure the charger is unplugged. Inspect the power cord, charger and bat­teries for damage or modifications, bro­ken, worn, missing, misaligned or binding parts. If any problems are found, do not use charger or batteries until the parts have been properly repaired or replaced.
2. Clean the equipment. This helps to pre­vent the equipment from slipping from your grip, allows proper ventilation as well as allowing any damage to be seen.
3. Check to see that all warning labels and decals on the charger and batteries are intact and readable. See Figure 6 & 7.
3" (76 mm)
Figure 6 – Charger Warning Label
and corrected. Battery charger is not explosion proof and can cause sparks.
• Clear, level, stable and dry location for charger. Do not use in wet or damp areas. For use in a vehicle, the charger should not move when the vehicle is in use, and should not obstruct or interfere with the vehicle operation.
• Proper charging temperature range.
• Appropriate power source. Confirm that outlet matches the charger plug and is not damaged. Use of extension cords is not recommended. For use in a vehicle, a 12V d.c. power port is required. Vehicle must be negative grounded – do not use with positive ground systems.
CAUTION
This charger is rated to draw up to 12.5A from a vehicle 12V d.c power port. Confirm that vehicle power port fuse is rated for
12.5A or higher to prevent the fuse from open­ing. Vehicle fuse ratings are typically found in the vehicle operator’s manual. Do not replace the vehicle power port fuse with fuses rated higher than directed by the vehicle manufac­turer.
The 12V d.c. power cord is equipped with a
12.5A, 250V 3AG size fast-acting diameter x 1
1
/4" (31.8 mm) long fuse (See
1
/4" (6.3 mm)
Figure 8). If a fuse repeatedly opens, do not continue to
replace it. The cause of the fuse overload must be determined and fixed. Do not bypass fuses or replace fuses with wire or foil. This can cause fire or serious damage elsewhere in the electrical circuit. Only replace fuses with iden­tical fuses.
Fuse
Figure 8 – 12V DC Power Port Connector
• Sufficient ventilation area. The charger needs a clearance of at least 3" (76 cm) on all sides to maintain the proper operating temperature.
5. If needed, securely install power cord into
Figure 7 – Battery Warning Label
4. Select an appropriate location for the charger before use. Check work area for:
• Flammable liquids, vapors or dust that
charger (Figure 9). Only one cord (a.c. or 12V d.c) should be installed at a time. See Optional Equipment section for pro­ per cords for use with the RBC-30 Battery
Charger. may ignite. If present, do not work in area until sources have been identified
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a.c.
Figure 9 – Charger Cord Connections
6. This charger is provided with a keyhole hanging feature if wall mounting is de­sired. Screws should be installed at a center distance of 3" (76mm) – See
Figure 6.
12V d.c.
Operating Instructions
WARNING
Follow operating instructions to reduce the risk of injury from electrical shock.
Charging Procedure
New batteries reach their full capacity after approximately five charging and discharging cy­cles. It is not necessary to completely dis­charge a battery pack before recharging.
1. Set up charger according to Inspection and Assembly section.
2. With dry hands, insert plug into appropri­ate power source. See Figures 1 & 8 for 12V d.c. power port connector. Use with vehicle power ports. Route cords to pre­vent tripping or cord damage.
3. When charger is in “ready to charge” mode, the yellow LED light will blink continuously.
4. With dry hands, fully insert the battery pack onto the charger (see Figure 10). Do not force the battery into the charger. The battery pack will begin charging automat­ically. The battery pack will become slightly warm to the touch during charging. This is normal and does not indicate a problem. The LED light on the battery charger will in­dicate charging condition (Figure 5).
RBC-30 Battery Charger
Once the battery is charged, it may remain on the charger until use. There is no risk of over­charging the battery. When used with 12V power from a vehicle, if the vehicle is not run for a long time or multiple batteries are charged with­out running the vehicle, the vehicle battery may be discharged.
Figure 10 – Inserting Battery In Charger
5. When charging is complete, with dry hands, remove the battery from the charger and unplug the charger from outlet.
Inserting/Removing Battery In Tool
1. With dry hands, insert battery into recepta­cle. Battery only fits into receptacle one way. If the battery will not fully seat into the recep­tacle, do not force. As the battery is inserted into tool, the spring loaded tabs will engage the tool to retain the battery in place.
Release
Button
Figure 11 – Installing/Removing Battery In Tool
2. To remove battery, depress release buttons and pull straight out (Figure 11). Always re- move the battery from the tool when mak­ing adjustments, changing attachments or storing.
Storage
WARNING
in a dry, secured, locked area that is out of
Store the charger and batteries
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RBC-30 Battery Charger
reach of children and people unfamiliar with proper charger operation.
Remove batteries from tool or charger before storage. The battery packs and charger should be protected against hard impacts, moisture and humidity, dust and dirt, extreme high and low temperatures, and chemical solutions and vapors.
NOTICE
Long term storage in the fully charged state, the fully discharged state or in tempera­tures above 140°F (60°C) can permanently re­duce the capacity of a battery pack.
Cleaning
WARNING
Unplug charger and remove battery be­fore cleaning. Do not use any water or chemicals to clean charger or batteries to reduce the risk of electrical shock.
Remove any dirt or grease from the exterior of the charger and battery pack with a cloth or soft, non-metallic brush.
Service and Repair
WARNING
Improper service or repair can make the machine unsafe to operate.
There are no user-serviceable parts for this charger or battery packs. Do not attempt to open charger or battery cases, charge individ­ual battery cells, or clean internal components.
For information on your nearest RIDGID In ­depen dent Service Center or any service or re­pair questions see Contact Information section in this manual.
Optional Equipment
WARNING
To reduce the risk of injury, only use Op tio nal Equipm ent specific ally de­signed and recommended for use with the RIDGID RBC-30 Battery Charger, such as listed.
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Chargers and Cords
Catalog Model Plug
No. RBC-30 Region Type
64383 Charger USA, Canada and Mexico A 56523 Charger Europe C 64388 Charger China A 64393 Charger Australia I 64378 Charger Japan A 64398 Charger United Kingdom G 64173 Charger Cord North America A 64183 Charger Cord Europe C 64178 Charger Cord China A 64188 Charger Cord Australia & LA I 64193 Charger Cord Japan A 64198 Charger Cord United Kingdom G 64203 Charger Cord 12V DC —
All chargers come with 12V DC charger cord.
Batteries
Catalog
No. Model Capacity
56513 RB-1825 18V 2.5Ah 56518 RB-1850 18V 5.0 Ah
All batteries can be charged with any catalog number RBC-30 Battery Charger.
Disposal
The batteries are Li-ion type and should be recycled.
Parts of the unit contain valuable
Li-Ion
are companies that specialize in recycling that may be found locally. Dispose of the compo­nents in compliance with all applicable regula­tions. Contact your local waste management authority for more information.
implementation into national legislation, this marking indicates that this battery charger and battery pack should not be disposed of with other household wastes throughout the EU. To prevent possible harm to the environment or human health from improper waste disposal, recycle it responsibly to promote the sustain­able reuse of material resources. To recycle
ma terials and can be recycled. There
For EC Countries: Do not dispose of electrical equipment with house­hold waste!
According to the European Guide ­line 2012/19/ EU for Waste Electrical and Electronic Equipment and its
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your used device, please use existing collection systems or contact the retailer from whom the product was purchased. They can take this product for environmentally safe recycling.
Battery Disposal
For USA and Canada: The RBRC™
(Re charge able Battery Recycling
Corporation) Seal on the battery
ready paid the cost of recycling the lithium-ion battery packs once they have reached the end of their useful life.
RBRC™, RIDGID ers have de veloped programs in the USA and Canada to collect and recycle rechargeable batteries. Normal and rechargeable batteries contain materials that should not be directly disposed of in nature, and contain valuable materials that can be recycled. Help to protect the environment and conserve natural re­sources by returning your used batteries to your local retailer or an authorized RIDGID service center for recycling. Your local recycling center can also provide you with additional drop off locations.
RBRC™ is a registered trademark of the Re ­chargeable Battery Recycling Corporation.
For EC countries: Defective or used battery packs/batteries must be recycled according to the guideline 2012/19/EU.
packs means that RIDGID has al-
®
, and other battery suppli-
RBC-30 Battery Charger
Battery Transport
The battery is tested according to UN Docu ­ment ST/SG/AC.10/11/Rev/6 Part III, subsec­tion 38.3. It has effective protection against in­ternal overpressure and short-circuiting as well as devices for the prevention of violent rupture and dangerous reverse current flow.
The lithium-equivalent content in the battery is below applicable limit values. Therefore, the battery is not subject to national or interna­tional regulations pertaining to dangerous mediums, neither as an individual component nor when inserted into a machine. However, the regulations governing dangerous goods may be relevant when transporting several batteries. In this case, it may be necessary to comply with special conditions (e.g., concern­ing the packaging).
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