RIDGID 5228 User Manual
Double Insulated Variable Speed Dual Action
Reciprocating Saw
OPERATOR’S
MANUAL
• Pour français voire page 9
• Para el castellano vea la
página 19
5228
WARNING!
Read this Operator’s Manual
carefully before using this
tool. Failure to understand
and follow the contents of this
manual may result in electrical shock, fire and/or serious
personal injury.
Table of Contents
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety...........................................................................................................................................................2
Personal Safety...........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................3
Service ........................................................................................................................................................................3
Specific Safety Information
Tool Safety..................................................................................................................................................................4
Description, Specifications and Equipment
Description ..................................................................................................................................................................4
Specifications..............................................................................................................................................................4
Accessories.................................................................................................................................................................4
Machine Operation Instructions
Blade Selection ...........................................................................................................................................................4
Blade Installation.........................................................................................................................................................4
Dual Motion.................................................................................................................................................................5
Start/Stop Switch.........................................................................................................................................................5
Gripping Saw Properly ................................................................................................................................................5
Pivoting Guide Shoe....................................................................................................................................................6
Using the Saw
Preparation..................................................................................................................................................................6
Sawing Wood..............................................................................................................................................................6
Plunge Cutting Wood ..................................................................................................................................................6
Edge Cutting Metal......................................................................................................................................................7
Maintenance Instructions
Failure to Start.............................................................................................................................................................7
Ventilation....................................................................................................................................................................7
Lubrication...................................................................................................................................................................7
Service and Repairs....................................................................................................................................................7
Lifetime Warranty..........................................................................................................................................Back Cover
Ridge Tool Companyii
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
5228 Recipr ocating Saw
5228 Variable Speed Reciprocating Saw
Record Serial Number below and retain product serial number which is located on nameplate.
Serial
No.
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
Ridge Tool Company2
General Safety Information
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below may result in electric shock, fire, and/or serious
personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
• Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
• Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable
liquids, gases, or dust. Tools create sparks which
may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while
operating a tool. Distractions can cause you to lose
control.
• Do not let visitors contact the tool or extension
cord. Such preventative measures reduce the risk of
injury.
Electrical Safety
• Double Insulated tools are equipped with a polarized plug (one blade is wider than the other). This
plug will fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change
the plug in any way. Double insulation eliminates
the need for the three wire grounded power cord and
grounded supply system.
• Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators. There
is an increased risk of electrical shock if your body is
grounded.
• Don’t expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electrical shock.
• Do not abuse cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged
cords increase the risk of electrical shock.
• When operating a power tool outside, use an out-
door extension cord marked “W-A” or “W”. These
cords are rated for outdoor use and reduce the risk of
electrical shock.
• Connect the tool to an AC power supply that
matches the name plate specifications. Incorrect
voltage supply can cause electrical shock or burns.
• Use proper extension cords. (See chart.) Insufficient
conductor size will cause excessive voltage drop and
loss of power.
• Keep all electrical connections dry and off the
ground. Do not touch plug with wet hands. Reduces
the risk of electrical shock.
Personal Safety
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use tool while tired or under the influence of drugs,
alcohol, or medications. A moment of inattention
while operating power tools may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jew-
elry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
• Avoid accidental starting. Be sure switch is OFF be-
fore plugging in. Carrying tools with your finger on the
switch or plugging tools in that have the switch ON in-
vites accidents.
• Remove adjusting keys or switches before turning
the tool ON. A wrench or a key that is left attached to
a rotating part of the tool may result in personal injury.
• Do not over-reach. Keep proper footing and bal-
ance at all times. Proper footing and balance enables
better control of the tool in unexpected situations.
• Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
Some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to
cause cancer, birth defects, or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other
masonry products
Minimum Wire Gauge for Cord Set
Nameplate
Amps
Total Length (in feet)
0 – 25 26 – 50 51 – 100
0 – 6 18 AWG 16 AWG 16 AWG
6 – 10 18 AWG 16 AWG 14 AWG
10 – 12 16 AWG 16 AWG 14 AWG
12 – 16 14 AWG 12 AWG
NOT RECOMMENDED
WARNING
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
Ridge Tool Company 3
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out
microscopic particles.
• Wear hearing protectors, ear plugs or muffs when
using tool. Noise level may affect hearing with pro-
longed use.
Tool Use and Care
• Use clamp or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable
and may lead to loss of control.
• Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
• Do not use tool if switch does not turn it ON or
OFF. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
• Disconnect plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures re-
duce risk of starting tool accidentally.
• Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
• Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cutting
edges are less likely to bind and are easier to control.
• Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that
may affect the tools operation. If damaged, have the
tool serviced before using. Many accidents are
caused by poorly maintained tools.
• Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool may become hazardous when
used on another tool.
• Inspect tool and extension cords periodically and
replace if damaged. Damaged cords increase the
risk of electrical shock.
• Keep handles dry and clean; free from oil and
grease. This allows for better control of the tool.
• Store tools in dry place. Such measures reduce the
risk of electrical shock.
Service
• Tool service must be performed only by qualified repair personnel. Service or maintenance performed
by unqualified repair personnel could result in injury.
• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance
Section of this manual. Use of unauthorized parts or
failure to follow maintenance instructions may create a
risk of electrical shock or injury.
• Follow instructions for lubricating and changing
accessories. Accidents are caused by poorly main-
tained tools.
Specific Safety Information
The Operator’s Manual contains specific safety information and instructions for your protection against serious
injuries including:
• Electrical shock or burns from contact with wires,
motor or other power drive parts;
• Eye injuries, including being blinded by the workpiece
or workpiece chips.
Read this operator’s manual carefully before using
the machine. Failure to understand and follow the
contents of this manual may result in electrical
shock, fire and/or serious personal injury.
Call the Ridge Tool Company, Technical Service
Department at (800) 519-3456 if you have any questions.
WARNING
Eye injuries can occur from thrown workpiece chips.
• Wear safety glasses or safety shield.
• Keep switch in working order.
• Do not use tool with damaged or worn electrical
cords.
• Do not use damaged saw blades.
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
Ridge Tool Company4
Specifications
Maximum Material Thickness
Metal Cutting.............3/
4
″
Wood Cutting ............12″
Blade Stroke..................11/
8
″
Motor
Type ..........................Universal
Rating........................115V, 25-60Hz., AC/DC
9.6A, 0-2600 Strokes/Min.
Switch
OFF/ON.....................Spring-return type
High Speed/
Low Speed ................Manual position
Length ...........................17″
Weight...........................9.0 Lbs.
Accessories
Carbon Steel
Saw Blade.................(1) D-999 6TPI
Blade Wrench............3/
16
″
(Hex Key Type)
Operating Instructions
WARNING
Before attempting to use this tool, read complete
operating instructions to become familiar with all
functions. As this tool was designed for specific applications, we strongly recommend that it NOT
be modified and/or used for any application other
than for which it was designed.
Blade Selection
A wide assortment of RIDGID blades is listed in the
RIDGID catalog. For maximum efficiency, long blade
life and smooth cutting, select the proper blade for work
being done. When cutting metal, always select blade
which will allow at least three teeth to be in contact with
the thickness of the material.
Blade Installation
No. 5228 Type II
The reciprocating shaft must be fully extended to permit
access to the blade release collar. If necessary, gently
squeeze the trigger switch to move the reciprocating
shaft to its outermost position. Pivot the guide shoe
FORWARD to improve access to the blade clamp.
Tool Safety
• Do not alter or misuse tool. Other uses may in-
crease the risk of injury.
• Position electric cord clear of saw blade. Damaged
cord can cause electrical shock.
• Do not reach across the saw or wear loose cloth
gloves. May become entangled in the tool causing
serious injury.
• Do not use dull or damaged saw blades. Less likely
to bind and lose control.
• Keep fingers and hands away from the saw blade.
Reduces the risk of being cut.
• Keep hands and feet clear of work pieces that may
fall after being cut. Reduces the risk of injury.
• Always use the blade recommended for the material being cut. Less likely to bind and lose control.
• Always hold saw as shown in Figure 4. Have the
rubber front housing cover properly installed and
not damaged. Prevents electrical shock resulting
from cutting a live wire when sawing into a wall or other
blind area.
• Do not operate with guide shoe removed. Can result
in blade breakage or losing control of the tool.
• Some wood contains preservatives which can be
toxic. Take extra care to prevent inhalation and skin
contact when working with these materials. Request,
and follow, any safety information available from your
material supplier.
SAVE THESE INSTRUCTIONS!
Description, Specifications and
Accessories
Description
The RIDGID No. 5228 Double Insulated Variable Speed,
Dual Action Reciprocating Saw is a professional quality,
extra heavy duty tool. This saw operates at variable
speeds and features a dual blade motion for efficient cutting of wood or metal. It is designed for cutting wood up to
12 inches thick, metal up to 3/4inches thick and various
other materials including hard rubber, laminates, fiberglass and plastics. The motor will operate on single-phase
25 to 60 Hertz AC current with voltage within plus or
minus 5% of that shown on the specification plate. Double
insulation of the tool provides protection equivalent to a
properly grounded three-conductor cord.
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
Ridge Tool Company 5
Always Disconnect Saw From Power
Source Before Installing or Removing Blades.
To open the blade clamp:
Rotate and hold the blade release collar, counter clockwise (as viewed from the front of the saw). Insert the
blade into the clamp until it bottoms. Allow the release
collar to rotate clockwise to secure the blade in place.
To remove a blade:
Rotate collar counter clockwise and hold it in the open
position. Carefully remove the blade from the clamp.
NOTE! If the blade clamp collar resists rotation to remove
a blade, work the blade up and down while rotating the clamp (in a counterclockwise direction).
If the blade breaks leaving nothing to grasp (to
pull it from the clamp), it may be necessary to
use another blade as a tool to aid in removing
the broken piece. While holding the release
collar in the open position, use the tip of another
blade to hook the broken piece and pull lit from
the clamp. (A thin, fine-toothed, metal-cutting
blade works best.)
Periodically clean the blade clamp with dry
compressed air. DO NOT lubricate the blade
clamp. Lubricant can attract contamination.
Wear safety glasses while using com-
pressed air.
Dual Motion
The dual motion feature of the RIDGID Reciprocating
Saw provides cutting efficiency for both wood and metal.
When selector lever (Figure 1) is in the metal position
pointing up, the blade moves in a straight reciprocating
motion. When the lever is in the wood position pointing
toward front of saw, the blade moves in an orbital motion. (Figure 2)
Figure 1 – Saw motion when lever points up
Figure 2 – Saw motion when lever points to left
Figure 3 – Trigger Switch
Start/Stop Switch
The saw is operated by use of the trigger switch B
(Figure 3) in front of the handle. To start saw, depress
switch. To stop saw, RELEASE switch. Switch cannot
be locked into the ON position.
Gripping Saw Properly
For safe operation, the saw must be held as shown
(Figure 4). The plastic front housing cover must be
properly installed and not damaged. Always grip saw
firmly with two hands to prevent accidental slipping.
If the blade cuts into live wiring within a
wall, the blade and pivoting guide shoe may be made
electrically live.
Figure 4 – Proper way to hold Reciprocating Saw
UP
TO FRONT
OF SAW
SWITCH
WARNING
CAUTION
WARNING
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
Ridge Tool Company6
Pivoting Guide Shoe
The guide shoe (Figure 5) is designed to serve as a tool
rest while making a cut. The shoe pivots to allow the
saw to be raised to a position perpendicular to the work as
the saw is brought toward the operator while making a cut.
Figure 5 – Using pivoting guide shoe
Using the Saw
Preparation
Use the blade selector guide in the RIDGID catalog to
select the proper blade for the job to be done. For
greatest economy, use the shortest blade suitable for the
thickness of material to be cut. Set the blade speed
and motion most appropriate for the material to be cut.
Material to be cut should be firm and supported properly.
Clamp small work pieces to the worktable or clamp them
securely in a bench vise. Do not force the saw into the
work. The saw will cut freely with only slight feed pressure.
Sawing Wood
The RIDGID Reciprocating Saw makes its cut similar to
a hand saw in that it is moved toward the operator during the cutting operation. However, since the blade
makes its cut on the upstroke, the finished side of the
wood should face down during the cutting operation.
Plunge Cutting Wood
The RIDGID Reciprocating Saw can be used for plunge
cutting wood, plywood, wall board and plastic materials.
It is not recommended for plunge cutting metals. Grasp
front housing with one hand and rear handle with
other hand. To make plunge cut into wood or comparable material, start by holding saw parallel to material
(Figure 6). Rest shoe bracket of saw firmly against
material, start saw and pivot saw handle upward bringing blade in contact with material.
Keeping shoe bracket in firm contact with material, continue to raise handle until blade has cut through the
work and saw is perpendicular to the work surface
(Figure 7). With saw in perpendicular position, continue
to move blade along line of cut.
WARNING
When blind cutting into existing construction, exercise extreme caution to be certain that there is
no obstructions, such as electrical wires, conduit, plumbing, etc. that may come in contact
with the blade. For safe operation, the plastic
front housing cover must be properly in place and
undamaged. Hold saw only by plastic front housing
and handle.
Figure 6 – Starting plunge cut
Figure 7 – Proper way to hold saw when wood cutting
Guide Shoe
Edge Cutting Metal
To cut metal from an edge, start the cut on the surface
where the greatest number of teeth will contact the work.
To avoid vibration of metal and blade chatter, hold saw
firmly against materiel while making cut.
To make a pocket cut in metal, first drill a starting hole
large enough for the blade to enter. To extend blade life
and facilitate better cutting, apply cutting oil to the work
surface along the line of the cut. Forcing saw into work
should be avoided. Allow saw blade to do the work
while guiding saw at moderate rate.
Maintenance Instructions
WARNING
Always unplug power cord before performing any
service on this tool.
Failure to Start
If the tool should fail to operate, confirm that the prongs
on the power cord are making good contact in the outlet.
Check for blown fuses or open circuit breakers in the line.
Ventilation
Keep air inlet passages clear to insure a cool running
motor. Periodically blow out all air passages with an air
jet. Wear safety glasses when performing this operation.
Never use solvents when cleaning plastic parts as this
could damage the finish.
Lubrication
After approximately 100 hours of operation, the saw
should be taken to a RIDGID Authorized Service Center
to be relubricated. At that time, the tool will be thoroughly cleaned and inspected and worn parts replaced
when necessary.
Ridge Tool Company 7
Service & Repairs
If any maintenance or repair is required other than that
outlined above, the tool should be sent to a RIDGID
Authorized Service Center or returned to the factory.
All repairs made by Ridge service facilities are warranted against defects in material and workmanship.
If you have any questions regarding the service or repair
of this saw, call or write to:
Ridge Tool Company
Technical Service Department
400 Clark Street
Elyria, Ohio 44035-6001
Tel: (800) 519-3456
E-mail: TechServices@ridgid.com
For name and address of your nearest Independent
Authorized Service Center, contact the Ridge Tool
Company at (800) 519-3456 or http://www.ridgid.com
In any correspondence, please give all information shown
on the Nameplate of your tool including Model Number,
Voltage and Serial Number.
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
5228 Double Insulated Variable Speed, Dual Action Reciprocating Saw
Ridge Tool Company8
Loading...