RIDGID 14063, 48488 User manual

Page 1
SeeSnake
®
Standard and Mini Pipe Inspection Systems
• Français – 21
• Castellano – pág. 43
®
Operator’s Manual
WARNING!
Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
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Table of Contents
Recording Form for Machine Serial Number..............................................................................................................1
Safety Symbols..............................................................................................................................................................2
General Safety Rules
Work Area Safety........................................................................................................................................................2
Electrical Safety ..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................2
Equipment Use and Care............................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information..........................................................................................................................................3
SeeSnake Inspection System Product Safety ............................................................................................................3
Description, Specifications and Standard Equipment
Description..................................................................................................................................................................4
Specifications..............................................................................................................................................................4
Standard Equipment ..................................................................................................................................................5
SeeSnake System Components ..................................................................................................................................5
Description of the Components ..................................................................................................................................6
Camera Control Unit (CCU)........................................................................................................................................6
Locating System ........................................................................................................................................................6
Assembly
Installing the SeeSnake Wheels (Standard Unit Only) ..............................................................................................7
Installing Pipe Centering Guides ................................................................................................................................7
Installing Star Guides..................................................................................................................................................7
Installing Ball Guides ..................................................................................................................................................8
Installing the Roller Dolly ............................................................................................................................................9
Pre-Operation Inspection ............................................................................................................................................9
Work Area and Equipment Set Up ............................................................................................................................10
Positioning ................................................................................................................................................................10
Connections..............................................................................................................................................................10
Mechanical Checks ..................................................................................................................................................11
Electrical Checks ......................................................................................................................................................11
Count
Plus
Settings ..................................................................................................................................................11
Operating Instructions................................................................................................................................................12
Retrieving The Camera ............................................................................................................................................12
Using The Count
Plus
................................................................................................................................................14
Locating the Sonde ....................................................................................................................................................15
Retrieving The Camera ..............................................................................................................................................15
Maintenance Instructions ..........................................................................................................................................16
Cleaning Instructions ................................................................................................................................................16
Camera Maintenance................................................................................................................................................16
Push Cable, Reel/Frame ..........................................................................................................................................18
Changing the Count
Plus
Battery ..............................................................................................................................18
Camera Control Unit ................................................................................................................................................18
Locating Faulty Components ....................................................................................................................................19
Accessories ................................................................................................................................................................19
Transport and Storage................................................................................................................................................19
Service and Repair......................................................................................................................................................19
Disposal ......................................................................................................................................................................19
Troubleshooting..........................................................................................................................................................20
Lifetime Warranty ........................................................................................................................................Back Cover
SeeSnake®Standard and Mini Pipe Inspection Systems
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SeeSnake
®
Standard and Mini
Pipe Inspection Systems
SeeSnak e
®
SeeSnake®Standard and Mini
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
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SeeSnake®Standard and Mini Pipe Inspection Systems
General Safety Rules
WARNING
Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE THESE INSTRUCTIONS!
Work Area
• Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
• Do not operate equipment in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Equipment can create sparks
which may ignite the dust or fumes.
• Keep children and by-standers away while oper- ating equipment. Distractions can cause you to lose control.
Electrical Safety
• Do not operate the system or a camera control unit with electrical components removed. Exposure
to internal parts increases the risk of injury.
• Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig­erators. There is an increased risk of electrical shock
if your body is earthed or grounded.
• Do not expose equipment to rain or wet condi- tions. Water entering equipment will increase the risk of electrical shock.
• If operating equipment in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces
the risk of electric shock.
• Keep all electrical connections dry and off the
ground. Do not touch equipment or plugs with wet hands. This reduces the risk of electrical shock.
Personal Safety
• Stay alert, watch what you are doing and use com­mon sense when operating equipment. Do not use equipment while you are tired or under the in­fluence of drugs, alcohol or medication. A moment
of inattention while operating equipment may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the equip­ment in unexpected situations.
Equipment Use and Care
• Do not force equipment. Use the correct equip­ment for your application. The correct equipment will
do the job better and safer at the rate for which it is de­signed.
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment.
This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury.
This symbol indicates the risk of electrical shock.
NOTICE
DANGER
WARNING
CAUTION
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SeeSnake®Standard and Mini Pipe Inspection Systems
• Do not use equipment if the switch does not turn it ON and OFF. Any equipment that cannot be con-
trolled with the switch is dangerous and must be re­paired.
• Disconnect the plug from the power source and/or
the battery pack from the equipment before making any adjustments, changing accessories or stor­ing. Such preventive safety measures reduce the risk
of injury.
• Store idle equipment out of the reach of children
and do not allow persons unfamiliar with the equip­ment or these instructions to operate the equip­ment. Equipment can be dangerous in the hands of
untrained users.
• Maintain equipment. Check for misalignment or bind- ing of moving parts, missing parts, breakage of parts and any other condition that may affect the equip­ment’s operation. If damaged, have the equipment repaired before use. Many accidents are caused by poorly maintained equipment.
• Use the equipment and accessories in accordance
with these instructions, taking into account the working conditions and the work to be performed.
Use of the equipment for operations different from those intended could result in a hazardous situation.
• Use only accessories that are recommended by the manufacturer for your equipment. Accessories that may be suitable for one piece of equipment may become hazardous when used with other equipment.
• Keep handles dry and clean; free from oil and grease. Allows for better control of the equipment.
Service
• Have your equipment serviced by a qualified repair person using only identical replacement parts. This
will ensure that the safety of the equipment is main­tained.
Specific Safety Information
WARNING
This section contains important safety information that is specific to this equipment.
Read these precautions carefully before using the SeeSnake
®
Inspection System to reduce the risk of electrical shock, fire or other serious personal in­jury.
SAVE THESE INSTRUCTIONS!
Keep this manual with the equipment for use by the oper­ator.
SeeSnake Inspection System Product Safety
• An improperly grounded electrical outlet can cause electrical shock and or severely damage equip­ment. Always check work area for a properly grounded
electrical outlet. Presence of a three-prong or GFCI out­let does not insure that the outlet is properly grounded. If in doubt, have the outlet inspected by a licensed elec­trician.
• Do not operate this equipment if operator or ma- chine is standing in water. Operating machine while in water increases the risk of electrical shock.
• The SeeSnake System camera and pushrod are
waterproof. The camera control unit and other electrical equipment and connections are not. Do
not expose the equipment to water or rain. This in­creases the risk of electrical shock.
• Do not use where a danger of high voltage contact is present. The equipment is not designed to pro­vide high voltage protection and isolation.
• Read and understand this operator’s manual, the
monitor operators’ manual and the instructions for any other equipment in use before operating the SeeSnake System. Failure to follow all instruction
may result in property damage and/or serious per­sonal injury.
• Always use appropriate personal protective equip-
ment while handling and using equipment in drains.
Drains may contain chemicals, bacteria and other sub­stances that may be toxic, infectious, cause burns or other issues. Appropriate personal protective equip­ment always includes safety glasses, and may include equipment such as drain cleaning gloves or mitts, latex or rubber gloves, face shields, goggles, protective clothing, respirators and steel-toed footwear.
• If using drain cleaning equipment at the same time
as using drain inspection equipment, wear RIDGID Drain Cleaning Gloves. Never grasp the rotating
drain cleaning cable with anything else, including other
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SeeSnake®Standard and Mini Pipe Inspection Systems
gloves or a rag. They can become wrapped around the cable, causing hand injuries. Only wear latex or rubber gloves under RIDGID Drain Cleaner Gloves. Do not use damaged drain cleaning gloves.
• Practice good hygiene. Use hot, soapy water to
wash hands and other exposed body parts exposed to drain contents after handling or using drain inspection equipment. Do not eat or smoke while operating or handling drain inspection equipment. This will help prevent contamination with toxic or infectious material.
• Turn OFF camera when not in use. This will prolong
the unit’s life and avoid excessive heat buildup.
Description, Specifications And Standard Equipment
Description
The RIDGID®SeeSnake®Pipe Inspection system is a durable reel and camera system that helps you diag­nose and locate problems in drain and sewer systems. The SeeSnake family of diagnostic equipment includes Standard and Mini reels and camera heads, a choice of camera control, video display and recording options and a locating system to help you quickly pinpoint problems underground. Every component in the SeeSnake sys­tem has been engineered and tested to ensure rugged and reliable operation on the kinds of jobs you encounter every day. SeeSnake Pipe Inspection Cameras are ideal for inspecting 2" to 12" (Standard SeeSnake) and 1.5" to 8" (Mini SeeSnake) drain lines. Their flexible camera heads can negotiate multiple hard 90° bends. The fiber­glass-reinforced pushrod is flexible enough to easily travel through bends, yet stiff enough to push the camera head up to 325' (Standard SeeSnake) and 200' (Mini See­Snake). The scene as viewed by the camera is transmit­ted to a viewing screen and may be recorded to DVD, VCR, SD or USB storage device, depending on the Camera Control Unit employed.
A self-leveling camera head is also available on the Standard SeeSnake to help keep the image upright for the viewer.
The Count
Plus
component enables the display of real-time distance measurement and custom text overlays on the video screen which can also be recorded with the video as an overlay.
Specifications
Available Cable Lengths:
Mini SeeSnake ............200' (61 m)
Standard SeeSnake ....200' (61 m) and 325' (99 m)
Reel & Frame Weight:
Mini SeeSnake ............24.5 lbs. (11.1 Kg) with 200'
cable
Standard SeeSnake ....42 lbs. (19 Kg) with 200' cable
53 lbs. (24 Kg) with 325' cable
Reel & Frame Dimensions:
Mini SeeSnake ............20 x 11 x 23 in.
(51 x 28 x 58 cm)
Standard SeeSnake ....32 x 14 x 30 in.
(81 x 36 x 76 cm)
Power Source................120V/60 Hz, 230V/50 Hz, or
14-16VDC, depending on CCU
Pushrod Diameter .........Mini SeeSnake: 0.315"
(0.8 cm) Standard SeeSnake: 0.43"
(1.1 cm)
Camera Type.................NTSC/PAL (color) video format
Camera Size & Weight:
Mini SeeSnake .............1.66 x 1.18 in., 2.5 oz.
(42 mm x 30 mm, 69 g)
Standard SeeSnake ....1.80 x 1.38 in., 4.2 oz.
(46 mm x 35 mm, 113 g)
Depth Rating .................Cameras waterproof to 330'
(100 m) Camera Resolution:
Lighting:
Mini SeeSnake ............6 white high-power LED’s
SeeSnake....................6 white high-power LED’s
Operating Environment:
Temperature................32°F to 104°F (0°C to 40°)
Altitude ........................Up to 6560 ft.(2000 m)
Transient Over
Voltage.........................Installation Categories II
(1500V phase to Earth) Pollution Degree 2 SeeSnake Pipe Inspection Systems are protected under
one or more of the following patents: 5,457,288, 5,808,239, 5,939,679, 6,545,704, 6,831,679, 6,697,102, 6,958,767, 6,862,945, 6,908,310 and other patents pending.
Standard Equipment
• Camera Reel with Pushrod
• Camera Head
• Count
Plus
• Centering Guides (standard star, ball-type and Roller Dolly) and C-Rings (for holding Star Guides onto spring assembly)
Color camera...............656 x 492 NTS
C/768 x 576 PAL
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SeeSnake®Standard and Mini Pipe Inspection Systems
Figure 1 – SeeSnake System Left Side View
SeeSnake System Components
Frame
Drum
Brake
Pushrod
Camera Housing
Spring Assembly
Figure 2 – SeeSnake System Right Side View
Count
Plus
Wheels
System Cable
Figure 3 – Camera Head
Sapphire
Window
LED Ring
• SeeSnake System Cable
• Universal Spanner Wrench (for Camera Head Re­moval)
• SeeSnake Instructional DVD
• Operator’s Manual for Reel and Count
Plus
Camera Head
Figure 4 – Camera Head and Locking Sleeve
Figure 5 – Centering Guides and Roller Dolly
Figure 6 – Flexmitter
Male Connector
Flexmitter Assembly
Female In-Line
Locking Sleeve
Female Connector
Male In-Line
Locking Sleeve
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Camera Control Unit (CCU)
Be sure you are familiar with the camera control unit of your system and have read its operator’s manual carefully.
The CCU provides power to the camera reel and system accessories. It also provides a control that adjusts the camera’s lighting and activates the in-line transmitter, or Sonde.
Figure 8 – SeeSnake CCUs
Camera Control Units come in many convenient sizes and configurations, from a hand-carried MINI
Pak
unit to color monitors with audio and digital video recording capability. Units may be powered by a 120/220 volt AC source or 12VDC and some include rechargeable batteries.
Figure 9 – SeeSnake With LCD
Pak
CCU
Locating System
The transmitter built into modern SeeSnake units allows the operator to use a hand-held locator to pinpoint the lo­cation of the camera head in the pipe from above ground.
Description of the Components
The SeeSnake Pipe Inspection System includes four sub-assemblies: the camera head, the reel and frame, the Camera Control Unit and a locating system.
The camera head has adjustable lighting elements and an advanced-design, scratch-resistant sapphire window (Lens Port). This, coupled with the stainless steel armor­ing, allows the camera to withstand repeated stresses and impacts in cast iron pipes. A polycarbonate ring covers and protects multiple LED light sources.
A flexible stainless steel spring assembly holds the cam­era to the pushrod. It provides a flexible transition from camera to pushrod, and protects the electrical connections within the spring.
Figure 7 – Spring Assembly and Camera Head
Modern SeeSnake systems are shipped with a built-in Flexmitter transmitter (Sonde) which enables an operator to pinpoint the location of a camera in a line from above ground.
The pushrod is stored in a molded drum, which is rust and dent-proof and keeps waste water off your customers’ car­pets. Slip rings inside the drum’s hub provide a rotating electrical connection between the drum and frame and allow operation at any angle.
A sturdy, coated metal frame supports the reel. The frame has a second set of feet on the back side of the reel, allowing the system to rest on its back (open-end-up) for greater stability.
The Count
Plus
measures the distance the cable has traveled inside the pipe and can also display the day, date, time and add overlays of user-defined text information. The Count
Plus
also allows you to measure a custom dis-
tance from any starting point in the line.
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SeeSnake®Standard and Mini Pipe Inspection Systems
The transmitters operate at the industry-standard of 512Hz, are extremely durable, require no batteries for op­eration and are flexible so they do not interfere with cam­era’s ability to go through turns.
Figure 10 – Scout®and NaviTrack®Locators
Assembly
WARNING
To reduce the risk of serious injury during use, follow these procedures for proper assembly.
Installing the SeeSnake Wheels (Standard unit only)
Figure 11 – Wheel and Axle Assembly Components
1. Slide washer onto axle and seat against foot.
2. Slide wheel onto axle with six spokes facing inward.
3. Place ribbed rigid tube between the two axle hubs. Frame may need to be flexed slightly. Slide axle from outside right, through hub and rigid tube and out the other hub.
4. Place second wheel on axle with six spokes facing in­ward.
5. Place washer on axle and seat on wheel hub. Secure w/cotter pin at axle end.
Figure 12 – Wheel and Axle Assembly (Washer and Foot
Not Shown)
Installing Pipe Centering Guides
Pipe centering guides are designed to help center the camera in pipes of various sizes, and keep the camera clear of bottom sludge in the pipe. By bringing the camera closer to the center of the pipe they improve picture qual­ity, allowing the camera to see equally in all directions and keeping the camera lens clear during inspections.
Centering guides should generally be used when pos­sible, because they reduce wear and tear on the camera system. If you run into difficulty moving the camera through a particular pipe, the centering guides can be easily removed. The placement of the guides can be ad­justed to best suit the job. For example, you may find that placing two centering guides near the front end of the camera may bias the camera head upward. This could be beneficial if you need to see the top of the pipe dur­ing your inspection.
There are three kinds of centering guides available for SeeSnake systems. They are:
a. Star Guides b. Ball Guides c. Roller-Dolly (Standard only)
The type of centering guide you choose depends on the diameter and complexity of the pipe line you are going to inspect.
Installing Star Guides
Star guides support the camera head through the use of vanes extending out from the center ring. They are held in place with C-shaped clip-rings.
Foot
Ribbed
Rigid Tube
Axle
Cotter Pin
Washers
Ribbed Rigid
Tube and
Axle
Wheel
Cotter Pin
Washer
Wheel
Wheels
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SeeSnake®microDrain™ Inspection Systems
1. Select the size of star guide appropriate for the job. Star guides may be trimmed by cutting the individual vanes with scissors.
2. Lay out two or three star guides next to their C-rings.
Figure 13 – Star Guide and C-Ring
3. Spread the C-ring open just enough to slip it over the hub of the star guide. Align the C-ring gap with the gap in the star guide. Press the C-ring into the grooved portion of the hub. Repeat with the second C-Ring for the opposite side of the hub.
4. Spread the star guide and C-rings together and slide over the camera head, or around the cable and up from the camera base, to the desired position on the spring and release.
5. Pre-stressing the vanes of the star-guide will help make them more flexible in use. Bend each vane gen­tly back and forth several times to pre-stress them.
Figure 14 – Pre-stressing The Flanges
6. Once the star guide is installed, it will help to prevent loss if you adjust the C-ring so that the gap is at least 90 degrees from the star guide’s gap.
Figure 15 – Separate The Gaps By 90°
7. Removing Star Guides: Slide the end of a flat-
tipped screwdriver between the C-ring and the base of the vane. Pry or snap the C-ring off. Repeat for the second C-ring and slide the rings and the star guide off the cable.
Installing Ball Guides
Ball-type centering guides use two retaining rings that hold the guide in place on the spring.
Figure 16 – Camera With Ball Guide In Use
To unlock the retaining rings, pull them outward with the tip of a flat-tipped screwdriver. You will then be able to slide the ball guide over the camera head and position it. Lock the rings by pressing them in once the guide is in position.
Figure 17 – Retaining Rings Locked
C-Ring
Star Guide
90° or more
Retaining
Rings Locked
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Slide the Roller Dolly over the camera head to the desired position and press the retaining rings closed.
Figure 21 – Roller Dolly Installed
To remove the Roller Dolly, use the tip of a flat-tipped screwdriver to lift the retaining rings to their open position and slide the guide off the spring assembly.
Pre-Operation Inspection
WARNING
Before each use, inspect your SeeSnake System camera and reel and correct any problems to reduce the risk of serious injury from electrical shock or other causes and prevent machine damage.
1. With the SeeSnake unplugged from the camera con­trol unit, inspect the system cable and plug for dam­age or modifications. If any damage or modification is found, do not use the tool until it has been properly re­paired or replaced.
2. Clean any dirt, oil or other contamination from the SeeSnake, especially from the frame, to prevent the unit from slipping from your grip while transporting or using.
3. Inspect the SeeSnake for any broken, worn or miss­ing, misaligned or binding parts, or any other condition which might prevent safe, normal operation. Confirm that the unit is properly assembled. Make sure the cable drum rotates freely and the drum brake works correctly.
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SeeSnake®microDrain™ Inspection Systems
Figure 18 – Retaining Rings Unlocked
NOTE! Spring must not be over tightened on the
camera head. Over tightening will cause the end closest to the camera head to rise, and may prevent the ball guide from sliding onto the spring.
Figure 19 – Slide Ball Guide Over Spring and Lock
Retaining Rings
Installing the Roller Dolly
For larger pipes (4.5" or larger) using the Standard SeeSnake, you can also choose to use the Roller Dolly guide. The Roller Dolly guide is especially useful for long straight inspections such as in city service lines.
To install the Roller Dolly, open the top and bottom re­taining rings on the guide using a flat-tipped screwdriver.
Figure 20 – Opening The Roller Dolly Retaining Rings
Retaining
Rings
Unlocked
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SeeSnake®Standard and Mini Pipe Inspection Systems
4. Visually inspect the pushrod for cuts and abrasions. If the outer jacket is cut or abraded through, the cable should be replaced or repaired (re-terminated).
5. Inspect any other equipment being used per its in­structions to make sure it is in good usable condition.
6. If any problems are found, do not use the unit until the problems are corrected.
Work Area and Equipment Set Up
WARNING
Set up the SeeSnake System and work area ac­cording to these procedures to reduce the risk of in­jury from electrical shock, fire and other causes, and to prevent damage to the SeeSnake System.
Always wear eye protection to protect your eyes against dirt and other foreign objects.
1. Check work area for:
• Adequate lighting.
• Flammable liquids, vapors or dust that may ignite.
If present, do not work in area until sources have been identified and corrected. The SeeSnake System is not explosion proof. Electrical connec­tions can cause sparks.
• Clear, level, stable, dry place for machine and op-
erator. Do not use the machine while standing in wa­ter. If needed, remove the water from the work area.
• Clear path to electrical outlet, if used for monitor,
that does not contain any potential sources of dam­age for the power cord.
2. Inspect the work to be done If possible, determine the drain access point(s), size(s) and length(s), pres­ence of drain cleaning chemicals or other chemicals, etc. If chemicals are present, it is important to under­stand the specific safety measures required to work around those chemicals. Contact the chemical man­ufacturer for required information.
If needed, remove fixture (water closet, sink, etc.) to allow access.
3. Determine the correct equipment for the application. The SeeSnake Standard System is made for:
• 2" to 12" lines up to 325' long. The MINI System is made for:
• 1.5" to 8" lines up to 200' (61m) long.
4. Make sure all equipment has been properly inspected.
5. Evaluate the work area and determine if any barriers are needed to keep bystanders away. Bystanders can distract the operator during use. If working near traffic, erect cones or other barriers to alert drivers.
Positioning
Properly positioning the equipment and pushing of the cable will save time, be more comfortable and mini­mize the potential for equipment damage. You can lay the system on its back supports for even greater stabil­ity. This is also preferred when on a rooftop (entry through a roof vent), overhead entry or hillside.
Figure 22 – Reel Can Be Positioned On Its Back For
Greater Stability
Place the reel so the pushrod is easy to manage as you push the camera through the line – about 3' to 5' (1-2 me­ters) from the entry. This will provide ample cable to grasp and will develop momentum without having a lot of slack dragging on the ground. Slack can be alleviated by putting friction on the reel using the brake. Set up the Camera Control Unit (CCU) in an area where it is stable and can be viewed while you are pushing the camera. The location should not be wet or allow the monitor to get wet and should be close enough that its controls are easy to reach during use. In brightly lit areas, point the monitor screen away from bright light sources and/or use the monitor’s sun shade to reduce glare.
Connections
1. Connect the Camera Control Unit to an AC outlet if needed and press the reset button on the GFCI if pro­vided.
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SeeSnake®Standard and Mini Pipe Inspection Systems
2. Unwrap the SeeSnake System Cable from its holder on the reel frame and plug its connector into the matching connector on the CCU. To join the con­nectors, align the guide pin to the guide socket, push the connector straight in and tighten the outer locking sleeve. A molded ridge along the top of the strain-re­lief molding will help keep the top side of the plug ori­ented upward.
Twist only the locking sleeve! Never bend
or twist the connector. Bending or twisting the connector will lead to premature failure.
Figure 23 – Aligning System Cable Plug
Figure 24 – Connecting System Plug To CCU
Mechanical Checks
1. Adjust the reel’s brake so the drum turns easily when you pull cable from the reel but stops turning when you stop pulling the cable. If the drum turns too eas­ily, excess cable could exit the reel.
2. Grasp the spring assembly in one hand and the camera head in the other. Check that the camera head is seated firmly but is not tightened to the point the end of the spring rides up and over the threads.
3. Check to see that the connector at the end of the pushrod is fully seated into the connector attached to
the hub (inside the reel). Likewise, check that the system cable is completely plugged into the hub.
Electrical Checks
The SeeSnake camera and the Count
Plus
are powered up when the connected camera control unit is turned on. The system should produce a crisp picture that is free of noise and lines. It may need to warm up before it will pro­duce the optimum picture.
Look to see that an even amount of light is coming from the LEDs on the camera head. To test the slip ring, place the camera in the reel and spin the drum while watching your monitor. If you do not get a stable picture, call RIDGID Technical Service at 800-519-3456.
Count
Plus
Settings
The Count
Plus
is a distance-counter which can track the total length of pushrod that has been run out of the drum or measure distance from some local zero-point se­lected during the inspection (such as a pipe head or joint). The Count
Plus
can also display overlays of text messages such as labels of pipe line features. Press on the Count
Plus
Menu Key , to bring up the Main Menu
screen with three icons on it.
Figure 25 – Count
Plus
Main Menu
Figure 26 – Count
Plus
Keypad
NOTICE
Menu Key
Right
Arrow Key
Time Key
Down
Arrow Key
Up/Edit
Arrow Key
Text Key
Left Arrow
Key
Zero/Select
Key
Distance
Key
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The Count
Plus
interface allows you to set up and mod­ify a number of important parameters for use with your SeeSnake System. These include:
• System Time
• System Date
• Reel and Cable
• Units of Measure
You will also need to be familiar with:
• Setting Up Text Slides
• Creating a New Slide
• Editing an Existing Slide
• Choosing a Slide for Display
• Turning Slide Display On or Off
• Deleting a Slide
These are described in the separate Count
Plus
manual.
Please read the complete Count
Plus
manual and ensure
you are familiar with the operation of the Count
Plus
when doing an inspection with a SeeSnake System.
Operating Instructions
WARNING
Always wear eye protection to protect your eyes against dirt and other foreign objects.
When inspecting drains that might contain haz­ardous chemicals or bacteria, wear appropriate protective equipment, such as latex gloves, goggles, face shields or respirators to prevent burns and infections.
Do not operate this equipment if operator or ma­chine is standing in water. Operating machine while in water increases the risk of electrical shock. Rubber soled, non-slip shoes can help prevent slip­ping and electric shock, especially on wet sur­faces.
Follow operating instructions to reduce the risk of injury from electrical shock and other causes.
1. Make sure all equipment is properly set up.
2. Place the camera head into the reel’s guide hoop and turn the CCU’s power on. You should see the words “Count
Plus
” and a version number on the monitor screen. Leave the camera head in the guide hoop until this start-up screen disappears (approx. 5 sec.). If you do not see an image on the monitor, check to
make sure its power is turned ON and it is set to the correct source (see CCU manual).
In very cold weather, the camera may take a few moments to warm up when first turned ON. This is
especially true if the camera has been stored in a cold environment for several hours. When you turn ON the system, you may notice a “noisy” picture for a few mo­ments. This is natural while the camera warms up.
The camera head can get HOT! When fin­ished with your inspection or if taking a prolonged break in the middle of the inspection, turn OFF the system.
If the camera sits in a pipe, or any enclosed environ­ment, heat will build up. This may lead to the camera head overheating which will cause fuzzy lines to appear on the monitor. In the event this happens, turn off the system, remove the camera from the pipe (or enclosed environ­ment) and let the camera head cool for 10 to 15 minutes. Running water into the line will also help cool the camera head. Always use the minimum illumination required to maximize picture quality and to avoid excessive heat build-up.
Ask customers what is in the line or what the line is used for prior to putting the camera into the line.
Avoid lines containing harsh solvents, chemicals, an elec­trical charge or excessive heat.
Performing A Pipe Inspection
Inspecting a pipe is done by pushing the camera into the pipeline gradually while observing the monitor.
1. When pushing, the end of your stroke should be as close to the entry as possible. Standing too far back (with an excess of cable between your hands and the entry) may cause the cable to fold on itself outside the entry and damage the cable
(Figure 27)
.
Figure 27 – Improper Cable Push
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Figure 28 – Proper Cable Push
2. Folding the pushrod on the sharp edge of an entry can cause it to snap. Caution must be used to avoid bending the pushrod on sharp corners. This can cause pushrod failure. If the camera just does not seem to want to go any farther, do not force the camera. Try another entry-point if one is available. Or, try running water down the line.
NOTE! Hands should be close to the line opening.
DO NOT catch the cable on the edge of an entry and continue to push.
The camera can almost always be pushed farther when grip-style rubber gloves are worn. It is much eas-
ier to get a grip on dirty pushrod, and the gloves also keep sludge off the hands.
Run water down the pipe undergoing inspection if possible. This will keep the system much cleaner and
allow you to push noticeably farther with less friction. This will also help you locate the bottom of the pipe. This can be accomplished by feeding a hose with a small amount of flow into the entry or occasionally flushing a toi­let that drains to the pipe. If the water is preventing you from seeing an area of importance, temporarily turn it off.
When inspecting a pipe, it is usually necessary to give a little extra push in the bends. Back the camera head
approximately 8” from the bend, if necessary and give it a quick push, “popping” the camera through a turn, using the least amount of force required. Be as gentle as possible. Do not hammer or snap the camera head through corners. The best way to inspect a section of pipe in some situa­tions is to push the camera through quickly and draw the camera back home slowly and evenly. It is easier to control the camera when pulling than when pushing.
Make sure the sapphire window is clean prior to entry. Some users claim that a slight film of detergent on
the lens minimizes the possibility of grease sticking to the port. If necessary, take advantage of any standing water in the pipe to wash the front of the camera by jiggling it in the water.
Take advantage of the lighting to keep track of where the camera is headed. If the particular pipe you are in-
specting is easier to evaluate with other than the maximum lighting, periodically maximize the lighting (using the dim­mer knob) to get a look at what lies ahead. Be aware of any obstructions, such as a crushed section of pipe or ex­cessive hard build-up that may prevent retrieval of the camera.
When you place the camera head into the pipe, re­member, as the materials of pipe vary, it will be nec­essary to adjust the lighting settings to maximize picture quality. For example, white PVC pipe requires
less lighting than black ABS. As experience is gained with the system, operators will learn that slight adjustments in these settings can highlight problems within a pipe. Always use the minimum illumination required to pre­vent excessive heat build-up and to maximize picture quality.
Adjustment of the contrast and brightness settings on the monitor, as well as the light dimmer after the camera is within the pipe, can greatly increase picture quality. This is particularly important when your cus-
tomer is supervising and when making recordings.
Do not clear obstructions with the camera head. This may cause premature failure to your cam­era head. The SeeSnake is a diagnostic tool that identifies problems. Other tools should be used to make effective repairs. It should never be used to clear obstructions.
See Figure 29.
Figure 29 – Improper Use of Camera to Clear
Obstruction
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If AC power for the monitor is not available, you can operate the system using a voltage converter that plugs into your vehicle's cigarette lighter.
The system can travel through multiple 45 and 90 de­gree bends and wyes. Do not, however, try to force it through a P-trap or Tee if there is a large amount of resistance.
If you are planning to use locating equipment with your camera, use only SeeSnake
®
transmitters. The
SeeSnake®built-in Sonde is specifically designed for years of service and does not interfere with the camera's ability to travel bends. Taping a non-SeeSnake®trans­mitter to the pushrod will interfere with the camera's abil­ity to negotiate bends.
Do not attempt to remove or store pushrod on the reel solely by turning the reel itself. Release the brake
enough so that you can manually push or pull cable from the reel and wind or unwind it. If for some unusual reason the drum should not turn, do not try to pull the pushrod out of the reel. This will force the cable to collapse down around the hub causing unnecessary stress on the cable.
Be careful in Tee-entries not to fold the camera back on itself. This could cause the camera to stick.
Using the Count
Plus
With the SeeSnake connected and powered ON, use the Distance Key and the Time Key to set the dis­play with the information you prefer.
a) The Time Key will toggle the display between Date,
Date and Time, Time or No Date and Time dis­played. Press the key once for each step through the choices.
b) The Distance Key will toggle the display of distance
on the screen between ON and OFF.
c) The distance counter will show the distance in the
units set in the Tools /Units menu.
Figure 30 – Display Screen With Slide Text, Time and
Distance Shown (Distance Measured From System Zero-Point)
System Zero-Point and Local Zero Point
The counter, as shown in
Figure 30
, starts from zero when the system is powered ON. This is called the sys­tem zero-point. You can change the physical point the system measures from by powering the system OFF, running the cable in or out to the desired zero point and powering ON from that point. The counter resets to zero when the system is powered ON again.
Resetting the System Zero-Point: You can also reset this system zero point at anytime with a long press (> 3 seconds) on the Zero Key. It is good practice to do this, for example, at the entrance to a pipe.
Setting a Local Zero-Point: In addition, while it is op­erating, the Count
Plus
can be made to also start count­ing from any custom “local zero-point” you select with a second counter.
1. To begin a separate distance count from a selected point, such as a junction within a pipeline, press the Zero/Select Key briefly. The distance display will re­set to [0.0]. The square brackets indicate that you are measuring from a local zero-point rather than the system zero-point.
a) Pressing the Zero Key will now toggle the dis-
play between the default count and the new [0.0] point.
b) Once you start measuring cable feed from a local
zero-point, do not press the Zero Key again until you have completed the measurement you are working on, as pressing it will reset the custom zero-point again and lose the measurement you have been taking.
Figure 31 – Measuring From A Local Zero-Point
c) As a precaution you may want to write down the
system measurement’s initial value just before setting a new zero point. (This will enable you to compute the distance manually using the sys­tem count, if you reset the local zero-point acci­dentally).
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2. The SeeSnake will continue to count the distance the cable is extended and display the current total (if the display of distance is toggled on) from the system zero-point or from the current local zero-point, if one has been set.
Getting Consistent Measurements
Make sure all the cable is in the reel before powering up the system. Wait for the initialization screen to disappear before moving the camera head from the guide hoop. This takes about 10 seconds.
Avoid moving the reel once you have started your mea­surements.
Make sure the cable length, cable diameter and drum­size settings are correct for your system.
If the system is shut down or loses power for more than 10-20 seconds the SeeSnake may re-zero its sys­tem zero point of reference, and any local zero-point count will be lost.
When spooling the cable into the drum, maintain a uni­form friction or drag on the cable to ensure it does not bunch up in the drum.
Accuracy: In general use, the SeeSnake reported dis­tance will be accurate to within 3 feet (1 meter). This ac­curacy depends on cable tension, correct reel settings and other factors.
For greatest accuracy:
1. Make sure the camera head is in or nearly in the guide hoop when powering up. This ensures the dis­tance computing is done from a full reel.
2. For measurements starting from somewhere other than the reel, such as the head of a drain line, reset the “system zero” point with a long press (> 3 sec­onds) on the Zero Key, or use the “local zero” option (by pressing the Zero/Select key) briefly, rather than powering up with a significant length of cable al­ready run out.
A “dead battery” icon will appear at start-up if the CountPlus’ battery has died.
A “+” sign will appear after the distance measurement on-screen if the measured distance exceeds the se­lected cable length chosen in set-up.
Locating the Sonde
The SeeSnake has a built-in Sonde which when turned on transmits a locatable 512 Hz signal.
Using a SeeSnake camera control unit (CCU), you will also be able to activate the Sonde, located just behind the
camera head, from the CCU. Controlling the Sonde from the CCU is described in the Operator’s Manual for the CCU and depends on the model being used.
When the Sonde is turned ON, a locator such as the RIDGID SR-20, SR-60, Scout or NaviTrack II set to 512 Hz will be able to detect it. The most workable approach to tracking the Sonde is to run the pushrod into the pipe about five or ten feet (1.5 to 3 meters) and use the loca­tor to find the Sonde’s position. If desired, you can then ex­tend the pushrod a similar distance further down-pipe and locate the Sonde again starting from the previous lo­cated position.
To locate the Sonde, turn the locator ON and set it to 512 Hz Sonde mode. Scan in the direction of the Sonde’s probable location until the locator detects the Sonde. Once you have detected the Sonde, use the locator indi­cations to zero in on its location precisely. For detailed in­structions on Sonde locating, consult the Operator’s Manual for the locator model you are using.
Figure 32 – Locating The Sonde
Some faint background striations may appear on the CCU monitor when the built-in 512 Hz trans­mitter is turned ON. This is normal.
Retrieving the Camera
Once the inspection has been completed, pull the pushrod back with slow, steady force. Continue running water down the line if possible to help clean the pushrod. A towel can be used to wipe off the pushrod as it is withdrawn.
Pay attention to the force required to withdraw the push­rod. The pushrod and camera may get hung up while being retrieved and may need to be manipulated as done during insertion. Do not force the pushrod or exert ex­cessive force. This could damage the camera or pushrod. When pulling the pushrod, keep clear of any sharp edges and do not pull at sharp angles to the inlet to prevent dam­age to the pushrod jacket.
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As the pushrod is withdrawn from the inlet, feed it back into the drum.
Figure 33 – Avoid Pulling At Sharp Angles
Maintenance Instructions
Cleaning Instructions
WARNING
Make sure that the system cable is disconnected from the CCU prior to cleaning to reduce the risk of electrical shock.
NOTE! Never use solvents to clean any part of the
system.
Use a soft nylon brush, mild detergent and rags and sponges to clean camera, spring assembly and cables.
When cleaning the camera, do not use scraping tools as they may permanently scratch these areas. NEVER USE SOLVENTS to clean any part of the system, as they can cause cracking of the LED ring, which could affect wa­terproofing.
Stretch the spring and stir in warm water to flush grime from the spring assembly.
To thoroughly clear the reel and drum, stand the reel upright and fill the bottom of the drum with lukewarm water and a mild detergent. Spin the drum to loosen the grime. Remove the water, pull out the cable and run a rag over the cable as you feed it back into the drum.
Never fill the drum while the unit is tipped on its back. Water can enter the hub and damage the slip rings.
Camera Maintenance
Camera Head
The camera head requires little maintenance, other than keeping the LED ring and sapphire window clean. Use a soft nylon brush, mild detergent and rags.
Scratches on the LED ring will have a minimal effect on the performance of the lighting. DO NOT sand the LED
ring to remove scratches, as it is part of the watertight housing.
Spring Assembly
The spring assembly is the area where foreign matter is most likely to accumulate. Within the spring is the splice between the pushrod and a connector. Should sharp ob­jects or harsh chemicals be allowed to remain in this area for long periods, they may wear on these components. Stretch the spring end-to-end as far as the internal safety cables allow to check this area.
Removing Camera Head Before removing the camera head for the first time, be sure to read the following instructions. Bending or
twisting the camera head connectors will lead to pre­mature failure and is not covered by warranty. Do not bend or twist connectors! Twist only the locking sleeves.
If you need additional assistance, please call Ridge Tool Technical Service (800-519-3456) before pro­ceeding.
The system has been designed so that the camera head can be removed for troubleshooting. To remove the camera head, the following procedure must be followed:
1. Pay out enough cable to place the camera and spring assembly on a work bench or other convenient work area. Set the brake to prevent the reel from spin­ning.
2. Locate the spring wrench that was provided with the system and engage the cut end of the spring (di­rectly behind the camera head) with the wrench. The hand that is holding the wrench should remain still while turning the camera off the spring with the other hand.
Figure 34 – Turning Camera Head Off The Spring With
Spring Wrench
The camera should now be hanging by its locking sleeve and safety cable.
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Figure 35 – Camera Head Separated From Spring
Assembly
3. Grasp the ribbed portion of the locking sleeve with one hand and the camera with the other. Rotate the ribbed portion of the sleeve (counter-clockwise when camera is viewed from the rear) to unscrew it from the camera housing threads while holding the camera head still with the other hand. If the locking sleeve is difficult to turn, get it started with a pair of pliers whose jaws have been wrapped in electrical tape to prevent scarring the locking sleeve. Do not crush or deform the locking sleeve by exerting excessive pressure.
Twist only the locking sleeve, not the
camera.
Figure 36 – Removing Camera Head From Locking
Sleeve
Be sure not to let the safety cables twist more than one rotation. The design minimizes the chance of this happening; however, it may be necessary to hold the safety cables when you turn the locking sleeve, to ensure you aren't turning the safety cables.
Figure 37 – Separating Locking Sleeve From Camera
Head
Figure 38 – Unplugging The Camera Head
4. When the locking sleeve is completely unscrewed from the camera housing female threads, the con­nector should automatically disengage from the cam­era. If this does not occur, grab the locking sleeve and connector in one hand, the camera head in the other, and pull them straight out of the back of the camera. DO NOT twist the connectors! Be sure to separate connectors by pulling straight.
Re-Installing Camera Head
Lay out enough cable to lay the spring assembly on a convenient work area and set the brake.
1. Plug the connector and locking sleeve into the cam­era head, making sure that the guide pins/sockets are aligned. Be sure to fully seat the connectors without any twisting.
2. Once the connectors are fully seated, grasp the cam­era head with one hand and turn the ribbed portion of the locking sleeve to screw it into the back of the cam­era. Be sure not to let the safety cables twist more than one rotation. The design minimizes the chance of this happening; however, it may be necessary to hold the safety cables in such a manner that when you turn the locking sleeve, you aren't turning the safety cables.
3. Once the locking sleeve is tight into the back of the camera and the safety cables are parallel to each other, install the spring assembly onto the threads on the camera housing exterior. To do this, turn the camera head one rotation in the counter clockwise di­rection until the threads properly align, and then rotate the camera head clockwise onto the spring assembly. This method will help keep the safety cables from twisting inside the spring. Be sure to use only your hands (i.e. no tools) when screwing the camera onto the spring.
The camera head will be properly mounted when the end of the spring is snug between the camera and the thread (not so far that it begins to raise off the threads) and you cannot manually unscrew the camera.
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Push Cable, Reel/Frame
The pushrod and reel/frame require almost no mainte­nance. (Of course, a clean system will last longer and be more impressive to your customers). It is important, however, to keep the pushrod clean to spot any ex­cessive cuts or abrasions, while making it much easier to grasp and push.
Whenever you are retrieving pushrod into the reel, cut down on cable grime by running the cable through a rag in the last hand that touches the cable as it enters the reel.
1. Visually inspect the cable for cuts and abrasions as you feed it back into the drum. If the outer jacket is cut or abraded through, the cable may need to be re­placed or repaired (re-terminated).
2. In most cases it’s best to service a damaged cable as soon as possible, but there may be some excep­tions (when a cable is old and worn or when a re-ter­mination repair would remove too much cable, for example). Call the Ridge Tool Technical Services Department to discuss your situation and develop an appropriate plan of action.
A damaged cable may allow water to migrate along the inside. When the cable is re-terminated, the entire
wet portion of cable must be cut off to allow for a proper termination onto a dry section of cable. Although the sys­tem may remain operable for a long period of time with a damaged (wet) cable, continued use may result in significantly more cable being cut off when a repair is fi­nally needed.
Changing the Count
Plus
Battery
The SeeSnake Count
Plus
has its own 3-volt CR2450 battery, which is exposed in a clip holder when the Count
Plus
is opened by removing the four screws holding the container to the cover and lowering the container. This battery should have a working life of several years.
To change the battery:
1. Disconnect the SeeSnake System Cable from the CCU.
2. Remove four screws which attach the body of the Count
Plus
container to the top of the Count
Plus
.
Figure 39 – Removing The Count
Plus
3. As you lower the Count
Plus
container, you will see a silver battery-clip containing a disk-shaped battery on the left-side back of the circuit board.
Figure 40 – Count
Plus
Battery
4. Slip the battery out of the clip taking care to note the polarity and replace with an identical 3V CR2450 with the plus (+) side facing the same way the original one was.
5. Carefully realign the container with the top, making sure the gasket is correctly aligned and re-seat the four screws. Tighten the screws until each one is hand-tight. Be sure you have not pinched any wires or the gasket in installing the container.
6. Test the Count
Plus
by plugging the reel into the cam­era control unit. When the camera view appears it should have the date/time and distance display over­laid on the camera image.
Camera Control Unit
The CCU requires a little more care. The same is true for any monitor in the field. Unlike the rest of the system, the CCU’s are not waterproof. Clean them with a damp cloth
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and ensure foreign matter does not get into any cooling vents. Always avoid dropping or shocking these compo­nents. See your CCU manual for complete instructions.
Locating Faulty Components
If you have a known working camera head, it can be used as a test device to isolate a faulty component in the system. It can be plugged directly into the CCU system connector to test the CCU. It can be plugged into the hub end of the System Cable or into the push-rod connector inside the drum in order to test each link in the series.
Try to isolate the fault to one of the major components:
• camera head
• reel/frame
• systems cable
• CCU
Contact Ridge Tool Technical Services Department at 800-519-3456 for assistance. We will establish a plan of action to get your system back on line.
For additional troubleshooting suggestions, please
see
the Troubleshooting Chart on page 20
.
The system is designed to let you troubleshoot faulty components at the job site. In the unlikely event that you encounter problems with your system, you may still be able to finish the job. If you isolate the problem to the hub, you can disconnect the pushrod at the dry-end, remove all the cable from the drum and pay out all the cable in a con­venient location. Disconnect the system cable at the back side of the hub and connect the dry-end pushrod connector to the system cable connector. Although this may be inconvenient, it will allow you to finish the job.
Accessories
WARNING
The following accessories have been designed to function with the SeeSnake System. Other acces­sories suitable for use with other equipment may become hazardous when used with the SeeSnake System. To reduce the risk of serious injury, only use accessories specifically designed and recom­mended for use with the SeeSnake System, such as those listed below.
Catalog # Description
Various RIDGID®SeekTech®or NaviTrack
®
Locators
Various RIDGID SeekTech®or NaviTrack
®
Transmitters
Various RIDGID SeeSnake®Camera Control Units Various Pipe Guides
Transport and Storage
Do not expose to heavy shocks or impacts during trans­port. Store in environments within temperature range of
-4°F to 158°F (-20°C to. 70°C).
Disposal
Parts of the SeeSnake System contain valuable mate­rials and can be recycled. There are companies that spe­cialize in recycling that may be found locally. Dispose of the components in compliance with all applicable regu­lations. Contact your local waste management authority for more information.
Do not dispose of electrical equipment with household waste!
According to the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implemen-
tation into national legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.
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SeeSnake®Standard and Mini Pipe Inspection Systems
Camera video image not seen.
Count accuracy seems unreliable.
Low Battery warning appears.
The symbol “+” appears after the on-screen dis­tance measurement.
No power to SeeSnake CCU connector.
Connections faulty.
Video Source incorrect.
Settings incorrect for reel or cable being used.
Counting from a zero point other than the one in­tended.
Battery dead or near-dead.
Physical cable measurement has exceeded the cable parameter in settings.
Check power is correctly plugged in. Check switch on SeeSnake CCU. Check alignment and pins of connection to CCU
or DVR unit from SeeSnake. Check orientation, seating, and pin condition in the
SeeSnake connection. Check CCU Video Source setting. See CCU
manual.
Verify the settings are correct for the SeeSnake cable length, cable diameter and reel type you are using.
Confirm you are measuring from the intended zero­point.
Replace 3-volt battery in the Count
Plus
(CR2450).
Verify the actual length of your installed cable; re-set the reel and cable settings for the correct reel type and actual cable length and diameter as described on
page 14
or in your Count
Plus
manual.
PROBLEM PROBABLE FAULT LOCATION SOLUTION
Chart 1 Troubleshooting
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