RIDGID 122XL User Manual
Copper Cutting
and Prep Machine
OPERATOR’S
MANUAL
• Français – 11
• Castellano – pág. 23
122XL
WARNING!
Read this Operator’s Manual
carefully before using this
tool. Failure to understand
and follow the contents of this
manual may result in electrical shock, fire and/or serious
personal injury.
122XL Copper Cutting and Prep Machine
Ridge Tool Company
ii
Table of Contents
Recording Form for Machine Serial Number..............................................................................................................1
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety..........................................................................................................................................................2
Personal Safety...........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information
Machine Safety...........................................................................................................................................................3
Description, Specifications and Standard Equipment
Description..................................................................................................................................................................3
Specifications..............................................................................................................................................................4
Standard Equipment...................................................................................................................................................4
Accessories.................................................................................................................................................................4
Machine Assembly
Fitting Brushes and Holder .........................................................................................................................................4
Mounting on 1206 Stand.............................................................................................................................................5
Machine Inspection.......................................................................................................................................................5
Machine and Work Area Set-Up...................................................................................................................................5
Operating Instructions
Cutting Tube ...............................................................................................................................................................6
Cleaning/Deburring O.D. of Tube ...............................................................................................................................7
Reaming I.D. of Tube..................................................................................................................................................8
Cleaning Inside of Fittings...........................................................................................................................................8
Accessories
Accessories.................................................................................................................................................................8
Replacement Cutter Wheels/Cleaning Brush .............................................................................................................8
Pipe Stands.................................................................................................................................................................8
Maintenance Instructions
Lubrication ..................................................................................................................................................................9
Rollers.........................................................................................................................................................................9
Cutter Wheel Replacement.........................................................................................................................................9
Brush Replacement ....................................................................................................................................................9
Reamer Blade Replacement.......................................................................................................................................9
Outside Deburring Disk...............................................................................................................................................9
Motor.........................................................................................................................................................................10
Machine Storage..........................................................................................................................................................10
Service and Repair......................................................................................................................................................10
Wiring Diagram............................................................................................................................................................10
Lifetime Warranty .........................................................................................................................................Back Cover
122XL Copper Cutting and Prep Machine
Record Serial Number below and retain product serial number which is located on nameplate.
Serial
No.
122XL Copper Cutting
and Prep Machine
122XL Copper Cutting and Prep Machine
plug from an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords increase the
risk of electrical shock.
• When operating a tool outside, use an outdoor
extension cord marked “W-A” or “W”. These cords
are rated for outdoor use and reduce the risk of electrical shock.
• Use only three-wire extension cords which have
three-prong grounding plugs and three-pole receptacles which accept the tool’s plug. Use of other
extension cords will not ground the tool and increase
the risk of electrical shock.
• Use proper extension cords. (See chart.) Insufficient conductor size will cause excessive voltage drop
and loss of power.
• Keep all electric connections dry and off the
ground. Do not touch plugs or tool with wet hands.
Reduces the risk of electrical shock.
Personal Safety
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medications. A moment of inat-
tention while operating power tools may result in serious personal injury.
• Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
• Avoid accidental starting. Be sure switch is OFF
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch ON
invites accidents.
• Remove adjusting keys or switches before turning
the tool ON. A wrench or a key that is left attached to
a rotating part of the tool may result in personal injury.
• Do not overreach. Keep proper footing and bal-
ance at all times. Proper footing and balance enables
better control of the tool in unexpected situations.
Ridge Tool Company
2
General Safety Information
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below may
result in electric shock, fire, and/or serious
personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
• Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases or dust. Tools create sparks which
may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while
operating a tool. Distractions can cause you to lose
control.
• Guard or barricade the area when workpiece
extends beyond machine. A guard or barricade that
provides a minimum of three (3) feet clearance around
the workpiece will reduce the risk of entanglement.
Electrical Safety
• Grounded tools must be plugged into an outlet,
properly installed and grounded in accordance
with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do
not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. If the tool should elec-
trically malfunction or break down, grounding provides a low resistance path to carry electricity away
from the user.
• Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators. There
is an increased risk of electrical shock if your body is
grounded.
• Don’t expose electrical tools to rain or wet condi-
tions. Water entering a tool will increase the risk of
electrical shock.
• Do not abuse cord. Never use the cord to pull the
Grounding prong
Cover of
grounded
outlet box
Grounding prong
Minimum Wire Gauge for Extension Cord
Nameplate
Amps
Total Length (in feet)
0 – 25 26 – 50 51 – 100
0 – 6 18 AWG 16 AWG 16 AWG
6 – 10 18 AWG 16 AWG 14 AWG
10 – 12 16 AWG 16 AWG 14 AWG
12 – 16 14 AWG 12 AWG
NOT RECOMMENDED
Ridge Tool Company
3
• Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
Tool Use and Care
• Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the same rate for which it is designed.
• Do not use tool if switch does not turn it ON or
OFF. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
• Disconnect the plug from the power source before
making any adjustments, changing accessories,
or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool accidentally.
• Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
• Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cutting
edges are less likely to bind and are easier to control.
• Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool's operation. If damaged,
have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
• Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool may become hazardous
when used on another tool.
• Keep handles dry and clean; free from oil and
grease. Allows for better control of the tool.
Service
• Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified repair personnel could result in injury.
• When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
Section of this manual. Use of unauthorized parts or
failure to follow maintenance instructions may create a
risk of electrical shock or injury.
Specific Safety Information
WARNING
Read this operator’s manual carefully before using
the 122XL Copper Cutting and Prep Machine. Failure
to understand and follow the contents of this man-
ual may result in electrical shock, fire and/or serious
personal injury.
Call the Ridge Tool Company, Technical Service Department at (800) 519-3456 if you have any questions.
Machine Safety
• Only use the No. 122XL Cutting and Prep Machine
to cut, clean and debur 1/2″ through 4″ copper or
stainless tubing. Other uses or modifying this
machine for other applications may increase the risk of
injury.
• Do not wear gloves or loose clothing. Keep sleeves
and jackets buttoned. Clothing can be caught in
rotating rollers or tools.
• Never operate machine if guard is damaged. Hand
or fingers could be cut by rotating reamer.
• Keep electrical cord away from reamer and wire
brushes. Prevents damage to the cord which can
result in electrical shock and serious injury.
• Set up machine on the Model 1206 Stand or a flat,
level bench. Failure to place machine on a stable
stand or bench may result in tipping and serious injury.
• Keep fingers and hands away from the reamer
and wire brushes. Reduces the risk of entanglement
or being cut.
• Properly support long lengths of tubing with pipe
supports. Prevents injury from falling tubing and
equipment tip-over.
• Do not reach inside the tubing. Keep hands away
from ends of the tubing. Prevents being cut on burrs
or sharp edges.
• Do not cut visibly bent tubing or tubing with fit-
tings attached. Prevents excessive vibration and losing control of the tubing.
• Do not use with motor cover removed. Exposure to
electrical components can result in electrical shock and
serious injury.
Description, Specifications and
Standard Equipment
Description
The RIDGID Model 122XL Copper Cutting and Prep
Machine cuts, cleans and deburs 1/2″ through 4″ copper
tubing and fittings (Types K, L and M). Cutting is performed by turning the tubing with motor-driven rollers
while a cutter wheel is manually actuated by a rack and
pinion. The reamer removes burrs from the inside of the
122XL Copper Cutting and Prep Machine
Ridge Tool Company
4
tubing. The brush cleans the external surface in preparation for joining. Deburring disk cleans burrs from the outside surface of the tubing.
Model 122XL Copper Cutting And Prep Machine can
also clean the inside of fittings using individually sized
brushes that are attached to motor-driven quick change
adapter. It can also be used to cut and debur
1
/2″ through
4″ stainless steel tubing with a maximum wall thickness of .065″.
Specifications
Capacity ........................1/2″ – 4″ Diameter
Copper Tube & Fittings
(Types K, L, and M)
(Stainless Steel Tube 0.065″
Maximum Wall Thickness)
Maximum
Reamer Capacity...........2″ Diameter Tubing
Motor:
Type............................115V/60Hz Induction
Horsepower.................1/3 HP @ 1750 RPM
Amps...........................6.0
Switch............................Rocker Type
Weight............................72 lbs. (32.7 kg)
Dimensions:
Height..........................16.5″ (42 cm)
Width...........................17.1″ (43 cm)
Depth ..........................17.0″ (38 cm)
Standard Equipment
Accessories
Figure 1 – 122XL Copper Cutting and Prep Machine
Figure 2 – Fitting Brushes/Quick-Change Adapter, and
Mounting Hardware
Machine Assembly
WARNING
To prevent serious injury, proper assembly of the No.
122XL Copper Cutting and Prep Machine is required.
The following procedures should be followed:
Make sure machine is unplugged from
power source before assembling accessories or making
any adjustments.
Fitting Brushes and Holder
(Optional Accessory)
1. Mount the fitting brush holder to No. 122XL Copper
Cutting and Prep Machine by using the two Phillips
head screws provided with the rack (Figure 2). Use
the two pre-drilled holes to fasten the rack to the
side of the housing.
2. Attach the quick change adapter to front roller shaft
extending from the machine housing using the set
122XL Copper Cutting and Prep Machine
Model No. Cat. No. Description
122XL 10973 Copper Cutting and Prep Machine
115V, 60Hz w/Reamer and O.D
Deburring Disk
WARNING
Fitting
Brushes
Adapter
Cat. No. Description
36662 Model 301A Foot Switch – 120V
93717
1
/2″ Fitting Brush (Pkg. of 3)
93722
3
/4″ Fitting Brush (Pkg. of 3)
93727 1″ Fitting Brush (Pkg. of 3)
93732 1
1
/4″ Fitting Brush (Pkg. of 3)
93737 1
1
/2″ Fitting Brush (Pkg. of 3)
93742 2″ Fitting Brush (Pkg. of 3)
12638 2
1
/2″ Fitting Brush (Pkg. of 3)
12643 3″ - 4″ Fitting Brush (Pkg. of 3)
93747 Quick-Change Adapter f/Fitting Brush
93712 Fitting Brush Holder
33551 Cutter Wheel f/Copper and Stainless Steel
10343 Wheel Pin for 33551 Cutter Wheel
42295 Outside Diameter Cleaning Brush
42360 1206 Stand
ON
OFF
Ridge Tool Company
5
screw provided (Figure 2). Use Allen wrench to tighten screw onto the flat on the shaft.
Mounting on No. 1206 Stand
1. Set up the 1206 Stand by opening legs and pushing
down on the tray. Legs should be stiff and the stand
should not wobble.
NOTE! The tristand leg stiffness can be increased or
decreased by the following procedure:
Place stand upside down on a flat surface.
Unlock tray so legs are loose.
Locate the set screw on the tray leg support on
the rear leg.
Loosen the set screw to make the adjustment.
To increase stiffness, move the tray leg support
up towards the base. To decrease stiffness,
move the tray leg down towards the feet.
Tighten the set screw (increasing leg stiffness
increases tray tension).
2. Mount machine on the stand using three (3) 3/8″ 16 x 13/4″ bolts and washers (Figure 3).
Machine Inspection
WARNING
To prevent serious injury, inspect your machine.
The following inspection procedures should be
performed before each use:
1. Make sure the machine is unplugged and the
ON/OFF switch is set to the OFF position.
2. Inspect the cutting edges of the cutter wheel and
reamer blade for wear and/or damage. Inspect the
brush for wear. Replace if necessary.
3. Inspect the power cord and plug for damage. If the
plug has been modified, is missing the grounding
prong or if the cord is damaged, do not use the
machine until the cord has been replaced.
4. Clean dirt and debris from the rollers. Rollers must be
kept clean to insure proper machine performance.
5. Inspect machine for any broken, missing, misaligned
or binding parts as well as any other conditions which
may affect the safe and normal operation of the
machine. If any of these conditions are present, do not
use the machine until any problem has been repaired.
6. Lubricate the machine if necessary according to the
Maintenance Instructions.
7. Use cutter wheels and accessories that are designed
for your machine and meet the needs of your application. The correct parts and accessories allow you to
do the job successfully and safely. Accessories
designed for use with other equipment may be hazardous when used with this copper prep machine.
8. Clean any oil, grease or dirt from all handles and
controls. This reduces the risk of injury due to a tool
or control slipping from your grip.
9. Make sure the guard covering the reamer and external wire brush is not damaged.
Machine and Work Area Set-Up
WARNING
To prevent serious injury, proper set-up of the
machine and work area is required. The following
procedures should be followed to set-up the machine:
1. Check that the work area has the following:
• Adequate lighting.
• No flammable liquids, vapors or dust that may ignite.
• Grounded electrical outlet.
• Clear path to the electrical outlet that does not
contain any sources of heat or oil, sharp edges or
moving parts that may damage electrical cord.
• Dry place for machine and operator. Do not use
the machine while standing in water.
2. Clean up the work area prior to setting up any equipment. Move tools and debris to prevent slips and
falls.
3. Make sure motor ON/OFF switch is in the OFF position.
4. If not mounted to a 1206 Stand, place machine on a
flat, level bench.
Failure to place the machine on a stable
stand or bench may result in tipping and serious injury.
5. If workpiece extends more than four (4) feet beyond
the machine, use one or more pipe stands to prevent
the tube falling.
122XL Copper Cutting and Prep Machine
WARNING
Cutting Tube
1. Mark the tubing at the desired length. For operator
convenience, a scale is provided on the machine.
Check that the tubing is not visibly bent.
Cutting tubing that is bent will result in exces-
sive vibration. Use hand cutter.
2. Raise cutter handle of the machine to its maximum
height to provide clearance for the tubing (Figure 3).
3. Place the tubing on the rollers so that the cutting
mark is located under the cutter wheel. If cutting a
length of tubing that extends more than four (4) feet
beyond the machine, use pipe supports under the
workpiece. Two (2) supports should be used when the
tubing exceeds eight (8) feet in length.
Adjust the pipe stands so that the tubing is
level. Make sure the stands are positioned so they are
aligned with the rollers and the tubing is not at an angle.
Failure to properly set up the pipe stands may result on
the tubing falling or a poor quality cut.
4. Assume the correct operating position in order to
maintain proper balance and control of the unit
(Figure 3).
• Stand facing the cutter handle and drive rolls.
• Be sure you have convenient access to the
ON/OFF switch.
• Keep hands and fingers away from reamer and
wire brushes.
Figure 3 – Proper Operating Position and Machine Set-Up
5. Adjust height of cutter wheel assembly to a convenient position. Align the cutter wheel with the mark on
the tubing.
Ridge Tool Company
6
6. If the workpiece extends beyond the 122XL, set-up
guards or barricades to create a minimum of three (3)
feet of clearance around the machine and workpiece.
This “safety zone” prevents others from accidentally
contacting the machine or workpiece and either causing the equipment to tip or become entangled in the
rotating parts.
7. Plug the machine into the electrical outlet, making
sure to position the power cord along the clear path
selected earlier. Use an extension cord in good condition.
Make sure the electrical cord is clear of
the reamer and wire brushes.
To avoid electrical shock and electrical
fires, never use an extension cord that is damaged or
does not meet the following requirements:
• The cord has a three-prong plug similar to one
shown in Electrical Safety section.
• The cord is rated as “W” or “W-A” if being used
outdoors.
• The cord has sufficient wire thickness (16 AWG
below 50′). If the wire thickness is too small, the
cord may overheat, melting the cord’s insulation or
causing nearby objects to ignite.
To reduce risk of electrical shock, keep all
electrical connections dry and off the ground. Do not
touch plug with wet hands.
NOTE! For ease of use, the ON/OFF operation of this
machine can be controlled by using the No.
301A Foot Switch. (No. 301A Foot Switch is
an optional accessory.)
Operating Instructions
WARNING
Do not wear gloves or loose clothing when operating machine. Keep sleeves and jackets buttoned. Always wear eye protection to protect eyes
from dirt and other foreign objects.
Keep fingers and hands away from the reamer,
rollers and wire brush tools. Reduces the risk of
entanglement and being cut.
Properly support long lengths of tubing. Do not cut
visibly bent tubing or tubing with fittings attached.
122XL Copper Cutting and Prep Machine
WARNING
WARNING
CAUTION
WARNING
CAUTION
9. Turn the ON/OFF switch to the OFF position.
10. Remove tubing from the machine. Raise the cutter
handle to its maximum height.
Cleaning/Deburring O.D. of Tube
1. Turn the ON/OFF switch to the ON position.
2. Place the end of the tube on the rest plate. Lengths of
tubing longer than four feet should be supported by
pipe stands.
Pipe supports are needed to maintain
control of the workpiece.
3. Press tube gently against the brush and rotate slowly until surface is bright (Figure 6).
Keep hands away from rotating parts.
4. Remove external burrs by rotating tube against deburring cutter (Figure 7). This action also bevels the
end of tube for easier insertion into the fitting.
Figure 6 – Cleaning O.D. of Tube
Figure 7 – Deburring O.D. of Tube
5. Turn ON/OFF switch to the OFF position.
Ridge Tool Company
7
NOTE! To adjust the height of the cutter wheel, push
handle to the right and relocate position pin by
moving handle up or down.
6. Lower the handle until the cutter wheel support rollers
contact the tubing (Figure 4). Turn the ON/OFF switch
to the ON position.
Tubing will rotate. Keep hands away from
ends of tubing that may have burrs or sharp edges.
Figure 4 – Cutter Wheel Support Rollers Contacting
Tubing
7. Apply pressure to the handle slowly and continu-
ously until the tubing is cut. Do not force the cutter
wheel into the workpiece. This will damage and shorten the life of the cutter wheel.
8. Release pressure from the handle but still have the
cutter wheel support rollers maintain contact with
the tubing (Figure 5). The rollers will hold the tubing so
it will not fall to the ground.
Figure 5 – Cutter Wheel Support Rollers Holding Tubing
After Cut
122XL Copper Cutting and Prep Machine
WARNING
CAUTION
WARNING
Ridge Tool Company
8
Reaming I.D. of Tube
NOTE! Maximum capacity of the reamer is 2” diameter
tubing.
1. Turn ON/OFF switch to ON position.
2. Remove burrs on inside of tube by placing tube over
reamer cone and gently applying pressure (Figure 8).
Long lengths of tubing should be supported by pipe
stands.
Keep fingers away from the reamer cone.
Keep hands away from ends of tube that may have
burrs or sharp edges.
3. Turn ON/OFF switch to OFF position.
Figure 8 – Reaming I.D. of Tube
Cleaning Inside of Fittings
NOTE! Fitting brushes are an accessory and sold sep-
arately.
1. Check that brush is the correct size for the fitting
diameter. Install correct size fitting brush if necessary.
NOTE! Use 3″ fitting brush on both 3″ and 4″ diameter
fittings.
Do not use a 4″ fitting brush on this machine.
Will interfere with the tubing during cut-off.
2. Turn ON/OFF switch to ON position.
3. Push fitting over fitting brush (Figure 9). Hold fitting
securely to prevent rotation. For 4″ fitting, rotate to
clean entire inside diameter.
Keep fingers away from brush.
4. Turn ON/OFF switch to OFF position.
Figure 9 – Cleaning Inside of Fittings
Accessories
WARNING
Only the following RIDGID products have been designed
to function with the No. 122XL Copper Cutting And Prep
Machine. Other accessories designed for use with other
tools may become hazardous when used on this machine.
To prevent serious injury, use only the accessories listed
below.
Accessories, Replacement Cutter
Wheels, Cleaning Brushes For No.
122XL Cutting and Prep Machine
Pipe Stands Recommended For Use
with No. 122XL Copper Prep Machine
• VJ98 Cat. No. 56657
• VJ99 Cat. No. 56662
• RJ98 Cat. No. 56667
• RJ99 Cat. No. 56672
122XL Copper Cutting and Prep Machine
CAUTION
WARNING
Cat. No. Description
36662 Model 301A Foot Switch – 120V
93717
1
/2″ Fitting Brush (Pkg. of 3)
93722
3
/4″ Fitting Brush (Pkg. of 3)
93727 1″ Fitting Brush (Pkg. of 3)
93732 1
1
/4″ Fitting Brush (Pkg. of 3)
93737 1
1
/2″ Fitting Brush (Pkg. of 3)
93742 2″ Fitting Brush (Pkg. of 3)
12638 2
1
/2″ Fitting Brush (Pkg. of 3)
12643 3″ - 4″ Fitting Brush (Pkg. of 3)
93747 Quick-Change Adapter f/Fitting Brush
93712 Fitting Brush Holder
33551 Cutter Wheel f/Copper and Stainless Steel
10343 Wheel Pin for 33551 Cutter Wheel
42295 Outside Diameter Cleaning Brush
42360 1206 Stand
Ridge Tool Company
9
Maintenance Instructions
WARNING
Make sure machine is unplugged from power
source before performing maintenance or making any adjustment.
Lubrication
Keep a light coat of oil on the rack and pinion, the cutter
wheel shaft, and the roller shafts.
Rollers
Keep rollers clean and free from dirt and debris.
Cutter Wheel Replacement
Cutter wheel is considered worn when cutting edge becomes ragged or flat.
1. Loosen shoulder bolt and remove hold down wheel
carriage (Figure 10A). Insure that the shoulder bolt
remains inserted in arbor to keep tension spring in
place.
2. Remove cutter wheel screw and replace cutter wheel
(Figure 10B).
3. Reinstall hold down wheel carriage and tighten shoulder bolt.
Figure 10A – Loosen Shoulder Bolt
Figure 10B – Remove Cutter Wheel Screw
O.D. Brush Replacement
Brush is considered worn when its bristles are uneven or
too short to effectively clean the tubing.
1. Hold shaft stationary by gripping flat located near
surface of housing.
2. Remove 1/2″ nut and washer from the shaft and
replace the brush.
3. Reinstall nut and washer and tighten again holding the
shaft stationary.
Reamer Blade Replacement
Replace reamer blades if they are chipped or dull.
1. Remove reamer from its shaft by unscrewing 5/
16
″
set screw with an Allen wrench.
Reamer blades are sharp.
2. Unscrew two cap screws that hold the blade to the
reamer cone. Replace the blade.
3. Reinstall reamer onto the shaft with the
5
/16″ set
screw.
Outside Deburring Disk Replacement
Replace deburring disk when teeth become dull and
no longer removes material.
1. To remove brush, hold shaft stationary by gripping flat
located near the surface of the housing.
2. Remove 1/2″ nut and washer from the shaft.
3. Remove the brush and deburring disk. (Figure 11).
4. With the model number F-4697 (stamped on the
side of the deburring disk) facing towards the machine
housing, slide new deburring disk onto the shaft and
replace the brush.
122XL Copper Cutting and Prep Machine
CAUTION
5. Reinstall nut and washer and tighten by again holding
the shaft stationary. Apply sufficient torque to the
nut to prevent the disk from turning.
Figure 11 – Assembling Deburring Disk
Motor
Motor is equipped with a thermal overload that turns off
the motor in the event it develops excessive heat.
To reset the thermal overload, wait approximately 15
minutes for the motor to cool and remove the bottom
cover. Press the red button located on the end of the
motor opposite the reamer.
To prevent electrical shock, make sure
machine is unplugged from power source before removing cover.
Replace the cover and plug the machine into an electrical outlet. Turn the ON/OFF switch to the ON position.
If motor does not start or the thermal overload continually trips during normal use, the machine should be
taken to an Authorized Service Center.
Ridge Tool Company
10
Machine Storage
Motor-driven equipment must be kept indoors or well covered in rainy weather. Store the machine
in a locked area that is out of reach of children and people
unfamiliar with cutting machines. This machine can cause
serious injury in the hands of untrained users.
Service and Repair
WARNING
Service and repair work on this Copper Cutting and Prep
Machine must be performed by qualified repair personnel.
Machine should be taken to a RIDGID Independent
Authorized Service Center or returned to the factory. All
repairs made by Ridge service facilities are warranted
against defects in material and workmanship.
When servicing this machine, only identical replacement parts should be used. Failure to follow these
instructions may create a risk of electrical shock or
other serious injury.
If you have any questions regarding the service or repair
of this machine, call or write to:
Ridge Tool Company
Technical Service Department
400 Clark Street
Elyria, Ohio 44035-6001
Tel: (800) 519-3456
E-Mail: techservices@ridgid.com
For name and address of your nearest Independent
Authorized Service Center, contact the Ridge Tool
Company at (800) 519-3456 or http://www.ridgid.com
122XL Copper Cutting and Prep Machine
WARNING
Wiring Diagram
115V – 60Hz
100V – 50/60Hz
(220 – 240V/50Hz)
Black (BRN)
Switch
Back View
Green (GRN-YEL)
White (BLU)
Black
White
Green
Chassis
Ground
Motor
WARNING
Loading...