1. Before disassembling or assembling parts of the printer and peripherals, make
sure that the power cord is unplugged.
2. The wall outlet should be near the printer and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers off or
open while the main switch is turned on, keep hands away from electrified or
mechanically driven components.
HEALTH SAFETY CONDITIONS
1. If you get ink in your eyes by accident, try to remove it with eye drops or flush
with water as first aid. If unsuccessful, get medical attention.
2. If you ingest ink by accident, induce vomiting by sticking a finger down your
throat or by giving soapy or strong salty water to drink.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The printer and its peripherals must be installed and maintained by a customer
service representative who has completed the training course on those models.
CAUTION
I
The RAM has a lithium battery which can explode if handled incorrectly.
Replace only with the same type of RAM. Do not recharge or burn this
battery. Used RAM's must be handled in accordance with local regulations.
ATTENTION
I
La carte RAM comporte une pile au lithium qui présente un risque
d'explosion en cas de mauvaise manipulation. Remplacer la pile
uniquement par une carte RAM identique. Ne pas recharger ni brûler cette
pile. Les cartes RAM usagées doivent être éliminées conformément aux
réglementations locales.
1
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Dispose of replaced parts in accordance with local regulations.
2. Used ink and masters should be disposed of in an environmentally safe
manner and in accordance with local regulations.
3. When keeping used lithium batteries (from the main processing units) in order
to dispose of them later, do not store more than 100 batteries (from the main
processing units) per sealed box. Storing larger numbers or not sealing them
apart may lead to chemical reactions and heat build-up.
2
IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the printer and peripherals, make
sure that the power cord is unplugged.
2. The wall outlet should be near the printer and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers off or
open while the main switch is turned on, keep hands away from electrified or
mechanically driven components.
HEALTH SAFETY CONDITIONS
1. If you get ink in your eyes by accident, try to remove it with eye drops or flush
with water as first aid. If unsuccessful, get medical attention.
2. If you ingest ink by accident, induce vomiting by sticking a finger down your
throat or by giving soapy or strong salty water to drink.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The printer and its peripherals must be installed and maintained by a customer
service representative who has completed the training course on those models.
CAUTION
I
The RAM has a lithium battery which can explode if handled incorrectly.
Replace only with the same type of RAM. Do not recharge or burn this
battery. Used RAM's must be handled in accordance with local regulations.
ATTENTION
I
La carte RAM comporte une pile au lithium qui présente un risque
d'explosion en cas de mauvaise manipulation. Remplacer la pile
uniquement par une carte RAM identique. Ne pas recharger ni brûler cette
pile. Les cartes RAM usagées doivent être éliminées conformément aux
réglementations locales.
1
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Dispose of replaced parts in accordance with local regulations.
2. Used ink and masters should be disposed of in an environmentally safe
manner and in accordance with local regulations.
3. When keeping used lithium batteries (from the main processing units) in order
to dispose of them later, do not store more than 100 batteries (from the main
processing units) per sealed box. Storing larger numbers or not sealing them
apart may lead to chemical reactions and heat build-up.
2
1July,1998SPECIFICATIONS
1. OVERALL INFORMATION
1.1 SPECIFICATIONS
Configuration:Desktop
Master Processing:Digital with 400 dpi thermal head
Scanning (Pixel Density):400 dpi CCD
Printing Process:Fully automatic stencil system, with one drum and
pressure cylinder system
Original Type:Sheet/Book
In Platen Mode:Document size:
Maximum 304.8 x 432 mm [12.0" x 17.0"]
Thickness: Less than 30 mm
Weight: Less than 10 kg
Paper Feed Table Capacity:1000 sheets (80 g/m2 / 20 lb)
Paper Delivery Table Capacity:1000 sheets (80 g/m2 / 20 lb)
Power Source:110/120 V, 50/60 Hz:2.7 A
220 - 240 V, 50/60 Hz: 1.5 A
Maximum Power Consumption:110/120 V version: 285 W
220 - 240 V version: 280 W
1-2
1July,1998SPECIFICATIONS
Noise Emission:
(At operation position)
At 60 rpm printing speed:57 dB
At 90 rpm printing speed:60 dB
At 120 rpm printing speed:64 dB
Weight:94 kg [207 lb]
101 kg [222.7 lb] with ADF
Dimensions:
(Width x Depth x Height)
Trays closed: 625 mm x 650 mm x 574 mm
With ADF:
625 mm x 650 mm x 684 mm
Trays open: 1405 mm x 650 mm x 574 mm
With ADF:
1405 mm x 650 mm x 684 mm
Master Type:Thermal master roll type:
420 mm width, 110 m / roll
Yield:
200 masters/roll (at A3 size)
Max run length per master:
2,000 prints
Master Storage Conditions:Temperature:
-10 °C to 40 °C
Overall
Information
Humidity:
10% to 95% RH
Recommended maximum storage period:
One year after production date
* Avoid locations exposed to direct sunlight.
Ink Type1000 ml cartridge type
Available colors:
Black, Red, Blue, Green, Brown
Ink Storage Conditions:Temperature:
-5 °C to 40 °C
(Optimum conditions: 15 °C to 25 °C)
Humidity:
10% to 95% RH
(Optimum conditions: 20% to 70% RH)
Recommended maximum storage period:
One year after production date
* Avoid locations exposed to direct sunlight.
1-3
SPECIFICATIONS1July,1998
Available Options
· A3 Drum
· A4 Drum
· Document Feeder
· Key Counter
· Memory Board (Editing Function)
· PC Controller
· Interface Board (Standard for the U.S.A and
European versions)
1-4
1July,1998GUIDETOCOMPONENTSANDTHEIRFUNCTION
1.2 GUIDE TO COMPONENTS AND THEIR FUNCTION
1.2.1 MACHINE EXTERIOR
Overall
Information
1. Front Door
2. Flip-up Cover
3. Operation Panel
4. Master Feed Unit
5. Paper Feed Tray Down key
6. Paper Feed Side/End
Plates
7. Paper Feed Tray
8. Paper Feed Side/End Plate
Knob
C229V500.WMF
Open for access to the inside of the
machine.
Open to access the Image Density key and
so on.
Operator controls and indicators are
located here.
Open the master feed unit when installing
the master.
Press to lower the paper feed tray.
Use to prevent paper skew.
Set paper on this tray for printing.
Use to move the side/end plates.
1-5
MACHINEINTERIOR1July,1998
1.3 MACHINE INTERIOR
1-6
C229V501.WMF
1July,1998MACHINEINTERIOR
1. Main Switch
2. Paper Alignment Wing
Knobs
3. Paper Alignment Wings
4. Paper Delivery End Plate
5. Paper Delivery End Plate
Knob
6. Paper Delivery Tray
7. Paper Delivery Side Plates
8. Paper Delivery Side Plate
Knobs
9. Master Eject Unit Front
Handle E1
10. Ink Holder
11. Drum Unit Lock Lever B1
Use to turn the power on or off.
Use to lift or lower the paper alignment
wings.
Lift or lower the wings depending on the
paper type you use.
This plate aligns the leading edge of prints.
Use to move the end plate.
Completed prints are delivered here.
These plates align the prints on the paper
delivery tray.
Use to move the side plates.
Use to pull out the master eject unit.
Set the ink cartridge in this holder.
Lower to unlock and pull out the drum unit.
Overall
Information
12. Drum Unit
13. Exposure Glass (Contact
Glass)
14. Platen Cover
15. Trailing Edge Guides
The master is wrapped around this unit.
Position originals here face down for
printing.
Lower this cover over an original before
printing.
Swing out these guides when you use A4,
8
1/2
" x 11" sideways, or B5 lengthwise
paper.
1-7
MACHINEINTERIOR1July,1998
1.3.1 OPERATION PANEL
1. Quality Start key
2. Security key
3. Skip Feed key
4. User Tools key
Press to change the default
settings and conditions to meet
your requirements.
5. Stamp key
6. Make-up key
7. Overlay key
8. Edge Erase key
9. Image Density key
Press to make prints darker or
lighter.
C229V502.WMF
11. Economy Mode key
12. On Line key
13. Job Separator key
14. Combine key
Press to combine originals onto
one print.
15. Class key
Press to select All Class, Auto
Class, Manual Class, or Class
mode.
16. Speed keys
17. Scroll keys
Press to shift the image forward,
backward, right, or left.
10. Tint key
1-8
1July,1998MACHINEINTERIOR
Overall
Information
18. Program key
Press to input or recall user
programs.
19. Number keys
20. Clear/Stop key
While printing, press to stop the
machine.
21. Enter key
Use to enter data in selected
modes.
22. Clear Modes key
Press to clear the previously
entered job settings.
C229V502.WMF
23. Start key
Press to make a master.
24. Auto Cycle key
Use to process the master and
make prints at one stroke.
25. Proof key
Press to make a proof print.
26. Print key
Press to start printing.
1-9
MACHINEINTERIOR1July,1998
1.3.2 INDICATORS
1. Special Feature indicator
This indicator is lit when you
press keys under the flip-up
cover.
2. Monitors
The monitors light up when a
non-standard condition occurs
within the machine.
3. A3/11" x 17" Drum indicator
This indicator is lit when the A3,
11" x 17" drum unit is installed.
4. A4/81/2" x 11" Drum indicator
This indicator is lit when the A4,
81/2" x 11" drum unit is installed.
C229V503.WMF
5. Color Drum indicator
This indicator is lit when the color
drum unit is installed.
6. Counter
Displays the number of prints
entered. While printing, it shows
the number of prints remaining.
7. Panel Display
1-10
1July,1998PRINTINGPROCESSOVERVIEW
1.4 PRINTING PROCESS OVERVIEW
2
3
Overall
Information
1
5
6
4
C229V008.WMF
1. Master Ejecting:Ejects the used master wrapped around the drum
into the master eject box.
2. Scanning:Scans the original image with the CCD through the
mirrors and the lens.
3. Master Feeding:Converts the image signal read by the CCD into
digital signals and sends them to the thermal head to
develop the image on the master. The master then
wraps around the drum.
4. Paper Feeding:Sends paper to the drum section.
5. Printing:Presses the paper fed from the paper feed section
against the drum. This transfers ink to the paper
through the drum screen and the master.
6. Paper Delivering:Peels off the printed paper with the exit pawls and air
knife, and ejects the paper onto the paper delivery
table.
NOTE:
Some parts of the master eject, scanning, and master feeding processes
are carried out at the same time. Paper feeding also starts before the
master feeding process has finished.
1. Clamper Opening Arm Sector
Gear (for the master eject position)
2. Master Pick-up Roller Sector Gear
3. Master Eject Motor
4. Image Shift Motor
5. Pressure Plate Motor
6. Exit Pawl Drive Cam Gear
7. Paper Delivery Unit Drive
Gear/Pulley
8. Main Motor
C229V504.WMF
11
10
9. Pressure Cylinder Drive Gear
(Including the Scissors Gear)
10. Registration Roller Lifting Cam Drive
Gear
11. Registration Motor
12. Paper Feed Motor
13. Paper Table Motor
14. Clamper Motor
15. Drum Guide
16. Master Feed Motor
17. Master Feed Clutch
9
8
1-22
1July,1998DRIVELAYOUT
1.7.2 MAIN DRIVE
18
28
Overall
Information
26
25
27
24
23
19
20
21
22
C229V505.WMF
18. Drum
19. Pressure Cylinder
20. Printing Pressure Cam
21. Exit Pawl Drive Cam Gear
22. Main Motor
23. Printing Pressure Cam Drive Gear
24. Idler Gear/Pulley
25. Pressure Cylinder Drive Gear
(including the Scissors Gear)
26. Primary Gear/Pulley
27. Drum Drive Gear/Pulley
28. Image Shift Gear
1-23
1July,1998SCANNERANDOPTICS
2. DETAILED SECTION DESCRIPTIONS
2.1 SCANNER AND OPTICS
2.1.1 OVERVIEW
[E]
[F]
The exposure lamp, a xenon lamp [A], illuminates the original. The 1st, 2nd, and
3rd mirrors, and a lens [B] reflect the image onto a CCD (Charge Coupled Device)
[C].
The 1st scanner [D] consists of the exposure lamp, a reflector [E], and the 1st
mirror [F].
A DC power supply energizes the exposure lamp to avoid uneven light intensity
when the 1st scanner moves in the sub-scan direction. The entire exposure lamp
surface is frosted to ensure even exposure in the main scan direction.
The reflector reflects light with almost equal intensity, to reduce shadows on pasted
originals.
[A]
[D]
[C]
C229D094.WMF
[B]
Detailed
Descriptions
2-1
SCANNERANDOPTICS1July,1998
2.1.2 SCANNER DRIVE
[H]
Rear
[G]
[C]
[B]
[E]
[D]
[G]
[A]
Front
[E]
[F]
C229D095.WMF
A stepper motor drives the scanner. The scanner drive motor [A] drives the 1st and
2nd scanners [B, C] through the timing belt [D], scanner drive pulley [E], scanner
drive shaft [F], and two scanner wires [G].
- Book mode -
The scanner drive board controls and operates the scanner drive motor. In full size
mode, the 1st scanner speed is 42.33 mm/s during scanning. The 2nd scanner
speed is half that of the 1st scanner.
In reduction or enlargement mode, the scanning speed depends on the
magnification ratio (M: 0.50 to 2.00). The returning speed is always the same, in
both full size and magnification modes. Changing the scanner drive motor speed
changes the image length in the sub-scan direction. Image processing on the MPU
board accomplishes reduction and enlargement in the main scan direction.
SP6-011-1 changes the motor speed and therefore adjusts the magnification ratio
in the sub-scan direction.
- ADF mode -
During scanning, the scanners are always in their home positions (when the
scanner H.P sensor [H] detects the 1st scanner). The ADF motor feeds the original
through the ADF. In reduction/enlargement mode, changing the ADF motor speed
changes the image length in the sub-scan direction. Magnification in the main scan
direction is done on the MPU board, in the same manner as book mode.
SP6-011-2 changes the ADF motor speed and therefore adjusts the magnification
ratio in the sub-scan direction.
2-2
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