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OR-C1
Field Service Manual
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Ricoh OR-C1, D120, D139, D140, D141 Field Service Manual

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Page 1
Model OR-C1
Machine Code:
D120/D121/D122/D139/D140/D141
Field Service Manual
July, 2011
Subject to change
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Safety, Conventions, Trademarks
Safety
Prevention of Physical Injury
1. Before disassembling or assembling parts of the machine and peripherals, make sure that the machine and peripheral power cords are unplugged.
2. The plug should be near the machine and easily accessible.
3. Note that some components of the machine and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.
4.
If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.
5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts blinking red and green ), keep hands away from the mechanical and the electrical components as the machine starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the machine is operating. Be careful to avoid touching those components with your bare hands.
7. To prevent a fire or explosion, keep the machine away from flammable liquids, gases, and aerosols.
Health Safety Conditions
1. Never operate the machine without the ozone filters installed.
2. Always replace the ozone filters with the specified types at the proper intervals.
3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attention.
Observance of Electrical Safety Standards
1. The machine and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models.
Safety and Ecological Notes for Disposal
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame.
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2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical reactions and heat build-up.
• The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer’s instructions.
Handling Toner
• Work carefully when removing paper jams or replacing toner bottles or cartridges to avoid spilling toner on clothing or the hands.
• If toner is inhaled, immediately gargle with large amounts of cold water and move to a well ventilated location. If there are signs of irritation or other problems, seek medical attention.
• If toner gets on the skin, wash immediately with soap and cold running water.
•
If toner gets into the eyes, flush the eyes with cold running water or eye wash. If there are signs of irritation or other problems, seek medical attention.
• If toner is swallowed, drink a large amount of cold water to dilute the ingested toner. If there are signs of any problem, seek medical attention.
• If toner spills on clothing, wash the affected area immediately with soap and cold water. Never use hot water! Hot water can cause toner to set and permanently stain fabric.
• Always store toner and developer supplies such as toner and developer packages, cartridges, and bottles (including used toner and empty bottles and cartridges) out of the reach of children.
• Always store fresh toner supplies or empty bottles or cartridges in a cool, dry location that is not exposed to direct sunlight.
Laser Safety
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
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• Use of controls, or adjustment, or performance of procedures other than those specified in this manual may result in hazardous radiation exposure.
WARNING FOR LASER UNIT
WARNING:
Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams can seriously damage your eyes.
CAUTION MARKING:
Safety Precautions for This Machine
Before moving the mainframe:
• Disconnect all peripheral units (finisher, LCT, etc.) from the mainframe.
• Pull the slide handles out of the mainframe and use them to lift the mainframe.
Conventions and Trademarks
Conventions
Symbol What it means
CT Core Tech Manual
Screw
Connector
E-ring
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Symbol What it means
C-ring
Harness clamp
FFC Flat Film Connector
The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of paper feed.
In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction" relative to the paper feed direction.
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Warnings, Cautions, Notes
In this manual, the following important symbols and notations are used.
• A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in death or serious injury.
• A Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in minor or moderate injury or damage to the machine or other property.
• Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable data and to prevent damage to the machine
• This information provides tips and advice about how to best service the machine.
Trademarks
• Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the United States and /or other countries.
• PostScript® is a registered trademark of Adobe Systems, Incorporated.
• PCL® is a registered trademark of Hewlett-Packard Company.
•
Ethernet® is a registered trademark of Xerox Corporation.
• PowerPC® is a registered trademark of International Business Machines Corporation.
• Other product names used herein are for identification purposes only and may be trademarks of their respective companies. We disclaim any and all rights involved with those marks.
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TABLE OF CONTENTS
Safety, Conventions, Trademarks......................................................................................................................1
Safety...............................................................................................................................................................1
Laser Safety.....................................................................................................................................................2
Safety Precautions for This Machine.............................................................................................................3
Conventions and Trademarks........................................................................................................................3
Warnings, Cautions, Notes...........................................................................................................................5
1. Product Information
Specifications....................................................................................................................................................15
Machine Configuration....................................................................................................................................16
System Configuration and Options............................................................................................................16
Guidance for Those Who are Familiar with Predecessor Products..............................................................19
Overview..........................................................................................................................................................20
Mechanical Components............................................................................................................................20
Paper Path....................................................................................................................................................22
Drive Layout..................................................................................................................................................23
2. Installation
Installation Requirements.................................................................................................................................25
Environment..................................................................................................................................................25
Machine Level..............................................................................................................................................25
Minimum Space Requirements...................................................................................................................25
Power Requirements....................................................................................................................................27
Copier Installation............................................................................................................................................28
Power Sockets for Peripherals.....................................................................................................................28
Accessory Check..........................................................................................................................................28
Installation Procedure..................................................................................................................................30
Transporting the Machine...........................................................................................................................43
Paper Feed Unit PB3120 (D579)...................................................................................................................44
Accessory Check..........................................................................................................................................44
Installation Procedure..................................................................................................................................44
Caster Table Type D (D593)...........................................................................................................................49
Component Check.......................................................................................................................................49
Installation Procedure..................................................................................................................................49
Paper Feed Unit PB3130 (D580)...................................................................................................................52
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Accessory Check..........................................................................................................................................52
Installation Procedure..................................................................................................................................52
LCIT PB3140 (D581).......................................................................................................................................57
Accessory Check..........................................................................................................................................57
Installation Procedure..................................................................................................................................57
ARDF DF3060 (D578)
....................................................................................................................................62
Component Check.......................................................................................................................................62
Installation Procedure..................................................................................................................................63
1 Bin Tray BN3090 (D582)...........................................................................................................................66
Component Check.......................................................................................................................................66
Installation Procedure..................................................................................................................................66
Internal Shift Tray SH3050 (D583)................................................................................................................71
Component Check.......................................................................................................................................71
Installation Procedure..................................................................................................................................71
Bridge Unit BU3050 (D584)..........................................................................................................................74
Component List.............................................................................................................................................74
Installation Procedure..................................................................................................................................74
Finisher SR3090 (D588).................................................................................................................................77
Accessory Check..........................................................................................................................................77
Installation Procedure..................................................................................................................................78
Booklet Finisher SR3100 (D589)...................................................................................................................81
Accessory Check..........................................................................................................................................81
Installation Procedure..................................................................................................................................82
Punch Kit PU3000 (B807)..............................................................................................................................86
Component Check.......................................................................................................................................86
Installation....................................................................................................................................................87
Finisher SR3070 (D585).................................................................................................................................94
Accessory Check..........................................................................................................................................94
Installation Procedure..................................................................................................................................95
Internal Finisher Type 3352 (D586)..............................................................................................................98
Component Check.......................................................................................................................................98
Installation Procedure..................................................................................................................................99
Punch Kit PU3020 (D587)...........................................................................................................................105
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Component Check.....................................................................................................................................105
Installation Procedure................................................................................................................................106
Platen Cover (D597).....................................................................................................................................116
Key Counter Bracket Type H (A674)...........................................................................................................
117
Installation Procedure................................................................................................................................117
Optional Counter Interface Unit Type A (B870).........................................................................................119
Installation Procedure................................................................................................................................119
Heaters...........................................................................................................................................................122
Anti-Condensation Heater (Scanner Unit)..............................................................................................122
Tray Heater (Copier).................................................................................................................................124
Tray Heater (Optional Paper Feed Unit).................................................................................................125
Tray Heater (Optional LCT)......................................................................................................................134
Mechanical Counter......................................................................................................................................139
Accessory Check.......................................................................................................................................139
Installation..................................................................................................................................................139
Copy Data Security Unit Type F (B829)......................................................................................................141
Component Check.....................................................................................................................................141
Installation..................................................................................................................................................141
Hard Disk (D594)..........................................................................................................................................144
Accessory Check.......................................................................................................................................144
Installation..................................................................................................................................................144
File Format Converter Type E (D377)..........................................................................................................149
Accessory Check.......................................................................................................................................149
Installation..................................................................................................................................................149
Browser Unit Type E (D430).........................................................................................................................151
Accessories................................................................................................................................................151
Installation..................................................................................................................................................151
VM Card Type N (D594).............................................................................................................................153
Accessories................................................................................................................................................153
Installation..................................................................................................................................................153
USB2.0/SD Slot Type H (D594).................................................................................................................155
Accessory Check.......................................................................................................................................155
Installation Procedure................................................................................................................................155
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Testing the SD Card/USB Slot.................................................................................................................164
Card Reader Bracket Type C3352 (D593)................................................................................................165
Component Check.....................................................................................................................................165
Installation Procedure................................................................................................................................165
3. Preventive Maintenance
PM Tables.......................................................................................................................................................171
4. Replacement and Adjustment
Beforehand.....................................................................................................................................................173
Special Tools and Lubricants........................................................................................................................174
Special Tools..............................................................................................................................................174
Lubricants...................................................................................................................................................174
General Cautions
..........................................................................................................................................175
PCU (Photoconductor Unit)......................................................................................................................175
Transfer Roller Unit....................................................................................................................................175
Scanner Unit..............................................................................................................................................176
Laser Unit....................................................................................................................................................176
Fusing Unit..................................................................................................................................................176
Paper Feed.................................................................................................................................................176
Others.........................................................................................................................................................176
Exterior Covers...............................................................................................................................................178
Front Door..................................................................................................................................................178
Controller Cover........................................................................................................................................179
Left Cover...................................................................................................................................................179
Upper Left Cover.......................................................................................................................................180
Upper Rear Cover.....................................................................................................................................181
Lower Rear Cover......................................................................................................................................181
Right Rear Cover.......................................................................................................................................181
Upper Right Cover....................................................................................................................................182
Operation Panel........................................................................................................................................183
Paper Exit Cover........................................................................................................................................184
Output Tray................................................................................................................................................185
Scanner Unit...................................................................................................................................................187
Exposure Glass..........................................................................................................................................187
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Original Length Sensors............................................................................................................................187
Scanner Lamp............................................................................................................................................189
Scanner Motor...........................................................................................................................................194
Lens Block Unit...........................................................................................................................................
194
SIO Board..................................................................................................................................................196
Front Scanner Wire...................................................................................................................................196
Rear Scanner Wire....................................................................................................................................203
Touch Panel Position Adjustment..............................................................................................................204
Laser Unit........................................................................................................................................................205
Caution Decal Locations...........................................................................................................................205
Laser Unit....................................................................................................................................................205
Polygon Mirror Motor...............................................................................................................................207
LD Unit........................................................................................................................................................208
Laser Synchronization Detector................................................................................................................208
Photoconductor Unit (PCU)...........................................................................................................................210
PCU Removal.............................................................................................................................................210
Pick-off Pawls.............................................................................................................................................211
OPC Drum..................................................................................................................................................211
Charge Roller, Cleaning Roller ...............................................................................................................213
Cleaning Blade..........................................................................................................................................214
Developer..................................................................................................................................................214
After Replacement of PCU Components..................................................................................................219
Transfer Unit...................................................................................................................................................221
Transfer Roller Unit....................................................................................................................................221
Image Density Sensor...............................................................................................................................221
Fusing/Exit.....................................................................................................................................................223
Fusing Unit..................................................................................................................................................223
Thermistors.................................................................................................................................................223
Thermostats................................................................................................................................................224
Hot Roller and Fusing Lamps....................................................................................................................226
Pressure Roller/Cleaning Roller...............................................................................................................228
Paper Exit Sensor/Paper Overflow Sensor............................................................................................229
Paper Feed.....................................................................................................................................................232
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Paper Feed Unit.........................................................................................................................................232
Separation Roller, Feed Roller.................................................................................................................234
Paper Tray Lift Motors...............................................................................................................................235
Registration Clutch.....................................................................................................................................236
Transport Clutch.........................................................................................................................................236
Paper Feed Clutch.....................................................................................................................................238
Paper Size Sensors
....................................................................................................................................239
Registration Sensor....................................................................................................................................240
Vertical Transport, Paper Overflow, Paper End and Paper Feed Sensor.............................................242
Dust Collection Box...................................................................................................................................244
Duplex Unit.....................................................................................................................................................245
Duplex Unit................................................................................................................................................245
Duplex Entrance Sensor............................................................................................................................247
Duplex Exit Sensor....................................................................................................................................249
Duplex Motor/Bypass Motor .................................................................................................................250
By-pass Tray Unit.......................................................................................................................................252
By-pass Paper Length Sensor ..................................................................................................................253
By-Pass Paper Size Sensor.......................................................................................................................254
By-pass Paper End Sensor........................................................................................................................256
By-pass Feed Roller...................................................................................................................................256
By-pass Tray HP Sensor............................................................................................................................257
PCBs and Other Items....................................................................................................................................258
Controller Board........................................................................................................................................258
NVRAM......................................................................................................................................................260
BCU Board.................................................................................................................................................261
Power Pack................................................................................................................................................263
Main Motor................................................................................................................................................263
SDB.............................................................................................................................................................264
PSU.............................................................................................................................................................265
IPU..............................................................................................................................................................266
HDD............................................................................................................................................................267
Copy Adjustments: Printing/Scanning.........................................................................................................271
Printing........................................................................................................................................................271
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Scanning....................................................................................................................................................275
ADF Image Adjustment.............................................................................................................................277
Touch Screen Calibration.........................................................................................................................278
5. System Maintenance
Service Program Mode.................................................................................................................................281
SP Tables....................................................................................................................................................281
Enabling and Disabling Service Program Mode....................................................................................281
Types of SP Modes....................................................................................................................................281
Remarks......................................................................................................................................................285
Firmware Update
...........................................................................................................................................286
Type of Firmware.......................................................................................................................................286
Before You Begin.......................................................................................................................................287
Updating Firmware ..................................................................................................................................288
Updating the LCDC for the Operation Panel..........................................................................................290
Update Procedure for App2Me Provider...............................................................................................291
Browser Unit Update Procedure..............................................................................................................292
Handling Firmware Update Errors...........................................................................................................294
Installing Another Language.........................................................................................................................296
Reboot/System Setting Reset.......................................................................................................................299
Software Reset...........................................................................................................................................299
System Settings and Copy Setting Reset..................................................................................................299
NVRAM Data Upload/Download..............................................................................................................301
Uploading Content of NVRAM to an SD card.......................................................................................301
Downloading an SD Card to NVRAM....................................................................................................302
Address Book Upload/Download..............................................................................................................303
Information List...........................................................................................................................................303
Download..................................................................................................................................................303
Upload.......................................................................................................................................................304
LED and DIP Switches....................................................................................................................................306
LEDs............................................................................................................................................................306
DIP Switches...............................................................................................................................................306
Using the Debug Log.....................................................................................................................................308
Overview....................................................................................................................................................308
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Switching ON and Setting UP Save Debug Log.....................................................................................308
Retrieving the Debug Log from the HDD.................................................................................................312
Recording Errors Manually.......................................................................................................................313
Debug Log Codes.....................................................................................................................................313
User Tools
.......................................................................................................................................................315
UP Mode Initial Screen: User Tools/Counter Display...........................................................................315
System Settings..........................................................................................................................................315
Copier/Document Server Features..........................................................................................................316
Printer, Facsimile, Scanner Settings.........................................................................................................316
Inquiry........................................................................................................................................................316
Counter.......................................................................................................................................................317
6. Troubleshooting
Service Call Conditions.................................................................................................................................319
Self-Diagnostic Mode...................................................................................................................................320
Self-Diagnostic Mode at Power On.........................................................................................................320
Detailed Self-Diagnostic Mode................................................................................................................322
Skewed Image
...............................................................................................................................................324
Image Problems.............................................................................................................................................325
Skewed, Trapezoid and Parallelogram Images.....................................................................................325
Checking Images with the Trimming Pattern............................................................................................328
Correcting the Images...............................................................................................................................329
Jam Detection.................................................................................................................................................333
Paper Jam Display.....................................................................................................................................333
Jam Codes and Display Codes................................................................................................................333
Electrical Component Defects.......................................................................................................................344
Sensors.......................................................................................................................................................344
Switches.....................................................................................................................................................347
Blown Fuse Conditions..................................................................................................................................348
7. Energy Saving
Energy Save...................................................................................................................................................349
Energy Saver Modes................................................................................................................................349
Energy Save Effectiveness........................................................................................................................350
Paper Save.....................................................................................................................................................352
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Effectiveness of Duplex/Combine Function............................................................................................352
INDEX...........................................................................................................................................................355
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1. Product Information
Specifications
See "Appendices" for the following information:
• General Specifications
• Supported Paper Sizes
• Software Accessories
• Optional Equipment
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Machine Configuration
System Configuration and Options
No. Item Comments
1 Main Machine D120/D121/D122/D139/D140/
D141
2 Platen Cover (D593)
3 ARDF (D578)
4 Paper Feed Unit (D579) Required for item 5
5 Caster Table (D593)
1. Product Information
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No. Item Comments
6 Paper Feed Unit (D580) Required for item 14, 15
7 LCT (D581) Required for item 14, 15
8 1-Bin Tray (D582)
9 Bridge Unit (D584) Required for item 13, 14, 15
10 Internal Shift Tray (D583)
11 Internal Finisher (D586)
12 USB2.0/SD Slot Type H (D594)
13 500-Sheet Finisher (D585) Requires item 9
14 1000-Sheet Finisher (D588) Requires item 9
Requires item 6 or 7
15 Booklet Finisher (D589) Requires item 9
Requires item 6 or 7
16 Copy Data Security Unit Type F (B829)
17 Fax Unit (D596) See Fax manual
18 Interface Board Controller Options See Note 1
19 SD Card Controller Options See Note 2
20 HDD Unit (D594)
21 Bluetooth Interface Unit Type D (D566)
Note 1:
The following interface boards are available for installation.
• There is only one board slot on the back of the machine. Only one of these options can be installed.
These options can be installed at any time.
Interface Board
File Format Converter Type E (D377)
Machine Configuration
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Interface Board
IEEE 1284 Interface Board Type A (B679)
IEEE 802.11a/g Interface Unit Type J (D377)
-or-
IEEE 802.11g Interface Unit Type K (D377)
Gigabit Ethernet Board Type A (G874)
Optional Counter Interface Unit Type A (B870)
Note 2:
The following options are provided on SD cards.
• Two SD card slots are available. If more than two options need to be installed, the applications can be moved to one SD card with SP5873-1.
These options can be installed at any time.
SD Cards
Browser Unit Type E (D430)
PostScript3 Unit Type 3352 (D595)
IPDS Unit Type 3352 (D595)
VM Card Type N (D594) *
1
only for Basic models
*1: Java-VM is standard for SP models.
1. Product Information
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Guidance for Those Who are Familiar with Predecessor Products
The D120/D121/D122/D139/D140/D141 series are successor models to the D084/D085 series. If you have experience with the predecessor products, the following information will be of help when you read this manual.
Different Points from Predecessor Products
D120/D121/D122/D139/
D140/D141
D084/D085
Model Line Up 3 models
23 cpm/ 28 cpm/ 33cpm
2 models
28 cpm/ 33 cpm
Safety Shutdown Function Available Not available
Scanner Lamp LED Xenon
Paper Feed Method FRR System Friction Pad System
Data Overwrite Security Standard Option
HDD Encryption Standard Option
App2Me Standard (SP model only)
Included in Printer/Scanner SD card.
Standard
VM Standard (SP model only)
Included in Printer/Scanner SD card.
Standard
PDF Direct Standard (SP model only)
Included in Printer/Scanner, Printer, and PS3 SD card.
Option
Guidance for Those Who are Familiar with Predecessor Products
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Overview
Mechanical Components
1. Product Information
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1. 2nd scanner
2. Exposure lamp
3. 1st scanner
4. Original length sensor
5. Lens
6. Scanner motor
7. SBU board
8. Exit roller
9. Fusing hot roller
10. Fusing pressure roller
11. Cleaning unit
12. OPC drum
13. Transfer roller
14. Development roller
15. ID sensor
16. Registration roller
17. Feed roller
18. Separation roller
19. Pick-up roller
20. Optional tray heater
21. Polygon mirror motor
22. Laser unit
23. Toner supply bottle holder
24. Drum charge roller
25. Scanner home position sensor
Overview
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Paper Path
1. Optional ADF
2. Optional 1-bin Tray
3. Interchange Unit
4. Duplex Unit
5. By-pass Feed Tray
6. Optional Paper Feed Unit
7. Optional Finisher
8. Optional Bridge Unit
1. Product Information
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Drive Layout
1. Scanner Motor
2. Inverter Motor
3. Main Motor
4. Registration Clutch
5. Upper Transport Clutch
6. Duplex Motor
7. Upper Paper Feed Clutch
8. By-pass Motor
9. Lower Transport Clutch
10. Lower Paper Feed Clutch
11. Paper Tray Lift Motor
12. Toner Supply Motor
13. Fusing drive release solenoid
Overview
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1. Product Information
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2. Installation
Installation Requirements
Environment
1. Temperature Range: 10 °C to 32 °C (50 °F to 89.6 °F)
2. Humidity Range: 15% to 80% RH
3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight.)
4. Ventilation: Room air should turn over at least 30 m3/hr/person
5. Ambient Dust: Less than 0.10 mg/m
3
6. Avoid an area which is exposed to sudden temperature changes. This includes:
• Areas directly exposed to cool air from an air conditioner.
• Areas directly exposed to heat from a heater.
7. Do not place the machine in an area where it will be exposed to corrosive gases.
8. Do not install the machine at any location over 2,000 m (6,500 ft.) above sea level.
9. Place the copier on a strong and level base. (Inclination on any side should be no more than 5 mm.)
10. Do not place the machine where it may be subjected to strong vibrations.
Machine Level
Front to back: Within 5 mm (0.2") of level
Right to left: Within 5 mm (0.2") of level
Minimum Space Requirements
Place the copier near the power source, and provide clearance as shown:
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• Front [A]: Over 400 mm (15.8")
• Left [B]: Over 100 mm (4")
• Rear [C]: Over 100 mm (4")
•
Right [D]: Over 900 mm (36")
• Width [E]: 587 mm (23.1")
• Height [F]: 1087 mm (42.8")
2. Installation
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• The 400 mm recommended for the space at the front is only for pulling out the paper tray. If an operator stands at the front of the copier, more space is required.
Power Requirements
• Make sure that the wall outlet is near the copier and easily accessible.
• Make sure the plug is firmly inserted in the outlet.
• Avoid multi-wiring.
•
Be sure to ground the machine.
1. Input voltage level
• 120 V to 127 V, 60 Hz: More than 12 A
• 220 V to 240 V, 50 Hz/60 Hz: More than 7 A
• 110V, 50 Hz/60 Hz: More than 13 A
2. Permissible voltage fluctuation: 10 %
3. Do not set anything on the power cord.
Installation Requirements
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Copier Installation
Power Sockets for Peripherals
• Rating voltages for peripherals.
Make sure to connect the cables to the correct sockets.
Accessory Check
Check the quantity and condition of the accessories in the box against the following list:
No. Description Q'ty
1 Paper Tray Decal 1
2 Emblem: Small 1
3 Emblem: Large 1
4 Model Name Decal 1
5 Precautions for Printing Decal 1
2. Installation
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No. Description Q'ty
6 Copy Prohibition Display Decal 1
7 Operating Instructions – About This Machine 1
8 Operating Instructions – Troubleshooting 1
9 Quick Reference Guide - Copy 1
10 Quick Reference Guide - Printer (SP model only) 1
11 Quick Reference Guide - Scanner (SP model only) 1
12 Quick Reference Guide - App 2 Me (SP model only) 1
13 CD-ROM Operation Instruction - User 1
14 CD-ROM Operation Instruction - Administrator 1
15
CD-ROM Operation Instruction - App 2 Me
(SP model only)
1
16 CD-ROM - SDK (SP model only) 1
17 CD-ROM - Printer/Scanner (SP model only) 1
18 CD-ROM - Printer (SP model only) 1
19 CD-ROM - Scanner (SP model only) 1
20 CD-ROM - Font 1
21 Cloth Holder 1
22 Cloth - DF Exposure Glass 1
23 Ferrite Core (SP model only) 1
24 Power Cord 1
25 Fax Stamp (SP model only) 1
Copier Installation
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Installation Procedure
Unloading
When unloading the main machine [A] from a pallet, use grips and the handle.
Tapes and Retainers
2. Installation
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• Unplug the machine power cord before you start the following procedure.
If the optional paper feed unit or the optional LCT is going to be installed now, put the copier on the paper feed unit or the LCT first, then install these options, then install the copier.
• Keep the shipping retainers after installing the machine. They will be reused if the machine is moved to another location in the future.
1. Remove the tapes and the shipping retainer on the exterior of the copier.
2. Attach the grip cover [A] to the main machine.
Copier Installation
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3. Open the front cover, and then keep the scanner unit stay [A] inside the front door.
Developer
1. Spread the vinyl sheet provided with the developer kit on a flat surface.
2. Open the right cover [A].
3. Open the front cover [B].
4.
Push the latch [C] and remove the PCU [D] (
x 1).
2. Installation
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5. Remove the front screw [A] ( x1)
6. Remove the rear screws [B] ( x2)
7. Release the rear tab [C] then front tab [D], then separate the top and bottom.
• Be sure to release the rear tab first and the front tab second.
8. Open the developer pack [A].
9. While turning the black gear [B], slowly move the pack left and right and pour half of the developer over the auger [C].
10. Continue to turn the black gear until the developer is level.
11.
While continuing to turn the black gear, slowly move the pack left and right and pour the remaining half of the developer over the auger until the developer is level.
Copier Installation
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• Be careful. Do not spill developer on the gears and sponges. If you accidentally spill developer on the gears or sponges, remove it with a magnet or the tip of a magnetized screwdriver.
Re-assembly
1. Make sure that all of the holes and tabs are engaged at [A], [B], and [C]. Then push down to lock the tabs on the front and rear end of the PCU.
2. Make sure that the holes for the screws on the front and rear end of the PCU are aligned correctly. If the holes are not aligned correctly, make sure that the tabs at the front, rear, and left side of the PCU are engaged correctly.
• Reattach the rear screws ( x 2) first, then reattach the front screw ( x 1).
• Do not push down on the top of the PCU when you attach the rear and front screws
3. Reinstall the PCU in the main machine ( x 1).
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Toner Bottle
1. Raise the toner bottle holder lever [A], push lever [B] down, and pull the toner bottle holder [C] out.
2. Shake the toner bottle [D].
• Do not remove the toner bottle cap [E] until after shaking.
3. Unscrew the bottle cap [E] and insert the bottle into the holder.
• Do not touch the inner bottle cap [F].
4. Reposition the holder and press down the holder lever to secure the bottle.
5. Open the right cover.
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6. Rotate the green fusing pressure lever [A] to the up position.
Emblem, Decals
1. Attach the emblem [A] to the center of the front cover
2.
Attach the model name decal [B] to the front left of the front scanner cover.
3.
Attach the small emblem [C] to the top center on the operation panel.
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4. Attach the precautions for printing decal [A] to the front right cover.
5. Attach the copy prohibition display decal [A] to the front of the exposure glass.
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6. Attach the appropriate paper tray number decal [A] and paper size decal [B] above and below the line [C] on the tray of the paper feed unit.
Completion
1. If the optional bridge unit will not be installed, swing the sensor feeler [A] out.
2. Install the optional ARDF or the optional platen cover (see ARDF (D578) or Platen Cover (D593)).
3. Pull out trays, and then adjust the side guides and end guide to match the paper size.
• To move the side guides, first pull out the tray fully, then push down the green lock at the rear of the tray.
2. Installation
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4. Open the ARDF [A] or platen cover [B].
5. Remove the platen [C] from the ARDF or platen cover.
6. Fold the SMC sheets into folio (for the ARDF) or quarto (for the platen cover).
7.
Put the folded SMC sheets [D] in the pocket [E].
8. Align the platen on the exposure glass, and then close the ARDF or platen cover.
9. Connect the power cord [A] to the inlet [B] of the main machine.
10. Secure the power cord with the clamp [C] installed in the main machine so that the power cord is never disconnected.
SP Settings
1. Turn on the main power switch.
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2. Go into the SP mode and do SP2-801 (Developer Initialization).
3. Do SP5-181 and SP1-007-007 to set automatic paper size selection for the upper tray, lower tray, and by-pass tray.
Upper Tray (Size Adjust Tray 1)
5-181-001 A4 LEF/LT LEF
[0 to 1 /
0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
5-181-002 A3/DLT
5-181-003 B4/LG
5-181-004 B5LEF/ExeLEF
5-181-005 A5SEF/HLTSEF
Lower Tray (Size Adjust Tray 2)
5-181-006 A4 LEF/LT LEF
[0 to 1 / 0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
5-181-007 A3/DLT
5-181-008 B4/LG
5-181-009 B5LEF/ExeLEF
By-Pass Tray (By-Pass Size Detection)
1-007-007 LTSEF/LG
[0 to 1 / 0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
4. Enable the NIB and/or USB function.
• To enable the NIB function, enter the SP mode and set SP5-985-001 (On Board NIC) to "1"(Enable).
• To enable the USB function, enter the SP mode and set SP5-985-002 (On Board USB) to "1"(Enable).
5.
Exit SP mode.
6. Do some test copies to make sure that the machine operates correctly.
Data Overwrite Security
Do the following procedure if a customer wants to use this function.
1. Do SP5-878-1(Option Setup - Data Overwrite Security) and touch [EXECUTE].
2. Go out of the SP mode, turn off the operation switch, then turn off the main power switch.
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3. Turn the machine power on.
4. Press [User Tools] and select System Setting > Administrator Tools > Auto Erase Memory Setting > On
5. Exit from User Tools mode.
6. Check the display and make sure that the overwrite erase icon [A] is displayed.
7. Make a Sample Copy.
8. Check the overwrite erase icon.
•
The icon [B] changes to [C] when job data is stored in the hard disk.
• The icon goes back to its usual shape [B] after this function has completed a data overwrite operation to the hard disk.
9. Do SP5990-005 (SP print mode - Diagnostic Report).
10. Look at the report:
• Under "[ROM No./Firmware Version]" check the number and version number listed for "HDD Format Option".
• Under "[Loading Program]" check the option number and version number listed for "GW_zoffy".
• These two version numbers should be identical.
11. Exit SP mode.
HDD Encryption
Do the following procedure if a customer wants to use this function.
1. Do SP5-878-2 (Option Setup - Encryption Option) and touch [EXECUTE]
2. Go out of the SP mode, turn off the operation switch, then turn off the main power switch.
3.
Turn the machine power on.
4. Push [User Tools] and select System Setting > Administrator Tools > Machine Data Encryption Setting.
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5. Press [Encrypt].
6. Select the data to be carried over to the hard disk and not to be reset
To carry all of the data over to the hard disk, select [All data].To carry over only the machine setting data, select [File System Data Only]. To reset all of the data, select [Format All Data].
7. Press the [Start] Key.
The encryption key for backup data is printed.
App 2 Me Setting (SP models only)
SP models have Java VM and "App 2 Me" as a standard.
Do the following procedure if a customer wants to use this function.
1. Press "User Tools" key on the operation panel.
2. Touch the "Extended Feature Settings" button twice.
3.
Touch the "App 2 Me" line in the Startup Setting tab.
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4. Touch the "Extended Feature Info" tab on the LCD.
5. Touch the "App 2 Me" line.
6. Set the setting of "Auto Start" to "On".
7.
Touch the "Exit" button.
8. Exit the "User Tools" settings.
Transporting the Machine
1. Do SP4-806-001 to move the scanner carriage from the home position. This prevents dust from falling into the machine during transportation.
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Paper Feed Unit PB3120 (D579)
Accessory Check
Check the quantity and condition of the accessories against the following list.
No. Description Q'ty
1 Screw - M4 x 10 2
2 Screw with Spring Washer - M4 x 10 1
3 Securing bracket 2
Installation Procedure
• Turn off the main power switch of the copier and unplug the power cord before you start the installation procedure.
• You need two or more persons to lift the copier. The copier is highly unstable when lifted by one person, and may cause human injury or property damage.
• Do not lift the copier with the paper feed unit installed. The handle and grips may be damaged.
• The one-tray paper feed unit must be installed on the caster table (D593). Prepare the caster table first before installing this unit.
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1. Remove all tape on the paper feed unit.
2. Remove the paper tray and remove all tapes and padding.
3. Put the paper tray unit on the caster table (D593).
• For details about the installation of the caster table, see the “Installation Procedure of Caster Table (D593)” in this section.
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4. Remove the grip cover [A] at the front right of the main machine if this cover is attached.
5. Pull out three grips, then hold the handle and grips, and put the copier [B] on the paper feed unit [C].
• You need two or more persons to lift the copier.
6. Attach the grip cover [A] to the main machine.
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7. Attach the securing brackets [A] ( x 1; M4x10 each).
1. Remove the 1st and 2nc paper trays [A], and then secure the paper feed unit [B] ( spring washer x 1; M4x 10).
2. Reinstall the 1st and 2nd trays.
3. Attach the appropriate paper tray number decal [A] and paper size decal [B] above and below the line [C] on the tray of the paper feed unit.
• The paper tray number and size sheet is in the accessory box of the main machine.
4. Lock the caster stoppers for the front two casters under the paper feed unit.
5. Load paper into the paper tray and set the side fences and bottom fence.
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6. Connect the power cord [A] to the inlet of the main machine.
7. Secure the power cord with the clamp [B] on the main machine so that the power cord is never disconnected.
SP Settings
1. Connect the copier and turn on the main power switch.
2. Do SP5-181 to set automatic paper size detection for the upper tray of the paper tray unit.
Upper Tray (Size Adjust Tray 3)
5-181-011 A3/DLT
[0 to 1 / 0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
5-181-012 B4/LG
5-181-013 B5LEF/ExeLEF
3. Exit SP mode.
4. Do some test copies to make sure that the machine operates correctly.
2. Installation
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Caster Table Type D (D593)
Component Check
No. Description Q’ty
1 Caster Table 1
2 Stud Screw 1
Installation Procedure
1. Put the caster table on a flat place.
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2. Remove the grip cover [A] at the front right of the main machine if this cover is attached.
3. Lift the mainframe or the one-tray paper feed unit [B], and then install it on the caster table [C].
4. Pull out the tray of the mainframe or the one-tray paper feed unit.
5. Secure the mainframe or the one-tray paper feed unit to the caster table (stud screw x 1)
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6. Reinstall the tray(s) in the mainframe or the one-tray paper feed unit.
7. Adjust the five leveling adjustors of the caster table.
Caster Table Type D (D593)
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Paper Feed Unit PB3130 (D580)
Accessory Check
Check the quantity and condition of the accessories against the following list.
No. Description Q'ty
1 Screw – M4 x 10 2
2 Screw with Spring Washer – M4 x 10 1
3 Securing Bracket 2
Installation Procedure
• Unplug the machine power cord before starting the following procedure.
• The handles of the main machine for lifting must be inserted inside the machine and locked unless these handles are used for the installation or relocation of the main machine.
• You need two or more persons to lift the copier. The copier is highly unstable when lifted by one person, and may cause human injury or property damage.
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1. Remove all tape on the paper feed unit.
2. Remove the paper tray and remove all tapes and padding.
3. Remove the grip cover [A] at the front right of the main machine if this cover is attached.
4. Pull out three grips, then hold the handle and grips, and put the copier [B] on the paper feed unit [C].
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• You need two or more persons to lift the copier.
5. Attach the grip cover [A] to the main machine.
6. Attach a securing bracket [A] to each side of the paper tray unit, as shown ( x 1; M4x10 each).
7. Remove the 1st and 2nd paper trays [A].
8. Fasten the paper tray unit at [B] ( spring washer x 1; M4x10).
9. Reinstall the all paper trays.
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10. Attach the appropriate paper tray number decal [A] and paper size decal [B] above and below the line [C] on each tray of the paper feed unit.
• The paper tray number and size sheet is in the accessory box of the main machine.
11. Lock the caster stoppers for the front two casters under the paper feed unit.
12. Load paper into the paper trays and set the side fences and bottom fence.
13. Connect the power cord [A] to the inlet of the main machine.
14. Secure the power cord with the clamp [B] on the main machine so that the power cord is never disconnected.
SP Settings
1. Connect the copier and turn on the main power switch.
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2. Do SP5-181 to set automatic paper size detection for the upper and lower tray of the paper tray unit.
Upper Tray (Size Adjust Tray 3)
5-181-011 A3/DLT
[0 to 1 / 0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
5-181-012 B4/LG
5-181-013 B5LEF/ExeLEF
Lower Tray (Size Adjust Tray 4)
5-181-014 A4/LEF
[0 to 1 / 0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
5-181-015 B3/DLT
5-181-016 B4/LG
5-181-017 B5LEF/ExeLEF
3. Exit SP mode.
4. Do some test copies to make sure that the machine operates correctly.
2. Installation
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LCIT PB3140 (D581)
Accessory Check
Check the quantity and condition of the accessories against the following list.
No. Description Q'ty
1 Screw – M4 x 10 2
2 Screw with Spring Washer - M4 x 10 1
3 Securing Bracket 2
Installation Procedure
• Unplug the machine power cord before starting the following procedure.
• The handles of the main machine for lifting must be inserted inside the machine and locked, unless these handles are used for the installation or relocation of the main machine.
• You need two or more persons to lift the copier. The copier is highly unstable when lifted by one person, and may cause human injury or property damage.
LCIT PB3140 (D581)
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1. Remove the strips of tape.
2. Remove the grip cover [A] at the front right of the main machine if this cover is attached.
3. Pull out three grips, then hold the handle and grips, and put the copier [B] on the LCT [C].
• You need two or more persons to lift the copier.
4. Attach the grip cover [A] to the main machine.
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5. Attach a securing bracket [A] to each side of the LCT, as shown ( x 1; M4x10 each).
6. Remove the 1st and 2nd paper trays [A], and then secure the LCT [B] ( spring washer x 1; M4x10).
7. Reinstall the 1st and 2nd paper trays.
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8. Attach the appropriate paper tray number decal [A] and paper size decal [B] to the line [C] on the tray of the LCT.
• The paper tray number and size sheet is in the accessory box of the main machine.
9. Lock the caster stoppers for the front two casters under the paper feed unit.
10. Load paper into the LCT.
11. Connect the power cord [A] to the inlet of the main machine.
12. Secure the power cord with the clamp [B] on the main machine so that the power cord is never disconnected.
SP Settings
1. Connect the copier and turn the main machine on.
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2. Do SP5-181-010 to set automatic paper size detection for the LCT paper tray.
LCT Paper Tray (Size Adjust Tray 3 / LCT)
5-181-010 A4 LEF/LT LEF
[0 to 1 / 0 / 1]
0: ISO (A3, A4, A5, etc.)
1: USA (DLT, LT, EXE, etc.)
3. Exit SP mode.
4. Do some test copies to make sure that the machine operates correctly.
LCIT PB3140 (D581)
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ARDF DF3060 (D578)
Component Check
Check the quantity and condition of the accessories against the following list.
No. Description Q'ty
1 ARDF 1
2
Original Setting and ARDF Exposure Glass Cleaning Decal
1
3 Stamp Cartridge 1
4 Knob Screw 2
5 Stud Screw 2
2. Installation
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Installation Procedure
• Unplug the copier power cord before starting the following procedure.
1. Remove all tapes and shipping retainers.
• When unloading the ARDF from a pallet, hold the front and rear side of the ARDF.
2. Insert the two stud screws [A] on the top of the machine.
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3. Mount the ARDF [A] by aligning the screw keyholes [B] of the ARDF support plate over the stud screws.
4. Slide the ARDF toward the front of the machine.
5. Secure the ARDF with the two knob screws [C].
6.
Attach the interface cable [D] to the inlet of the machine.
7. Install the stamp cartridge [A] in the ARDF.
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8. Peel off the platen sheet [A] and place it on the exposure glass.
9. Align the rear left corner (of the platen sheet) with the corner on the exposure glass.
10. Close the ARDF.
11.
Open the ARDF and check that the platen sheet is correctly attached.
12. Attach the original setting and ARDF exposure glass cleaning decal [A] to the top cover as shown.
13.
Plug in and turn on the main power switch, and then check the ARDF operation.
14.
Make a full size copy. Check that the registrations (side-to side and leading edge) and image skew are correct. If they are not, adjust the registrations and image skew, referring to the service manual ("Copy Adjustments" in the "Replacements and Adjustments").
ARDF DF3060 (D578)
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1 Bin Tray BN3090 (D582)
Component Check
Check the quantity and condition of the components against the following list.
No. Description Q'ty
1 Support Bar Cover 1
2 Tray Support Bar 1
3 Guide Mylar 1
4 1 Bin Tray Unit 1
5 Tray 1
6 Tapping Screw M3 x 8 2
Installation Procedure
• Unplug the copier power cord before starting the following procedure.
1. Remove all tapes.
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2. If the optional bridge unit has been installed, open the right guide [A] of the bridge unit.
-or-
If the optional bridge unit is not installed, skip this step.
3. Open the right cover [A].
4. Remove the front right cover [B] ( x 1).
5. Remove the left frame cover [C] ( x 1).
• Keep this screw for a later step.
6. Take out the duplex tray [D].
1 Bin Tray BN3090 (D582)
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7. Remove the fusing fan [A] ( x 2, x 1)
8. Remove the duplex guide [B] ( x 1).
• Keep this screw for a later step.
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9. Remove the harness from the clamp [A].
10. Install the 1-bin tray unit [B] ( x 1, x 2).
• Use the screw which was removed in step 8.
11. Re-install the fusing fan ( x 2) and front right cover ( x 1).
12. Peel off the double sided tapes [A] from the guide mylar [B].
13. Attach the guide mylar [A] so that the short edge of the guide mylar is aligned with the sloping part [B] of the scanner unit bottom frame.
1 Bin Tray BN3090 (D582)
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14. Install the tray support bar [A] ( x 2) in the left frame [B] of the main machine.
15. Install the tray [A], and then attach the tray to the tray support bar [B] ( x 1, x 1).
16.
Attach the support bar cover [C] (
x 1).
•
Use the screw which was removed in step 5.
17.
Turn on the main power switch and check the 1-bin tray unit operation.
2. Installation
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Internal Shift Tray SH3050 (D583)
Component Check
Check the quantity and condition of the components against the following list.
No. Description Q'ty For this model
1 Shift Tray Unit 1 Yes
2 Drawer Cover 1 Yes
3 Base 1 Yes
Installation Procedure
• Unplug the copier power cord before starting the following procedure.
1. Remove all tapes.
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2. Attach the drawer cover [A] to the shift tray unit [B].
3. Remove the inner tray [A].
4. Remove the connector cover [B] ( x 1).
5. Install the shift tray base [A].
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6. Install the shift tray unit [A], as shown.
7. Turn on the main power switch and check the shift tray operation.
Internal Shift Tray SH3050 (D583)
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Bridge Unit BU3050 (D584)
Component List
Check the quantity and condition of the components against the following list.
No. Description Q’ty
1 Bridge Unit 1
2 Wide Extension Tray 1
3 Shoulder Screw 1
4 Screw 1
Installation Procedure
• Unplug the copier power cord before starting the following procedure.
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Only when installing this unit for use with Booklet Finisher (D589)
Replace the extension tray [A] with the wide extension tray [B] in the accessories of this unit only when Booklet Finisher (D589) is attached to the machine.
Installation Procedure
1. Open the right cover [A].
2.
Remove the front right cover [B] ( x 1).
3.
Remove the inner tray [C].
4.
Remove the connector cover [D] ( x 1).
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5. Install the bridge unit [A], and then secure it ( shoulder screw x 1).
• Open the bridge right cover [B] to secure the right screw.
6. Reinstall the front right cover ( x 1).
7. Install the optional finisher (refer to the finisher installation procedure).
2. Installation
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Finisher SR3090 (D588)
Accessory Check
Check the quantity and condition of the accessories against the following list.
No. Description Q'ty For this model
1 Grounding Plate 1 Yes
2 Rear Joint Bracket 1 Yes
3 Front Joint Bracket 1 Yes
4 Rear Joint Bracket 1 Not used
5 Copy Tray 1 Yes
6 Screw - M3 x 8 1 Yes
7 Screw - M4 x 13 4 Not used
8 Knob Screw - M3 x 8 1 Yes
9 Knob Screw - M4 x 10 1 Yes
10 Screw - M4 x 25 3 Yes
11 Staple Position Decal 1 Yes
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Installation Procedure
• Unplug the main machine power cord before starting the following procedure.
The following options must be installed before you install this finisher:
• Bridge Unit (D584) and either Paper Feed Unit (D580) or LCT (D581)
1. Unpack the finisher and remove the tapes.
• Be sure to keep screw [A]. It will be needed to secure the grounding plate in step 3.
2. Install the rear joint bracket [A] ( x 1; M4x25) and front joint bracket [B] ( x 2; M4x25).
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3. Install the grounding plate [A] on the finisher ( x 2; M3x8).
• Use the screw removed in step 1 and the screw from the accessory box.
4. Open the front door [B]. Then pull the locking lever [C].
5. Align the finisher on the joint brackets, and lock it in place by pushing the locking lever.
6.
Secure the locking lever (
x 1; knob M3x8) and close the front door.
7. Install the copy tray [D] ( x 1; knob M4x10).
8. Connect the finisher cable [E] to the main machine.
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9. Attach the staple position decal [A] to the ARDF as shown.
10. Turn on the main power switch and check the finisher operation.
2. Installation
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Booklet Finisher SR3100 (D589)
Accessory Check
Check the quantity and condition of the components against the following list.
No. Description Q’ty For This Model
1 Rear Joint Bracket 1 Yes
2 Rear Joint Bracket 1 Not used
3 Front Joint Bracket 1 Yes
4 Grounding Plate 1 Yes
5 Upper Output Tray 1 Yes
6 Lower Output Tray 2 Yes
7 Short Knob screw 1 Yes
8 Long Knob screw 1 Yes
9 Screw (M4 x 13) 4 Not used
10 Screw (M3 x 8) 2 Yes
11 Screw (M4 x 25) 3 Yes
12 Cushion 2 Yes
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Installation Procedure
• Unplug the machine power cord before starting the following procedure.
Some optional units must be installed before installing this finisher (D589). Refer to the following:
• Bridge Unit (D584) and either PFU (D580) or LCT (D581)
1. Unpack the finisher and remove all tapes and packing materials from the finisher.
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2. Open the front door [A] of the 1000-sheet booklet finisher, and then pull out the jogger unit [B].
3. Remove all tapes and packing materials from the inside of the finisher.
4. Attach the cushions [A] to the finisher.
• Make sure that the cushions are placed within 0 to 1 mm [B] from the edge of the cover or frame.
5. Install the ground plate [C] on the finisher [D] ( x 2; M3x8).
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6. Attach the rear joint bracket [A] ( x 1; M4x25).
7. Attach the front joint bracket [B] ( x 2; M4x25).
8. Slowly push the finisher to the left side of the machine, keeping its front door open until the brackets [A] [B] go into their slots.
9.
Push the lock lever [C], and then secure it (Long knob screw x 1).
10.
Close the front door of the finisher.
11.
Connect the finisher connector [D] to the machine.
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12. Install the upper output tray [A] (short knob screw x 1).
13. Install the lower output tray [B].
14. Turn on the main power switch.
15. Check the 1000-sheet booklet finisher operation.
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Punch Kit PU3000 (B807)
Component Check
Check the quantity and condition of the components against the following list.
No. Description Q’ty
1 Punch Unit 1
2 Punch Drive Motor 1
3 Hopper Full Sensor Arm 1
4 Sub-scan Registration Sensor Unit 1
5 Punch Unit Stay 1
6 Sub-scan Registration Sensor Guide 1
7 Hopper 1
8 Screw 8
9 Step Screw 1
10 Spring 1
2. Installation
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Installation
• Unplug the main machine power cord before starting the following procedure. If the 1000-sheet booklet finisher has been installed, disconnect it and pull it away from the machine.
Punch Kit PU3000 (B807)
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1. If the finisher is connected to the machine, disconnect it.
2. Open the top cover [A] and then release the guide arm [B] ( x 1).
3. Open the front door [C].
4. Pull the hook [D] up then remove the knob [E].
5.
Timing belt cover [F].
6. Rear cover of the 1000-sheet booklet finisher [G] ( x 2).
2. Installation
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7. Cover bracket [H] ( x 1)
8.
Remove the paper guide plate [I] from the rear side (
x 4).
9. Install the punch unit stay [J] from the front side ( x 3).
10. Install the sub-scan registration sensor guide [K] from the top ( x 1).
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11. Remove the bracket [L] from the punch unit ( x 1).
12. Install the punch unit [M] along the punch unit stay from the rear side.
13. Make sure to put the punch unit stay pin [N] through the hole [O].
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14. Connect the harnesses [P] to the main PCB.
15. Put the harnesses [Q] through the hole [R] in the rear frame ( x 1).
16. Install the punch drive motor [S] on the rear frame ( x 2).
17. Connect the drive motor harness [T] to the harness from the punch unit ( x 1).
18. Connect the home position sensor harness from the punch unit to the home position sensor [U].
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19. Install the sub-scan registration sensor unit [V] from the rear side ( x 2).
20. Route and connect the harnesses as shown ( x 2).
21. Install the hopper full sensor arm [W] ( x 1, spring x 1).
22. Connect the harness from the sub-scan registration sensor unit to the hopper full sensor [X].
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23. Install the hopper [Y] from the front side.
24. Reinstall the timing belt cover and knob.
25. Reinstall the rear cover ( x 2).
26. Close the front door and top cover.
27. Install the 1000-sheet booklet finisher on the copier.
28.
Plug in and turn on the main power switch.
29. Check the 1000-sheet booklet finisher operation.
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Finisher SR3070 (D585)
Accessory Check
Check the quantity and condition of the accessories against the following list.
No Description Q'ty For This Model
1 Unit Holder 1 Yes
2 Shift Tray 1 Yes
3 Holder Bracket 1 Yes
4 Screw: M3 x 8 4 Yes
5 Screw: M3 x 6 1 Yes
6 Screw: M4 x 14 4 Not used
7 Screw: M4 x 20 4 Yes
8 Screw: M4 x 25 3 Yes
9 Support Bracket 2 Yes
10 Support Bracket Cover 2 Yes
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Installation Procedure
• Unplug the main machine power cord before starting the following procedure.
• Whenever you lift or carry the SR3070, always hold it by the bottom edges of the front and rear covers, as shown below. If you do not, SC798 will occur when you attach the finisher. DO NOT hold the finisher by the tray holder.
• Before you install Finisher SR3070, the optional bridge unit (D584) must be installed.
1. Unpack the finisher and remove the tapes.
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2. Install the unit holder [A] ( x 3; M4x25).
3. Install the support brackets [B] ( x 2 each; M4x20).
4. Install the support bracket covers [C] ( x 1 each; M3x8).
5. Install the 500-sheet finisher [A].
6.
Install the holder bracket [B] (
x 1; M3x6).
7.
Connect the finisher cable [C].
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8. Install the shift tray [A] ( x 2; M3x8).
9. Turn on the main power switch and check the finisher operation.
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Internal Finisher Type 3352 (D586)
This procedure explains how to install the internal finisher, without installing the punch unit at the same time.
Component Check
Check the quantity and condition of the components against the following list.
No. Description Q’ty
1 Internal Finisher 1
2 Guide Rail 1
3 Stopper 1
4 Screw - M4 x 6 1
5 Bind Screw - M3 x 6 8
6 Screw - M3 x 6 2
7 Positioning Pin Bracket 1
8 Finisher Right Cover 1
9 Inner Bottom Plate 1
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